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Lean Six Sigma


(Master Black Belt) Day 01

1. The …… of Six Sigma is a business improvement approach that seeks to find


and eliminate causes of current defects and errors.
A .DMAIC
B DFSS
C .Kaizen
D .5S

2. The …… of Six Sigma is a business improvement approach that seeks to find


and eliminate causes of Future defects and errors.
A .DMAIC
B DFSS
C .Kaizen
D .5S

3. ..... It is the unit used to measure problems


A Defects
B Errors
C Problems
D Crises
E Disasters

4. Six Sigma based at ……... As an important factor.


A Real-world problem
B Team, Process focused and Data based analysis
C Impact of the Root cause as a process sigma
D All of the Above

5. For 01 Sigma the Defects % is …… and Yield % is ……


A 69% / 31%
B 31% / 69%
C 6.7% / 93.3%
D 0.62% / 99.38%

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6. For 02 Sigma the Defects % is …… and Yield % is ……


A 31% / 69%
B 69% / 31%
C 93.3% / 6.7%
D 99.38% / 0.62%

7. For 03 Sigma the Defects % is …… and Yield % is ……


A 31% / 69%
B 69% / 31%
C 93.3% / 6.7%
D 99.38% / 0.62%

8. For 04 Sigma the Defects % is …… and Yield % is ……


A 31% / 69%
B 69% / 31%
C 93.3% / 6.7%
D 99.38% / 0.62%

9. For 05 Sigma the Defects % is …… and Yield % is ……


A 31% / 69%
B 69% / 31%
C 99.977% / 0.023%
D 99.99966% / 0.00034%

10. For 06 Sigma the Defects % is …… and Yield % is ……


A 31% / 69%
B 69% / 31%
C 99.977% / 0.023%
D 99.99966% / 0.00034%

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11. For 01 Sigma the DPMO is ... and Yield per Million is ….
A 310000 / 690000
B 690000 / 310000
C 933000 / 67000
D 993767 / 6210
E 999767 / 233
F 999997 / 3.4

12. For 02 Sigma the DPMO is ... and Yield per Million is ….
A 310000 / 690000
B 690000 / 310000
C 933000 / 67000
D 993767 / 6210
E 999767 / 233
F 999997 / 3.4

13. For 03 Sigma the DPMO is ... and Yield per Million is ….
A 310000 / 690000
B 690000 / 310000
C 933000 / 67000
D 993767 / 6210
E 999767 / 233
F 999997 / 3.4

14. For 04 Sigma the DPMO is ... and Yield per Million is ….
A 310000 / 690000
B 690000 / 310000
C 933000 / 67000
D 993767 / 6210
E 999767 / 233
F 999997 / 3.4

15. For 05 Sigma the DPMO is ... and Yield per Million is ….
A 310000 / 690000
B 690000 / 310000
C 933000 / 67000
D 993767 / 6210
E 999767 / 233
F 999997 / 3.4

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16. For 06 Sigma the DPMO is ... and Yield per Million is ….
A 310000 / 690000
B 690000 / 310000
C 933000 / 67000
D 993767 / 6210
E 999767 / 233
F 999997 / 3.4

17. We identify the six-sigma problem at ……. phase.


A Define
B Measure
C Analyze
D Improve
E Control

18. We form a team to solve the six-sigma at ……. phase.


A Define
B Measure
C Analyze
D Improve
E Control

19. We Conduct tests to know the extent of the problem at ……. phase.
A Define
B Measure
C Analyze
D Improve
E Control

20. We Collect Data regarding the found problem at ……. phase.


A Define
B Measure
C Analyze
D Improve
E Control

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21. Identification of problem causes (Xs) of the problem (Y) at.. phase.
A Define
B Measure
C Analyze
D Improve
E Control

22. We allocate the Root Cause of Six Sigma problem at ……. phase.
A Define
B Measure
C Analyze
D Improve
E Control

23. We identify and test solutions at ……. phase.


A Define
B Measure
C Analyze
D Improve
E Control

24. We implement solution at pilot & full scale for the Six Sigma problem at …….
phase.
A Define
B Measure
C Analyze
D Improve
E Control

25. at Improve phase we should Implement the solution first at…. Scale.
A Pilot
B Full
C Department
D Company

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26. We mentor the process to ensure that the problem does not recur at …….
phase.
A Define
B Measure
C Analyze
D Improve
E Control

27. We ensure the stability of the level of improvement achieved at ……. phase
A Define
B Measure
C Analyze
D Improve
E Control

28. We create control system based at …….


A Type of Data
B Time of Data
C Effect of Data
D Speed of Data

29. The Last phase of DMAIC is……. phase.


A Define
B Measure
C Analyze
D Improve
E Control

30. In Normal Distribution is ……... and ……. are Equal.


A Mean and Median
B Mean and Range
C Mean and Standard Deviation
D Mean and Mode

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31. ...... Is the percentage of data allocated within +- 01.


A 68.27%
B 95.45%
C 99.73%
D 99.9937%

32. ...... Is the percentage of data allocated within +- 02.


A 68.27%
B 95.45%
C 99.73%
D 99.9937%

33. ...... Is the percentage of data allocated within +- 03.


A 68.27%
B 95.45%
C 99.73%
D 99.9937%

34. A customer requested 1000 spare parts with a Maximum Length of 5.5 CM for
part, and Minimum Length of 4.5 CM for part, a continuous sample data was
collected from your production lines was (Mean=5.1), (STDEV.S=0.2), what is
your operation Sigma Level
A 2.50
B 3.50
C 4.50
D 5.50

35. With a process Upper Side Capability (CPU)=02 and Lower Side Capability
(CPL)=01, What is your operation Sigma Level.
A 2.50
B 3.50
C 4.50
D 5.50

36. Student’s 01 Marks are (72,73,76,76,78) and Student’s 02 Marks are


Master Black Belt – Knowledge For All (KFA) – Dr. Mohammed Said – 0096656811811 7
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(67,72,76,84,76), which student have better performance?


A Student 01
B Student 02
C Equal
D None of the above

37. ……. are generated from the data.


A Control Limits
B Specification Limits
C Common Cause Variation
D Special Cause Variation

38. ……. are generated from the customer expectation.


A Control Limits
B Specification Limits
C Common Cause Variation
D Special Cause Variation

39. As long as, all data is between the (UCL & LCL) it is ...
A Process within Common Cause Variation
B Process In & Under Control
C Process Stable
D All of the above

40. As long as, one or more points are outside limit.


A Process within Special Cause Variation
B Process Out of Control Point
C .Process unstable
D All of the above

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41. To effectively monitor any process, the values are used to evaluate are ….
A .process Mean and process Standard Deviation
B .process Median and process Range
C .process Mode and process Standard Deviation
D All of the above

42. During Control phase, we need to ….


A .Monitor any points that moving out of control
B .Identify the special cause for variation
C Eliminate those causes to make the process in control
D All of the above

43. In control chart we use …... Formula to calculate UCL.


A .Mean+(3*STDV)=
B .Mean-(3*STDV)=
C .Range+(3*STDV)=
D .Mean/(3*STDV)=

44. In control chart we use …... Formula to calculate LCL.


A .Mean+(3*STDV)=
B .Mean-(3*STDV)=
C .Range+(3*STDV)=
D .Mean/(3*STDV)=

45. sometimes gathering data in subgroups of measurements isn't an option


because
A Measurements may be too Expensive
B Production volume may be Too Low
C It might cause a Long Cycle Time
D All of the above

46. Ratio and Interval Scale of measurements are based on ………... type of data
Master Black Belt – Knowledge For All (KFA) – Dr. Mohammed Said – 0096656811811 9
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A Discrete and Attribute


B Discrete and Continuous
C Variable and Continuous
D Continuous and Attribute

47. Control chart to display a process mean and its outer limits. In such a chart,
what does UCL stand for?
A Upper Cycle Length
B Upper Control Limit
C Upper Cycle Limit
D Upper Control Length

48. Control chart to display a process mean and its outer limits. In such a chart,
what does LCL stand for?
A Lower Cycle Length
B Lower Control Limit
C Lower Cycle Limit
D Lower Control Length

49. We choose type of control chart based on …...


A Type of Data
B Number of Six Sigma Team
C Control duration
D .Time of data collection

50. Who is credited with inventing control charts


A Taiichi Ohno and Shigeo Shingo
B Paul and Joseph Galvin
C Jack Welch
D Dr. Walter Andrew Shewhart

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51. …… working with Continuous Data into Subgroup Size 01.


A IMR Chart
B X Bar - R Chart
C X Bar - S Chart
D NP - Chart

52. …… working with Continuous Data into Subgroup Size (02-08).


A IMR Chart
B X Bar - R Chart
C X Bar - S Chart
D NP - Chart

53. …… working with Continuous Data into Subgroup Size (  08 ).


A IMR Chart
B X Bar - R Chart
C X Bar - S Chart
D NP - Chart

54. …… working with Discrete Data at Constant Defective Level.


A IMR Chart
B X Bar - R Chart
C X Bar - S Chart
D NP - Chart

55. …… working with Discrete Data at Non-Constant Defective Level.


A NP - Chart
B P-Chart
C C-Chart
D U-Chart

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56. …… working with Discrete Data at Constant Defects Level.


A NP - Chart
B P-Chart
C C-Chart
D U-Chart

57. …… working with Discrete Data at Non-Constant Defects Level.


A NP - Chart
B P-Chart
C C-Chart
D U-Chart

58. we use ……… for Monitoring the STABILITY of a Process


A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

59. we use ………. for Determining whether a process is stable and ready to be
improved in general “When to Improve?”.
A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

60. we use ……. for Demonstrating Improved Process Performance.


A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

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61. To control data with Individual Values & Moving Range we use is ……..
A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

62. we use …….to plot the process Mean and process Range
A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

63. We use …... to know when to investigate a process for causes of variation.
A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

64. The control chart type, we use to monitor processes for large sample size is …
A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

65. The control chart type, we use to plot the process mean or average change in
process over time …...
A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

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66. The control chart type, we use to look at variation in YES/NO type attributes
data is ….
A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

67. In ……there are only two possible outcomes either the (item is defective / NO)
or it is (not defective / Yes).
A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

68. …. is used to determine if the number of defective items in a group of items is


consistent over time.
A .IMR Chart
B .X-Bar and R-Chart
C .X-bar and S-Chart
D .NP Control Chart

69. we use ……to statistical quality control to graph proportions of defective items
(Pass or Fail).
A .IMR Chart
B .P-Chart
C .C-Chart
D .U Chart

70. we use …… with data collected in subgroups that are the same size
A .IMR Chart
B .P-Chart
C .C-Chart
D .U Chart

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71. The control chart type, we use …… when counting defects and the sample
size are different
A .IMR Chart
B .P-Chart
C .C-Chart
D .U Chart

72. The control chart type, we use …… to monitor the Total Count of defects per
unit in different samples of size
A .IMR Chart
B .P-Chart
C .C-Chart
D .U Chart

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