Professional Documents
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SB Class 4 - 230923
SB Class 4 - 230923
201 SB/4/2023-1/28
Product Life Cycle – Barriers to
Chain Integration
201 SB/4/2023-2/28
Product Life Cycle Management
▪ Product Development – When the company finds and develops
a new product idea
▪ Introduction
▪ Growth
▪ Maturity
▪ Decline
201 SB/4/2023-3/28
Product Life Cycle – Different Stages
201 SB/4/2023-4/28
Introduction Stage
201 SB/4/2023-5/28
Development Stage
▪ Market : Unknown, Uncertain, Unknowable risks
201 SB/4/2023-6/28
Growth Stage
▪ Gradual rise in its sales
201 SB/4/2023-8/28
Decline Stage
▪ Market maturity tapers off and comes to an end
▪ Demand decline
▪ Over capacity
201 SB/4/2023-9/28
Product Life Cycle – Volume / Profit Analysis
201 SB/4/2023-10/28
Bullwhip Effect
A phenomenon where
demand changes at the end
of a supply chain lead to
inventory fluctuations along
the chain.
201 SB/4/2023-11/28
Bullwhip Effect – Example
Customer Retailer
(8 units) (10 units)
Manufacturer Distributor
(40 units) (20 units)
201 SB/4/2023-12/28
Causes of Bullwhip Effect
1. Lack of Communication
Managers of different links of a supply chain can perceive a product
demand differently from others.
201 SB/4/2023-13/28
Causes of Bullwhip Effect (contd)
3. Order Batching
Companies may not place an order with their suppliers and
accumulate for weekly or even monthly orders. Any surge or lack
of demand later, creates variability in demand.
4. Price Variations
Special discounts and other cost changes can impact regular
buying patterns leading to uneven production and distorted
demand information.
201 SB/4/2023-14/28
Causes of Bullwhip Effect (contd)
5. Demand Information
Information of past demand to estimate current demand may be
problematic if it doesn’t take into account any fluctuation that may
occur in demand over a period of time.
201 SB/4/2023-15/28
Effective Supply Chain Management - Barriers
201 SB/4/2023-16/28
Barriers (contd)
2. Poor SCM planning :
SCM begins with customer and integrates all activities from
procurement of raw material to the distribution of finished
product. SCM may fail due to insufficient forecasting and poor
planning process.
5. Executive Commitment :
Almost all the barriers such as incompatible technology, conflict
among supply chain members, lack of employee willingness to
share information can only be overcome with support from the
top management.
201 SB/4/2023-18/28
Barriers (contd)
6. IT Deficiencies :
IT is like a nerve system of SCM. Lack of integrated information
system is a major barrier.
201 SB/4/2023-20/28
Integrating SCM with Product Life Cycles
1. Development Stage
Lack of sales revenue, may have to sustain losses that are in line
with the scale and complexity of the product to be launched
2. Introduction Stage
Very costly, relatively low volume and possible continued losses
201 SB/4/2023-21/28
Integrating SCM with Product Life Cycles
3. Growth Stage
Step up by step increasing sales emergence and increase of profit
(assuming a successful product)
4. Maturity Stage
Very low cost, sales at a peak, a reduction in product’s price –
possibly through competitive pressure, significant profitability
5. Decline Stage
Reduction in sales, continued drop in prices, reduction in profit
201 SB/4/2023-22/28
How to manage different stages
1. New Product Stage
Strategic approach needed to integrate all Supply Chain elements
and eventually progressing to a collaborative Supply Chain
▪ Evaluate various sources repeatedly
▪ Possible switching from one option to another (for example,
metal casting to plastic; less computer memory to more
computer memory)
201 SB/4/2023-23/28
How to manage different stages
1. New Product Stage (contd)
▪ To map out how a product will be manufactured (that will
require decisions on tooling, appearance, marketability, etc.)
▪ Importantly, to plan nature of the distribution process,
including eventual return process
201 SB/4/2023-24/28
How to manage different stages (contd)
2. Introduction Stage
The Supply Chain is presumably up and running, and continually
tuned
▪ Close examination of the Supply Chain to bring the start-up
cost into line
▪ Low sales volume makes managing the supply chain
comparatively easy
201 SB/4/2023-25/28
How to manage different stages (contd)
3. Growth Stage
▪ Growth is maintained to a great extent by using feedback
from customers and customer’s customer on how the
enterprise delivers and maintains the product
▪ Right logistics plan is essential to increase sales volume
▪ The right product, at the right time, with the right features,
and with right continuous support from the enterprise will
achieve success
201 SB/4/2023-26/28
How to manage different stages (contd)
4. Maturity Stage
▪ To sustain good resources, good in-bound logistics, good
warehousing, good manufacturing practice, good design,
good distribution and continued evaluation of customer
feedback
▪ Better supply chain position gives an edge over competitors
▪ A drop in price may be off set by good supply chain tuning
▪ Possibility of the greatest profitability from the product
201 SB/4/2023-27/28
How to manage different stages (contd)
5. Decline Stage
This stage should not be seen as a point where the company gives
up.
▪ Highly oiled supply chain, along with other careful practices,
may assist in extending the product
▪ To balance reduced price and lagging sales, intelligent use of
a supply chain strategy is essential
▪ This stage is also the point where a product has a chance of
rejuvenation
201 SB/4/2023-28/28