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IC Engine Fuel
In IC engines, the chemical energy contained in the fuel is converted into mechanical power by
burning (oxidizing) the fuel inside the combustion chamber of the engine.
As a result of the chemical reactions which occur inside the cylinder, heat is released. The fuel-
air mixture (the working fluid before combustion) must stay in the cylinder for a sufficient time
so that the chemical reactions can be completed.
The combustion of carbon (C) is indeed an exothermic reaction. The most common form of this reaction is the
combustion of carbon to form carbon dioxide (CO2) in the presence of oxygen (O2):
C + O2 → CO2 + Heat
It's important to note that the exact amount of heat released in such a reaction depends on various factors,
including the conditions under which the reaction occurs and the specific form of carbon (e.g., graphite,
charcoal). The value is typically expressed in terms of enthalpy change (ΔH) and can be measured experimentally.
The standard enthalpy change for this reaction is approximately -394 kJ/mol (at 25 oC and 1 atm). This means
that 394 kilo joules of heat are released for every mole of carbon that undergoes combustion to form carbon
dioxide under standard conditions.
IC Engine Fuel
The oxidation of hydrogen is also exothermic. The chemical reaction representing the
combustion or oxidation of hydrogen in the presence of oxygen to form water is:
The standard enthalpy change (ΔH∘) for the combustion of hydrogen gas (H2) to form water
(H2) is approximately -286 kJ/mol under standard conditions (25°C and 1 atm pressure).
Fuel-Classification
Physical State:
Solid Fuels:
Examples: Coal, wood, biomass.
Liquid Fuels:
Examples: Gasoline, diesel, kerosene.
Gaseous Fuels:
Examples: Natural gas, propane, hydrogen.
Chemical Composition:
Hydrocarbon Fuels:
Contain carbon and hydrogen.
Examples: Gasoline, diesel, natural gas.
Non-Hydrocarbon Fuels:
Include fuels with elements other than carbon and hydrogen.
Examples: Biomass, alcohol-based fuels.
Renewability:
Renewable Fuels:
Derived from sustainable sources.
Examples: Biofuels (biodiesel, ethanol), hydrogen from renewable sources.
Non-Renewable Fuels:
Finite resources, often fossil fuels.
Examples: Coal, oil, natural gas.
Fuel-Classification
Application:
Transportation Fuels:
Used in vehicles.
Examples: Gasoline, diesel, aviation fuels.
Industrial Fuels:
Used in manufacturing processes.
Examples: Coal, natural gas, HFO.
Residential and Commercial Fuels:
Used for heating and cooking.
Examples: Propane, natural gas, biomass.
Emission Characteristics
Clean Fuels:
Produce fewer pollutants during combustion.
Examples: Hydrogen, natural gas.
Polluting Fuels:
Release more pollutants and greenhouse gases.
Examples: Coal, certain liquid fuels.
IC Engine Fuel
Fuels suitable for fast chemical reaction have to be used in IC engines.
Hydrocarbons: Cn Hm
Fuels are mainly mixtures of hydrocarbons, with bonds between carbon atoms
and between hydrogen and carbon atoms.
During combustion these bonds are broken and new bonds are formed with
oxygen atoms, accompanied by the release of chemical energy. Principal
products are carbon dioxide and water vapor.
all the carbon bonds are single bonds – they are “saturated” high number of H
atoms, high heat content and low density (620 – 770 kg/m3).
saturated hydrocarbons which are arranged in a circle have stable structure and
low tendancy to autoignite compared to alkanes (normal paraffins)
Aromatic rings can be fused together to give polynuclear aromatics, PAN, also called
polycyclic aromatic hydrocarbons, PAH (polycyclic aromatic hydrocarbons)
simplest member is benzene
C6H6
Can be used in SI-engines, to increase the resistance to knock not suitable for CI-
engines due to low cetene number
Low heat content and high density in the range 800 – 850 kg / m3.
Aromatics
Basic Hydrocarbon Family
Combustion Reactions
Stoichiometric Combustion
Methane (CH₄): CH₄ + 2 O₂ → CO₂ + 2 H₂O
Isooctane (C₈H₁₈): C₈H₁₈ + 12.5 O₂ → 8 CO₂ + 9 H₂O
Simplification: Assume argon combines with nitrogen; air is modeled as 21% oxygen and 79%
nitrogen.
•For every 0.21 moles of oxygen, there are 0.79 moles of nitrogen.
•Every mole of oxygen requires 4.76 moles of air (1 mole of oxygen + 3.76 moles of nitrogen).
A fuel has the following composition by mass: 10% pentane, 35% heptane, 30%
octane, and 25% dodecane. If its general formula is of the form C𝑥H𝑦, find 𝑥 and y
Alcohols (monohydric alcohols)
These include methanol (methyl alcohol), ethanol (ethyl alcohol), propanol
(propyl alcohol), butanol (butyl alcohol) as compounds.
The OH group which replaces one of the H atoms in an alkane, gives these
compounds their characteristic properties.
Other alcohol groups such as dihydric and trihydric alcohols are not used
as a fuel in IC engines
Advantages of Alcohols as Fuel
Derived from diverse sources, both natural and synthetic.
High-octane fuel, often exceeding 100, is achieved with alcohol's high flame
speed, allowing engines to operate more efficiently with increased
compression ratios.
Yields more exhaust moles upon combustion, leading to higher pressure and
increased power during the expansion stroke.
Advantages of Alcohols as Fuel
High evaporative cooling enhances the intake and compression processes,
boosting engine volumetric efficiency and reducing work input in the
compression stroke.
Poor cold weather starting due to low vapor pressure; often requires
gasoline additives, diminishing the appeal of alcohol as an alternate fuel.
Current Usage:
M10 fuel (10% methanol and 90% gasoline) is sold at local service stations in
USA as an alternative to gasoline.
Emissions from engines using M10 fuel are reported to be similar to those using
gasoline, with the advantage of a 10% decrease in gasoline use.
Alcohols
Emissions and Dual-Fuel CI Engines:
Engines using M85 fuel show a measurable decrease in hydrocarbon (HC) and
carbon monoxide (CO) emissions, but there is an increase in nitrogen oxides
(NOx) and a significant rise in formaldehyde formation.
Methanol is used in some dual-fuel compression ignition (CI) engines, where a
small amount of diesel oil is added for ignition, making it attractive for regions
where methanol is more cost-effective than diesel.
Ethanol C2H5OH
Ethanol
Emissions Characteristics:
Ethanol has lower hydrocarbon (HC) emissions than gasoline but higher than
methanol.
Problem-4
A taxicab is equipped with a flexible-fuel four-cylinder SI engine running on a mixture of
methanol and gasoline at an equivalence ratio of 0.95. How must the air-fuel ratio change
as the fuel flow to the engine shifts from 10% methanol (M10) to 85% methanol (M85)
Problem-4
Problem-4
NG Composition in Bangladesh
Gasoline Composition
Gasoline Composition
Diesel Composition
Manufacture of Engine Fuels
Crude oil is the liquid part of the naturally occurring organic material composed mostly of
HCs that is trapped geologically in underground reservoirs – it is not uniform and varies in
density, chemical composition, boiling range, etc. for different fields.
Four different crude oils are shown in Table for different boiling ranges :
Refinery Purpose:
Refineries aim to physically separate crude oil into various fractions
and then chemically process these fractions into fuels and other
products.
Refining
Refinery Products:
A full-scale refinery produces fuels for engines (gasoline, diesel, jet), fuels for
heating, chemical feedstock, and asphalt.
On average, a refinery refines about 40% of crude oil into gasoline, 20% into diesel
and heating fuel, 15% into residual fuel oil, 5% into jet fuel, and the remainder into
other hydrocarbons.
Distillation Process:
Fraction separation is achieved through distillation
in a fractionating column or still.
Fractions include naphtha, distillate, gas oil, and
residual oil, with further subdivisions using terms
like light, middle, heavy, virgin, or straight run.
Refining
Chemical Processing:
Chemical processing is required to convert one fraction into another or to upgrade a
given fraction.
Examples include alkylation to increase octane number and catalytic cracking to
produce naphthas for high octane gasolines.
Specific Processes:
Alkylation:
The alkylation reaction involves combining the isobutane with an olefin in the
presence of a catalyst, commonly sulfuric acid or hydrofluoric acid. The catalyst
facilitates the rearrangement of atoms, leading to the formation of larger, branched-
chain hydrocarbons.
The primary reaction:
Catalyst
Isobutane + Olefin High-Octane Alkylate + By-products
Refining
Catalytic Cracking
Catalytic cracking typically involves the use of heavy hydrocarbons, which are obtained
from the distillation of crude oil. These heavy hydrocarbons are rich in long-chain
molecules that need to be broken down into smaller, more valuable products.
Catalyst
Heavy Hydrocarbon Lighter Hydrocarbons (e.g., Naphthas, Gasoline) +
By-products
The catalyst used in catalytic cracking is usually a solid material, often composed of
zeolites or other materials with high surface area and acidity
Refining
Reforming
Reforming is a refining process that involves altering the molecular structure of certain
hydrocarbons to increase their octane rating, resulting in higher-octane gasoline. This
process is crucial for producing high-quality gasoline that meets the performance
requirements of modern internal combustion engines.
The primary feedstock for reforming is naphtha, which is a liquid hydrocarbon mixture
obtained from the distillation of crude oil or other refinery processes. Naphtha typically
contains a range of hydrocarbons, including straight-chain and branched-chain
molecules.
The feedstock for coking is typically the residue obtained from atmospheric or vacuum
distillation units. These residues are the heaviest and least valuable fractions of crude oil,
containing high molecular weight hydrocarbons with long carbon chains.
In coking, the feedstock is heated to very high temperatures in the presence of a
catalyst or without a catalyst (thermal cracking). This intense heat causes the large
hydrocarbon molecules to break apart into smaller, more valuable fractions.
A commonly used
approximation is that one
barrel of crude oil is
equivalent to
approximately 136
kilograms or 299.8
pounds. This
approximation is based
on the average density of
crude oil.
Some important properties of fuel
It is used to classify crude oils and other liquid hydrocarbons. The API gravity scale is
inversely related to density; lighter oils have higher API gravity.
For gasoline, the relative density is around 0.72 to 0.78 - which is equivalent to an
API range of 65 to 50.
Relative Density
The API gravity scale is divided into ranges:
The term "degrees API" refers to the API gravity value measured in degrees
on the API gravity scale. Higher API gravity values indicate lighter, more
valuable crude oils, as they often contain a higher percentage of more
valuable light hydrocarbons.
Hydrometer Pycnometer
Relative Density
For gasoline, the relative density is around 0.72 to 0.78 - which is equivalent to an
API range of 65 to 50.
ρ = 700 −800 [kg/m3]
Sulphur content : HC fuels contain free sulphur, hydrogen sulphide and other
sulphur compounds which are objectionable.
It is a corrosive element that can corrode fuel lines, carburetor and injection
pump. It will unite with oxygen to form sulphur dioxide, which in presence
of water at low T, forms sulphurous acid (H2SO3).
It has low ignition T, promote knock in SI engines. limited to approx. 250
ppm.
Fuel Composition
Gum deposits – gasoline with unsaturated HCs forms gum in the engine,
paraffin, naphthene and aromatic HCs also form some gum – it causes
operating difficulties, sticking valves and piston rings, deposits in the manifold,
etc.
Water - both dissolved and free water can be present in gasoline, free water is
undesirable because it can freeze and cause problems.
Dissolved water is usually unavoidable during manufacture.
Lead - for leaded and unleaded gasoline max lead content is specified, lead
causes pollution and destroys catalytic converters in the exhaust system.
Fuel Composition
Specific heating value, Hu is a measure of the energy content of the fuel per unit
mass (kJ/kg or kcal/kg).
Gaseous fuels specific heating value is given in terms of energy content per unit
volume (kJ/liter or kJ/m3 , kcal/m3).
heating value of the combustible air-fuel mixture is a decisive factor for engine
performance.
Problem
Using the 298.15 K reference state, calculate the higher heating value (HHV)
for the natural gas from the Bergen field in Kuwait.
Solution
Solution
Solution
Flash Point
Flash point is the lowest temperature of a sample at which the fuel vapor starts to
ignite when in contact with a flame (ignition source).
Marcusson method – fuel container is slowly heated, while the fuel vapor is in
contact with an open flame – T is measured.
For gasoline it is 25OC, diesel fuel 35OC and heavy diesel 65OC
Viscosity
lower the viscosity, smaller the diameter of the droplets in the spray.
Below certain limits, low viscosity increases the leaks in the fuel system. It is a
strong function of T – must be given at certain T values
The precipitation of paraffin crystals in winter can lead to clogged filters. It can be
prevented by either removing paraffins from the fuel or adding flow improvers
(additives).
For gasoline freezing point is –65OC and for diesel fuel –10OC.
Surface Tension
https://erl.com.bd/site/page/6449906e-96f2-4b2d-8eaa-bd0321e2ad5a/-s
Gasoline
Gasoline Volatility
Benzene for example has vapor pressure of 0.022 MPa at 38OC
In a closed container of 38OC, benzene evaporates until the partial p has a value of
0.022 MPa, If T is raised to 80.5 OC, then saturation p will be 0.1 MPa and will be
constant during the boiling.
Back end of the curve contains all the heavier, high boiling point compounds and
these have high heat content - they are important in improving fuel economy for
fully warmed up engine.
Some of the heavier compounds may pass into the crankcase and dilute the
crankcase oil. They are not readily combusted as the lighter compounds - cause
combustion chamber deposits.
Gasoline Distillation Curve
%10 evaporation point should be at low T for start up at cold temperatures - at hot
weathers this may cause problems - vapor lock.
50% evaporation should be slightly above 100 OC at summer and slightly below
100 OC at winter. For warmed up engine conditions this point is not important.
90% evaporation must not be high - produces fuel film on intake manifold walls
and dilutes lubricating oil. Back end of the curve must not exceed 215 OC.
It is also effected by the characteristics of the vehicle itself (drivability, fuel system
design etc.).
Cold Starting
For SI engines to start, A/F ratio must be within the ignitable range, i.e. in
general must be between 7:1 to 20:1 by weight.
When the engine is cold, it is difficult to ignite lean mixtures, because fuel may not
vaporize sufficiently - under these conditions the mixture is richened to bring it to
ignitable range.
This is done by increasing the injection time or by the use of a choke with
carbureted engines.
Cold Starting
.
Typical distillation curve
.
Measurement of Gasoline Volatility
Tests usually define Reid Vapor Pressure - ASTM Distillation test and Vapor/Liquid
ratio.
Reid vapor pressure - obtained at air-to-liquid ratio of 4:1 and temperature 37.8OC.
Fuel is filled into a metal chamber which is connected to an air chamber and that
is connected to a pressure gauge.
The apparatus is immersed in water bath at 37.8 OC and is shaken until constant p
is obtained - Reid VP.
Measurement of Gasoline Volatility
For gasoline allowable RVP is 0.7 bar in summer and 0.9 bar in winter(at 37.8 OC )
ASTM Distillation procedure - distillation rate is controlled by the heat input -
distillation curve is plotted (temperature vs % evaporated).
Antiknock Quality of Gasoline
Knock occurs when the unburnt gases ahead of flame front (the end gases)
spontaneously ignite causing a sudden rise in pressure accompanied by a
characteristic pinging sound - this results in a loss of power and can lead to
damage the engine.
Combustion chamber shape, spark plug location, ignition timing, end gas
temperatures, in cylinder gas motion, air-fuel ratio of the mixture, fuel
specifications, etc. effects the occurrence of knock.
Compression ratio of the engine also strongly effects knock. The higher the CR, the
better the thermal efficiency - but the greater the tendency for knock to occur.
Fuels were assigned values in terms of Highest Useful Compression Ratio, HUCR.
In 1929, Octane scale was proposed by Graham Edgar. In this scale two paraffinic
HCs have been selected as standards (PRF, primary reference fuels)- iso-octane (2-
2-4 trimethyl pentane) with very high resistance to knock (arbitrary assigned a
value of 100) and n-heptane with extremely low knock resistance (assigned a value
of 0).
Octane number of the fuel is the volume percentage of iso-octane in a blend with
n-heptane (PRF), that shows the same antiknock performance as test fuel tested in
standard engine and standard conditions.
Octane Number
Test engine for determining Octane values, was developed by Cooperative Fuel
Research Committee (CFR). It is a single cylinder, variable CR engine.
Two different test conditions specifies the Research Octane Number (RON) and the
Motor Octane Number (MON).
RON correlates with low speed, mild driving conditions, MON relates to high
speed, high severity conditions. Most gasolines have higher RON than MON. This
difference is called fuel sensitivity (=RON-MON) – for fuels of same RON, high
sensitivity gasoline has lower MON.
For reciprocating engines, the ignition quality of the fuel is extremely important.
Because the combustion processes occurring in spark-ignition (premixed combustion)
and diesel engines (nonpremixed combustion) result in different considerations of
ignition quality, we consider them separately.
For spark-ignition engines, ignition quality relates to the prevention of engine knock.
The octane rating or octane number is a measure of a spark ignition engine fuel’s
ability to resist autoignition.
Fuel sensitivity is a good measure of how sensitive knock characteristics of a fuel will
be to engine geometry. A low FS number will usually mean that knock characteristics
of that fuel are insensitive to engine geometry. FS numbers generally range from 0 to
10.
Ignition Quality
The octane number has no effect on the performance of an engine other than
allowing the delivery of maximum power without knocking.
The mean molecular weight and viscosity of the fuels increase as the
number designation increases.
Diesel Fuel
The numerical grades are also categorized regarding their sulfur content to
create a total of seven grades; the sulfur designations being
• S15
• S500, and
• S5000
which refer to maximum sulfur contents of 15, 500, and 5000 ppm (by
weight), respectively.
For example, the three grades of No. 2-D fuel are denoted as No. 2-D S15,
No. 2-D S500, and No. 2-D S5000, and similarly, for No. 1-D fuel. There is
only one grade specification for No. 4-D, and thus no additional designation
is applied.
Diesel fuels consist of blends of primarily C9–C16 hydrocarbons (No. 1) and C11–C20 (No.
2) [17].
For simple combustion calculations, these fuels are frequently approximated as single
molecules. For example, C12H22 and C15H25, respectively, are reasonable
approximations of these fuels. Other values are also used
Diesel Fuel
Diesel Fuel
Ignition Quality
If the temperature of an air-fuel mixture is raised high enough, the mixture will self ignite
without the need of a spark plug or other external igniter. The temperature above which
this occurs is called the self-ignition temperature (SIT).
Ignition Quality
The combustion process in a diesel engine is initiated by the autoignition of the fuel–
air mixture formed during the initial stages of the fuel-injection process. The time
interval between the start of fuel injection and the onset of combustion, as
distinguished by a pressure rise, is termed the ignition delay.
blend of two primary reference fuels: n-cetane1 and heptamethyl nonane. The
cetane number of n-cetane (C16H34) is defined to be 100, and the cetane number of
heptamethyl nonane (also C16H34) is defined to be 15. Thus, the cetane number is
determined by Cetane no. ≡ vol.% n-cetane + (0.15) vol.% heptamethyl nonane.
Problem
Challenges:
Storage and distribution require efficient systems due to hydrogen's low energy density by
volume.
Significant infrastructure investment is needed for production, distribution, and refueling.
Internal combustion engines may not be as efficient as fuel cells in converting hydrogen to
mechanical work
Biodiesel
Biodiesel