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LSVR:

Vibrating Rod Level ®

Switch for Solids sensing matters

Instruction Manual

Trumen Technologies Pvt. Ltd. Customer Support


39 Mangal Nagar, Behind Sai Ram Plaza, Near Rajiv Gandhi Phone: +91-731-656 2425
Circle, AB Road, Indore, MP 452 001, India email: sales@trumen.in
Phone: +91-731-497 2065 email: support@trumen.in
web:www.trumen.in
®

sensing matters

List of content Page


Operating Principle..................................................................................................................... 1
Technical Specification................................................................................................................2
Do's and Don'ts............................................................................................................................3
Troubleshooting...........................................................................................................................4
Maintenance & Spares............................................................................................... 4
Annexure-1
Introduction - LSVR-UD (Order code EIUD / ERUD)................................................... Page1
controls & indicators, connection terminals, configuration switches......................... Page1
Operation Matrix - LSVR-UD (EIUD / ERUD)............................................................... Page2
Electrical Connections - LSVR-UD (EIUD / ERUD)....................................................... Page3
Annexure-2
Introduction - LSVR-DP (Order code EIDP / ERDP)..................................................... Page1
controls & indicators, connection terminals, configuration switches......................... Page1
Operation Matrix - LSVR-DP (EIDP / ERDP).................................................................Page2
Electrical Connections - LSVR-DP (EIDP / ERDP).........................................................Page3
Annexure-3
Introduction - LSVR-U(S+P) (Order code EIUSP / ERUSP)......................................... Page1
controls & indicators, connection terminals, configuration switches......................... Page1
Operation Matrix - LSVR-U(S+P) (EIUSP / ERUSP)..................................................... Page2
Electrical Connections - LSVR-U(S+P) (EIUSP / ERUSP)............................................. Page3

Annexure-4
Introduction - LSVR-AR (Order code EIAR).................................................................. Page1
controls & indicators, connection terminals, configuration switches......................... Page1
Operation Matrix - LSVR-AR (EIAR)............................................................................. Page2
Electrical Connections - LSVR-AR (EIAR)..................................................................... Page3
Annexure-5
Introduction - LSVR-DL (Order code EIDL).................................................................. Page1
controls & indicators, connection terminals, configuration switches......................... Page1
Operation Matrix - LSVR-DL (EIDL).............................................................................. Page2
Electrical Connections - LSVR-DL (EIDL)...................................................................... Page3
Operating Principle

LSVR Vibrating rod is a single element tuned mechanical element-type level sensing device.

Electronics of LSVR excites the piezo-electric-crystals inside the tuning rod, which makes
the rod vibrate at it's natural resonance frequency in free air.

Amplitudes of vibration are above threshold when the rod is free to vibrate.

When the material touches the rod, vibration stops as resonance gets disturbed.

Amplitude of vibration, as sensed by the electronics falls below the threshold, material presence is
thus detected by observing the amplitude of vibration.

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Technical Specification
Features Specifications
1. Fast Switching Response EIUD / ERUD Integral / Remote Electronics
2. 1" screw mountings available Supply & Output Universal Power Supply, DPDT Relay Output
3. High pressure 15 bar 15 to 80 VDC and 15 to 260 VAC 50/60Hz
Relay Type and Rating Potential Free DPDT Relay Output
4. High Tempreture up-to 250°C available
5 A each @ 24VDC or 220VAC
5. Calibration-less operation
6. Remote electronics with std 10 meters cable length EIDP / ERDP Integral / Remote Electronics for PNP Output
7. Tropicalized & potted electronics module Supply & Output 12 to 60 VDC, PNP
8. Threaded & Flanged Mountings Output Limit 250mA max. Short Circuit Safe
9. Electronic Inserts support all requirements
EIUSP / ERUSP Integral / Remote Electronics SPDT + PNP Output
10. Ingress protection : IP 68/66 (as per IS-13947) Supply & Output Universal Supply for SPDT Output
11. Ex-proof (Ex d T6 IP-66 IIC ) 15 to 80 VDC
- Flameproof as per IS/IEC 60079-1:2007 15 to 260 VAC 50/60Hz
- Weatherproof (IP-66) as per IS/IEC 60529:2001 DC Supply for PNP Output
15 to 60 VDC
- Suitable for Gas Group : IIC
Relay Type and Rating Potential Free DPDT Relay Output
- Suitable for Zone 1 & 2 atmospheres
5 A each @ 24VDC or 220VAC
12. Compact size 250mA max. Short Circuit Safe
13. Low power consumption (0.5 to 0.7 VA)
14. Settable switching delay as a standard feature EIAR Integral Electronics AC series relay
Supply & Output Two Wire 18 to 260 VAC, Series Relay
not less than 4mA to release external relay
Applications maximum 150mA to magnetize relay
Output Limit Use relays/contactors will more than
1. Free flowing powders and granules 4mA holding current

2. Suitable for side as well as top mounting


EIDL Integral Electronics 4-20mA Loop Powered
3. Minimum and maximum failsafe field selectable Supply & Output Two Wire DC 8 / 16 mA
4. Process temperature max 200°C 15 to 60 VDC
Output Limit 8mA (±1mA max) / 16mA (±1mA max)
5. Process pressure max. 15 bar
Sensor Cable Remote electronics require special cable from rod to
controller.
Typical Mountings 10 meter standard length
more available on demand

special Min. Density >=350 gram/litre, not fluidized


interconnection
cable
Ambient Temp. -20°C ... 70°C (-4°F ... 158 °F)

Process Temp. -20°C ... 80°C (-4°F ... 176 °F)


wall/pipe mounting
remote electronics

Extended Process -30°C ... 250°C (-22°F ... 482 °F)


Temperature (extensions & heat sinks required)

Process Pressure absolute / max. 15 bar

Wetted Parts SS 316 or SS 316L

Mountings NPT / BSP 1", 1¼", 1½", 2" etc


Flanged : ANSI/JIS/DIN/ASA/custom

Extensions Tube SS 304, SS 316, SS 316L


Material & Length 250mm to 3,000mm

Power Consumption 0.5 VA max.

Specifications are subject to change without prior notice

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Do's and Don'ts
Features
Installation Precaution
1
1. Always connect the "Earth" to the external "Earthing" screw
3

2. Tighten the cable entries & glands properly


2

3. Secure the top aluminium cover at its place properly once the
electrical connections and other settings are completed
4

5
4. Always tighten the process connection using proper wrench
never try to tight by rotating the aluminium housing

5. Make sure process connection is same as that in hopper/tank


6

6. Vibrating rod probe:-


6.1 Should never be bent
6.2 Should never be held from thin part
6.3 Should never be cut or machined in any way
6.2 6.4 Should never be extended by welding or machining

7. Cable entries must face downwards only

8. Nozzles should never be longer than the rod sense

9. If mounted directly under the material entry, always install


a cannopy of suitable strength at proper height from the rod

10. Never climb either by gripping or stepping over either the


rod sense or its aluminium housing

11. Obeserve other safety precautions as required at the place


of application

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Troubleshooting
Indication Probable cause Work-around Solution
No switching output or Power is not available See if 'power' LED is ON Sensor electronic insert is needed to be replaced.

sensor is permanently in alarm If power LED is OFF check voltage on


terminal 1 and 2
If proper voltage is available but Sensor electronic insert internal power
'power' LED is still OFF section is failed

Rod is not vibrating when rod sense Sensor electronic insert rod oscillator Sensor electronic insert is needed to be replaced.
are touched by hand circuit failed

Rod is vibrating but no switching output Sensor electronic insert evaluation


when for rod sense are touched by section failure
hand
Abrupt switching Material is agitated Set time delay to 5 second in both dry and Time delay solves switching issues in agitated
wet condition (turn switch 2, 3 ON) materials.

Device shows no material after some Material fluffy or rod rate-holes the Set device in sensitive mode (turn switch 1 Sensitive setting reduces vibrational strength and
time even when rod is inside the material due to its own vibrations ON) makes switching point at lower amplitude.
material

Rod settings are all OK but rod fails to Power supply carrying extra noise and Make necessary arrangements to filter the Device contains sufficient filtering of power supply
switch to 'no material' at random times rod amplifier picking the noise noise in power-line before being fed to the noise inside, but sometimes external earth is
device needed to make filters sink the extra power supply
noise back to earth.
Provide an exclusive earthing to terminal#
3, rod enclosure earthing screw and rod
process connection (device mounting
screw)

Device worked for few months / years Device senses rod frequency and Select proper rod surface while ordering as Care is needed to be taken while ordering.
but now fails to switch with respect to amplitude to ascertain presence / per service material to mitigate rod errosion
material while power conditions are all absence of Material. Possible reasons as well as deposition Scheduled cleaning of rod sense in sticky material
same are application is recommended.
Order device of proper thermal grade for
Applications 1. Rod frequency shift due to rod wear / proper service life of device
In case of temperature stress, rod sensor is needed
errosion by service material
Clean up deposited materials on rod to be replaced.
2. Material deposition on rod leads sense as a part of maintenance schedule

3. Over temperature of service material


causing rod drive damage

Maintenance and Spares


Top Cover Shown on the left are various parts of LSVR level switch.
Separatable parts are
Electronic Insert
connection terminals 1. Electronic insert in short called 'electronics'
electronic insert fixing screw 2. Rod + Enclosure + Cover + Glands collectively called 'mechanical'
4-way male connector for sensor (rod)
4-way female connector from sensor (rod) For maintenance issues involving replacement of 'electronics', just a
single fixing screw is needed to be released.
Device enclosure
Cable glands Lift the electronics slowly by holding electronics with one hand and
mechanical with other, as wires are connected using rigid 4-way
connectors to it.
Thermal spacer (where needed)

Disconnect 4-way connector by holding electronics with one hand and


Process connection female of connector by other hand, while the rest of the device is at rest.

Connect the new replaced sensor. 4-way connector is unidirectional


and only connects in proper direction.

Extension
Set the electronics properly to its position.

Match the mounting screw hole of electronics with that of enclosure


and fix the screw.

Sense For mechanical issues please send the entire device back to Trumen.

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Annexure-1
Introduction - LSVR-UD (EIUD / ERUD)
controls & indicators
A Alarm Indicating LED
BA B Configuration Switches
LSVR-UD C Power ON LED Indicator
C D Connecting Terminals
turn-on
E to set E External Earthing Terminal
ON

status

power
sensitive

15... 80V DC
dry delay
wet delay
5 sec
connection terminals
U 15... 260V AC min failsafe

L1 N D 1 + of DC or Live of AC Supply input


2 - of DC or Neutral of AC Supply input
1 2 3 4 5 6 7 8 9
Supply:
15 to 80VDC or 15 to 260VAC 50/60Hz

3 Earth terminal for safety

4 Normally connected terminal of contact 1


5 Common terminal of contact 1
6 Normally open terminal of contact 1

7 Normally connected terminal of contact 2


8 Common terminal of contact 2
9 Normally open terminal of contact 2

configuration switches
1 sensitivity control
sensitive setting for low density materials
LSVR-UD (turn-on for fluffy/low density powders etc)
OFF Position
(keep turned-off for normal density materials)
turn-on
to set ON Position
2 “dry” (or uncovered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
sensitive 5 sec rod out of solid confirmation)
dry delay
wet delay
min failsafe 3 “wet” (or covered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
rod dipped in the material confirmation)

4 minimum failsafe select


OFF Position ON Position Failsafe means alarm is same as power failure.
Turn on for underflow detection (min. failsafe)
Keep turned off for overflow detection
(max. failsafe)
Example of Switch in On and Off Positions

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Annexure-1
Operation Matrix - LSVR-UD (EIUD / ERUD)
Vibrating rod is a single element tuned mechanical element type level sensing device.
Failsafe defines that the alarm and power failure / device failure conditions are same to
the external system. Failsafe operation is best understood with the type of installation
and following matrix.

Material & Material Failsafe Status DPDT Relay Contacts


Installation Status Setting LED Power ON Power OFF

No material Off
ON
at high level. 1 2 3 4 Indicating
min failsafe normal or 4 5 6 7 8 9 4 5 6 7 8 9
healthy
High level / overflow detection

Switch no. 4 status. Relay ON Relay OFF


is off, failsafe normal or healthy alarm contacts.
high/maximum. contacts. (due to power
failure)

Material is
above the high ON On
1 2 3 4
level or rod is 4 5 6 7 8 9 4 5 6 7 8 9
covered with min failsafe Indicating
material. alarm Relay OFF Relay OFF
Switch no. 4
is off, failsafe status. alarm contacts. alarm contacts.
high/maximum. (as it is)

No material
at low level. ON On
1 2 3 4

4 5 6 7 8 9 4 5 6 7 8 9
Indicating
Low level / underflow detection

min failsafe

alarm Relay OFF Relay OFF


Switch no. 4 status. alarm contacts. alarm contacts.
is on, failsafe
(as it is)
low/minimum.

Material is
Off
above the low ON
1 2 3 4
level or rod is Indicating 4 5 6 7 8 9 4 5 6 7 8 9
covered with min failsafe normal or
material healthy Relay ON Relay OFF
Switch no. 4 status. normal or healthy alarm contacts.
is on, failsafe
contacts. (due to power
low/minimum.
failure)

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Annexure-1
Electrical Connections - LSVR-UD (EIUD / ERUD)

electrical connections (AC) electrical connections (DC)

LSVR-UD LSVR-UD

turn-on turn-on
to set to set
ON ON

status

power

status

power
sensitive sensitive
dry delay dry delay
15... 80V DC wet delay 15... 80V DC wet delay
U 15... 260V AC min failsafe U 15... 260V AC min failsafe

L1 N L1 N

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9

Live output output output output


contact 1 contact 2 DC contact 1 contact 2
Neutral
15 to 260 VAC 15 to 80 VDC
50/60 Hz

Remote probe connections for LSVR-UD (ERUD)

LSVR-UD

turn-on
to set
ON 1 2 3
status

power

sensitive
Red

Black
White

5 sec
dry delay
15... 80 VDC wet delay
U 15... 260 VAC min failsafe

L1 N

1 2 3 4 5 6 7 8 9

Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.

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Annexure-2
Introduction - LSVR-DP (EIDP / ERDP)
controls & indicators
BA A Alarm Indicating LED
LSVR-DP
B Configuration Switches
C C Power ON LED Indicator
E turn-on
to set D Connecting Terminals
ON
E External Earthing Terminal

status

power
sensitive
5 sec min
dry delay
wet delay failsafe

PNP (alarm=float)
connection terminals
U 12 to 60V DC
D
1 + of DC Supply input
1 2 3 4 5 6 7 8 9 2 - of DC Supply input
Supply:
12 to 60VDC

3 Earth terminal for safety

4 PNP output is supplied with voltage


12 to 60VDC

configuration switches
1 sensitivity control
sensitive setting for low density materials
LSVR-DP (turn-on for fluffy/low density powders etc)
OFF Position
(keep turned-off for normal density materials)
turn-on
to set ON Position
2 “dry” (or uncovered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
sensitive 5 sec rod out of material confirmation)
dry delay
wet delay 3 “wet” (or covered) delay (5 second delay) setting
min failsafe
(turn-on when 5 second more time is needed for
rod dipped in the material confirmation)

4 minimum failsafe select


OFF Position ON Position Failsafe means alarm is same as power failure.
Turn on for underflow detection (min. failsafe)
Keep turned off for overflow detection (max. failsafe)

Example of Switch in On and Off Positions

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Annexure-2
Operation Matrix - LSVR-DP (EIDP / ERDP)
Vibrating rod is a single element tuned mechanical element type level sensing device.
Failsafe defines that the alarm and power failure / device failure conditions are same to
the external system. Failsafe operation is best understood with the type of installation
and following matrix.
Material & Material Failsafe Status PNP Output
Installation Status Setting LED Power ON Power OFF
No material Off
at high level. 1 2 3 4 1 2 3 4
ON
1 2 3 4
Indicating
High level / overflow detection

normal or IL Ileak
min failsafe
healthy IL(max) = 250mA Ileak ≤ 0.1mA
Switch no. 4 status.
Normal or healthy Alarm output.
is off, failsafe
output. (due to power
high/maximum.
failure)

Material is
1 2 3 4 1 2 3 4
above the high ON On
1 2 3 4
level or rod is Ileak Ileak

covered with min failsafe Indicating Ileak ≤ 0.1mA Ileak ≤ 0.1mA


material. alarm
Switch no. 4 Alarm output. Alarm output.
is off, failsafe status.
(as it is)
high/maximum.
Low level / underflow detection

No material
at low level. ON On 1 2 3 4 1 2 3 4
1 2 3 4
Ileak Ileak
min failsafe Indicating Ileak ≤ 0.1mA Ileak ≤ 0.1mA
Switch no. 4 alarm
Alarm output. Alarm output.
is on, failsafe status.
(as it is)
low/minimum.

Material is
Off 1 2 3 4 1 2 3 4
above the low ON
1 2 3 4 Indicating
level or rod is IL Ileak
normal or
covered with min failsafe IL(max) = 250mA Ileak ≤ 0.1mA
healthy
material. Normal or healthy Alarm output.
Switch no. 4 status.
is on, failsafe output. (due to power
low/minimum. failure)

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Annexure-2
Electrical Connections - LSVR-DP (EIDP / ERDP)
electrical connections (DC)
LSVR-DP

turn-on
to set
ON

status

power
sensitive
5 sec min
dry delay
wet delay failsafe

PNP (alarm=float)
U 12 to 60V DC

1 2 3 4 5 6 7 8 9

output unused terminals


DC

12 to 60 VDC

Remote probe connections for LSVR-DP (ERDP)

LSVR-DP

turn-on
to set
ON 1 2 3
status

power

sensitive
5 sec min
Red

Black
White

dry delay
wet delay failsafe

PNP (alarm=float)
U 12 to 60V DC

1 2 3 4 5 6 7 8 9

Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.

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Annexure-3
Introduction - LSVR-U(S+P) (EIUSP / ERUSP)
controls & indicators
A Alarm Indicating LED
BA B Configuration Switches
LSVR-U(S+P) C Power ON LED Indicator
C D Connecting Terminals
turn-on
E to set E External Earthing Terminal
ON

status

power
sensitive 5 Sec

15... 80V DC
dry delay
wet delay
connection terminals
U 15... 260V AC min failsafe U
15... 60V DC !
L1 N PNP o/p
less than
60VDC only
D 1 (+) of DC or Live of AC Supply input
2 (-) of DC or Neutral of AC Supply input
1 2 3 4 5 6 7 8 9
Supply:
15 to 80VDC or 15 to 260VAC 50/60Hz
3 Earth terminal for safety
4 Normally connected terminal of SPDT
contact
5 Common terminal of SPDT contact
6 Normally open terminal of SPDT contact
7 (-) of DC for PNP output
8 (+) of DC for PNP output
9 DC PNP output with respect to -ve of DC
! Supply should be within 15 to 60VDC for
PNP output

configuration switches
1 sensitivity control
sensitive setting for low density materials
LSVR-U(S+P)
OFF Position (turn-on for fluffy/low density materials)
(keep turned-off for normal materials)
turn-on
to set ON Position
2 “dry” (or uncovered) delay (5 second delay)
(turn-on when 5 second more time is needed for
sensitive 5 Sec rod out of material confirmation)
dry delay
wet delay
3 “wet” (or covered) delay (5 second delay)
min failsafe
(turn-on when 5 second more time is needed for
rod dipped in the material confirmation)

4 minimum failsafe select


OFF Position ON Position Failsafe means alarm is same as power failure.
Turn on for underflow detection (min. failsafe)
Keep turned off for overflow detection (max. failsafe)

Example of Switch in On and Off Positions

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Annexure-3
Operation Matrix - LSVR-U(S+P) (EIUSP / ERUSP)
Failsafe defines that the alarm and power failure / device failure conditions are same to
the external system. Failsafe operation is best understood with the type of installation
and following matrix.

Material & Material Failsafe Status Relay Contacts & PNP Output
Installation Status Setting LED Power ON Power OFF

No material Off
ON
at high level. 1 2 3 4
Indicating 4 5 6 4 5 6
min failsafe normal or Relay ON normal Relay OFF alarm
Switch no. 4 healthy or healthy contacts. contacts. (due to
is off, failsafe status. power failure)
High level / overflow detection

high/maximum
7 8 9 7 8 9
IL Ileak
IL(max) = 250mA Ileak ≤ 0.1mA

Material is
above the high ON On
1 2 3 4
level or rod is 4 5 6 4 5 6
covered with min failsafe Indicating Relay OFF alarm Relay OFF alarm
material. alarm contacts. contacts. (as it is)
Switch no. 4
status.
is off, failsafe 7 8 9 7 8 9
high/maximum Ileak Ileak
Ileak ≤ 0.1mA Ileak ≤ 0.1mA

No material
at low level. ON On
1 2 3 4
4 5 6 4 5 6
min failsafe
Indicating Relay OFF alarm Relay OFF alarm
Low level / underflow detection

alarm contacts. contacts. (as it is)


Switch no. 4
is on, failsafe status.
7 8 9 7 8 9
low/minimum
Ileak Ileak
Ileak ≤ 0.1mA Ileak ≤ 0.1mA

Material is Off
above the low ON
1 2 3 4
level or rod is Indicating 4 5 6 4 5 6
covered with min failsafe normal or Relay ON normal Relay OFF alarm
material. healthy or healthy contacts. contacts. (due to
Switch no. 4 power failure)
status.
is on, failsafe
low/minimum 7 8 9 7 8 9
IL Ileak
IL(max) = 250mA Ileak ≤ 0.1mA

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Annexure-3
Electrical Connections - LSVR-U(S+P) (EIUSP / ERUSP)
electrical connections (AC) electrical connections (DC)
LSVR-U(S+P) LSVR-U(S+P)

turn-on turn-on
to set to set
ON ON

status

power

status

power
sensitive 5 Sec sensitive 5 Sec
dry delay dry delay
15... 80V DC wet delay 15... 80V DC wet delay
U 15... 260V AC min failsafe U 15... 260V AC min failsafe
U U
15... 60V DC ! 15... 60V DC !
L1 N PNP o/p
less than
60VDC only L1 N PNP o/p
less than
60VDC only

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9

Live output PNP output PNP


contact output DC contact output
Neutral
15 to 260 VAC 15 to 60 VDC
50/60 Hz

Remote probe connections for LSVR-U(S+P) (ERUSP)

LSVR-U(S+P)

turn-on
to set
ON 1 2 3
status

power

sensitive 5 Sec
Red

Black
White

dry delay
15... 80V DC wet delay
U 15... 260V AC min failsafe U
15... 60V DC !
L1 N PNP o/p
less than
60VDC only

1 2 3 4 5 6 7 8 9

Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.

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Annexure-4
Introduction - LSVR-AR (EIAR)
controls & indicators
BA A Alarm Indicating LED
E LSVR-AR
B Configuration Switches
C C Normal LED Indicator
turn-on
to set D Connecting Terminals
ON
E External Earthing Terminal

normal
alarm
x
5 sec
dry delay
2 wire AC series Relay
(<5mA holding current)
wet delay
min failsafe connection terminals
U 18... 260V AC
D
1 Live of AC Supply through fuse
1 2 3 4 5 6 7 8 9 2 Neutral of AC Supply input through
specified series relay
18 to 260VAC 50/60 Hz series

3 Earth terminal for safety

4,5,6,7,8,9 Not used

configuration switches
1 Not used

LSVR-AR
OFF Position
2 “dry” (or uncovered) delay (5 second delay) setting
turn-on (turn-on when 5 second more time is needed for
to set ON Position
rod out of material confirmation)

x 5 sec 3 “wet” (or covered) delay (5 second delay) setting


dry delay (turn-on when 5 second more time is needed for
wet delay rod dipped in the material confirmation)
min failsafe
4 minimum failsafe select
Failsafe means alarm is same as power failure.
Turn on for underflow detection (min. failsafe)
OFF Position ON Position Keep turned off for overflow detection (max. failsafe)

Example of Switch in On and Off Positions

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Annexure-4
Operation Matrix - LSVR-AR (EIAR)
Series relay will be energized in normal or healthy condition. Series relay will be de-
energized in alarm condition. Failsafe defines that the alarm and power failure / device
failure conditions are same to the external system. Failsafe operation is best understood
with the type of installation and following matrix.

Material & Switching Failsafe Status Alarm/ Series Relay Status


Installation Operation Setting LED Normal Power ON Power OFF

When switch no. 4


Red 1 2 1 2
is off (failsafe high /
maximum).
ON
1 2 3 4
Off Normal
output status shows or
High level / overflow detection

L N L N
normal when there Green healthy
min failsafe
Series relay Series relay
is no material at high off (due to
on
switch point or rod power
On
is out of the material. failure)

When switch no. 4 Red


1 2 1 2
is off (failsafe high / ON
1 2 3 4
maximum). On
output status shows
alarm if rod is
min failsafe
Alarm L N L N
dipped in material at Series relay Series relay
Green
high switch point. off off
Off (as it is)

When switch no. 4 Red


1 2 1 2
is on (failsafe low / ON
minimum). 1 2 3 4 On
output status shows
Low level / underflow detection

alarm when there is min failsafe Alarm L N L N


no material at low Series relay Series relay
switch point or rod
Green off off
is out of the material. Off (as it is)

When switch no. 4 Red


1 2 1 2
is on (failsafe low / ON Off
1 2 3 4
minimum). Normal
output status shows or L N L N
min failsafe
normal if rod is Green healthy Series relay Series relay
dipped in material at off (due to
on
low switch point. On power
failure)

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Annexure-4
Electrical Connections - LSVR-AR (EIAR)
electrical connections (AC)
LSVR-AR

turn-on
to set
ON

normal
alarm
x
5 sec
dry delay
2 wire AC series Relay
wet delay
(<5mA holding current) min failsafe
U 18... 260V AC

1 2 3 4 5 6 7 8 9

L Not Used
AC Supply
18 to 260 VAC
N

Specified AC Series Relay


Use AC relay / contactor having maximum 150mA to
magnetize and holding current should not be less than 4mA.
Voltage rating of AC relay should be as per input supply voltage.

LSVR-AR

turn-on
to set
ON
normal
alarm

x
5 sec
dry delay
2 wire AC series Relay
wet delay
(<5mA holding current) min failsafe
U 18... 260V AC

1 2 3 4 5 6 7 8 9

Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.
lsvr-manual-annexure-4 www.trumen.in Page 3
Annexure-5
Introduction - LSVR-DL (EIDL)
8/16 mA Output

controls & indicators


BA A Alarm Indicating LED
E B Configuration Switches
LSVR-DL-8/16
C C Power ON LED Indicator
turn-on
to set D Connecting Terminals
ON
alarm E External Earthing Terminal
power
sensitive
5 sec min
dry delay
Loop powered
8mA ± 1mA (alarm)
16mA ± 1mA (normal)
wet delay failsafe
connection terminals
U 12 to 60V DC D
1 (+) of DC Supply input
1 2 3 4 5 6 7 8 9 2 (-) of DC Supply input
DC Supply: 12 to 60VDC

3 Earth terminal for safety

4,5,6,7,8,9 Not used

configuration switches
1 sensitivity control
sensitive setting for low density materials
LSVR-DL-8/16 (turn-on for fluffy / low density materials etc.)
OFF Position
(keep turned-off for normal density materials)
turn-on
to set ON Position
2 “dry” (or uncovered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
sensitive 5 sec rod out of material confirmation)
dry delay
wet delay
min failsafe 3 “wet” (or covered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
rod dipped in the material confirmation)

4 minimum failsafe select


OFF Position ON Position Failsafe means alarm is same as power failure.
Turn on for underflow detection (min. failsafe)
Keep turned off for overflow detection (max. failsafe)
Example of Switch in On and Off Positions

lsvr-manual-annexure-5 www.trumen.in Page 1


Annexure-5
Operation Matrix - LSVR-DL (EIDL)
Miliampere output 16 is supplied in normal or healthy condition. Miliampere output 8
is supplied in alarm condition. Failsafe defines that the alarm and power failure /
device failure conditions are same to the external system. Failsafe operation is best
understood with the type of installation and following matrix.

Material & Switching Failsafe Status Miliampere Output


Installation Operation Setting LED Status
When switch no. 4
is off (failsafe high / ON
Off 1 2
maximum). 1 2 3 4
IL IL
output status shows
Normal
High level / overflow detection

DC
normal when there min failsafe

is no material at high IL = 16mA


switch point or rod
is out of the material.

When switch no. 4


is off (failsafe high / ON On 1 2
1 2 3 4
maximum).
output status shows IL IL
min failsafe Alarm DC
alarm if rod is
dipped in material IL = 8mA
at high switch point.

When switch no. 4


is on (failsafe low /
ON On 1 2
minimum). 1 2 3 4
output status shows
Low level / underflow detection

IL IL

alarm when there is min failsafe Alarm DC

no material at low IL = 8mA


switch point or rod
is out of the material.

When switch no. 4


is on (failsafe low / ON Off 1 2
1 2 3 4
minimum). IL IL
output status shows DC
normal if rod is
min failsafe Normal
dipped in material IL = 16mA
at low switch point.

lsvr-manual-annexure-5 www.trumen.in Page 2


Annexure-5
Electrical Connections - LSVR-DL (EIDL)
electrical connections (DC)
LSVR-DL-8/16

turn-on
to set
ON

alarm

power
sensitive
5 sec min
dry delay
Loop powered wet delay
8mA ± 1mA (alarm)
failsafe
16mA ± 1mA (normal)
U 12 to 60V DC

1 2 3 4 5 6 7 8 9

Not used
mA
Supply
12 to 60 VDC

Meter/Indicator/PLC/SCADA

LSVR-DL-8/16

turn-on
to set
ON
alarm

power

sensitive
5 sec min
dry delay
Loop powered wet delay
8mA ± 1mA (alarm)
failsafe
16mA ± 1mA (normal)
U 12 to 60V DC

1 2 3 4 5 6 7 8 9

Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.
lsvr-manual-annexure-5 www.trumen.in Page 3

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