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Vibrating Rod Level Switch For Solids
Vibrating Rod Level Switch For Solids
Instruction Manual
sensing matters
Annexure-4
Introduction - LSVR-AR (Order code EIAR).................................................................. Page1
controls & indicators, connection terminals, configuration switches......................... Page1
Operation Matrix - LSVR-AR (EIAR)............................................................................. Page2
Electrical Connections - LSVR-AR (EIAR)..................................................................... Page3
Annexure-5
Introduction - LSVR-DL (Order code EIDL).................................................................. Page1
controls & indicators, connection terminals, configuration switches......................... Page1
Operation Matrix - LSVR-DL (EIDL).............................................................................. Page2
Electrical Connections - LSVR-DL (EIDL)...................................................................... Page3
Operating Principle
LSVR Vibrating rod is a single element tuned mechanical element-type level sensing device.
Electronics of LSVR excites the piezo-electric-crystals inside the tuning rod, which makes
the rod vibrate at it's natural resonance frequency in free air.
Amplitudes of vibration are above threshold when the rod is free to vibrate.
When the material touches the rod, vibration stops as resonance gets disturbed.
Amplitude of vibration, as sensed by the electronics falls below the threshold, material presence is
thus detected by observing the amplitude of vibration.
lsvr-manual-page01 www.trumen.in 1
Technical Specification
Features Specifications
1. Fast Switching Response EIUD / ERUD Integral / Remote Electronics
2. 1" screw mountings available Supply & Output Universal Power Supply, DPDT Relay Output
3. High pressure 15 bar 15 to 80 VDC and 15 to 260 VAC 50/60Hz
Relay Type and Rating Potential Free DPDT Relay Output
4. High Tempreture up-to 250°C available
5 A each @ 24VDC or 220VAC
5. Calibration-less operation
6. Remote electronics with std 10 meters cable length EIDP / ERDP Integral / Remote Electronics for PNP Output
7. Tropicalized & potted electronics module Supply & Output 12 to 60 VDC, PNP
8. Threaded & Flanged Mountings Output Limit 250mA max. Short Circuit Safe
9. Electronic Inserts support all requirements
EIUSP / ERUSP Integral / Remote Electronics SPDT + PNP Output
10. Ingress protection : IP 68/66 (as per IS-13947) Supply & Output Universal Supply for SPDT Output
11. Ex-proof (Ex d T6 IP-66 IIC ) 15 to 80 VDC
- Flameproof as per IS/IEC 60079-1:2007 15 to 260 VAC 50/60Hz
- Weatherproof (IP-66) as per IS/IEC 60529:2001 DC Supply for PNP Output
15 to 60 VDC
- Suitable for Gas Group : IIC
Relay Type and Rating Potential Free DPDT Relay Output
- Suitable for Zone 1 & 2 atmospheres
5 A each @ 24VDC or 220VAC
12. Compact size 250mA max. Short Circuit Safe
13. Low power consumption (0.5 to 0.7 VA)
14. Settable switching delay as a standard feature EIAR Integral Electronics AC series relay
Supply & Output Two Wire 18 to 260 VAC, Series Relay
not less than 4mA to release external relay
Applications maximum 150mA to magnetize relay
Output Limit Use relays/contactors will more than
1. Free flowing powders and granules 4mA holding current
lsvr-manual-page02 www.trumen.in 2
Do's and Don'ts
Features
Installation Precaution
1
1. Always connect the "Earth" to the external "Earthing" screw
3
3. Secure the top aluminium cover at its place properly once the
electrical connections and other settings are completed
4
5
4. Always tighten the process connection using proper wrench
never try to tight by rotating the aluminium housing
lsvr-manual-page03 www.trumen.in 3
Troubleshooting
Indication Probable cause Work-around Solution
No switching output or Power is not available See if 'power' LED is ON Sensor electronic insert is needed to be replaced.
Rod is not vibrating when rod sense Sensor electronic insert rod oscillator Sensor electronic insert is needed to be replaced.
are touched by hand circuit failed
Device shows no material after some Material fluffy or rod rate-holes the Set device in sensitive mode (turn switch 1 Sensitive setting reduces vibrational strength and
time even when rod is inside the material due to its own vibrations ON) makes switching point at lower amplitude.
material
Rod settings are all OK but rod fails to Power supply carrying extra noise and Make necessary arrangements to filter the Device contains sufficient filtering of power supply
switch to 'no material' at random times rod amplifier picking the noise noise in power-line before being fed to the noise inside, but sometimes external earth is
device needed to make filters sink the extra power supply
noise back to earth.
Provide an exclusive earthing to terminal#
3, rod enclosure earthing screw and rod
process connection (device mounting
screw)
Device worked for few months / years Device senses rod frequency and Select proper rod surface while ordering as Care is needed to be taken while ordering.
but now fails to switch with respect to amplitude to ascertain presence / per service material to mitigate rod errosion
material while power conditions are all absence of Material. Possible reasons as well as deposition Scheduled cleaning of rod sense in sticky material
same are application is recommended.
Order device of proper thermal grade for
Applications 1. Rod frequency shift due to rod wear / proper service life of device
In case of temperature stress, rod sensor is needed
errosion by service material
Clean up deposited materials on rod to be replaced.
2. Material deposition on rod leads sense as a part of maintenance schedule
Extension
Set the electronics properly to its position.
Sense For mechanical issues please send the entire device back to Trumen.
lsvr-manual-page04 www.trumen.in 4
Annexure-1
Introduction - LSVR-UD (EIUD / ERUD)
controls & indicators
A Alarm Indicating LED
BA B Configuration Switches
LSVR-UD C Power ON LED Indicator
C D Connecting Terminals
turn-on
E to set E External Earthing Terminal
ON
status
power
sensitive
15... 80V DC
dry delay
wet delay
5 sec
connection terminals
U 15... 260V AC min failsafe
configuration switches
1 sensitivity control
sensitive setting for low density materials
LSVR-UD (turn-on for fluffy/low density powders etc)
OFF Position
(keep turned-off for normal density materials)
turn-on
to set ON Position
2 “dry” (or uncovered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
sensitive 5 sec rod out of solid confirmation)
dry delay
wet delay
min failsafe 3 “wet” (or covered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
rod dipped in the material confirmation)
No material Off
ON
at high level. 1 2 3 4 Indicating
min failsafe normal or 4 5 6 7 8 9 4 5 6 7 8 9
healthy
High level / overflow detection
Material is
above the high ON On
1 2 3 4
level or rod is 4 5 6 7 8 9 4 5 6 7 8 9
covered with min failsafe Indicating
material. alarm Relay OFF Relay OFF
Switch no. 4
is off, failsafe status. alarm contacts. alarm contacts.
high/maximum. (as it is)
No material
at low level. ON On
1 2 3 4
4 5 6 7 8 9 4 5 6 7 8 9
Indicating
Low level / underflow detection
min failsafe
Material is
Off
above the low ON
1 2 3 4
level or rod is Indicating 4 5 6 7 8 9 4 5 6 7 8 9
covered with min failsafe normal or
material healthy Relay ON Relay OFF
Switch no. 4 status. normal or healthy alarm contacts.
is on, failsafe
contacts. (due to power
low/minimum.
failure)
LSVR-UD LSVR-UD
turn-on turn-on
to set to set
ON ON
status
power
status
power
sensitive sensitive
dry delay dry delay
15... 80V DC wet delay 15... 80V DC wet delay
U 15... 260V AC min failsafe U 15... 260V AC min failsafe
L1 N L1 N
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
LSVR-UD
turn-on
to set
ON 1 2 3
status
power
sensitive
Red
Black
White
5 sec
dry delay
15... 80 VDC wet delay
U 15... 260 VAC min failsafe
L1 N
1 2 3 4 5 6 7 8 9
Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.
status
power
sensitive
5 sec min
dry delay
wet delay failsafe
PNP (alarm=float)
connection terminals
U 12 to 60V DC
D
1 + of DC Supply input
1 2 3 4 5 6 7 8 9 2 - of DC Supply input
Supply:
12 to 60VDC
configuration switches
1 sensitivity control
sensitive setting for low density materials
LSVR-DP (turn-on for fluffy/low density powders etc)
OFF Position
(keep turned-off for normal density materials)
turn-on
to set ON Position
2 “dry” (or uncovered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
sensitive 5 sec rod out of material confirmation)
dry delay
wet delay 3 “wet” (or covered) delay (5 second delay) setting
min failsafe
(turn-on when 5 second more time is needed for
rod dipped in the material confirmation)
normal or IL Ileak
min failsafe
healthy IL(max) = 250mA Ileak ≤ 0.1mA
Switch no. 4 status.
Normal or healthy Alarm output.
is off, failsafe
output. (due to power
high/maximum.
failure)
Material is
1 2 3 4 1 2 3 4
above the high ON On
1 2 3 4
level or rod is Ileak Ileak
No material
at low level. ON On 1 2 3 4 1 2 3 4
1 2 3 4
Ileak Ileak
min failsafe Indicating Ileak ≤ 0.1mA Ileak ≤ 0.1mA
Switch no. 4 alarm
Alarm output. Alarm output.
is on, failsafe status.
(as it is)
low/minimum.
Material is
Off 1 2 3 4 1 2 3 4
above the low ON
1 2 3 4 Indicating
level or rod is IL Ileak
normal or
covered with min failsafe IL(max) = 250mA Ileak ≤ 0.1mA
healthy
material. Normal or healthy Alarm output.
Switch no. 4 status.
is on, failsafe output. (due to power
low/minimum. failure)
turn-on
to set
ON
status
power
sensitive
5 sec min
dry delay
wet delay failsafe
PNP (alarm=float)
U 12 to 60V DC
1 2 3 4 5 6 7 8 9
12 to 60 VDC
LSVR-DP
turn-on
to set
ON 1 2 3
status
power
sensitive
5 sec min
Red
Black
White
dry delay
wet delay failsafe
PNP (alarm=float)
U 12 to 60V DC
1 2 3 4 5 6 7 8 9
Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.
status
power
sensitive 5 Sec
15... 80V DC
dry delay
wet delay
connection terminals
U 15... 260V AC min failsafe U
15... 60V DC !
L1 N PNP o/p
less than
60VDC only
D 1 (+) of DC or Live of AC Supply input
2 (-) of DC or Neutral of AC Supply input
1 2 3 4 5 6 7 8 9
Supply:
15 to 80VDC or 15 to 260VAC 50/60Hz
3 Earth terminal for safety
4 Normally connected terminal of SPDT
contact
5 Common terminal of SPDT contact
6 Normally open terminal of SPDT contact
7 (-) of DC for PNP output
8 (+) of DC for PNP output
9 DC PNP output with respect to -ve of DC
! Supply should be within 15 to 60VDC for
PNP output
configuration switches
1 sensitivity control
sensitive setting for low density materials
LSVR-U(S+P)
OFF Position (turn-on for fluffy/low density materials)
(keep turned-off for normal materials)
turn-on
to set ON Position
2 “dry” (or uncovered) delay (5 second delay)
(turn-on when 5 second more time is needed for
sensitive 5 Sec rod out of material confirmation)
dry delay
wet delay
3 “wet” (or covered) delay (5 second delay)
min failsafe
(turn-on when 5 second more time is needed for
rod dipped in the material confirmation)
Material & Material Failsafe Status Relay Contacts & PNP Output
Installation Status Setting LED Power ON Power OFF
No material Off
ON
at high level. 1 2 3 4
Indicating 4 5 6 4 5 6
min failsafe normal or Relay ON normal Relay OFF alarm
Switch no. 4 healthy or healthy contacts. contacts. (due to
is off, failsafe status. power failure)
High level / overflow detection
high/maximum
7 8 9 7 8 9
IL Ileak
IL(max) = 250mA Ileak ≤ 0.1mA
Material is
above the high ON On
1 2 3 4
level or rod is 4 5 6 4 5 6
covered with min failsafe Indicating Relay OFF alarm Relay OFF alarm
material. alarm contacts. contacts. (as it is)
Switch no. 4
status.
is off, failsafe 7 8 9 7 8 9
high/maximum Ileak Ileak
Ileak ≤ 0.1mA Ileak ≤ 0.1mA
No material
at low level. ON On
1 2 3 4
4 5 6 4 5 6
min failsafe
Indicating Relay OFF alarm Relay OFF alarm
Low level / underflow detection
Material is Off
above the low ON
1 2 3 4
level or rod is Indicating 4 5 6 4 5 6
covered with min failsafe normal or Relay ON normal Relay OFF alarm
material. healthy or healthy contacts. contacts. (due to
Switch no. 4 power failure)
status.
is on, failsafe
low/minimum 7 8 9 7 8 9
IL Ileak
IL(max) = 250mA Ileak ≤ 0.1mA
turn-on turn-on
to set to set
ON ON
status
power
status
power
sensitive 5 Sec sensitive 5 Sec
dry delay dry delay
15... 80V DC wet delay 15... 80V DC wet delay
U 15... 260V AC min failsafe U 15... 260V AC min failsafe
U U
15... 60V DC ! 15... 60V DC !
L1 N PNP o/p
less than
60VDC only L1 N PNP o/p
less than
60VDC only
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
LSVR-U(S+P)
turn-on
to set
ON 1 2 3
status
power
sensitive 5 Sec
Red
Black
White
dry delay
15... 80V DC wet delay
U 15... 260V AC min failsafe U
15... 60V DC !
L1 N PNP o/p
less than
60VDC only
1 2 3 4 5 6 7 8 9
Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.
normal
alarm
x
5 sec
dry delay
2 wire AC series Relay
(<5mA holding current)
wet delay
min failsafe connection terminals
U 18... 260V AC
D
1 Live of AC Supply through fuse
1 2 3 4 5 6 7 8 9 2 Neutral of AC Supply input through
specified series relay
18 to 260VAC 50/60 Hz series
configuration switches
1 Not used
LSVR-AR
OFF Position
2 “dry” (or uncovered) delay (5 second delay) setting
turn-on (turn-on when 5 second more time is needed for
to set ON Position
rod out of material confirmation)
L N L N
normal when there Green healthy
min failsafe
Series relay Series relay
is no material at high off (due to
on
switch point or rod power
On
is out of the material. failure)
turn-on
to set
ON
normal
alarm
x
5 sec
dry delay
2 wire AC series Relay
wet delay
(<5mA holding current) min failsafe
U 18... 260V AC
1 2 3 4 5 6 7 8 9
L Not Used
AC Supply
18 to 260 VAC
N
LSVR-AR
turn-on
to set
ON
normal
alarm
x
5 sec
dry delay
2 wire AC series Relay
wet delay
(<5mA holding current) min failsafe
U 18... 260V AC
1 2 3 4 5 6 7 8 9
Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.
lsvr-manual-annexure-4 www.trumen.in Page 3
Annexure-5
Introduction - LSVR-DL (EIDL)
8/16 mA Output
configuration switches
1 sensitivity control
sensitive setting for low density materials
LSVR-DL-8/16 (turn-on for fluffy / low density materials etc.)
OFF Position
(keep turned-off for normal density materials)
turn-on
to set ON Position
2 “dry” (or uncovered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
sensitive 5 sec rod out of material confirmation)
dry delay
wet delay
min failsafe 3 “wet” (or covered) delay (5 second delay) setting
(turn-on when 5 second more time is needed for
rod dipped in the material confirmation)
DC
normal when there min failsafe
IL IL
turn-on
to set
ON
alarm
power
sensitive
5 sec min
dry delay
Loop powered wet delay
8mA ± 1mA (alarm)
failsafe
16mA ± 1mA (normal)
U 12 to 60V DC
1 2 3 4 5 6 7 8 9
Not used
mA
Supply
12 to 60 VDC
Meter/Indicator/PLC/SCADA
LSVR-DL-8/16
turn-on
to set
ON
alarm
power
sensitive
5 sec min
dry delay
Loop powered wet delay
8mA ± 1mA (alarm)
failsafe
16mA ± 1mA (normal)
U 12 to 60V DC
1 2 3 4 5 6 7 8 9
Proper connection to supply earth terminal (3) and the external earth terminal (screw) is must.
lsvr-manual-annexure-5 www.trumen.in Page 3