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aquatech.piovan.com
Refrigeration Technologies:
scroll-compressor chillers
The scroll compressor is the
most suitable component for
the small and medium duty
requirements in the industrial
applications.
Combining up to 6
scroll-compressors within one
or more circuits, is possible to
cover a wide range of cooling
capacities.

Water, Air, Remote Air


cooled chillers available.

2_Refrigeration
SCROLL COMPRESSORS
of Aquatech

• Reliability
The easy and robust design

EVAPORATOR
lead this technology to be
CONDENSER

COOLING PROCESS
among the most reliable
AIR/WATER WATER
today available in the market.
EXPANSION VALVE Low sensitiveness to liquid
hammer.
• Efficiency
Reduced energy utilization:
Working principle up to 3 compressors within
This hermetic unit is mainly com- one refrigerant circuit.
posed by a compression chamber, Stable water temperature
one fix scroll plus one orbiting scroll, during partial loads (most
the electrical motor and the shaft part of working time): the
connected to the lubrication pump. Aquatech multi-scroll range is
composed by solution with 1
to 6 compressors in the same
Variation of Thermal Load with 2 or 4 scroll compressors unit assuring high adaptabil-
ity to the working conditions.
2 Compressors: 4 Compressors:
• Flexibility
100 % 100 % Optimized for partial-load
Off * Off Off Off *
Off Off 75 % functioning: multi-scroll or
50 % 50 %
Off Off
close control function.
Off * Suitable for a wide range of
25 %
refrigerants.
0%
Time
0%
Time
Wide applications range
* (process water or ambient
Energy saved using
4 compressors instead of 2. temperature).

Temperature Stability with 2 or 4 scroll compressors

SET +1°C

SET

SET -1°C

4 compressors: variation within +/-0.5°C


2 compressors: variation within +/-1°C
time
Time

4 compressors: variationwithin+/-0.5°C
2 compressors: variationwithin+/-1°C

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Refrigeration Technologies:
screw-compressor chillers
The screw-compressor
chillers allow to cover
the medium and high duty
requirements in the industrial
applications.
Water, Air, Remote Air
cooled chillers available.

4_Refrigeration
Working principle
Rotary screw compressors utilize two and driven rotor. Gas enters at the
helical screws to compress the refri- suction side and moves through the
gerant. Lubricating oil fulfil the space threads as the screws rotate.
between the screws, both providing Clearances between the threads
a hydraulic seal and transferring me- decrease and compress the gas. The
chanical energy between the driving gas exits at the end of the screws.

of Aquatech
screw-compressor chillers

(a) Screw compressor • Reliability: up to 4 inde-


pendent refrigerant circuits
guarantee a continuous
functioning.
The semi-hermetic case
allows internal maintenance
to the compressor.
• Efficiency: Reduced energy
utilization: innovative design
of the screws.
High efficiency shell-and-
tube evaporator.
Temperature stability and
energy usage optimization:
standard electronic expan-
sion valve.
Developed for optimal func-
tioning with green refrigerant
R134a.
- Flexibility: Stepless regula-
tion of the cooling capacity
(b) Screw compressor chiller by Aquatech from 25% to 100%.
Unit with cooling capacity of 2.8MW and COP 5.3

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Refrigeration Technologies:
inverter driven chillers

This range of chillers adopts


state-of-the-art cooling
devices to reach the highest
performance in terms
of efficiency, accuracy and
reliability.

Water, Air, Remote Air


cooled chillers available.

6_Refrigeration
Working principle
INVERTER TECHNOLOGY works on pressor runs faster developing a of Aquatech
the principle of variable compressor higher refrigerant flow rate and inverter driven chillers
motor speed; an electrical signal is accordingly increasing the cooling
1-Reliability and efficiency in
given to the compressor motor to power; on the contrary, the inverter
temperature control: highest
adjust the screw speed according reduces the refrigerant flow rate
COP with any ambient con-
to the thermal load. reducing the cooling power supplied
ditions.
If the thermal load is high the com- consequently.
- Fans managed by frequency
converter ensure high effi-
Ambient effect on COP and cooling power ciency and low noise level.
Aquatech inverter driven chiller Vs conventional unit - Sub cooler increases
refrigeration capacity and
COP

Cooling power [kW]

efficiency.
- EEV electronic expansion
valve, for the accurate
control of the lamination
phase of the refrigerant
COP –Aquatech inverter driven chiller
COP –conventional chiller gas. Lowest water tempe-
CoolingPower [kW] rature fluctuation: +/- 0.3°C
95% of working time is under 30°C at evaporator outlet.
(existing installation in Southern Europe)
Cooling water [°C] - Oil flow switch to assure
compressor is running in
workingCOP
conditions: 12/7°C
– Piovan inverter drivenchilled
chiller water safe conditions.
COP – conventional50
chiller
Hz frequency
Cooling Power [kW]
95% of working time is under 30°C
2-Easy to install and to maintain.
(existing installation in Southern Europe)
3-Compact and suitable also
TOTAL annual energy absoprtion comparison beetwen Piovan inverter driven chiller for outdoor installation
Total annual energy consumption
and Conventional system in a central Europe installation. (no room required inside the
Required cooling capacity: 400 kW
Aquatech inverter driven chiller Vs conventional system production plant).

4-Designed to operate at low


Electrical consumption [MWh]

condensation pressure to
increase the efficiency,
especially at partial loads.

5-Extended compressor life and


reduced energy utilization:
screw compressor is managed
by frequency converter.
Ambient temperature [°C]
Aquatech
Piovan inverterdriven
inverter chiller -- Total
driven chiller Totalconsumption
consumption
Conventional system
Conventional system- Total consumption
- Total consumption

Required cooling capacity: 400 kW


existing installation in Southern Europe

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thermorefrigerators

The new Aquatech Thermorefrigera


- All models are equipped with digital
scroll compressors which have the
feature of working continuously,
and blow moulding machines. thanks to the possibility to modulate
This technology ensures the their functioning from 10 to 100%
step by step.
process, providing water to every

8_
Working principle Solenoid Valve
The Digital Scroll compressors ope- Bleed Hole
rate with the principle of engaging
the compressor mechanism (scrolls)
at intervals, while the motor runs Lift Piston Assembly
Modulation Chamber
constantly.
The variable capacity is so obtained.

Spring

Benefits of Aquatech thermorefrigerators


• Significant reduction of energy freecooling system which
consumption. The combina- permits to provide water
tion of compressors with coming from the dry cooler or
digital technology and the the cooling tower.
electronic expansion valve en- • Reliability and long life of the
sures the greatest energy effi- unit: the possibility of power
ciency. Moreover, the exclusive modulation from 10 to 100%
Aquatech solution which does not allows the compressor to func-
require an internal recirculating tion continuously, thus elimi-
pump further increases energy nating the risk of breakdowns
savings. and ensuring long duration of
• Maximum operational flexi- the motor.
bility of the working cell. Ideal - Ultra-compact design: small
solution whenever it is neces- floor dimension, reduced
sary to manage the demands height.
of different temperatures of - Complete respect of the en-
every single processing vironmental concerns, with
machine, with no waste. the choice of the R410a gas,
• Reduced running costs, thanks according to the EU legislation.
to the possibility to use the

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Free Cooling systems
Free cooling is a method of using low drops to a set temperature, a modu- optimal utilization of energy,
external air temperatures to assist in lating valve allows all or part of the allowing to save all costs for refrigera-
chilling water for industrial process. chilled water the system installed, to tion when external temperature is
When the ambient air temperature assure maximum efficiency and the low enough.

Aquatech free-cooling
technologies

1. Dry cooler
Water Temperature =
Ambient Temperature + 5°C

2. Dry cooler with sprinklers


Water Temperature =
Ambient Temperature + 2°C

3. High performance dry cooler


Water Temperature =
Ambient Temperature - 5°C
3. High performance dry cooler

10_
991H083| MODIFICATION RESERVED_AQUATECH SRL

Aquatech Srl
Via Galileo Galilei 3
30036 Santa Maria di Sala
Venezia Italy
Tel. +39 041 5799111
Fax +39 041 487436
info@aquatech.piovan.com

aquatech.piovan.com

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