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CNC ROTARY TABLE for

FANUC ROBODRILL

NCT200LFA 5AX-DD200BF2

CNC205LFA 5AX-201FA

5AX-100FA

NIKKEN KOSAKUSHO WORKS, LTD.


CAT.NO.8211
ANTI-WEARING, HIGH RIGIDITY and HIGH SPEED ROTATION
■Worm Wheel
Worldwide Field-proven Specially hardened and
Depth 0.1mm
HV980 Inside

NIKKEN CNC Rotary Table furthermore ion-nitrided on the +α HRC36


tooth. Thus, the problem of the
sliding friction is solved. The
hardness of the tooth surface and
Worm Wheel inside is shown at right hand side.
Hardness of Worm Wheel
HV980+α
Backlash(Amount of wearing)
micron
Adjustment of Backlash
Steel Way Bronze/
Aluminium Bronze
HRC58~60 Worm Wheel(33.3min-1)
NIKKEN CNC Rotary Table
CNCZ202
(66.6min-1)

3mon. 6mon. 12mon. 2yrs. 3yrs. Useful Life

Special Worm Screw Worm Wheel of Others


(Bronze/Aluminium Bronze)

It is not exaggeration that the most important parts of the CNC rotary table is worm system. Please choose
NIKKEN CNC rotary table with special worm system for our anti-wearing, high rigidity and high speed rotation.

CNC Rotary Table for ROBODRILL


When mounting a CNC ROTARY TABLE on ROBODRILL, the machine needs an additional axis option.
(Servo amplifier, connector unit, etc.)
You need to be careful when using CNCROTARY tables in foreign countries. In the case of machines for Europe and
China, the connector unit is different from that for general use Please contact the machine specifications when ordering.
If you want to mount the tilt CNC rotary table on a machine that supports only one additional axis, or if you can not
prepare the additional axis, you can select with a NIKKEN controller.

■α21 and EZ controller feature


ROBODRILL -DSiB5 Series M- NIKKEN ■α21 and EZ controller connection

α-D14SiB5 / SIGNAL CONTROLLER・


・・P.13 ■Input / Output Time Chart
■Connection for Automatic Operation
α-D14SiB5ADV CNC105LFA
CNC205LFA
α-D21SiB5 / ■Rotary Joint
α-D21SiB5ADV 5AX-100FA OPTIONAL ■Type of Rotary Joint
5AX-DD100AF OP EQIPMENTS・
・・・
・・P.14 ■High Precise Indexing
P.3 ■High Precise Indexing with Thru-hole

ROBODRILL -DMiB5 Series ■SUPPORT TABLE


■TAILSTOCK
CNC180LFA ACC ACCESSORIES・
・・P.15 ■SCROLL CHUCK
α-D14MiB5 / ■POWER CHUCK
α-D14MiB5ADV CNC202LFA
CNC205LFA
α-D21MiB5 / ■Relation between Unbalancing Load
CNC260LFA
α-D21MiB5ADV and Servo Motor
NCT200LFA TECHNICAL ■Flow Chart of the Additional Axis Control
α-D14LiB5 / TEC INFORMATION・
・・P.17 ■Notes on the Use of DD TABLES
NCT200ELFA
α-D14LiB5ADV ■Accuracy Standard
5AX-130FA ■Technical Information
α-D21LiB5 / 5AX-201FA
α-D21LiB5ADV
5AX-DD200AF2 WORLDWIDE
P.6 5AX-DD200BF2 NET NETWORK・
・・・
・・
■WORLD WIDE SALES BRANCH
・P.21 ■Headguater

1
How to Select Your Best CNC Rotary Table

-DSiB5
How CNC Rotary Table is Controlled
■ Additional Axis ■ NIKKEN Controller (M-signal)
You can choose additional axis when the machine has 4th You can choose NIKKEN Controller when the machine
or 5th axis. doesn’t have additional axis.
CNC rotary table can be controlled by machine in this case. Note: at least one M-signal code is required.

-DMiB5
1. 4th or 5th amplifier is required for the machine. It should be 1. At least one M-Signal is required on the machine.
used exactly the same one used for X, Y and Z axis. Install 2. Input M-signal as “index start” command on the machine, high
same servomotor(s) used for X, Y and Z axis. accuracy indexing, equally divided indexing (2-9999), or lead
2. The type of the servomotor or amplifier is defined by the types operation is allowed.
of rotary table. 3. Control unit, servo-motor and all cables will be supplied by
3. Decide by whom servomotor will be supplied. NIKKEN.
4. External dimensions and specifications depend on the type of
servomotor.
5. Parameter configuration, hydraulic connection, wiring and

M-SIGNAL
installation of amplifiers should be provided by machine tool
builders.

4th (or 5th) AXIS M/C 3th AXIS M/C


X-axis (Amplifier)
Y-axis
Z-axis (Amplifier)
CNC Rotary Table CNC Rotary Table
4th AXIS
(or 5th AXIS)

M-signal

O/P
M-signal cable

Power & Power &


Feed back cable Feed back cable
(Optional) (Optional) Nikken controller

ACC
How to Read Product Code
M-signal CTRL *Code No.
CNC 180 L F A - M
21Controller AA21
With / without Motor Non : without motor M : with motor *5AX : Both Axis WAA21

TEC
Type of motor Non : DC servo, A: AC servo *5AX : Each Axis DAA21
Motor maker (*Code No.) EZController EZ
Motor mounting location Non: Right mount, L : Left mount, B: Back mount, T : Top mount
Diameter of the rotary table face plate (mm) Makers for Additional Axis CTRL *Code No.
Code No. of vertical/horizontal type CNC rotary table CNC : Standerd CNCZ : High Speed
FANUC F

●Single Axis CNC Rotary Table ●5AX Rotary & Tilting Table
NCT200 EL F A - M 5AX- 201 F A - M
NET

With/without Motor Non: without motor With/without Motor


M: with motor Non: without motor, M: with motor
Type of motor Non: DC servo, A: AC servo Type of motor Non: DC servo, A: AC servo
Motor maker
Motor maker
Motor mounting location
Non: Right mount, L: Left mount Diameter of the table face plate (mm)
Face Plate
W/O Face Plate : E Code No. of Rotray & Tilting Table
With Face Plate : No Letter
Diameter of the rotary
table face plate (mm)
Code No. of vertical/horizontal type CNC rotary table
CNC Rotary Table
NCT : Standerd
NCTZ : High Speed NCT200 5AX-201

2
CNC ROTARY TABLE for ROBODRILL -DSiB5/ -DSiB5ADV
■CNC105LFA
COMPACT CNC ROTARY TABLE
of Table :φ105mm
●Diameter
Work Load :30kg
●MAX.
●MAX. Rotation Speed :33.3
(min-1),66.6(min-1)
*1

300
●Indexing Accuracy :±30sec.
●Brake Torque :205N·m
●Net Weight :30kg
●Servo Motor :αiF1/5000
285 ●Spindle Hole :φ60mmH7×φ30mm Through Hole
300 *1:High speed Z series

150 150

45 150 140 135 315 20 150 88 257 93 150 137


(400*1)
330
375
φ105

(80*1)
150
105

14h7
5 150 630 150 5 125 125
200 150 330 150 155
( *1)The figures with orange color are the figures for(α-DSiB5ADV Series)

(TAS-100N)
■CNC205LFA
Slim type CNC ROTARY TABLE
of Table :φ200mm
●Diameter
Work Load :100kg(with support table)
●MAX.
●MAX. Rotation Speed :33.3 (min-1),66.6(min-1)
*1
●Indexing Accuracy :±20sec.
300

●Brake Torque :380N·m


●Net Weight :45kg
●Servo Motor :αiF2/5000
●6 ports buit rotary joint can be fitted
*1:High speed Z series
300

150 150

5 150 98 452 80 150 5 80 150 350 123 150 107


(400*1)
330
320
φ200

φ100
(80*1)
150
160

14h7
(25)

(25)

125 125
5 150 630 150 5
200 150 330 150 155
Please arrange the plate by customer
( *1)The figures with orange color are the figures for(α-DSiB5ADV Series)

CNC105LFA (TAS-100N)
CNC205LFA
473
350 123 105
88 350 3 77
140 98
257 93
48

100
112
93

φ100
φ200
φ105

235
247
244
198

135
105

135

14 150 14 80
14 95
1

165 170 15 200


240 220 13

3
5AX TILTING ROTARY TABLE for ROBODRILL -DSiB5

-DSiB5
■5AX-100FA
Compact 5AX TILTING ROTARY TABLE

150
●Diameter of Table :φ90mm
●MAX. Work Load :20kg(Vertical)40kg(Horizontal)

(140*1)
150
●MAX. Rotation Speed :44.4
(min-1)
(Rotary),22.2(min-1) (Tilting)
●Indexing Accuracy :±30sec. (Rotary), 60sec.(Tilting)
●Brake Torque :200N·m(Rotary), 410N·m(Tilting)
●Net Weight :84kg

-DMiB5
●Servo Motor :αiF1/5000(Rotary) 115
αiF1/5000(Tilting) 300
●Spindle Hole :φ50mmH7×φ30mm Through Hole
●Tilting Angle :0°~105°
150 150

20

M-SIGNAL
(140*1) 280 35 287 150 13
20 150 210 252 150 113

330

345
φ90

150

135
14h7
125 125 5 150 630 150 5
(165*1) (140*1)
155 150 330 150 200 ( *1)The figures with green color are the figures for metal cover.

O/P
5AX TILTING ROTARY TABLE for ROBODRILL -DSiB5ADV
■5AX-100FA ■The Area of Noninterference in Tilting Position.
Angle 5AX-100FA
150

462 φ170
135 150 177

40 15

φ140

ACC
φ90
5

150

45°
135 55

214
225
224

0° φ170

40 15

φ140
192 133.5 118.5 102 102
115
11

204
300 90°
150 150 15°
φ180
0° φ150

φ140
40 45

TEC
105°
20
280 35 287 150 13
50 150 210 252 150 113
345
400

φ90
135
80

NET

14h7
125 125 5 150 630 150 5

155 150 330 150 200

Extensive Lineup of Attachments

Jig Plate Scroll Chuck Center Socket


4
CONPACT TILTING ROTARY TABLE WITH DD MOTOR for ROBODRILL -DSiB5
■5AX-DD100AF
Compact 5AX TILTING ROTARY TABLE with DD
●Diameter of Table :φ90mm
●MAX. Work Load :10kg(Vertical)20kg(Horizontal)
●MAX. Rotation Speed :200min-1
(Rotary),100min-1(Tilting)

150
●Indexing Accuracy :±10sec. (Rotary), ±15sec.(Tilting)
●Brake Torque :75N·m(Rotary), 205N·m(Tilting)
●Net Weight :120kg

150
●Servo Motor :DiS15 / 1000(Rotary)
DiS60 / 400(Tilting)
●Spindle Hole :φ50mmH7×φ20mm Through Hole
●Tilting Angle :0°~110°

150
300

150 150 ■The Area of Noninterference in Tilting Position.


Angle 5AX-DD100AF

0° φ200


25 150 215 80 315
330

50 150 315 239 150 81


45°
430

φ90 0° φ200


250

90°
150

20°

φ200

25
14h7
5 150 630 150 5 125 125
110°
Layout with 100mm high column 200 150 330 150 155

CONPACT TILTING ROTARY TABLE WITH DD MOTOR for ROBODRILL -DSiB5ADV


■5AX-DD100AF
554
210 260 84
φ90
5
150

80
265

215
150

150

115 115 294 167


230 461

150
300

150 150

25 150 215 80 315

50 150 315 239 150 21


400
430

φ90
180
150

14h7
5 150 630 150 5 125 125
Layout with 100mm high column 200 150 330 150 155

Opens up New Possibilities for


Machining with Compact M/C
Suitable for many applications, from IT parts to automotive parts.
High-precision 5-axis machining of precision electronic devices such as smartphones,
automobile parts, etc. can be accomplished using a compact machining center. Impeller 5AX-DD200AF2

5
CNC ROTARY TABLE for ROBODRILL -DMiB5/ -DMiB5ADV

-DSiB5
■CNC180LFA
CNC ROTARY TABLE
●Diameter of Table :φ180mm
●MAX. Work Load :100kg(Vertical)200kg(Horizontal)
●MAX. Rotation Speed :33.3
(min-1),66.6(min-1)
*1

400
●Indexing Accuracy :±20sec.
●Brake Torque :303N·m
●Net Weight :45kg
●Servo Motor :αiF1/5000

-DMiB5
●Spindle Hole :φ60mmH7×φ40mm Through Hole
(550*1)
368
*1:High speed Z series

(700*1)
500

(350*1) (350*1)
250 250

M-SIGNAL
(335*1) (350*1) (218*1) (425*1) (400*2) 131 200 400 200 74
260 250 152 118 325
330
345
φ180

(80*2)
150
135

14h7
(280*1) (350*1) (850*1) (350*1) (280*1) 125 125
205 250 650 250 205
(155*1) (410*1)
( *1)The figures with blue color are the figures for(α-DLiB5) 160 200 400 200 70 (65*1)

O/P
( *2)The figures with orange color are the figures for(α-DiB5ADV Series)

■CNC202LFA
CNC ROTARY TABLE
●Diameter of Table :φ200mm
●MAX. Work Load :100kg(Vertical)200kg(Horizontal)
●MAX. Rotation Speed :33.3
(min-1),66.6(min-1) *1
●Indexing Accuracy :±20sec.
400

●Brake Torque :303N·m


●Net Weight :55kg

ACC
●Servo Motor :αiF4/5000
●Spindle Hole :φ60mmH7×φ40mm Through Hole
*1:High speed Z series
(550*1)
368
(700*1)
500

(350*1) (350*1)
250 250

TEC
(335*1) (350*1) (218*1) (425*1)
260 250 152 118 325
(400*2)

110 200 315 106 200 74


330
345
φ200

(80*2)
150
135

14h7
(280*1) (350*1) (850*1) (350*1) (280*1)
NET

125 125
205 250 650 250 205
(155*1) (410*1)
( *1)The figures with blue color are the figures for(α-DLiB5) 160 200 400 200 70 (65*1)
( *2)The figures with orange color are the figures for(α-DiB5ADV Series)

CNC180LFA CNC202LFA
422
316 106
152
106

106
φ180

φ200
261

241
241

135
135

147 14 14
225 181 16 5 147
203 91 90 16

6
CNC ROTARY TABLE for ROBODRILL -DMiB5/ -DMiB5ADV
(TAS-100N)
■CNC205LFA
Slim type CNC ROTARY TABLE
●Diameter of Table :φ200mm
●MAX. Work Load :100kg(with support table)
●MAX. Rotation Speed :33.3 (min-1),66.6(min-1)
*1

400
●Indexing Accuracy :±20sec.
●Brake Torque :380N·m
●Net Weight :45kg
●Servo Motor :αiF2/5000
●6 ports buit rotary joint can be fitted
(672*1) *1:High speed Z series
472
(700*1)
500

(350*1) (350*1)
250 250

75 200 350 123 200 57


(232*1) (350*1) (672*1) (350*1) (280*1)
157 250 48 98 472 80 250 205
(400*2)
320

330
φ200

φ100
(80*2)
150
160
(25)

14h7

(25)
(280*1) (350*1) (850*1) (350*1) (280*1) 125 125
205 250 650 250 205
(160*1) (410*1)
( *1)The figures with blue color are the figures for(α-DLiB5) Please arrange the plate by customer 160 200 400 200 70 (65*1)
( *2)The figures with orange color are the figures for(α-DiB5ADV Series)

■CNC260LFA CNC ROTARY TABLE


●Diameter of Table :φ260mm
●MAX. Work Load :150kg(Vertical)300kg(Horizontal)
●MAX. Rotation Speed :25
(min-1),50(min-1)*1
●Indexing Accuracy :20sec.
400

●Brake Torque :588N·m(Pneumatic) ,


1568N·m(Hydraulic)
●Net Weight :120kg
●Servo Motor :αiF4/5000
●Spindle Hole :φ80mmH7 Through Hole
(520*1) *1:High speed Z series
320
(700*1)
500

(350*1) (350*1)
250 250

(335*1) (350*1) (170*1) (425*1)


260 250 200 70 325
60 200 220 145 145 200 35
(400*2)
330
φ260

(80*2)
150

14h7
(280*1) (350*1) (850*1) (350*1) (280*1)
205 250 650 250 205 125 125
( *1)The figures with blue color are the figures for(α-DLiB5) (155*1) (410*1)
160 200 400 200 70 (65*1)
( *2)The figures with orange color are the figures for(α-DiB5ADV Series)

(TAS-100N)
CNC205LFA CNC260LFA
473
200
350 123 105
98 3 77
160
100
112

φ100
φ200

φ260
235

330
247

135
135

170

95 14 80
14
200 195 14
240 220 13
220 290 12

7
CNC ROTARY TABLE for ROBODRILL -DMiB5/ -DMiB5ADV

-DSiB5
■NCT200LFA
NCT ROTARY TABLE
●Diameter of Table :φ200mm
●MAX. Work Load :100kg(Vertical)
200kg(Horizontal)

400
●MAX. Rotation Speed :33.3
(min-1),66.6(min-1)
*1
●Indexing Accuracy :±20sec.
●Brake Torque :900N·m
●Net Weight :65kg

-DMiB5
●Servo Motor :αiF4/5000
(568*1)
●Spindle Hole :φ60mmH7×φ40mm Through Hole
368 *1:High speed Z series
(700*1)
500

(350*1) (350*1)
250 250

M-SIGNAL
(335*1) (350*1) (218*1) (425*1)
260 250 152 118 325 (400*2) 95 200 330 121 200 59
330
345
φ200

(80*2)
150
135

14h7
(280*1) (350*1) (850*1) (350*1) (280*1) 125 125
205 250 650 250 205
(155*1) (410*1)
( *1)The figures with blue color are the figures for(α-DLiB5) 160 200 400 200 70 (65*1)

O/P
( *2)The figures with orange color are the figures for(α-DiB5ADV Series)

■NCT200ELFA NCT ROTARY TABLE


(Without φ200 face plate)
●Diameter of Table :φ130mm
●MAX. Work Load :100kg(Vertical)
200kg(Horizontal)
400

●MAX. Rotation Speed :33.3


(min-1),66.6(min-1)
*1
●Indexing Accuracy :±20sec.

ACC
●Brake Torque :900N·m
●Net Weight :62kg
●Servo Motor :αiF4/5000
●Spindle Hole :φ60mmH7×φ40mm Through Hole
(582*1)
382 *1:High speed Z series
(700*1)
500

(350*1) (350*1)
250 250

TEC
(335*1) (350*1) (232*1) (425*1)
260 250 138 132 325 95 200 330 121 200 59
(400*2)
330
345
φ130
φ193

(80*2)
150
135

14h7
(280*1) (350*1) (850*1) (350*1) (280*1) 125 125
NET

205 250 650 250 205 (155*1) (410*1)


160 200 400 200 70 (65*1)
( *1)The figures with blue color are the figures for(α-DLiB5)
( *2)The figures with orange color are the figures for(α-DiB5ADV Series)

NCT200LFA NCT200ELFA
451
152 451 138
330 121
330 121
115

115
φ200

φ193
φ130
250

250
245

135

135

14 147 14 147
230 200 21 230 200 21

8
5AX TILTING ROTARY TABLE for ROBODRILL -DMiB5
■5AX-130FA
5AX TILTING ROTARY TABLE
of Table :φ105mm(With φ130mm sub table)

200
●Diameter
●MAX. Work Load :25kg(Vertical)50kg(Horizontal)
●MAX. Rotation Speed :33.3
(min-1)
(Rotary),16.6(min-1) (Tilting)

(95*2)
●Indexing Accuracy :±30sec. (Rotary), 60sec.(Tilting)

110
●Brake Torque :205N·m(Rotary), 303N·m(Tilting)
●Net Weight :115kg
●Servo Motor :αiF2/5000(Rotary)
αiF2/5000(Tilting)
●Spindle Hole :φ50mmH7×φ30mm Through Hole (448*1)
●Tilting Angle :0°~105° 348

(700*1)
500

(350*1) (350*1)
250 250

(95*2) (425*1) (198*1) (75*1)


23 110 247 315 200 45 325 98 70 314 250 48

330

330
φ105

150

150
14h7
(280*1) (350*1) (850*1) (350*1) (280*1)
125 125 205 250 650 250 205
(170*1*2)
(175*2) (95*2) (410*1) (155*1)
( *1)The figures with blue color are the figures for(α-DLiB5)
160 110 400 200 160
( *2)The figures with green color are the figures for metal cover.

5AX TILTING ROTARY TABLE for ROBODRILL -DMiB5ADV


■5AX-130FA ■The Area of Noninterference in Tilting Position.
Angle 5AX-130FA
200


112.5 314 247 315 〜 φ135

25
φ105
140

45°
112

180
262

262
240
150

0° φ300

60

φ135

37
10.5 102 102 212 14h7
5

(448*1)
33 214 170 145 348 90°
(700*1)
500 15°
0° φ235

(350*1) (350*1) φ135


250 250
70

105°

(425*1) (198*1) (75*1)


23 140 247 315 200 45 325 98 70 314 250 48
330
400

φ105
150
80

14h7
(280*1) (350*1) (850*1) (350*1) (280*1)
125 125 205 250 650 250 205
(125*1) (410*1) (155*1)
130 140 400 200 160 ( *1)
The figures with blue color are the figures for(α-DLiB5ADV)

5AX-130& ROBOT CNC202& ROBOT


NIKKEN CNC ROTARY TABLE works in many
applications throughout the world.
Please feel free to contact us.

9
5AX TILTING ROTARY TABLE for ROBODRILL -DMiB5

-DSiB5
■5AX-201FA
5AX TILTING ROTARY TABLE

200
●Diameter of Table :φ200mm
●MAX. Work Load :40kg(Vertical)60kg(Horizontal)
●MAX. Rotation Speed :22.2
(min-1)
(Rotary),16.6(min-1) (Tilting)

(110*2)
●Indexing Accuracy :±20sec. (Rotary), 60sec.(Tilting)

125
●Brake Torque :588N·m(Rotary),
612N·m(Tilting)
(Hydraulic)
303N·m(Rotary),

-DMiB5
303N·m(Tilting)
(Pneumatic)
●Net Weight :160kg
●Servo Motor :αiF2/5000(Rotary) (409*1)
309
αiS4/5000(Tilting)
●Spindle Hole :φ60mmH7×φ50mm Through Hole (700*1)
500
●Tilting Angle :0°~105°
(350*1) (350*1)
250 250

M-SIGNAL
(110*2) (159*1) (126*1)
12.5 125 242.5 340 200 20 325 59 80 340 250 51
φ200

300
330
20

180
150
14h7
(280*1) (350*1) (850*1) (350*1) (280*1)
(150*1*2) 125 125 205 250 650 250 205

O/P
(155*2) (110*2) (410*1) (155*1)
( *1)The figures with blue color are the figures for(α-DLiB5)
145 125 400 200 160
( *2)The figures with green color are the figures for metal cover.

5AX TILTING ROTARY TABLE for ROBODRILL -DMiB5ADV


■5AX-201FA ■The Area of Noninterference in Tilting Position.
Angle 5AX-201FA

ACC
200

152.5 220 210 0°


φ200 〜 φ210

41
155

45°
55

270
296

288
135

20 0° φ350

φ310
φ210

41 12
123 131
18

38.5 224 201 119


254 (409*1) 90°
309
(700*1)
15°

TEC
500 0° φ250

φ210
(350*1) (350*1)
90

250 250
105°

(159*1) (126*1)
12.5 155 242.5 340 200 20 325 59 80 340 250 51
φ200
300

20
400

NET
180
80

14h7
(280*1) (350*1) (850*1) (350*1) (280*1)
125 125 205 250 650 250 205
(110*1) (410*1) (155*1) ( *1)
The figures with blue color are the figures for(α-DLiB5ADV)
115 155 400 200 160

Includes guide piece and Clamping Device.


Please refer to CNC ROTARY TABLE catalog.

Clamping Device
Components of
Guide Piece
Automotive Parts 10
TILTING ROTARY TABLE WITH DD MOTOR for ROBODRILL -DMiB5
■5AX-DD200AF2 5AX TILTING ROTARY TABLE with DD MOTOR
●Diameter of Table :φ200mm
●MAX. Work Load :15kg(Vertical)30kg(Horizontal)
●MAX. Rotation Speed :200min-1
(Rotary),150min-1(Tilting)
●Indexing Accuracy :±10sec. (Rotary), ±15sec.(Tilting)
●Brake Torque :150N·m(Rotary), 500N·m(Tilting)

200
●Net Weight :190kg
●Servo Motor :DiS 60 / 400(Rotary)
DiS150 / 300(Tilting)
:φ53mmH7×φ40mm Through Hole

140
●Spindle Hole
●Tilting Angle :0°~110°

(480*1)
280
(700*1)
500

(350*1) (350*1)
250 250

(243*1) (350*1) (230*1) (425*1)


168 250 232 130 325
330

159 200 266 314 140 16


(230*1)
30
485

φ200
80
350
195

(280*1) (350*1) (850*1) (350*1) (280*1) (155*1) (125*1)


205 250 650 250 205 160 200 400 140 130
Layout with 200mm high column ( *1)The figures with blue color are the figures for(α-DLiB5)

TILTING ROTARY TABLE WITH DD MOTOR for ROBODRILL -DMiB5ADV


■5AX-DD200AF2 ■The Area of Noninterference in Tilting Position.
Angle 5AX-DD200AF2

241 210 132


-45° φ285

232 152
φ200 φ210

25
152
200

195 125

45°
100
347

320
295

195

-90° φ285
45


80

φ210
140 140 80
14h7
25

280 361 192 45


598
90°
(480*1)
280 20゚ 20゚
-110° φ240

(700*1)
φ210
25 72

500
(350*1) (350*1)
250 250 110°

(243*1) (350*1) (230*1) (425*1)


168 250 232 130 325
159 200 266 314 80 16
400

(130*1)
30
485

φ200
80
280
195

(280*1) (350*1) (850*1) (350*1) (280*1) (155*1) (185*1)


205 250 650 250 205 160 200 400 80 190
Layout with 200mm high column ( *1)The figures with blue color are the figures for(α-DLiB5ADV)

11
TILTING ROTARY TABLE WITH DD MOTOR for ROBODRILL -DMiB5

-DSiB5
■5AX-DD200BF2 5AX TILTING ROTARY TABLE with DD MOTOR
●Diameter of Table :φ200mm
●MAX. Work Load :30kg

200
●MAX. Rotation Speed :200min-1
(Rotary),150min-1(Tilting)
●Indexing Accuracy :±10sec. (Rotary), ±15sec.(Tilting)
●Brake Torque :150N·m(Rotary), 500N·m(Tilting)
:185kg

(85*2)
●Net Weight

150
●Servo Motor :DiS 60 / 400(Rotary)
DiS150 / 300(Tilting)
:φ53mmH7×φ40mm Through Hole

-DMiB5
●Spindle Hole
●Tilting Angle :0°~110°
(580*1)
380
(700*1)
500

(350*1) (350*1)
250 250

M-SIGNAL
(85*2) (243*1) (350*1) (230*1) (425*1)
150 265 340 200 85 168 250 232 130 325

330
410
φ200

350
270

O/P
14h7
(180*1*2) 125 125 (280*1) (350*1) (850*1) (350*1) (280*1)
(185*2) 205 250 650 250 205
(115*1) (85*2) (410*1) (155*1)
120 150 400 200 160 ( *1)The figures with blue color are the figures for(α-DLiB5)
( *2)The figures with green color are the figures for metal cover.
Layout with 200mm high column

TILTING ROTARY TABLE WITH DD MOTOR for ROBODRILL -DMiB5ADV

ACC
■5AX-DD200BF2 ■The Area of Noninterference in Tilting Position.
Angle 5AX-DD200BF2
200

-45° φ250

232 152

65 60
112.6 45 220 230 φ220
φ200
152

45°
108.5

130
422
378.5

-90° φ250
270

270

65 60

TEC
φ220
67.6 200 230 110 140 140 (580*1)
607.6 280 90°
380
(700*1)
500 φ290
-110° φ250

65 60

(350*1) (350*1) φ220


250 250
110°
NET

(243*1) (350*1) (230*1) (425*1)


15 130 265 340 200 85 168 250 232 130 325
400
410

φ200
280
270

14h7
125 125 (280*1) (350*1) (850*1) (350*1) (280*1)
205 250 650 250 205
(135*1) (410*1) (155*1)
140 130 400 200 160
( *1)
The figures with blue color are the figures for(α-DLiB5ADV)
Layout with 200mm high column
12
M-SIGNAL NIKKEN CONTROLLER
■ 21 and EZ controller feature
If the 4th axis (5th axis) doesn't have an additional
axis, it can be driven with one M signal.
It uses The state-of-the-art digital servomotor and
absolute encoder. Excellent acceleration /
deceleration characteristics, optimized servo
parameters and powered-up motor torque realize 21controller EZ controller
Length×Width×Height Length×Width×Height
high quality, high performance, long life. 260mm×225mm×275mm
300mm×280mm×285mm
26.97
21 and EZ controller connection When to be connected
to machine,receptacle
φ3.05 drill

Normally the controller will be operated only by connecting MS3102A18-1P is φ25.4

26.97
provided. Arrange the drill
M Signal (Start Signal) and 1 Block Fin. Signal. Emergency electric circuits of your
Stop Input must be set to B contact only for 5AX-Tables. For machine side.
other Tables, you can choose A/B contact for Emergency Mounting dimensions
Stop Input.

Input /Output Time Chart

Machine Tool Circuit


1 Block Fin. Signal

1 Block Fin. COMMON

Start Signal t0 t0≧100msec Input Signal COMMON (0V)


Start Signal (Rotary Table Start, Simultaneous
Movement Start, Continuous Feed Start, Work
Axis t1=30~1000msec Zero Return, Machine Zero Return... )
Movement t1
1 Block Finish
Signal t2=30~∞msec
Emergency Stop (A/B Contact)
t1 and t2 can be set by parameter.
MS3102A18-1P Input Signal COMMON is 0V for transistor output.

RS232C Automatic Loading Interface…Pendant is to be used for manual operation and maintenance only. ( 21only)
JAPAN PAT.
Program is loaded from Custom Macro of M/C, and
start the program by the ordinary M signal. Total
management of programs can be done on only M/C 21 External position display
side. The necessary functions of M/C 1235
67

side are;
Custom Macro
Custom Macro External Output Function
2 sets of M signals RS232C ca
ble

eg.
M21 : Start signal M signal cable

M24 : Start signal of RS232C Automatic Loading Function


(Start signal without 1 Block Fin. signal confirmation
and keep this signal ON at least 100msec.)

RS232C Direct Angle Command Interface ( 21 controller only)


JAPAN PAT.
This interface can start the block after sending one DE- 9 P-N DB- 25P-N

block data from custom macro of M/C. Equal 21 J15 (Male) (Male)

dividing function (e.g. divided by 7) also can be


SD 1 1 1 SD
sent. Therefore, program will be simple and more
RD 2 2 2 SD
accurate and the total management of the
SD 3 3 3 RD
programs can be done only on M/C.
RS 4 RS
Custom Macro CS 5 CS-connect to RS
Custom Macro External Output Function DR 6 DR-connect to ER
1 M signal (Start signal) M21 SG 5 5 7 SG
8 CD-connect to ER
5AX-table with 2 off 21 controllers can be connected to use 20 ER
RS232C direct angle command interface.In this case, special Shield line
RS232C cable is required and 2 off M signals are required.
Special cable
21 #1
M/C
21 #2

There are many optional features available.


13 Please refer to CNC ROTARY TABLE catalog.
OPTION

-DSiB5
■ ROTARY JOINT Rotary Joint is a rotating connector to supply air, hydraulic pressure or coolant liquid from
outside to a fixture on a CNC rotary table. If liquid is supplied with ordinary hoses, twisting will
happen on them by rotation of the table. However, rotary joints can solve this problem as it
rotates in accordance with the table.
■Provides Pneumatic, hydraulic pressure or coolant from the rear of the table to a fixture.
■Automation of clamping/unclamping workpieces becomes possible.
■With a choice of 3 types: Cylinder type, Flange Plate type and Built-in type
★The coolant port is recommended to be separated because that the fine cutting swarf may come through the filter into the coolant port.
★The cylinder type rotary joint is equipped with a port in the center bore exclusively for the coolant liquid.

-DMiB5
★Even the number of IN ports is limited, rotary joint can be installed for the rotary table with the rotary encoder. Please contact us.
■ Type of Rotary Joint
1 Cylinder type Rotary Joint 2 Flange Plate type Rotary Joint 3 Built-in type Rotary Joint
●Cylinder type rotary joint allows many ports. ●Flange plate type rotary joint reduces supply block projections. ●The highest space efficiency of all models of rotary joints.
●Cylinder type rotary joint can be mounted later. ●Cylinder type rotary joint can be mounted later. ●Built-in type rotary joint can be mounted without changing dimension.

OUT port IN port OUT port OUT port

M-SIGNAL
IN port for
Coolant Projections :
Projections : Nothing
Slim T*3
IN port IN port
★The cylinder type rotary joint is useful in machining with the coolant liquid,
because it’s equipped with a port exclusively for the coolant liquid. ★The every position which causes no interference against M/C can be selected. PAT.2930889

■ Rotary Joint List


Cylinder type Flange Plate type Built-in type
Code No.
MAX. Number of Ports MAX. Number of Ports T*3(mm) MAX. Number of Ports
NCT 200 6+1 6 39 ―
CNC 105 4+1 4 25 ―

O/P
180, 202 6+1 6 25 ―
205 ― ― 6+1
260, 302 10+1 11 60 ―
TAT-105, 170 6+1 2 25 ―
200, 250 9+1*1 7 30 ―
5AX-100 (4) 3 25 ―
130 2(4) ― ― ―
201 4(6) ― ― 4*2
5AX-DD200A,B ― 4 ― ―
★( ) : MAX No. of high column table.★“+1” is the port located in the center hole for coolant.
*1: TAT-200 is limited to 8 + 1P. *2: 4 reserve ports are provided on 5AX-201. *3: “T”is dimension of supply block projections after mounting rotary joints.

ACC
●When the air is supplied for all IN ports, please contact us. ●Please do not supply the different pressure of the air in the IN ports next each other. ●Please make sure that the line
filter should be provided for pneumatic supply use in order to avoid swarf and water ingress for rust problem. ●This is not avoidable that the oil of the hydraulic port may be leaked to
the next air port for the long time use, due to the characteristic of the seal. Please do not assign the air port next to the hydraulic port as much as possible. ●The rotary joint must be
specially treated to prevent from the rust, when using the glycol solution for the operating fluid. Please inform us when ordering. ●When the rotary joint is designed at your side,
please select the low friction type seal. Then, please check the rotary table movement after installation of your rotary joint, not to over load.

■ High Precise Indexing (Full Closed Loop)


Full closed loop control becomes possible by mounting a rotary encoder at the back of rotary table.
Velocity Loop
And high precise indexing becomes possible by detecting the rotary angle of the table directly.

TEC
■3 grades can be selected for indexing accuracy; ±3", ±5" and ±10".
Position ■In case indexing unit of 1" or very high rigidity is required, please
Loop
select Hirth Coupling Index NSVZ, NSVX series table.
Rotary Encoder

★Cables are not included in ultra precision option. Please order separately.
Configuration of High Precise Indexing Models ★Air purge of the encoder inside is available as an option for water proof. Please contact us.

High Precise Indexing for CNC Rotary Table High Precise Indexing for Tilting Rotary Table
Indexing ±3″ ±5″ Indexing ±5″ ±10″
NET

Accuracy Accuracy
Table Model Rotary Encoder Rotary Encoder Table Model Rotary Encoder Rotary Encoder
CNC105, 180, 202, NCT200 ― RCN2390 Rotary RCN2390 ―
5AX-130, -201
CNC260, 302 RCN8590 RCN2390 Tilting ― RCN2390

■ High Precise Indexing with Thru-hole


Rotary Joint Supported High Precise Indexing with Thru-hole
Rotary Joint
■Even the number of IN ports is limited, rotary joint can be installed for the rotary table with the
rotary encoder forhigh precision indexing. Please contact us.
Rotary
■The rotary table with RCN8390 or RCN8590 has ˜40mm through hole, and the rotary joint can be mounted.
Encoder with
Through Hole Indexing
Accuracy
±3″ ±5″
φ40mm
Through Hole Table Model Rotary Encoder Rotary Encoder
Rotary Joint Supported High Precise Indexing
CNC260, 302 RCN8590 ―

14
SUPPORT TABLE
■ SUPPORT TABLE
With Clamping
Slim Spport Table
Table Model Center Height W/O Clamping Air Hyd. With Clamping
(0.5MPa) (3.5MPa)

CNC105 105 CST100-105 TAT-105N


CNC180, 202,205 135 CST100-135 TAT-170N TAS-100N
NCT200 135 CST100-135 TAT-170N TAS-100N
TAT-200N(Shared use Air/Hyd)*1
CNC260, 302 170
TAT-250N(Shared use Air/Hyd)
*1 : The center height is possible to increase 20mm to use sub-base.

CST100-105, 135 TAS-100N TAT-105N TAT-170N TAT-200N, 250N

CNC180L & TAT-105N CNC205L & Support Table

TAILSTOCK (MANUAL, PNEMATIC, HYDRAULIC)


■ Tailstock List
Tailstock Manual PNEUMATIC / HYDRAULIC HYDRAULIC
Tailstock illust

Table Model Center Height


Stroke: 15mm Stroke: 60mm Stroke: 100mm

CNC105 105 P-105S PBA-105


CNC180, 202 135 P-125S PBA-135
NCT200 135 P-125S PBA-135
CNC260, 302 170 P-170S PBA-170 H-170S
5AX-100 135 P-125S PBA-135
5AX-130 150 P-150S PBA-150 H-150S
5AX-201 180 P-170S PBA-180 H-170S

Pneumatic / Hydraulic
Manual Tailstock Small Size Tailstock Hydraulic Tailstock

15
SCROLL CHUCK

-DSiB5
Chuck Plate Scroll Chuck Scroll Chuck Gripping Range C

Table Surface

Gripping Range
Chuck
Size External Internal



4″ 2~ 89 36~ 78

5″ 3~104 42~ 92 Fig.1


Holes for bolts of C B E Table Surface

-DMiB5
Front Mounting 6″ 3~135 52~119

Scroll Chucks with chuck plate marked* are NIKKEN Scroll 7″ 3~153 56~134
Chuck of Front Mounting (Fig.1)




NIKKEN Scroll Chuck is used for X-4B. 9″ 4~190 64~16 ▼
The chuck plates for the scroll chucks without* can be used
for the scroll chuck based on JIS B6151 SC/TC standard. This is the actual gripping range not jow stroke.
Fig.2
■Scroll Chuck & Chuck Plate List
Table Model Chuck Size Chuck Plate

M-SIGNAL
A B C D E F Fig. No.
CNC105 R-4 X-4B 112 58 31.25 80 13 60 2
R-5 X-5C* 132 60 37.25 100 3.5 60 1
CNC180 R-6 X-6B* 167 66 44.25 130 4 60 1
R-5 X-5C* 132 60 37.25 100 3.5 60 1
CNC202 R-6 X-6B* 167 66 44.25 130 4 60 1
R-7 X-7A* 192 75 46.25 155 4 60 1
R-6 X-6G* 167 66 44.25 130 4 80 1
CNC260 R-7 X-7L* 192 75 46.25 155 4 80 1
R-9 X-9H 233 82 55.25 190 25 80 2
R-6 X-6G* 167 66 44.25 130 4 80 1
CNC302 R-7 X-7L* 192 75 46.25 155 4 80 1
R-9 X-9J 233 82 55.25 190 18 80 2

O/P
5AX-100 R-4 X-4D*1 112 58 31.25 80 3 40 1
5AX-130 R-4 X-4B 112 58 31.25 80 13 60 2
R-4 X-4B 112 58 31.25 80 13 60 2
R-5 X-5C* 132 60 37.25 100 3.5 60 1
5AX-201 R-6 X-6B* 167 66 44.25 130 4 60 1
R-7 X-7A* 192 75 46.25 155 4 60 1
★The maker of the scroll chuck was changed. This table shows the chuck plate of the new maker. Please refer to CAT NO.8168 or older for the chuck plate of the old maker.
★The dimension from the table surface to the jaw is; * :B+C Others: E+B+C *1:Jig-plate with φ120 (AX101R075) is required.

POWER CHUCK

ACC
C Table
B E
Width
① Power Chuck
② Rotary Cylinder
When power chuck or rotary
cylinder is installed on 5AX

③ Chuck Adapter

table, the 5AX table must be



④ Cylinder Adapter



⑤ Connecting Rod High Column type.


● ●


① ③ ⑤ ④

TEC
■Power Chuck & Rotary Cylinder List
Power Chuck Pnev. Rotary Cylinder Power Chuck Pnev. Rotary Cylinder
Table Model Code No. / Hyd. Rotary Cylinder A B C D E Table Model Code No. / Hyd. Rotary Cylinder A B C D E
H05CH-100 115 215 H05CH-175 135 240
CNC105 HO1MA-4 110 70 27 HO1MA-6(S) 165 94 43
HH4C-80 130 220 HH4C-100 210 240
CNC260
H05CH-100 115 215 H05CH-250 160 250
HO1MA-4 110 70 27 HO1MA-8(S) 210 110 43
HH4C-80 130 220 HH4C-125 290 295
H05CH-150 115 215 H05CH-175 135 240
CNC180 HO1MA-5 135 70 27 HO1MA-6(S) 165 94 43
HH4C-80 186 235 HH4C-100 210 240
H05CH-175 H05CH-250
NET

135 240 160 250


HO1MA-6(S) 165 94 43 CNC302 HO1MA-8(S) 210 110 43
HH4C-100 210 240 HH4C-125 290 295
H05CH-100 115 215 H05CH-300 160 250
HO1MA-4 110 70 27 HO1MA-10(S) 254 120 43
HH4C-80 130 220 HH4C-125 340 310
H05CH-150 115 215 5AX-100H
CNC202 HO1MA-5 135 70 27 HO1MA-4 110 70 27 - -
HH4C-80 186 235 5AX-130H
H05CH-175 135 240
HO1MA-6(S) 165 94 43 HO1MA-4 110 70 27 - -
HH4C-100 210 240 Please ask
H05CH-100 115 215 for the detail.
HO1MA-4 110 70 27 5AX-201H HO1MA-5 135 70 27 - -
HH4C-80 130 220
H05CH-150 115 215 - -
NCT200 HO1MA-5 135 70 27 HO1MA-6(S) 165 94 43
HH4C-80 186 235 - -
H05CH-175 135 240
HO1MA-6(S) 165 94 43
HH4C-100 210 240
★HOWA power chucks and rotary cylinders (Higher:hydraulic, Lower:Air) are listed. Other maker’s one can be mounted, please specify the Code No.
★NIKKEN air/hydraulic rotary cylinder is also available.

The additional machining may be necessary for the mounting of the power chuck after shipping.Please inform us when ordering, if the power chuck will be mounted after shipping. 16
Relation between Unbalancing Load and Servo Motor
This table shows the guide line. Please make the unbalancing load as small as possible and use the
counter balance weight for the precision machining. (m)

Excessive unbalancing load causes the indexing accuracy and the durability to be worse. The relation between the guide line of the
unbalancing load and the servo motor shows below. Please do not apply the load exceeding the guide line.
CNCZ series table can not be recommended for the application with large unbalancing load. CNCZ series table is recommended for the
application only with light load.
Please inform us the detail of the component, jig fixture, indexing time etc. prior to your order. Then, the calculation of the load is studied
(N)
and the best suitable rotary table (including the suitable motor) for your application is proposed. The servo parameter is also tuned.

■Guide Line of MAX. Unbalancing Load for Additional Axis Control


MAX. Unbalancing Load (N・m) CNC180FA CNC202FA CNC205FA NCT200FA CNC260FA
30 iF2 iF2 iF2
50 iF4 iF4
60 iF4 iF4
100 iF8

■Guide Line of MAX. Unbalancing Load with NIKKEN Controller


MAX. Unbalancing Load (N・m) CNC180 CNC202 CNC205 NCT200 CNC260
10 CNC180AA21-04
20 CNC180AA21-08 CNC202AA21-08 NCT200AA21-08
30 CNC205AA21-05 CNC260AA21-08
50 CNC180AA21-06 CNC202AA21-06
60 NCT200AA21-06 CNC260AA21-06

Flow Chart of the Additional Axis Control


Servo enable is basically kept OFF during the mechanical brake clamps.

Flow Chart of the Additional Axis Control

Unclamp Please specify the type of the solenoid Please specify the solenoid valve
valve and the action at clamping.
control method when ordering
ON AC100V or DC24V
Clamp ON Clamp or OFF Clamp
Confirmation Please specify the brake control
Guide line of unclamp timer when ordering
OFF Pneumatic system : Approx. 150msec.
OFF Hydraulic system : Approx. 450msec. ・CNC(5AX) ROTARY TABLE is
Unclamp
Confirmation It will differ depending on the types of the brake DC24V,ON clamp.
and piping layout. ・ROTARY TABLE with DD motor is
ON
DC24V,OFF clamp.
Servo Enable ON
100~200msec. of the dwell after unclamp
Moving confirmation is required
for 5AX-201(Rotary), and 5AX-250(Rotary). Positioning under unbalancing load
Please move the unbalancing load up to the
In-position
Check destination position.

OK ○
Final Positioning Timer
Positioning of the unbalancing
Clamp up to the destination position
is recommended.

Unclamp ON
Confirmation
Guide line of clamp timer
OFF Pneumatic system : Approx. 100msec.
Hydraulic system : Approx. 300msec.
×
Clamp OFF
It will differ depending on the types of the brake
Confirmation
and piping layout. Positioning of the unbalancing
ON down to the destination
position is not recommended.
200~500msec. dwell 200~500msec.
of the dwell after clamp confirmation is
Servo Enable OFF required for the hydraulic clamping system
and the clamping system using the air-hydro
booster. The timer value should be specified
by the parameter setting.

17
Notes on the Use of DD TABLES

-DSiB5
■ DD table characteristics
●The spindle is linked directly to the motor for excellent responsiveness. As a tradeoff for this responsiveness, the system is very sensitive to
external force and loads, so it is necessary to set suitable parameters for each application.
●Adjustment is necessary to perform 5-axis simultaneous machining (synchronized machining). The NIKKEN standard parameters can be
used for indexing and positioning. After confirming that optional functions* for synchronized machining are available, it is necessary to
make appropriate settings to satisfy the customer’s machining time and machining precision requirements. For simultaneous operation,
suitable settings must be made to align the 4th (5th) axis with the three basic axes (XYZ).

-DMiB5
●Clamping operation
Due to the characteristics of the DD table it can be turned easily by hand if power is not being supplied (free run state). The table will again be in the
free run state when the servo turns off after the brake is applied, unless appropriate settings are made, and this can cause positioning inaccuracy.
Consult with the machine manufacturer to ensure that the timing is as shown in the timing chart below to prevent a free run state from occurring.

Difference in structure between Direct Drive and Worm gear system

Direct drive table If the servo switches from on

M-SIGNAL
Table to off when in the unclamped
state, no force holds the table Table
in position and it can free fall
from its own weight.

Work

DD Motor
Brake Servo ON Servo ON
Work
Worm gear table Even if the servo switches from on to off
when in the unclamped state, the worm
gear is engaged and prevents the table
from moving (self-lock).

O/P
MOTOR
Work Work

Worm gear Worm gear Servo ON Servo OFF

Reference timing chart

ACC

IMER2
(Clamp processing start delay
immediately after movement)
Unclamp command
Solenoid valve Clamp command

Unclamped confirmation : ON
Unclamped confirmation signal Unclamped confirmation : OFF

Clamped confirmation signal Unclamped confirmation : ON


Unclamped confirmation : OFF

TEC
Servo : ON
Servo Servo : OFF
TIMER1
(Duration after clamped confirmation to servo-off state)
Table movement
TIMER3
(Interlock duration after unclamping)
Unclamped state
Brake (piston) operation Clamped state

●Preventing emergencies (in case of power interruption)


Configure a pneumatic (hydraulic) circuit (off-clamp) that will provide an effective brake should an emergency stop occur. Unlike normal clamping
NET

operation, in an emergency stop the brake is applied at the same time that the servo turns off momentarily, and this can result in positioning
inaccuracy on an axis carrying a large load, such as the weight axis. To prevent this, enable the brake control function (FANUC).

●Brake control function


To prevent the fall of the weight axis when an alarm is generated or an emergency stop occurs, instead of stopping excitation of the motor
immediately, excitation of the motor continues for the duration specified by a parameter to allow the mechanical brake to engage.

Cooling of Direct Drive Servomotor


Except for some types of direct drive servomotor, you can choose no-cooling or liquid cooling. Keep cooling makes it possible to use under continuous rating torque.
However, the special care is required because the continuous rating torque may fluctuate depending on the cooling condition.
External cooling devices should be prepared for cooling, such as chiller unit which is normally used for high speed spindles.Oil cooling must be used; water cooling is not allowed to prevent the rust.
Recommended cooling oil is [ISO VG2] equivalents. (Ex. IDEMITSU “SUPER MULTI 2”)
●In the case cooling is needed : ① Long time continuous running under high (close to maximum) speed rotation ② Very long time running under overload (above rated torque-below
maximum torque) ③ Using special super-high speed servomotors
●Examples of cooling needed : ① Always-servo on under high-load condition (continuous turning operation) ② No-brake or the configuration that the servo is not off when clamping (Note:
NIKKEN default configuration is servo OFF when clamping)
●Examples of cooling NOT needed : ① Indexing only ② Special use considering overload duty characteristics during non-cooling
Please feel free to contact us if you need any concerns of questions regarding cooling or if you use direct drive rotary table under special conditions.
18
Accuracy Standard
■CNC Rotary Table
No. Measuring Item Measuring Method CNC105 CNC180 CNC205 NCT200E CNC260
202 200 302

Parallelism between table


1 surface and frame bottom 0.015 mm 0.015 mm 0.015 mm 0.02 mm
surface (Concave)

2 Runout of table surface 0.01 mm 0.01 mm 0.01 mm 0.01 mm 0.015 mm

3 Concentricity of center bore 0.01 mm 0.01 mm 0.01 mm 0.01 mm 0.01 mm

Squareness of table surface


4 (Minus deviation at upper 0.020 mm 0.02 mm 0.02mm 0.02mm 0.02 mm
part is not permitted.)

Parallelism between center


5 line of test bar and key way 0.020 mm 0.02 mm 0.02mm 0.02mm 0.02 mm
(At 150mm tip)

Parallelism between frame


6 bottom surface and table 0.020 mm 0.02 mm 0.02mm 0.02mm 0.02 mm
center line (At 150mm tip)

7 Indexing accuracy ±30″ ±20″ ±20″ ±20″ 20″

8 Repeatability 4″ 4″ 4″ 4″ 4″

★ For ultra precision option:One rank higher accuracies than the above figures are inspected.

■5AX Tilting Rotary Table


No. Measuring Item Measuring Method 5AX- 100 5AX-201 5AX-DD100AF 5AX-DD200AF2 5AX-DD200BF2
130

Parallelism between table


1 surface and frame bottom 0.015 mm 0.015 mm 0.01mm 0.01mm 0.01mm
at tilting angle 0° (Concave)

Deviation of table surface


2 0.01 mm 0.01 mm 0.01 mm 0.01 mm 0.01 mm
at tilting angle 0°

3 Deviation of table center 0.01 mm 0.01 mm 0.01 mm 0.01 mm 0.01 mm


hole at tilting angle 0°

Deviation of center line of


4 0.02mm 0.02mm
rotary axis at tilting angle
90°

Parallelism between table


5 surface and center line of 0.015 mm 0.015 mm 0.01mm 0.01mm 0.01mm
guide key at tilting angle 90°

Displacement of center
6 when moving from 0° to 90° 0.01mm 0.015mm 0.015mm 0.015mm 0.015mm
at tilting angle 90°

7 Indexing accuracy of rotary axis ±30″ 20″ ±5″ ±10″ ±10″

8 Repeatability of rotary axis 4″ 4″ 2″ 4″ 4″

9 Indexing accuracy of tilting axis Cumulative 60″ 60″ ±10″ ±15″ ±15″

10 Repeatability of tilting axis ±6″ ±6″ ±3″ 6″ 6″

★ For ultra precision option:One rank higher accuracies than the above figures are inspected.

19
Technical Information

-DSiB5
■ Specification of the rotary table to be used on the special purpose machines.
1. Custom made on the Table Face Plate
・Drilled hole, tapped hole, or dwell pin hole etc.
・Without T-slot or with T-slot
・Additional process at center hole
2. The location of the Oil Sight Grass, Oil Supply Port and
Drain Port can be changed.
3. How to be mounted on the Machine

-DMiB5
・U-groove
・Additional tapped holes on the backside
・Shift the guide key position
4. Modification of the Motor Cover CNC202L
5. Rotary Joint P.14 without T slot
6. Special Color

Selection of the CNC rotary table

M-SIGNAL
● The support table is basically used in case of vertical application.
● The machining operation is generally light cut on aluminium materials, however, if the fixture or the
component is large size, please make sure that the fixture inertia is within the MAX. work inertia.
● If the unbalance load is too big, it will affect on not only the indexing accuracy but also the durability.

Please make sure the unbalance load will be within guide line list. P.17
● In case of the unbalance load is large,

-The high speed Z series rotary table is not suitable, please use standard rotary table.
-Please installing the balance cylinder or counter balance.
-Please advise us the details of the component, fig fixture, indexing time etc. prior to your order, and we
will make a calculation of the load and select the best suitable rotary table for your application.
● If the huge amount of coolant has to be applied, we could prepare air purge (with pneumatic pressure of

0.03MPa) on the CNC rotary table body as an option. Please contact us the details.

O/P
Check point for trunnion fixture
Z AXIS
①When installing the table onto the sub-base, Parallelism Difference between
between table table center and Squareness of table
measure and check as follows. & sub-base is sub-base center is is recommended
recommended recommended within 0.02mm
Y AXIS within 0.01mm within 0.02mm

ACC
②Install the table & support table onto the M/C as follows.

Center lines are recommended Difference of center height


within 0.02mm is recommended within 0.01mm
③Trunion fixture is recommended to be aligned as follows. Center of both side Squareness
are recommended is important
Squareness between within 0.01mm
center line & these
faces is important

TEC
Caution
● Always be careful not to inflict personal injury on any shop objects ● Please follow the instruction manual for installation, wiring of cables
when unpacking this equipment. and hoses. Failure to connect wiring correctly may cause fire or a
● Caution should always be used when lifting this product. Especially serious accident.
when using lifting equipment. Manual lifting of this product may ● This table has been given a waterproof treatment, however if
cause serious back injury. Always use safe lifting techniques. ingress of coolant should occur, stop using the table immediately.
● Install the rotary table on a well ventilated place hidden from direct Failure to do so may result in the unit catching fire or causing
sunlight, on a place not exposed to corrosive gas such as sulfuric acid and serious electric malfunction.
hydrochloric acid. Do not install the rotary table on a place with excessive ● Always ensure that pneumatic or hydraulic hoses are connected correctly.
high/low temperature. (Normal operating temperature: 5℃~40℃) ● Always keep the air filter clean to prevent water and dirt ingress
NET

● Under the lower temperature condition, please warm the rotary table up just from the air supply.
after power on. Or, please use lighter lubrication oil as another solution. ● Please ensure that the hydraulic pressure flows constantly on the
● Only the specified power voltage should be used. Incorrect power pump line at brake clamp in the save energy type hydraulic circuit.
supply may result in fire. ● Please use CNC rotary table within the specification. Exceeding
● Always power off the machine before attempting any installation the specification may cause defective components and irreparable
and wiring work. Failure to do this may result in serious personal damage. Please contact us in case of the beyond the specification
injury or electric shock. before ordering.
● The machine on which CNC rotary table is installed should have a ● Never modify the table by yourself without previous agreement of NIKKEN
complete cover or splash guard. ● Never to touch any moving parts. Failure to follow this instruction
● When installing this product onto a machine tool, always pay may result in serious personal injury.
special attention to the location of cables, hoses and hydraulic ● For the rotary table with the NIKKEN controller, firstly turn the
tanks (if used), to check for interference. power of NIKKEN controller off, then turn the power of main M/C
● Please make sure that all cables and hoses are sufficiently long to off at the end of operation.
allow full axis travel. ● Always remove swarf from the table after use. Long term operation
● Always ensure that there is no interference with the CNC rotary without cleaning may cause damage to the internal mechanism.
table or tailstock unit of the ATC (Automatic Tool Change) position. ● Always change the lubrication oil annually to prevent the gear wear.
● Always ensure safe cable runs according to the instruction manual in ● If a collision occurs with the table, power off the machine controller
order not to interfere with the machine operation. It is dangerous if immediately and contact your distributor for repair.
the cables become entangled with the machine table or spindle unit. ● Always stop using the table if unusual noises are heard or the slackness
● Always check the parallelism and squareness of the table to the or defection of work piece and jig fixture are found. Irrepanable damage
machine axes and fix to the machine table using the fixings provided.
20
may be happened. Please contact with your distributor for repair.
NIKKEN WORLD WIDE SALES BRANCH
There are overseas Sales Branches in 12 countries. Each sales branch has stocks for toolings and CNC Rotary Tables, and service
engineers look after the maintenance and service operation of our products. In the other region, e.g. East-South Asia, Ozaena, South
America, Africa, etc., there are some distributors. At the production line in abroad, as there are many requirements for special tools and
CNC Rotary Table to suit the special specifications, please ask us or distributors for spare tools and maintenance parts in advance.

UK SWEDEN
★ ★ USA
GERMANY
FRANCE ★ (IL)
SPAIN ★ ★ KOREA
WA ★ CT
ITALY
★ ★ ★ NC
TURKEY CHINA ★ CA TX
JAPAN
■ MEXICO
THAILAND
INDIA LYNDEX-NIKKEN(U.S.A.) NIKKEN EUROPE & NIKKEN U.K(UK)

SINGAPORE

INDONESIA

★ : Sales Branch with Service Engineer


● : Sales Branch
■ : Service is available.
KOREA
NIKKEN NIKKEN(KOREA)
(GERMANY) NIKKEN SCANDINAVIA(SWEDEN)
DEUTSCHLAND KOREA NIKKEN(KOREA)

OLASA(SPAIN) CUTTING TOOL(SPAIN) NIKKEN CHINA(CHINA) HERRAMIENTAS LYNDEX-NIKKEN(MEXICO) PROCOMO-NIKKEN(FRANCE)

NIKKEN INDONESIA(INDONESIA) NIKKEN ASIA(SINGAPORE) SIAM NIKKEN(THAILAND) NIKKEN TURKEY(TURKEY) VEGA INTERNATIONAL(ITALY)

NIKKEN CHINA
New Nikken China facility was moved to Qinzhou Road, Shanghai
on 2014. JAN due to the business expansion in China. The standard
items of NC tooling & CNC rotary table and each important spare
parts are stocked for quick delivery.

The sales of nikken products through Internet is not started in China.


For after service and the further maintenance, please purchase
Nikken products through authorized distributors.

LYNDEX-NIKKEN (USA)
As North America's leading supplier of machine tool accessories, LYNDEX-NIKKEN is a wholly-owned subsidiary of
NIKKEN Kosakusho Works., Ltd. - Japan. Backed by over a half century of experience, LYNDEX-NIKKEN sets the
standard for high quality and high technology with a complete line of superior toolholders and machine tool
accessories. From one source you can expect the best of both worlds: Extreme Quality and Advanced Technology.

21
NIKKEN EUROPE (UK)

-DSiB5
The NIKKEN Euro Centre based in the UK was opened in 1999; from
here we sell, distribute and support all products to our subsidiaries
and dealers in over 20 countries around Europe.
In addition to carrying out the functions of NIKKEN UK in the United
Kingdom (UK), we employ forty staff members and engineers. At the
end of 2015, NICE (NIKKEN Innovation Centre
Europe) opened in the AMRC manufacturing

-DMiB5
technology park, where it provides support to
customers working with difficult-to-machine
materials, particularly in the aviation and energy
industries.

Technical Support and Training Section


machining centre equipped with

M-SIGNAL
Testing Facilities
Service Department

NIKKEN DEUTSCHLAND (GERMANY)


Nikken Deutschland GmbH, a wholly owned subsidiary in Germany of NIKKEN
Kosakusho Works, was established in 2003 to take over the sales activities of the
previous distributor. Based in Russelsheim, which is a town made famous by the

O/P
manufacturing complex of Opel, the company is located about 15 minutes away
by car from Frankfurt airport. Germany has ranked at the top of the machine tool
industry for many years, and is also the supply source of machine tools that are
fuelling the significant expansion now taking place in Eastern Europe. Nikken
Deutschland GmbH has its base at the centre of the huge market of Germany
and Eastern Europe, and continues to broaden the range of the company’s sales
operations.

Nikken Deutschland GmbH has participated in and contributed to many

ACC
trade shows and exhibitions held in Germany, including the EMO show,
METAF, AMB and EURO MOULD.

The sales territory of Nikken Deutschland GmbH spans the vast area of eastern
Europe and covers such countries as the Czech Republic, Slovakia, Austria,
Russia, Poland, Hungary, Romania and Bulgaria, all countries in which Japanese
companies are rapidly expanding their business. The service is not limited to
sales, but engineers make on-site adjustments, repairs and service calls as well.

TEC
PROCOMO-NIKKEN (FRANCE)
Procomo France S.A.S was established 30 years ago with the
avowed intent to deliver the high-accuracy and high-quality tool
holders and CNC rotary tables as well as related services,
applications and after-sales servicing, into the hands of
engineers in France. A major milestone in the company’s
NET

history was marked in 2006 with the change of the company


name to PROCOMO-NIKKEN, and the company took on a new
lease of life as NIKKEN’s wholly owned subsidiary in France.

The stocks of a large number of standard products are always on hand, enabling the products
that customers need to be delivered in the shortest possible time. The NIKKEN Euro Centre
and PROCOMO-NIKKEN retain constant and close contact; together they take on the
challenge of how to machine products in a more rationalized manner, in a shorter time and to a
higher accuracy so that France’s engineers can meet every need of the French marketplace.
PROCOMO-NIKKEN has a team of five engineers dedicated full-time to providing users with
application support prior to placing orders for tool holders and CNC rotary tables and to
carrying out the preparation for shipment, education and training programs, maintenance and
repairs, and servicing. This support network delivers a wide range of services, while willingly
taking up the challenge of coming to grips with new applications. 22
Headquarter
Factory No.1 Factory No.2
Turning Grinding
Machining Assembling
Grinding Inspection
Assembling Warehouse
Inspection

Parts warehouse
Assembling
Heat Treatment (Large Rotary Table) Welfare Facility

Office
Management
Sales
Design / Development
Financial

Central Control
Material House
Land :55,000m2
Building:27,800m2

NIKKEN KOSAKUSHO WORKS, LTD. OSAKA, JAPAN.


5-1, 1-chome, Minamishinden, Daito-shi, Osaka-fu, Japan. Telephone:072-869-5820 Telefax:072-869-6220
U.S.A LYNDEX-NIKKEN Inc P.R.CHINA SHANGHAI ZHONG YAN TRADING CO., LTD.
CA, CT, IL, NC, TX, WA 1468 Armour Boulevard, Building 1/f, #54, No.1089 Qinzhou Rd.(N),
Mundelein, ILLINOIS 60060 Shanghai, China
Tel.+1-847-367-4800 Fax.+1-847-367-4815 Tel.+86-(0)-216210-2506 Fax.+86-(0)-216210-2083
MEXICO HERRAMIENTAS LYNDEX-NIKKEN S.A.de C.V. SINGAPORE NIKKEN KOSAKUSHO ASIA PTE, LTD.
(From 2014.09) Av. Hercules #401-13, Fracc. Poligono 3 186,Woodlands Industrial Park E5 #04-01
Santa Rosa Jauregui, Queretaro 76220 M Singapore 757515
Tel.+52-55-8421-8421 Tel.+65-6362-7980 Fax.+65-6362-7980
FRANCE PROCOMO-NIKKEN S.A.S
THAILAND SIAM NIKKEN Co., LTD.
6, avenue du 1er Mai-Z.A.E.Les Glaises 91127 127 Moo5 Gauwungsai-Bangturie Road Tambon Tanokkard
Palaiseau Cedex Ampher Muangnakhonpathom Nakhonpathom 73000 Thailand
Tel.+33-(0)-1-69.19.17.35 Fax.+33-(0)-1-69.30.64.68 Tel.+66(02)178-0503 Fax.+66(02)178-0504
UK NIKKEN KOSAKUSHO EUROPE LTD.
Precision House, Barbot Hall Industrial Estate, INDONESIA PT.NIKKEN KOSAKUSHO INDONESIA
Rotherham, South Yorkshire, S61 4RL JALAN BIZPARK 3 JABABEKA INNOVATION CENTER A NO.16,
Tel.+44-(0)-1709-366306 Fax.+44-(0)-1709-376683 KEL.MEKARMUKTI, KEC. CIKARANG UTARA, KAB.
BEKASI PROP. JAWA BARAT
GERMANY NIKKEN DEUTSCHLAND GmbH TEL:+62-(0)21-5702071 MAIL:zefry.i@nikken-kosakusho.co.jp
Eisenstraße 9c, 65428 Rüsselsheim
Tel.+49-(0)-6142-550600 Fax.+49-(0)-6142-5506060
ITALY VEGA INTERNATIONAL TOOLS S.P.A
Via Asti N・9 10026-Santena(TORINO) http://www.nikken-kosakusho.co.jp/en
Tel.+39-011-9497911 Fax.+39-011-9456380 e-mail : export@nikken-kosakusho.co.jp
SCANDINAVIA NIKKEN SCANDINAVIA AB
SWEDEN Malmövägen 14 331 42 Värnamo Sweden ■Please give your order to the following agent.
Tel.+46-(0)-303-440-600 Fax.+46-(0)-303-58177
SPAIN & CUTTING TOOL S.L
PORTUGAL Portuetxe 16, Barrio Igarra
E-20018 Donostia-san Sebastian
Tel.+34-(0)-902-820090 Fax.+34-(0)-902-820099
UTILLAJES OLASA,S.L.
Tel.+34-(0)-943-107177
TURKEY NIKKEN KESICI TAKIMLAR SAN. VE ULUSLARARASI TIC. A. S
E5 Uzeri Kucukyali Yanyol Irmak Sok.
Kucukyali Sanayi Sitesi A Blok No:5 Maltepe 34852 Istanbul
Tel.+90-(0)-216-518-1010 Fax.+90-(0)-216-366-1414
KOREA KOREA NIKKEN LTD. D.NH .1
90B-11L, Namdong Industrial Complex, 170,
Namdong-Daero, Namdong-Gu, Incheon, Korea 405-819 ●Specifications are subject to change without notice.
Tel.+82-(0)-32-763-4461 Fax.+82-(0)-32-763-4464

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