CONTENTS

SI.NO Title Page.No

ACKNOWLEDGEMENT
1 INTRODUCTION 2
1.2 COMPONENETS OF A CNC MACHINE 2
1.3 ADVANTAGES OF A CNC SYSTEMS 3
1.4 DISADVANTAGES OF A CNC SYSTEMS 4
1.5 APPLICATION OF CNC MACHINE TOOL 5
1.6 CLASSIFICATION OF CNC MACHINE 5
1.7 VMC (VERTICAL MILLING MACHINE) 6
1.8 VMC MACHINE COMPONENTS 7
1.9 ADVANTAGES OF VMC 7
1.10 DISADVANTAGES OF VMC 8
2 ABOUT PRECI COM CNC 9
2.2 PRECI COM CNC CUSTOMBERS 10
2.3 PRECI COM CNC ADDRESS 11
2.4 MISSION OF PRECI COM CNC 13
2.5 VISION OF PRECI COM CNC 13
3 OPERATION CARRIERD OUT 13
3.2 SLEEVE SHITING OPERATION 13
3.3 SHAFT OUTPUT 13
3.4 BA KAPPA OPERATION 13
4 PROCESS FLOW 14
5 SAMPLE IMAGES 14
6 CERTIFICATE 14

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1.INTRODUCTION

Computer numerical control (CNC) is the numerical control system in which a dedicated
computer is built into the control to perform basic and advanced NC functions. CNC
controls are also referred to as soft wired NC systems because most of their control
functions are implemented by the control software programs CNC is a computer assisted
process to control general purpose machines from instructions generated by a processor
and stored in a memory system.

1.2 Components of a CNC Machine

In CNC machining, the CPU is the part that controls the entire CNC
system. The CPU received the data and stores it in the memory of the program. The said
data is then decoded. During the decoding process, the data is translated into signals that
control both the positions and velocity. The CPU also oversees the movements of the
control axis.

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1.3 Advantages of CNC systems
➢ CNC machines can be used continuously and only need to be switched off for
occasional maintenance.

➢ These machines require less skilled people to operate unlike manual

lathes/milling machines etc.
➢ CNC machines can be updated by improving the software used to drive the
machines. Training for the use of CNC machines can be done through the use of
“virtual software”

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 ➢ The manufacturing process can be simulated virtually and no need to make a
prototype or a model.

➢ This saves time and money. Once programmed, these machines can be left and do
not require any human intervention, except for work loading and unloading.
➢ These machines can manufacture several components to the required accuracy
without any fatigue as in the case of manually operated machines.
➢ Savings in time that could be achieved with the CNC machines are quite
significant.

1.4 Disadvantages of CNC systems

➢ CNC machines are generally more expensive than manually operated machines.
➢ The CNC machine operator only needs basic training and skills, enough to
supervise several machines.

➢ Increase in electrical maintenance, high initial investment and high per hour
operating costs than the traditional systems.

➢ Fewer workers are required to operate CNC machines compared to manually

operated machines. Investment in CNC machines can lead to unemployment.

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1.5 Application of CNC Machine Tools
➢ CNC was initially applied to metal working machinery: Mills, Drills, boring
machines, punch presses etc. and now expanded to robotics, grinders, welding
machinery, EDM's, flame cutters and also for inspection equipment etc.

➢ The machines controlled by CNC can be classified into the following categories:
➢ CNC mills and machining centers,
➢ CNC lathes and turning centers
➢ CNC electrical discharge machining (EDM)
➢ CNC grinding machines
➢ CNC cutting machines (laser, plasma, electron, or flame)
➢ CNC fabrication machines (sheet metal punch press, bending machine, or press
brake)

➢ CNC welding machines

1.6Classification of CNC Machines

1. Classification based on the motion type.
2. Classification based on the control loops.
3. Classification based on the number of axes.

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1.7 VMC (Vertical milling machine)

Vertical Machining Centres, also known as Vertical Milling Machines, create holes in flat parts. The
VMC technology is favoured when three-axis work is done on a single face, such as in-mould and die
works.

Multiple adjustments are available on VMCs. For example, on the worktable, there are
numerous angles of approach and rotating and other positioning devices. The incorporated
computerized controls enable automation, repeatability, tool selection/change, and contour
control. These new CNC machines raised the productivity of the “milling” machine to
unprecedented heights, giving rise to the term VMC (Vertical Machining Centre).

VMC Machines are chiefly used to turn raw blocks of metal like aluminium, steel and other
metal components. The most common industrial applications of these are cutting, drilling,
shaping and moulding of any kind. Industries using these processes are the automotive,
shipbuilding, machine shops, machine manufacturing and other manufacturing industries.

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1.8 VMC machine components

1.9 Advantages of VMC

➢ The structure is simpler: - The vertical machining centre has a simple structure
and is convenient to clamp the workpiece in the desired position
➢ Better cooling efficiency: - Gravity applies to VMC designs. Coolant is sprayed
over the top of the machine tool and workpiece, dripping down to cover the rest
of the target
➢ Setup and operation are easier: - The VMC Controller Manufacturer has an
unobstructed view allowing the operator to observe the operation and make
changes if necessary to resolve any
➢ Issues Space requirements are less: -Vertical designs take up less floor space
than horizontal designs.
➢ Greater precision: -VMC can produce complex shapes and structures with high
precision.

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1.10 Disadvantages of VMC

➢ Despite costs gradually declining, CNC machines are more expensive than
manually operated equipment.
➢ When a machine malfunctions, a highly skilled professional is needed to resolve
the problem.
➢ Fewer and fewer fresh students learn those skills as the demand for manual
machine operators declines. Long-preserved skills might finally disappear
entirely as a result of this.

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1. About preci com cnc
Preci- Com- CNC

Preci-Com CNC was established in the year 2001, we manufacture precision turned
components with state-of-the-art Computerized Numerical Controlled machines
and Conventional machines. We are specialized in manufacturing automobile
engine components. Preci-Com CNC is an ISO 9001:2000 certified by BVQI in
September 2003.

Preci-Com CNC established UNIT-II in August 2004 in Thirumudivakkam

Industrial Estate to meet the customer requirements.

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2.1 Preci com cnc customers
Preci com cnc serves for some of the premium customers such as

a) Hyundai Motor Company, often abbreviated to Hyundai Motors and commonly known as
Hyundai, is a South Korean multinational automotive manufacturer headquartered in Seoul,
South Korea, and founded in 1967.

1.Headquarters: Seoul

2.Founder(s): Chung Ju-yung

3.Founded: 1967

4.Employees: 104,731

5.Parent organization: Hyundai Motor Group

b) Kia India Private Limited is a subsidiary of Kia for its operations in India. The company
was founded on 19 May 2017 following an announcement of the construction of a new 536-
acre manufacturing facility in Anantapur District, Andhra Pradesh.

• Headquarters: Anantapur district

• Founded: 2017

• Parent organization: Kia

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c)The Mercedes-Benz Group AG is a German multinational automotive corporation
headquartered in Stuttgart, Baden-Württemberg, Germany .It is one of the world's leading car
manufacturers.

a) Headquarters: Stuttgart

b) Founded: 1926

c) Employees: 172,425

d) MG Motor UK Limited is the British automotive company headquartered in London,

United Kingdom, and a subsidiary of SAIC Motor UK, which in turn is owned by the Shanghai-
based Chinese state-owned company, SAIC Motor.

• Headquarters: Marylebone

• Founded: 2006

• Parent organization: SAIC Motor

2.2 Preci com cnc’s address

Preci-com CNC, K-19, 9th street, 3rd Cross Main Road - off, Sector -1, Ambattur Indus.Estate,
Chennai-600058

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2.3 Mission and Vision of preci com cnc
MISSION:
PRCI COM CNC will inspire its employees to be the best they can be engaged and will engage
sustainable practices and will anticipate the needs of its customers. PRCI COM CNC will
maintain to produce quality product only through continual improvement in performance,
meeting with the customer expectations and strive for developing value added services

VISION:
The vision of PRCI COM CNC is to serve customers with the highest quality of service with a
pursuit of warrantee pride and company spirit, and to be a sustainable growth-oriented
company with a firm commitment to caring for the environment.

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OPERATION CARRIERED OUT
1.SLEEVE SHIFTING 4 OPERATION

1. OD ROUGH
2. ID ROUGH
3. OD FINISHING
4. ID FINISING
2.SHAFT OUTPUT
1. FACING
2. CENTERIING
3. FACING
4. CENTERING
3.BAKAPPA 7 OPERATIONS
1. OD ROUGHING
2. OD SEMI ROUGHING
3. OD FINISHING
4. FACE UNDERCUT
5. OD GROWING
6. OD ROUGING
7. OD FINISHING

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CERTIFICATE:

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