METT! EDO WILDCAT° WTMWT-S/WW Base Technical ManualPRECAUTIONS SAFETY NOTICE 4 @ Product safely is a fundamental concer at METTLER TOLEDO. Use common sense and follow the simple precautions listed below fo ensure your safely and optimize the use and performance of this product. ‘* Read this manual before operating or servicing this product. Save this manual for future reference. Observe safety warnings located throughout this manual. ‘© Use caution when lifting or moving heavy equipment. ‘* Engage wheel brakes before operating WW (mobile / wheeled) products. ‘© This product should be serviced by qualified personnel. Exercise care when moving, testing, or adjusting this product. ‘© Disconnect all power to this product before installing, servicing, or cleaning. ‘© Use only METTLER TOLEDO parts for repair. ‘© Observe electrostatic handling precautions for electronic components. Allow at least 30 seconds after power disconnection to allow charges to dissipate before servicing any electronic components. ‘© Allow the product to stabilize at ambient room temperature before applying power FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN DAMAGE TO EQUIPMENT OR BODILY HARM.Contents Overview .. Specifications.. Bose size Construction Overloading. Operation Environment Assembly Procedures. Assembly and Installation .. Load Cell Wiring. Maintenance and Troubleshooting Troubleshooting... Parts Replacement and Adjustments Load Cell Replacement .. Overload Stop Adjustment. Shift Test Parts List.... Column and Base (WT60/150/300R, WT150/300M, WT150/300L). Column and Base (WT60/150/300RS, WT150/300MS, WT150/3001S). Column and Base (WT6OOL,WT1000XL) .. Column and Base (WT60OLS,WT1000XLS) .. Column and Base (WW250M/500M)...] Overview The Wildeat® is a full range of modvlar Bench&Portable scole . The scale is the combination of a base and terminal ‘As fr he sooo base, diferent oppcaon and envionment requis diferent base. For the dry environment , the WS , WT and WH are positioned from commercial duty cycle to heavy duty application . WS-S and WT-S for washdown and corrosive environment {WW provides mobile welghing application needs. Al the Widct® series bose con be connected oa Meter Toledo tinal cfeent pplicatons This manual will cover WT, WT-S and WW" scale bose WT / WT-S / WW Base Introduction ‘The WT scale base is designed to meat the real world requirements of manufacturing, jogricultural, packaging, and general weighing applications, compared with WS base , it is lorger platform and more rugged heaty duty. The WW scale base provides your mobile weighing needs. This manual provides important information for installing and servicing the scale. For information on operating the scale, refer to the Operator's Card provided with the unit The WT / WW scale base is intended for use in general purpose industrial and commercial environments. For the best performance, it should not be used in ‘environments requiring woshdown, immersion in liquids, or exposure to corrosive chemicals. ‘The WT-S scale base is the stainless steel version of the WT base , the complete stainless steal structure and load cell will meet your washdown application and HACCP. fequirement i Specifications Base size Both WT ond WT-S base are available in 4 sizes , the base platiorm size ond eapacily is corresponding to the below sheet 60kg Ts0K] ] 300K9 | 600K] | 100K ‘450x600mm e e e ‘800x700mm e e {600x800mm e e e '800x1000mm e WW base is ovoilable in one size , the bose platform size and capacity is corresponding {o the below sheet 250kg ‘BOOK 500x700mm e eConstruction Platform WT - Fabricated of Stainless Stee! \WT-S - Fabricated of Stainless Steel WW - Fabricated of Stainless Stee! Scale Bose \WT - Welded tubular mild steel , painted Metter-blue . Aluminum or alloy steel load cell \WT-S — Welded tubular staintess sto, stainless stee! load cell \WW - Welded tubular mild steel with 4” Polyurethane Wheel Set (2 wheels with Broke) , painted Metter-biue . Aluminum load cell Overloading ‘Comer loading - 100% of full capacity Sole Overioad - 180% of ull capacity Untimate Overload ~ 300% of full capacity Operation Environment Wildcat WT base Is designed fo meet NTEP 500d and OIML 30006 requirements to ‘operate in 0 temperature range from ~10°2 to 40°C:, 0 to 95% relative humility ‘Wildcat WT-S base is designed fo meet NTEP 5000d and OIML 3000e requirements to ‘operate in o temperature range from -10°D to 40°C , washdown application Wildcat WW base is designed fo operate in o temperature range from -10°C to 40°C, 0 o 95% relative humidity2 Assembly Procedures Assembly and Installation Examine the shipping box fr any signs of damage . DAMAGE Is found, make claim wit he carter immediatly Open the box and remove the scale assembly , place the scale assembly on a stable ft suoce BEFORE CALIBRATION OR USE , REMOVE THE RED PLASTIC SHIPPING TABS IN THE CORNERS OF THE SCALE BASE . Weccr Seale Assembly Instructions jones Para Ensambiaje Bascule Moor Figure 1 : Unpacking and Overlood protection ( Actual design may vary ) Notes : the terminal on the figure could be Wildcat , Wildcot-MF or Wildcat-S for the ‘washdown boseLevel the scale , apply power and weigh IP IB wrong Level Indicator Load Cell Wiring For WT/ WT-S scale base, refer fo the below information for the load cell cable color code +EXC ++SEN =~ BLU For WW scale base, refer fo the below inferration for the load cell cable color code +£X0-—- GRN +816 OGND ~~ YLW.3 Maintenance and Troubleshooting Troubleshooting 1 operational aificutes are encountered, fis! oblain as much information as possible regarding the problem, Fallures ond mattnctions ofn may be raced fo simple causes such 0s loose conneations, low botery power, or improper selup. Additional troubleshooting is best performed by substiuion. A PCB or load call believed to be defective may be checked by replacing the suspect part with known good part and then observing whether he problem is corrected Parts Replacement and Adjustments AX WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, ‘SERVICING, CLEANING, OR REMOVING THE FUSE. FAILURE TO DO SO ‘COULD RESULT IN BOCILY HARM AND/OR PROPERTY DAMAGE. AX CAUTION ‘BEFORE CONNECTING OR DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT, ALWAYS REMOVE POWER ‘AND WAIT AT LEAST THIRTY (30) SECONDS. FAILURE TO OBSERVE THESE PRECAUTIONS. ‘COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT, OR BODILY HARM. Load Cell Replacement 1. Disconnect the power. 2. Remove the stainless steel platform fram the base, Loosen and remove the top load cell mounting bolts that secure the top frame to the load cell Sat the top frame and the load cell spacer aside Turn the WILDCAT scale on its side fo access the bottom load cell bots Loosen and remove the bottom load vell mounting bolts. Remove the load cell from the base and pull the excess cable out through the ‘bottom of the column, 8. Reinstall a new load cell by following the steps above in reverse order. Note - Lubricate the threads ond under the head of the load cell mounting bolts before reinstaling 9. Using o torque wrench, tighten the load cell mounting bolts to the specifications shown in Table 3-1Overload Stop Adjustment ‘MODEL METRIC ENGUSH WIGORS 26m 18 Abs WITBORIS ‘26N m- 18 ibs WIS0ORIS ‘CN. 22 fis WITSOMS: 26N.m. 18 ibs WISOOMS: ‘CN. 22 fis WIT60US 26N Tall bs WIs00US ‘SCN. 22 fips ‘W600US ‘EN 72s WITO00KUS T96N T45t. ibs WW250M -4CNm 30 tbs WW500Nr ‘BCN.m OR bs. Table 3-1 10. After repiocing a load cell, the overload stops must be checked ond adjusted (it needed). Refer fo the next section for the overload stop adjustment procedure. 11, Thvead the load cell cable through the column from the bottom, 12. Insert the load cell cable through the grip bushing on the side of the enclosure, 13. Connect load cell cable to terminal 14. Col he excess load cell cable and insert it info the column. A small lngth of ape ‘opplied fo the ends ofthe coils cloWT the cable to slide into the column easter. 16. Apply power to the scale, 16. Recollbrote and test the operation of he new load cell 1. The avetioad stops must be checked and reset i he top or bottom frame or the load call has been replaced 2. Remove the stoinless steel platform ftom the base. 3. Using the proper size feeler gauge, ctack all six overload stops as shawn in Figure 3-2. The correct gap measurements can be found in Table 3-2 4. Ifthe gaps are not set propery, proceed tothe following steps. Loosen the overioad screw jm nus. 6. Using the proper size feeler gauge, tun the sorew until you feel a slight drag on the fooler gouge Tighien the jam nut and recheck the gap. Readjust it necessary. Adjust all six overload slops using this procedure. Reinstall the platform and make sure the scale weighs fo full capacity. Figure 3-1: WE modelsrt is Figure 3-2 ‘wiisor | _wisoor | —wrisom | —wisoom Cverioed Gap | overiood Gap_| overoos Gop | overload Gop ‘nm a arm ‘am o.1sig | 215% | @.157m | e157 Timm Tim Tm mm @.04iy | @o4in oun | Go4iny Foannon ]Wiiso1 | —_wisooi —] —weoo —] wivoooxt —] _wwasom —] — viwsoom coveroad Gop | overood Gap | overoad Gop | overoas Gop | ovartoos Gop | overload 7 ‘nm ‘nm ‘nm ‘am ann mn (0.736in 0.236 0.236 315i) | esta (0.23650) Tr Tr T 2 Tim T2mm 5 coin | @osin | @oa7in coun | _@.0e7ay Table 3-2 Shift Test A hif est verifies thatthe scale weighs correctly irespective of lood placement. tthe scale does not pass the shif test, verity tha overload stop gaps before replacing the load Cell. No adjustment for the shift is possible. If the scale does not poss the shit fest, the load cell must be replaced. For NTEP and Canadian Weights and Mecsures tesls, use weights equal fo 1/2 the scale’s capacity. Place the fest weight sequentially at each of the positions A,B, C, D ‘and € as shown in Figure 3-3. These postions are the centers of the four quadrants of the platform ond the center ofthe platform, Note the terminat’s reading of the weight at each position. The difference between any two positions in the shift fest cannot exceed ‘he folerance shown in Table 3-3. Figure 3-3For an OIML test, use weights equal fo 1/6 the scale's capacity Place the weight sequentially ot each of the positions A, B, C, D, and E as shown in Figure 3-4, These Positions ore the centers ofthe four quadrants of the platform and cenier ofthe platform, Note the terminal reading of the weights a" each position. The diference between any ‘wo positions in the shift fest cannot exoaed the tolerance shown in Table 3-3. Table 3-3 a re 24 saaranen | saw | Wares | aa | ammroen | MRE wer | wwe [ cmon | owe [moon | oem | ater wrisoamn | 1509001 | 0.05 g/t fo 75 Kyis0i | S0ky ICO eae oom vwrs0oenan | 20049100 m 0.10.2 6049/9001 | 100%q/200 are toa el wrso0t coo tg o00% | 02Kg/051 300 4/500 18 | 200 49/300 cost “ne wrrocox. | 1000 kg2000 05 ig b 500 kg/1000 1 | a33hqi867 1 erie ae wav2son 250 00 1b 0.1 ka 0.2 125 iy 26010 | 63 hg/ 167 riooel ecoael ‘wom 600 kg/1000 1 0249/0510 250%q/ 5001 | 167Kg/ 383 eee ie4 Parts List Column and Base (WT60/150/300R, WT150/300M, T150/300L) ITEM PIN Description ary 1 1389930TC_| Platter,450X600(WT60/150/300R) 1 1389940TC_| Platter,500X700(WT150/300M) 1389950TC_| Platter,600X800(WT150/300L) 2 1172260TC_| Rubber Support 4 3 1024280TC_| Bolt, Overload Stop, M12 x 25 4 4 1172260TC_| Adjustable Foot 4 5 10251207C_| Load Cell Mounting Bolt, M8 x 30 8 6 1245380TC_| Load Cell, MT1260-150 kg (WT6OR) 1 1245400TC_| Load Cell, MT1 260-300 kg (WT150R,WT150M,WT150L) 1243100TC_| Load Cell, MT1260-500 kg (WT300M, WT300L) 7 1251270TC_| Column Bracket. 1 8 [_1172350TC | column 750 mm (WT60/150/300R, WT150/300M 1 1172360TC_| Column 1000 mm (WT150/300L) 9 1264310TC_| Indicator Bracket (For HAWK Indicator) 1 1393700TC_| indicator Bracket (For KINGBIRD IndooionColumn and Base (WT60/150/300RS, WT150/300MS, WT150/300LS) 10 ITEM PIN Description ary 1389930TC Platter, 450X600(WT60/150/300RS) 1389940TC. 1389960TC. Piatter,500X700(WT150/300MS) Platter, 600X800(WT150/300LS) 1343360TC Rubber Support 1373680TC. Bolt, Overioad stop, M12 x 25 1343360TC. Adjustable Foot 136530070. Load cell Mounting Bolt, M8 x 30 joo laa fa 1387250TC Load Cell , SSP-150 kg (WT6ORS) 138724010. Load Cell , SSP-300 kg (WTI 50R, WTI 50M, WT150LS) 136185010. Load Cell , SSP-500 kg (WT3OOM,WI300LS) 1396830TC Column Bracket, SS 117236070. Column, 750 mm (WT60/150/300RS, WT150/300MS) 11723601. Column, 1000 mm (WT150/3001S) 1461930TC Indicator BracketColumn and Base (WT600L,WT1000XL) ITEM PIN DESCRIPTION ary 1 |43899507C_| Platter, (600X800) (WT600L) 7 1389960TC_| Platter, (800X100) (WT1000xL) 2 [11722601 _| suppor, cwr600L) A 1263690TC_| Support, (WT1000XL) 3 [11970201 _| Adjustable Foot, cwT600L) a 1259180TC_| Adjustable Foot, (WT1O00XL) 4 [_tozazeorc | Bott, Overload stop, Mi2x 25 (WT600L) a 10244501C_| Bolt, Overload Stop, M16 x 25 (WT! 000X1) 5 |-13081807C _| Load Cell Mounting Boll, M14 x 45 (WT6OOL) 8 1025310TC_| Load Cell Mounting Bol, M16 x 56 (WT1000XL) 6 |_t98ss00rc_| Load Cell, 1L-1000 kg (WTBOOL 7 123857016 _| Load Cell, L-2000 kg (WT1000XL) 7_| 1251270T¢ | column Brocket 1 8__| 11723607C_| Column, 1000 mm 1 9 | 12643107C_| indicator Bracket (For HAWK Indicator 1 139370076 _| indicator Bracket (For KINGBIRD Indicator uColumn and Base (WT600LS,WT1000XLS) 2 TEM PIN DESCRIPTION ary ; _ |_13ee950rc_| Platter, (600x800) (WI600LS, 7 1389960TC_| Platter, (800X100) (WT1000xXLS) 2 |_13433607¢_| suppor, (wT600LS) A 1389600TC | support (WT1000XLS) 3 |_1373680TC_| Bott, Overload Stop, M12 x 25 (WTBOOLS) 4 1407140TC_| Bolt, Overload Stop, M16 x 25 (WTIOOOXLS) 4 [1407260T¢_| Adjustable Foot, (wr600Ls} a 1389640TC_| Adjustable Foot, (WT1000xIS) 5 |_14071107c_| Load Cell Mounting Bol, M14 x 55:8.$ (WT60OLS) 8 1407100TC_| Load Cell Mounting Bolt, M16 x 56,8.$ (WT1000XLS) 6 |1387260T¢_| Load Cell, $SP-1000 kg (WT6OOLS) 1 1387270TC_| Load Cell, SSP-2000 kg (WT1000K1S) 7_| iasea30rc | column Bracket, SS 1 | 1172360TC | column, 1000 mm 1 9 | 14619307 _| indicator Bracket, 8.5 1Column and Base (WW250M/500M) ITEM PIN Description 1349260TC Stainless Steel Platter, 600X700 Indicator 1264310TO Indicator Bracket 7349270TC Column Assembly 7350820TC Wheel Mounting Bolts, MT2X100 (Rear) | a a] ol I 131702070 4 Polyurethane Wheel Set (2 Wheels with brakes) 17803307 Toad Cell Mounting Bolts, MTOX60 (WW250M) 102627010 Toad Cell Mounting Bolts, M12X70 (WW500M) 1146570TO Toad Cell, BMI-500kg (WW250M) 128283070 Load Cell, BMI-7000kg (WWWSOOM) 1729870TC Wheel Mounting Bolls, M12X90 (Front) 117226070 Rubber Plater Supports 13METTLER-TOLEDO (CHANG ZHOU) SCALE & SYSTEM Ltd. 111 Chang xi road Chang zhou , Jiang su 213001 P.-R China Phone : 86-519-6642040 Infernet : yrwwmt.com.cn MTON PIN: 140613 (02102).00 METTLER TOLEDO is registered rodemark of Mee-Toldo, nc (©2000 Metie-Tles, ie