You are on page 1of 79

2018(Piling Machinery )Service Training

C10 Series electrical training

Lecturer: Liang

They are service training materials within SANY,内部培训资料,请勿泄漏!


don't divulge them, please.
Contents
1、常用电气元件及故障诊断

1、Common electrical components and fault diagnosis

2、启动回路:负责发动机的启动,主要由启动机,电瓶,启动继电器、安全继电器等部件组成;
2、Starting loop: responsible for starting the engine, mainly composed of starting machine,
battery, starting relay, safety relay and other components

3、充电回路:负责对电瓶充电,主要有发电机,以及信号灯组成;

3、Charging loop: responsible for charging the battery, mainly including generator and
signal lamp

4、控制回路:负责主泵排量(功率)的控制、发动机转速(功率)的控制,主要由控制器、显示屏、电磁阀、油门马达等组成;

4、Control loop: responsible for the control of main pump displacement (power) and
engine speed (power), mainly composed of controller, display screen, electromagnetic
valve and throttle motor

5、熄火回路:负责发动机的熄火,主要有熄火马达和熄火继电器组成;

5、Flameout loop: responsible for engine flameout, mainly consisting of flameout motor
and flameout relay;
1.1、Electrical components and location distribution

主卷扬限位开关Main Winch 拉力传感器 tension sensorension


limit switch 辅 卷扬限位
Auxiliary winch limit
测深接近开关
Depth proximity switch

车身管线
body line

桅杆倾角及左右限位 Mast dip Angle and left and right


前车灯 Front lightsFront
摄像头及后视灯Camera and rear lampera
声光报警灯
Audible and visual alarm
变幅后限位 boom limit
回转编码器rotary encoder

181 www.sanygroup.com
1.1、Electrical components and location distribution

显示器 display

E‐pad面板panelcontrol panel
急停开关emergency stop switch
桅杆调平手柄 mast lever

油门旋钮throttle knobhrottle
钥匙开关 key switch

翘板开关 rocker switch

182 www.sanygroup.com
1.2 The constitution of electrical system

CAN
Display Camera

Pressure sensor

Throttle control dial


Start motor
Swing encoder
Controller Solenoid valve block
Pull sensor
Pump control
Proximity switch

……
Rotation speed sensor
CAN Engine Water temperature sensor
E-pad ECU
CAN ……

Inclination sensor

184 www.sanygroup.com
1.4、Principle analysis of circuit diagram
Electric schematic diagram 1

201 www.sanygroup.com
1.4、Principle analysis of circuit diagram
Electric schematic diagram 2

202 www.sanygroup.com
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2 The constitution of electrical system


4.2.2 Display

◆ Display is the key component. Controller and display receive and control the external
data, they send out corresponding control order to control all movement of machin eafter
processing and calculating.
◆ It adopts SANY special touch screen SECD-10IA, is reliable, and it integrate four-way
monitor vedio input、GPS functions,it is the special controller of SANY C10 series rig
machine.

Adopt doubleDSP,integrated GPS


Finish controlling rig machine with
integrated controller together
Equipped with surge protection、dust-
proof、water-proof、vibration absorb.

187
187 www.sanygroup.com
SANY HEAVY MACHINE CO.,LTD

Display pin line number and function description table display figure figure model SECD-10IA-03

2
2016年三一重机(桩机)服务培训

4.2 The constitution of electrical system


4.2.2 Display

Display 34 pin plug

Display port

187 www.sanygroup.com
SANY HEAVY MACHINE CO.,LTD

常见故障判断common fault

1、If the display screen is black, the pin should have a voltage of 24V,
if no voltage, check the power supply circuit.There is voltage and the
monitor is damaged

3
SANY HEAVY MACHINE CO.,LTD

2 、通讯故障,各种数据显示为0 ,操作显示屏不能实现各种工况切换等功能.
Communication failure, all kinds of data display to 0, the operation screen can
not achieve a variety of operating mode switching functions
此故障为CAN总线通信故障,所有通过CAN总线通讯的电子器件或线路均可引起此故障
This fault is a CAN bus communication fault, which CAN be caused by all electronic
devices or lines that communicate through CAN bus

处理方法:测量CAN-H和CAN-L之间的电阻值正常应为60Ω或120Ω,如果电阻值无穷大,则证明CAN总线存在
断路,如果电阻值非常小,则证明CAN总线存在短路故障
Processing methods: Measure the resistance between can-H and can-L normal should
be60Ω or 120Ω,If the resistance value is infinite, it proves that CAN bus is
broken; if the resistance value is very small, it proves that CAN bus has a short
circuit fault
(全车CAN线是串联的,任意部位的CAN线故障,会导致其它CAN线异常)
(The whole vehicle CAN line is connected in series. The fault of CAN line at any
position will lead to the abnormality of other CAN lines)

测量CAN-H和CAN-L对地的电压值,正常电压值约为2.2-2.6V左右。如果异常,则检查线路是否存在短路或者
检查通讯器件有无损坏
The voltage of can-h and can-l on the ground is measured, and the normal voltage
is about 2.2-2.6v.If abnormal, check the circuit for short circuit or the
communication device for damage

4
SANY HEAVY MACHINE CO.,LTD

3、触摸屏失灵(显示屏校准)显示屏显示正常无触摸功能,触摸屏硬件损坏更换触摸屏Touch
screen malfunction (display calibration) the screen displays normal non-touch
function, and the touch screen hardware is damaged to replace the touch
screen
4、
GPS故障不能定位锁机解锁等操作在确定天线和电话卡都正常的情况下基本确定为显示屏故障
GPS fault cannot locate lock machine unlocking and other operations are
basically determined as display fault under the condition that both antenna
and phone card are normal

5、显示屏出现条纹,花屏,红屏等异常现象需要寄回公司刷程
The display shows some abnormal phenomena, such as stripes, flower screens
and red screens, which need to be sent back to the company

6、更换显示屏注意事项:更换显示屏之前要对设备参数和钻机配置进行备份。主界面点击“设置”
Note: before replacing the display screen, the equipment parameters and
drill configuration should be backed up.Click "Settings" on the main
interface

按钮进入设置界面;在设置界面点击“权限”按钮,出现权限选项
Enter the setting interface;Click the "permission" button in the setting interface, and
the permission option appears

5
SANY HEAVY MACHINE CO.,LTD

对参数标定一和参数标定二进行拍照记录,进入密码为12318;对钻机配置进行拍照记录,进入密码为
31318.
Take photos of parameter calibration one and parameter calibration two, enter password
is 12318;The drill configuration is photographed and recorded, and the entry password is
31318.

6
SANY HEAVY MACHINE CO.,LTD

7
SANY HEAVY MACHINE CO.,LTD

8
SANY HEAVY MACHINE CO.,LTD

替换后,比较的内容参数校准和参数标定两个根据记录照片,以确保一致性与更换前,根据钻机配置记录照片,
设置机模型,GPS高度(高输入模型代码,低输入最后四位的设备),机器数量和工作时间,确保替换之前一样。

注意:如果设置错误不能更改,设备号只能设置一次。

After the replacement, compare the contents of parameter calibration one and parameter
calibration two according to the recorded photos to ensure the consistency with that before
the replacement;Record photos according to the drill configuration, set the machine model, the
GPS height (high input model code, low input the last four bits of this equipment), the
machine number and working time to ensure the same as before replacing.

Note: the device number can only be set once, if the setting error cannot be changed!

9
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2 The constitution of electrical system

4.2.1 controller

◆ controller is the key component. The controller receives the data from display
and after calculated, it send the control order to the corresponding executor.
And the processed date will be displayed on the monitor.
◆ adopt SANY hydraulic controller SEHC-283A-03, which is reliable. It
integrates controller, analog quantity input A/D module and etc.
power
电源

Signal Signal Control


Signal to be 控制信
待测 transmission
信号 transmission
信号 signal Data
measured 号
flow
信号调理模块

数据处理模块

信号 传输 传输


Data 数据流
A/D
转换模块

Signal procession Interface


port
procession A/D
模块
module module
module conversion 数据流
Data
module
flow

186 www.sanygroup.com
SANY HEAVY MACHINE CO.,LTD

三一可组态液压控制器 SEHC-283A-03
控制器引脚功能说明

12
SANY HEAVY MACHINE CO.,LTD

13
SANY HEAVY MACHINE CO.,LTD

常见故障判断 fault diagnosis


控制器的主要故障现大致分为三种 The main fault of the controller can be
divided into three types:
1、所有功能都失效指示灯不亮(正常应为闪亮),如果控制器供电正常则控制器硬件损坏,
需更换 The indicator light is not on (normal should be shiny). If the
controller is powered normally, the hardware of the controller is
damaged and needs to be replaced
2、通讯故障,此故障处理方法请参照显示器通讯故障 Communication failure,
please refer to the monitor communication failure
3 、单独某个功能缺失,由于控制器内部I/O电路硬件损坏造成某个输入输出端口功能异常,
可以通过具体的故障现象和输入输出检测功能来确定是否为端口损坏。A single function is
missing,An input/output port is abnormal due to a failure of the
internal I/O circuit hardware of the controller. The port damage can
be determined by the specific fault phenomenon and the input/output
detection function.
例如:钻机无回转动作,通过附件得知回转功能引脚为:AI-10(手柄输入), DO-11(回转制
动),DO-8(左右回转电磁阀) ,进入显示屏输入输出检测页面发现输入输出均正常,但是测量DO-8
输出电压为0V ,在确定没有短路的情况下即为此端口损坏
For example: without rotation action, through the function of
attachment that rotary pin to: AI - 10 (handle input), the DO - 11
(slewing brake), the DO - 8 (about rotary solenoid valve), enter the
test page displays input and output, input and output are found
normal, but measure the DO - 8 output voltage of 0 v, in determining
the absence of short circuit which port for this damage

14
4.2 The constitution of electrical system
4.2.4 E-pad

Keyboard Rotary Rotary Rotary


Effective Drive 1 Drive 2 Drive 3
Gear Gear Gear
Masr
Adjusting Auto Auto Auto
Effective Erecting Lowering Vertical
Adjusting
Aux.
Aux./
Travel Boom/ Winch
Main
Unlock Crowd Unlock
Winch
Folding Tensioning
Crawler Landing leg
Mast Stretch
Extend Stretch
Extend

Crawler Folding Tensioning


Retract Mast Retract Landing leg
Retract Retract

 操作面板按键钮时,首先按面板有效按键,再按其它功能操作按钮,对应的功能按键指示灯亮,按键有
效。First press keyboard effective button and then press other function button before
operating panel buttons. corresponding function button indication light will on,button is
in valid.

190 www.sanygroup.com
SANY HEAVY MACHINE CO.,LTD

常见故障判断 common fault


1、如果面板上全部按键失效,由图可知此面板为CAN总线通
讯,供电为1和4 ,首先测量1和4的电压应为24V, 其次检查CAN-H和
CAN-L无断路以上两点都正常的情况下可确定为面板损坏。
If all the buttons on the panel fail, it CAN be
seen from the figure that this panel is CAN bus
communication, and the power supply is 1 and 4,
the voltage measuring 1 and 4 should be 24V
first, and then it CAN be determined as panel
damage if the above two points of can-h and can-
l are normal.

2、
某个按钮或者部分按键失效,此故障可直接断定为面板损坏需更换。
The failure of a button or part of the keys can
be directly determined as panel damage
3、由于面板内部或者线路故障造成的通讯失败请参照通讯失败处理方
法。
Failure of communication due to panel internal
or line fault please refer to communication
failure processing method. 面板电路图
control panel schematic

18
4.2 The constitution of electrical system
4.2.8 Mast lever
◆Working principle: the movement of handle changes the resistance and the output voltage will
also change. After processed by the controller, the mast angle will be obtained.
◆Type: voltage output 0-5V.
◆Function: used to control mast.
◆Installation site: in the front of the cab.

Forward

Leftward Rightward
F44: +24V power
Backward T16: X axis input signal
T17: Y axis input signal
50: +5V power
Diagram of mast lever operation
T67: handle activated
button input

194 www.sanygroup.com
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2 The constitution of electrical system


4.2.12 limit switch
◆Working principle: limit switch is a kind of contact travel switch. The circuit will
disconnect or connect by the applied mechanical force.
◆Mounting position: upper mast main winch limiter, mast left and right limiter, boom back
limiter. (It is prior to cab collision-proof)
◆function: limit machine movement
◆The left and right limit of the mast can not be released limit by the limit failure operation
of the display screen.

Main winch limiter


Mast left and right limiter Boom back limiter

199 www.sanygroup.com
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2、Electric system stucture


4.2.11 Pull string switch

◆Working principle: pull string switch is a kind of contact travel switch. The circuit will
disconnect or connect by the applied mechanical force.
◆Installation position: at aux. winch pulley.
◆Function: used for aux. winch limiter.

Pull string switch Installation position

198
198 www.sanygroup.com
SANY HEAVY MACHINE CO.,LTD

常见故障判断 common fault


这几种限位开关原理简单,可以直接用万用表通过测
量通断或者电压来判断其好坏

These limit switches are simple in


principle and can be judged by means of
a multimeter

limit switch schematic

35
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2 Stucture of electric system


4.2.10 Depth proximity switch
◆ Working principle: proximity switch is a kind of travel switch. It can send out signal
when an object approaches to and reaches a certain distance.
◆ Type: PNP
◆ Installnation position:installed at cathead main winch pulley,
◆ Function: used to measure hole depth.

NPN output circuit PNP output circuit

Inner diagram of proximity switch


196
196 www.sanygroup.com
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2 The constitution of electrical system


4.2.10 depth measuring proximity switch

1. The standard distance between switch and


driver is 4-6mm.
2. We can detect the sensor by the indicator.
3.During the rotation process of driver, the
indicator of AB sensors will have four states (A on
proximity switch B off, A on B on, A off B on, A off B off)
4. The rate of deep change is main winch speed

Rotate Rotate counter


clockwise clockwise
proximity switch wiring
Diagram of rotation
197 www.sanygroup.com
SANY HEAVY MACHINE CO.,LTD

故障判断 common fault:


通过开关上的指示灯状态和万用表来确定器件的好坏;
The indicator light state and multimeter on the proximity switch are used to determine
whether the device is good or bad.

具体方法:当指示灯熄灭的时候用万用电压档测量输出端,电压应低于1.5V,转动
滑轮,使指示灯状态由灭到亮,再用万用表测量输出端电压应高于22V,基本断定
接近开关正常;
Specific method: when the indicator light is off, use universal
voltage to measure the output end, the voltage should be less
than 1.5v, turn the pulley, make the indicator light state from
off to on, then use the multimeter to measure the output end
voltage should be higher than 22V,Switch assembly
如转动滑轮指示灯一直停留在熄灭或者常亮,
输出端电压也一直固定在某个数值不变化或者
变化数值与正常值差距较大,则可判断该开关
损坏
If the rotating pulley indicator
light is always on or off, and the
output voltage is always fixed at a
constant value or the difference
between the change value and normal
value is large, the switch can be
judged to be damaged schematic
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2、Electric system stucture


4.2.9 Slew encoder measurement
◆Working principle: slew angle is measured through slew encoder, and
realize slew angle measurement by slew mechanism driving encoder rotate
◆Type: incremental type encoder
◆Installation position: on the top of slew motor .
◆Function: used to measure slew angle

195
195 www.sanygroup.com
SANY HEAVY MACHINE CO.,LTD

回转编码器和动力头转速传感器 slew encoder and rotary


speed sensor
作用:这两种传感器工作原理类似于接近开关。
function:the two sensors work similarly to proximity switches.
回转角度传感器是通过测量马达的转数与回转减速机和上车回转支撑的减速比来计算回转
角度的;
The slew encoder calculates the rotary Angle by measuring the
speed of the motor and the deceleration ratio of the rotary
speed reducer and the rotary support on the vehicle.
动力头转速传感器是通过测量动力头马达单位时间内的转数与动力头减速机和大齿轮箱的
减速比来计算动力头转速.
The rotary speed sensor is used to calculate the power head
speed by measuring the number of revolution per unit time of
power head and the reduction ratio of power head reducer and
big gear box

rotary speed sensor

32
SANY HEAVY MACHINE CO.,LTD

常见故障判断 common fault

当出现动力头转速显示或者回转显示故障时,首先检查电压是否正常,A 、B信
号线有无断路或短路。
When the rotary speed display or rotation display fault
occurs, first check whether the voltage is normal, and
whether the signal line of A and B is broken or short
circuit.
如果电压和线路都正常,可以将两个编码器的A B信号线位置互换,用于确定传
感器和控制器的好坏
If both the voltage and the circuit are normal, the A/B
signal line positions of the two encoders can be
exchanged to determine whether the sensor and the
controller are good or bad
例如回转角度无显示,将动力头转速和回转信号线互换后,假设有两种结果:
第一,回转角度正常了,但是动力头转速没有了,就证明回转角度传感器损坏;
第二,和更换之前一样,还是回转角度无显示,动力头转速正常,就证明控制器
有问题了

schematic

33
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2、Electric system stucture


4.2.6 Inclination sensor
◆ Mast inclination sensor adopts double axis CAN, double axial is upright
mutually, measuring range: -90--+90°.
◆Power supply range of module: 9-32VDC, with polarity inverse connection,
overpressure and unload protection.
◆Installation position: installed on the middle mast, is used to measure mast angle.
◆Function: is used to measure mast verticality.
◆Integrated 120Ω resistance inside inclination sensor.

Installnation position Mast inclination sensor indication schematic


192
192 www.sanygroup.com
SANY HEAVY MACHINE CO.,LTD

常见故障判断 common fault

1、显示屏无桅杆倾角显示,首先测量倾角传感器的24V电源是否正常 测量CAN-H和CAN-L之间的120欧姆电阻是否完
好,CAN-H与CAN-L对地电压为2.2~2.8V左右。
The display shows no mast-tilt Angle. First, measure whether the 24V power
supply of the dip sensor is normal and measure whether the 120 ohm resistance
between can-h and can-l is intact. The ground voltage of can-h and can-l is
about 2.2~ 2.8v
测量倾角传感器CAN-H CAN-L线路有无断路。如有断路情况则仔细查找线路,找到故障点排除故障。如以上均正常
则断定为倾角传感器损坏需更换
Check whether CAN-H CAN-L line of dip sensor is broken.If there is a circuit
break, look for the line carefully, find fault point troubleshooting.If all
above are normal, it is assumed that the tilt sensor is damaged and needs to be
replaced
2、 X轴或者Y轴没有数值显示 此故障为倾角传感器内部损坏 无需考虑 直接更换
X axis or Y axis are not indicated by numerical value. This fault is internal
damage of the dip sensor. It is not necessary to consider and replace directly
3、 倾角传感器损坏或者线路短路造成的系统故障,请参照系统故障解决方法
For system fault caused by sensor damage or line short circuit, please refer to
system fault solution

16
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2 The constitution of electrical system


4.2.13 pin type tension sensor
◆working principle: the elastic component (pin) will deform under the action of eternal force.
Resistance strain gauge on the pin will deform and the resistance value will change too. By
measuring circuit, the resistance change will be transformed to circuit signal. The measuring of
pull force is realized.
◆installation position:main winch larger pulley
◆function:used to measure main winch pull.

200 www.sanygroup.com
2016年三一重机(桩机)服务培训
2016(Piling Machinery )Service Training Material of SANY Heavy Machinery

4.2 The constitution of electrical system


4.2.7 pressure sensor
◆Working principle: use varistor as measuring device. The pressure applied
on varistor make it deform which will lead to the change of resistance
value. And then the output voltage will change. The pressure will obtained
after being calculated.
◆ Type: voltage output (0~5V); current output (4-20mA)
◆pressure range: 60MPa and 5 Mpa.

Pressure sensor

193 www.sanygroup.com
SANY HEAVY MACHINE CO.,LTD

各传感器电路图 Circuit diagram of each sensor

22
SANY HEAVY MACHINE CO.,LTD

先导压力传感器 动力头扭矩传感器
pilot pressure sensor(0-5V) rotary torque sensor(4-20mA)

主泵压力传感器
Main pump pressure
sensor(0-5V)

23
1.2.蓄电池继电器 battery relay
1、电磁继电器:用小电流控制大电流,作用相当于开关
Electromagnetic relay: use small current to control large current, acting as switch

battery relay schematic

工作原理 working principle:

与普通继电器控制原理差不多,一般由4根线组成,内部由绕组线圈,拨叉开关组成,电流的给线圈的作用后,拔叉
开关吸合,使总车得电。
The control principle of relays is the same as that of ordinary relays, which is composed of 4
wires, inner coil and split open. When the coil is charged, the switch is closed and the whole
vehicle is charged.

好坏鉴别 How to identify?


1,将电源不经过继电器直接短接。Short power supply without relay.
2,测量继电器绕组电阻。Measure the winding resistance of the relay.
电阻值为55 Ω Resistance is 55 Ω
保险丝 fuse

工作原理 working principle


当电流值大于其额定值时熔断,从而起到保护用
电器的作用。
When the current value is greater than
its rating, the fuse disconnects, thus
playing the role of protective electrical
equipment.

好坏鉴别 How to identify?

用万用表测量,导通为好,断开为坏。
Measuring with multimeter, good on, bad off.

2018/7/16
二极管 diode
浪涌吸收器:即21#(正)线与2#(负)线之间加二极管,在电瓶接触器断开后利用电瓶吸附过高电压。 surge
absorber(P600G diode):That is, a diode is added between the no. 21 (positive) line
and no. 2 (negative) line. After the battery contactor is disconnected, the battery
will absorb excessive voltage.
注意:红线和黑线位置不能安装错误。红线为二极管的负极,黑线为二极管的正极。
Note: red and black lines cannot be installed incorrectly.Red line is diode negative pole, black
line is diode positive pole.
安装错误会导致蓄电池继电器触电短接,出现即使钥匙开关没通电,显示屏也会亮的故障。
The wrong installation will lead to short electrical contact of the battery relay. Even if the key
switch is not energized, the display will be on.
二极管损坏也会出现这种情况。
This can happen with diode damage.

正向导通和续流作用,保护电子元器件。
Positive pilot and continuous-flow function to protect electronic
components.
• diode:IN5408、6A10、P600G • resistance:120Ω、200Ω
启动开关 starting switch
工作原理:working principle

可以了解为一个普通开关,钥匙控制通与断的概念,控制全车通
电,启动,熄火,预热。一般由4线输出。
Similar to an ordinary switch, the key control on
and off concept, control the entire vehicle power,
start, turn off, preheat.Output by 4 lines.

好坏鉴别:How to identify?

根据故障,检查启动开关电压输出是否正常。例如全车无电,
需要检测启动开关ON挡位是否有出电压输出
according to the fault,Check whether the
startup switch voltage output is normal 。
For example, the whole machine is
without electricity, so it is necessary to
detect whether the starting switch ON stop has
output voltage

2018/7/16
启动开关 starting switch

名称:启动开关

作用:接通整车电源,预热,启动发动机的启动马达。
Function: turn on the entire vehicle power supply, preheat, start the motor start motor.
SANY HEAVY MACHINE CO.,LTD

常用继电器 relay
继电器的主要作用是隔离,增容,增加触点
The main function of the relay is isolation, capacity and contact

starting relay

大气压力传感器
Barometric Pressure Sensor

preheat relay
ECM relay
预热控制器 preheat controler
Start the cut-off relay

启动熔断器 start fuse

熄火熔断器 shut-down fuse

fuel pump relay K7-K13 relay

继电器位置图和线圈电阻值 Relay location and coil resistance values

36
继电器 relay
作用:接通和断开电源,主要用在,先导电磁阀,启动控制回
路,喇叭,大灯等常用电器件控制。工作电压24V
Function: connect and disconnect power supply,
mainly used in, leading electromagnetic valve,
starting control loop, horn, headlamp and other
commonly used electrical equipment
control.Working voltage 24V

工作原理:working principle

resistance:280Ω~300Ω
• 以“弱电”控制“强电”,当控制电源接通时,线圈中产生磁场,吸合触点接触,从而接通“强电”。
use "weak current" to control "strong current". When the control power is switched on, a
magnetic field is generated in the coil, which absorbs the contact contact and turns on
"strong current".

• 好坏鉴别:How to identify?
• 1、当控制信号接通,继电器没有动作时,检查线圈。
Check the coil when the control signal is turned on and the relay is not moving.
• 2、当控制信号接通,继电器有动作但没有输出时,检查触点。
When the control signal is switched on and the relay has action but no output, check the
contact.
SANY HEAVY MACHINE CO.,LTD

常见故障判断 common fault


燃油泵继电器:85和86为线圈,中间并联续流二极管,86接正电,85接负电,87a为常闭触点, 87为常开触
点,30为转换触点
Fuel pump relay :85 and 86 are coils, intermediate parallel diode,86 is positive,
85 is negative, 87a is normally closed contact, 87 is normally open contact, 30 is
conversion contact
工作过程为:线圈不得电时 30与87a相同,线圈得电时,30与87a断开,同时与87接通;由此我就可以用万
用表通断档配合电压档完成继电器好坏的监测,其他继电器大致相同
Working process: when the coil is unenergized, 30 and 87a are conducting; when the
coil is energized, 30 and 87a are disconnected and 30 and 87 are
connected.Therefore, multimeter can be used to detect the quality of the relay

燃油泵继电器 fuel pump relay

37
安全继电器 safety relay
black 0#
green and white 10#/67#
blue 12a#/602a#
Yellow and white 47#
yellow 14#/60#

安全继电器出现异常时可直接短接车身线束上
的12a和0,即12a/602a直接接地0#
When the safety relay is abnormal, 12a
and 0 can be directly connected to the
body wiring harness, that is, 12a/602a
can be directly grounded to 0#

品牌:三菱 Brand: mitsubishi


作用:串联在启动回路中,控制启动,在发电机启动发电后,安全继电器则切断启动回路控制电
源,防止二次启动,以保护启动马达。
Function: it is connected in series in the start loop to control start. After
the generator starts power generation, the safety relay cuts off the start
loop to control power supply to prevent secondary start, so as to protect the
start motor.

工作电压24V Working voltage 24V


启动电机 start motor

工作原理:working principle
24V 5kw 当起动继电器获得起动信号时,吸拉开关接通起动马达定子绕组电源,转子转动,同时吸拉开
关通过拔叉推动马达齿轮与飞轮齿圈啮合 ,从而起动发动机。
When the starting relay obtains the starting signal, the pull-off switches
on the power supply of the stator winding of the starter motor, and the
rotor turns. At the same time, the pull-off switches through pull-out forks
to push the motor gear into mesh with the flywheel gear ring, so as to
start the engine.

好坏判断:Good or bad judgment


1.当起动继电器有输出,而吸拉开关不动作时 ,可以认为吸拉开关线圈有问题。
When the starting relay has output and the pull-off does not
work, it can be considered that the pull-off coil has a problem.
2.当吸拉开关动作,起动马达不转时,可以认为吸拉开关内部主电源触点故障或
马达定子绕组故障。
When the start motor does not turn when the pull-off action is
performed, it can be considered that the main power supply
contact fault or the motor stator winding fault inside the pull-off.
3.当吸拉开关动作,起动马达转动,而发动机不动作时,可以认为吸拉开关内部
拔叉系统故障。
When the action of pull-off and start the motor to turn, but the
engine does not, it can be deemed that the system fault of pull-
off and internal pull-out system.
启动电机 start motor
启动马达与启动继电器

二极管:消除自感电动势,保护起动继电器。损坏
后的现象:此二极管被击穿后,每次起动时都可引
起启动回路保险烧坏,造成整车无电的现象(除常
通电源外)
Diode: eliminates self - induced
electromotive force and protects the
starting relay.The phenomenon after
damage: after the diode is broken, the
startup loop will be burned and 电磁开关通电时间不能超过30S,否则会引
damaged every time when the diode is 起保持线圈烧坏
started, causing the whole vehicle to be The energizing time of the
without electricity (except normal power electromagnetic switch
supply). cannot exceed 30 seconds,
otherwise it will cause the
holding coil to burn out
启动电机 start motor

保持线圈
holding coil
牵引线圈
pull Coil

M port

B port
原理图 schematic

启动马达好坏判断 Good or bad judgment S port


1:检查S和M之间是否导通, 如不导通则是牵引线圈损坏
Check whether the conductance between S and M, if not, the traction coil is damaged
2:检查M端和壳体间是否导通,如不导通则更换启动电机
Check whether the M end and the housing are conducting, if not, replace the starter motor
3:检查B与M之间是否导通,如导通则更换电磁开关
Check whether the connection between B and M is made, and replace the electromagnetic switch if
the connection is made
油位传感器 fuel level sensors
燃油油位传感器:检测燃油油位,提醒操作人员加注燃油 可以理解为一个可变电阻,当浮子随液面高度变化
时,阻值也相应变化。
Action: testing fuel oil level, similar to a variable resistance, when the
float changes with the height of the liquid level, the resistance value
changes accordingly.

正常电阻值最少1~8.7Ω最大87~91Ω,
Normal resistance at least 1~8.7Ω, the largest 87~91Ω
水温传感器 water temperature sensor

 工作原理:working principle
 水温感应塞通常只有一根导线。
The water temperature sensor plug usually has only
one wire
 水温感应塞就是一个热敏电阻,当温度发生变化时其阻值
也会发生变化,每一个温度都会有一个对应的电阻。当电
阻不随温度变化时说明此水温感应塞已经损坏。
water temperature sensor is a thermistor, when the
temperature changes its resistance change, also
every temperature has a corresponding
resistor.When the resistance does not change with
the temperature, the temperature sensor plug is
damaged.

 好坏鉴别:How to identify

 对水温感应塞加热,同时测量其接线柱对壳体的电阻。当其
有两根线时则测两线之间的电阻。
Heat the temperature sensor plug and measure the
resistance of the terminal to the housing.When there
are two lines, the resistance between them is water temperature sensor
measured.
water temperature sensor:Check the engine temperature

当发动机冷却液温度达到103℃时,发动机自动降低到1350rpm,直到冷却
液温度降至正常温度为止。
When the engine coolant temperature reaches 103
℃, the engine automatically reduce to 1400 RPM,
until the coolant temperature drop to normal
temperature.

水温传感器温度与电阻值标准

temperature 40℃ 60℃ 80℃ 100℃


resistance 1.148Ω 0.5865Ω 0.3222Ω 0.1884Ω
油门旋钮 Knob switch
工作原理:working principle
控制发动机转速,可以了解为一个滑动电阻,一般由(红色50)
(黄色0)(506蓝色)3根线组成,输入0-5V电压 。
Control engine speed, can be understood as a
sliding resistance, general by (red 50) (yellow 0)
(506 blue) 3 lines, input 0-5v voltage.

好坏判断:judgment

改变油门旋钮位置,测中线(506)输出电压 。
Change the position of Knob switch to measure the
middle line (506) output voltage.

电阻值:测量0号与50号线的电阻为5K Ω
Resistance: 0 to 50 line of resistance to 5 k Ω

2018/7/16
油门马达 Throttle motor AC1500/2000
6.油门马达:根据从控制器输出的信号,通过油门拉线调节柴油主油泵上的油门拉杆,改变发动机的供油
量,从而改变发动机的转速
Throttle motor:According to the signal output from the controller, adjust the
throttle lever on the diesel main oil pump through the throttle cable, change the
fuel supply of the engine, and thus change the speed of the engine

工作原理:一般由5根线组成,0(黄色)/50(绿色)/507(白色)/MT+(红
色)/MT-(蓝色)组成。
Working principle: generally consists of 5 lines, 0 (yellow) /50
(green) /507 (white) /MT+(red) /MT- (blue).

好坏判断:1,将24V正级电源 接MT+,负极接MT-,电机不动证明电机已损
坏。2,测量MT+与MT-电阻是否在13 Ω左右为正常。 3,电阻值:O/50号线
电阻一般为5K Ω
Good or bad judgment:
1. Connect 24V positive power to MT+ and negative power to
MT-, and the motor does not move to prove that the motor is
damaged.
2, measuring MT + and MT - resistance is around 13 Ω as
normal.
3, the resistance value: O / 50 resistance for 5 kΩ

2018/7/16
Throttle motor(AC2000/AC1500)

throttle position
sensor
油门位置
传感器

电机
motor

减速机总成 Reducer
停车(熄火)马达 shut down motor

工作原理 Working principle:


钥匙通电,熄火拉线松开,钥匙关电,熄火拉线拉紧。停车马
达(电磁阀)通过拉线,驱动柴油主油泵上的停车手柄切断燃
油,从而实现发动机的停车。由0/22/63/64/65号线一起5根组
成。
The key is turned on, the flameout cable is
released, the key is turned off, and the flameout
cable is tightened.The stop motor (solenoid valve)
drives the stop handle on the diesel main oil
pump to cut off the fuel through the pull line,
thus realizing the engine stop.

好坏鉴别:How to identify
将马达负级接地,24V电源连接63或64,电机这时转动为正常 ,如不转,
则为电机故障。

The motor is grounded at negative level, and the 24V


power supply is connected to 63 or 64. At this time, the
motor rotation is normal. If it is not turned, it is the motor
fault.

电机绕组:0~65号为22 Ω左右为正常。
Motor winding: 0 ~ 65 about 22 Ω as
shut-down relay normal.
电磁(比例)阀 Electromagnetic (proportional) valve
工作原理: 所有的电磁阀类元件电器部分都是一个电磁线圈,给此线圈通电时,电流产生的电磁场会使阀芯产生运动而实现被
控制参数的变化。
Working principle: all electromagnetic valve electrical parts are a magnetic coil. When the
coil is energized, the current generates an electromagnetic field, which makes the valve core
move and realizes the change of controlled parameters.

好坏鉴别:
每一个电磁阀都有一个电阻值R,测量电阻值,R=0时,内部短路。当R=∞时,内部断路。
Good or bad differentiation:
Each solenoid valve has a resistance value R, which is measured when
R=0, internal short circuit.When R is equal to infinity, the interior
breaks.

电阻值:
电磁(比例)阀电阻为:17.5 Ω 左右,主泵:19.6 Ω
电磁阀电阻为33.5 Ω左右(负流量)电磁阀电阻为:25.8 Ω

Resistance:
Electromagnetic (ratio) valve resistance is about: 17.5 Ω,
main pump: 19.6 Ω

Electromagnetic valve resistance around 33.5 Ω, resistance


to flow (negative) electromagnetic valve: 25.8 Ω

2018/7/16
压力传感器 pressure sensor
2.压力传感器:将压力信号转换成电信号,传输到控制器
Pressure sensor: the pressure signal is converted
into an electrical signal and transmitted to the
controller

型号:5兆帕和50兆帕
作用:5V工作电压,
5兆帕用于二次先导压力传感器,采集先导压力参与液压控制,参与发动机怠速控制
50兆帕则主要用于主压力传感器,监控主泵压力,实现主泵控制。
安装位置:50兆帕通常安装在主泵上,5兆帕通常安装在过度块上。

Model: 5 Mpa and 50 Mpa


Action: 5V working voltage,
5 Mpa is used for secondary pilot pressure sensor,
gathering pilot pressure and participating in hydraulic
control and engine idling control
50 Mpa is mainly used for main pressure sensor,
monitoring main pump pressure and realizing main pump
control.
Installation location: 50 mpa is usually installed on
the main pump, and 5 mpa is usually installed on the
excess block.
先导压力传感器

ٗҁԽࣲ͹
ࣲઆО3߿线的可变电阻,0/50/信号线ͫ输入0-5V电压,
输出也通常是信号线与0号线0-5V电压输出量程为
0-50MPA,或0-5MPA。

=UXQOTMVXOTIOVRK
/ZOY[TJKXYZUUJGYZNK\GXOGHRKXKYOYZGTIKUL
ROTKYYOMTGRROTKOTV[Z\\URZGMK
U[ZV[ZOYGRYU[Y[GRR_ZNKYOMTGRROTKGTJROTK
\\URZGMKU[ZV[ZXGTMKOYSVGUX
SVG

‫୒ְױ‬Ӱ
手柄中位时为0.5V,全程时为 4.5V,测量0号线
与信号线的电压输出,如异常则为损坏。

Good or bad differentiation:


The middle position of the handle is 0.5v, and
the whole process is 4.5v
Voltage output with signal line, if abnormal, is
damaged.

2018/7/16
启一、启动回路 starting loop
1.作用:启动发动机,使发动机运转。
2.构成部件:电瓶、电瓶继电器、启动开关、安全继电器、启动继电器、发电机安全继电器、 启动机

1. Function: start the engine to make it run.


2. Components: battery, battery relay, startup switch, safety relay, startup relay,
generator safety relay and starter
1. 启动开关转到通电档,13#得电,熄火继电器得电,熄火马达拉线松开,电瓶继电器吸合,启动马达B端子带电;
Key switch to ON,13# have power,shut-down relay got power,the shut-down motor rope
loosen,Plug the battery relay and start the motor B terminal

Off
On
Start

2.将钥匙开关打到START档,11#线得电,启动继电器线圈SW-L得电,开关B端子和S端子接通,启动机S端子带电,马达转动,发动机启动:
Key switch to START, power on line 11,Start relay coil SW-L to generate electricity,
switch the B terminal and S terminal to connect, the S terminal of the starter is charged,
the motor turns, and the engine starts:

3.105#线是先导电磁阀控制线,当先导开关处于锁止状态时,此线有24V电压。K3开关吸合,11#线与12#线接通。
Line 105 is the leading solenoid valve control line, which has a 24V voltage when the pilot
switch is locked.The K3 switch absorbs and connects the 11# to the 12# .
4.安全继电器的工作原理:机器没有启
动时,发电机不发电,S端与E端接通,S
端与启动继电器的L端接通,此时L端就
是负极线。设备启动时,L线与启动继电
器SW端构成回路,起动机工作。当发电
机发电,发电机P端输出电压,将S端与E
Start 端断开,防止二次启动机器,起到保护
启动机的作用。
Working principle of safety relay:
when the machine is not started,
the generator does not generate
electricity. The S end is connected
to the E end, and the S end is
connected to the L end of the
starting relay. At this point, the
L end is the negative pole
line.When the equipment starts up,
L line and start relay SW end
constitute a loop, the starter
works.When the generator generates
electricity, the P terminal output
voltage of the generator
disconnects S terminal and E
terminal, Prevent second
startup,which plays a role of
protecting the starter
5.启动设备时,需要安全继电器满足以下要求:
L端子(接14号线)和R端子(接10号线)有24伏电压
P端子(接47号线)脉冲频率未达到设定值】
安全继电器S端子和E端子接通后接地,当开关打到START挡后,启动继电器线圈SW-L得电,开关B端子和S端子接
通,启动机S端子带电,马达转动,发动机启动:
the safety relay shall meet the following requirements:
The L terminal (connected with line 14) and R terminal (connected with
line 10) have 24 volts
The pulse frequency of P terminal (connected with line 47) does not reach
the set value.
4、启动回路的故障判断 Fault diagnosis of the starting loop
二、充电回路 charging circuit

1、作用:为设备提供电力,并对电瓶充电,积蓄电能
Function: provide power for the equipment, charge the battery and
store electricity

2、主要构成部件:发电机、电瓶、电瓶继电器、充电报警灯、保险丝、启动开关
Main components: generator, battery, battery relay, charging
alarm lamp, fuse, start switch
发电机 alternator
工作原理:
被皮带驱动的发电机转子产生的变化的磁场,在定子绕组中
产生一个交流电,此交流电在调节器和整流系统的控制下输
出一个大约24V的电源。
Working principle:
The changing magnetic field generated by the belt-
driven generator rotor generates an alternating
current in the stator windings, which outputs a
power source of about 24V under the control of the
regulator and rectifier system.

好坏鉴别:
如果电源出现电量不足时,可检查发电机是否工作正常。
起动发动机,测量发电机上的“B”端子,正常有24V电压
输出
Good or bad differentiation:
If the power supply is insufficient, check whether
the generator is working normally.Start the engine
and measure the "B" terminal on the generator

功率:24V 50A
Power: 24V 50A

2018/7/16
发电机alternator

发电机电气原理图 Electrical schematic of generator

带中和点二极 管24V – 50A的交流发电



除常规交流发电机用二极管外,还
有中和点二极管C,D中和点二极管
可能提供一个比不带中和点二极管
交流发电机高的DC功率

A: 定子线圈 stator coil B: 交流发电机终端 B terminal B


E: 交流发电机终端 E terminal E F: IC 调节器 IC voltage regulator
L: 交流发电机终端 L terminal L N: 中和点 neutral point
R: 交流发电机终端 R terminal R G:励磁线圈 magnet exciting coil
电路分析:
1.启动开关打到通电档位,13#给电瓶继电器供电,电瓶继电器吸合,20#和21#导通,经过F1保险丝,10#, 充电报警
灯 ,14#,到发电机L端子、励磁线圈、电子调节器、接地,形成回路,充电报警灯亮,同时励磁线圈开始形成磁场;
2.发动机启动后,发电机开始发电,L端子形成24V电压,此时由于充电报警灯两端的电动势都是24V,报警灯内无电流,
报警灯熄灭,B+端子形成24V电压 ,通过21号线给电瓶充电和设备其他电器件供电;
由于发电机受到发动机转速高低影响,发电机发电电压会过高或过低,这时发电机R端子通过10号线检测发电机的发电电
压,当发动机高速运转,发电电压过高时(一般极限值为28V)会通过R端子传输给电子调节器,适当降低励磁线圈电流来达到调
压的目的;当发动机低速运转时,发电电压过低时也会通过R端子传输给电子调节器,适当增大励磁电流使电压增大;

Circuit analysis:

1. Start the switch to energize the switch, 13# power supply to the battery relay, 20# and 21#
conduction, through F1 fuse,10#, charging alarm lamp,14#, to the generator L terminal, exciting coil,
electronic regulator, ground, forming a loop, charging alarm lamp on, and at the same time, the
excitation coil begins to form a magnetic field;
2. After the engine starts, the generator begins to generate electricity, and the L terminal generates
24V voltage. At this time, since the electromotive force at both ends of the charging alarm lamp is 24V,
there is no current in the alarm lamp, and the alarm lamp goes out.

Due to generator affected by engine speed high and low, the generator voltage will be too high or too
low, the generator R terminal line 10 tests the power voltage of generator, when the engine at high
speed, high power voltage (general limit value for the 28 v) when will transport by R terminals to
electronic regulator, decrease the excitation coil current to achieve the purpose of regulating;When the
engine runs at low speed, when the generating voltage is too low, it will also transmit to the electronic
regulator through the R terminal, and appropriately increase the excitation current to increase the
voltage.
故障判断 failure predication

充电报警灯不亮故障 充电报警灯常亮故障
charging alarm lamp is not on charging alarm lamp is always on
三、控制回路

1、作用:(1)发动机功率控制;(2)液压主泵的功率控制;(3)实现泵流量优化分配;(4)自动怠速的实现;(5)
行走二速的实现;(6)发动机保护
Function :(1) engine power control;(2) power control of hydraulic main pump;(3) optimize pump
flow distribution;(4) realization of automatic idle speed;(5) realization of walking speed;
(6) engine protection

2、主要构成部件:先导压力传感器、主压力传感器、主泵电磁比例减压阀 、电磁比例减压阀阀组、发动机转速传感器、
水温传感器、机油压力传感器 、控制器、显示屏、油门马达、油门旋钮;
Main components: pilot pressure sensor, main pressure sensor, electromagnetic proportional
pressure reducing valve of main pump, electromagnetic proportional pressure reducing valve
set, engine speed sensor, water temperature sensor, oil pressure sensor, controller, display
screen, throttle motor, throttle knob;
3、电路分析:circuit analysis
(1)、发动机功率控制:转动油门旋钮时,506#将油门旋钮信号电压传输到控制器中,同时507号线把当前的实际油门
位置信号电压传输到控制器中,控制器对这两个信号电压进行比较:
1)当油门旋钮信号电压大时,控制器输出电压MT+#大于MT-#,油门马达正转,拉动发动机油门拉杆,发动机转速升
高功率增大,其中油门电机转动时会带动油门位置传感器一起转动,使油门位置传感器信号电压增大,直到油门位置
信号电压等于油门旋钮信号电压,控制器输出MT+号线电压等于MT-号线电压,马达停止转动;
2)当转动油门旋钮降低档位时,油门旋钮电压小于油门位置电压,控制器输出MT-号线电压大于MT+号线电压,油门
电机反转,松开发动机油门拉杆,发动机转速降低功率减小,其中油门马达也会带动油门位置传感器一起转动,使油
门位置传感器信号电压减小,直到油门位置信号电压等油门旋钮信号电压,控制器输出MT+号线电压等于MT-号线电
压,马达停止转动;
(注意:有时候油门旋钮信号电压不是和油门位置传感器信号电压直接进行比较而是经过一些算法,比如把油门位置传感器信号电压加0.1伏再和油门旋钮信号电压
进行比较。

Engine power control: when rotating the throttle knob,506# transmits the throttle knob
signal voltage to the controller, and 507# transmits the current actual throttle position
signal voltage to the controller:
1) When the throttle knob signal voltage is high, output voltage controller MT + # is
greater than the MT - #, throttle motor forward, pull the engine throttle lever, the
engine speed increases, power increases, the throttle motor rotate together will drive
the throttle position sensor, throttle position sensor signal voltage increase, until the
throttle position signal voltage is equal to the throttle control signal voltage, the
controller output MT + line voltage is equal to the MT - line voltage, the motor stop
running;
2) Turn the throttle knob to lower gear, output voltage controller MT - # voltage is
greater than the MT + # voltage, throttle motor reversal, loosen the engine throttle
lever, engine speed is reduced, the power is reduced, the throttle position sensor signal
voltage is reduced, until the accelerator pedal position signal voltage, etc. Voltage
control signal, the controller output MT + line voltage is equal to the MT - line
voltage, the motor stop running;
(2)、自动怠速:当发动机转速大于1400转时,自动怠速功能开启,当所有二次先导压力传感器的压力小于5Kg持续6秒后发动机转速自动降低到
1400转,当把自动怠速功能关闭或任何一个二次压力传感器压力大于5Kg时自动怠速解除,发动机升速到当前转速;
automatic idle speed: when the engine speed is greater than 1400 turn, automatic idle speed function open,
when all the second pilot pressure sensor pressure is less than 5 kg for 6 seconds after the engine speed
automatically turn down to 1400, when the automatic idle speed closed or any secondary pressure sensor when
the pressure is greater than 5 kg automatic idle lifted, up to the current engine speed;

(3)、发动机保护:engine protection
1)、高温保护:当发动机温度高于105摄氏度时,水温过高开关闭合,106号线接地,显示屏报警,超过20秒,控制器将控制发动机转速进入怠速
状态对发动机进行保护;
High temperature protection: when the engine temperature is higher than 105 degrees Celsius, the water
temperature alarm switch is closed. 106 line is grounded. The display alarm,Over 20 seconds, the controller
controls the engine into idle state
2)、机油压力低保护:当机油压力低于正常值后,机油压力开关会由原来的闭合状态变为断开,508号线也会由原来的接地变为断开,此状态超
过8秒,显示屏会出现机油压力低报警;
Low oil pressure protection: when the oil pressure is lower than the normal value, the oil pressure switch
will turn off from the original closed state, and line 508 will turn off from the original grounding state,
which is more than 8 seconds, the low oil pressure alarm will appear on the display screen.

(4)、主泵功率控制:当控制器接收到来自200号线、201号线、202号线、203号线、203号线、204号线、205号线、206号线、207号线、208号线
的先导压力传感器压力信号后,控制器会输出电信号给702号线和703号线的主泵电磁比例减压阀,压力信号越大输出的电信号越强,主泵的排量
越大,输出功率增大。
main pump power control: the controller receives 200 #, 201 #, 202 #, 203 #, 203 #, 204 #, 205 #, 206 #, 207
#, 208 # after the pilot pressure sensor signal, the controller output signals for 702 # and 703 # main pump
electromagnetic proportional pressure reducing valve, the more the greater the pressure signal output
electric signal, the greater the displacement of main pump, increase the output power.
四、熄火回路 shut-down circuit

1、作用:实现发动机的停止。
Function: realize engine stop.

2、构成部件:点火开关、熄火继电器、熄火装置
Components: ignition switch, flameout relay, flameout device
1、停车熄火延时功能:
为了消除机器熄火时产生的大电流,保护电器元器件寿命,在熄火控制回路添加了发动机停车延时断电功能。
关断钥匙后,延时5S断电,显示屏熄灭,消除停车产生的大浪涌
Stop and extinguish delay function:
In order to eliminate the high current generated when the machine is turned off and
protect the service life of electrical components, the engine stop delay function is
added in the turn off control circuit.When the key is turned off, the 5S power supply
will be delayed, and the display screen will be off

注:熄火延时继电器和普通继电器接插件一样,线圈电源正负级方向相反,在维修时一定不能相
互对调使用
Note: the flame-out delay relay is the same as the ordinary relay connector. Coil
power supply is positive and negative in the opposite direction
熄火原理:熄火马达关闭油门,达到熄火目的。(注:新加熄
火延时继电器,使得断电后电池继电器不会立即断开,使发电
机产生的高电压消耗在蓄电池供电上,以达到保护电路元件目
的)

Principle of flameout: flameout motor shut off


熄火延时功能 throttle, achieve the purpose of flameout.(note: the
newly added delay relay will not immediately disconnect
the battery relay after the power is off, so that the
high voltage generated by the generator is consumed on
the battery power supply to achieve the purpose of
protecting circuit elements.)
3.电路分析: circuit analysis

设备通电时:启动开关在ON档位置时,22号线与13号线接通,使K7(熄火继电器)闭合,接通64号线与63号线,通
过滑盘搭铁形成回路,使熄火马达内部电机转动并带动滑盘开始转动,熄火拉线松开,当转到对面位置时,滑盘与
右侧触点脱离,即断开了熄火马达内部电机的搭铁线,马达停止转动。
When the equipment is electrified: when the start switch is ON, 22# is connected with
13#, making K7 (flameout relay) closed, connecting 64# and 63#, turning the motor of the
flameout motor and loosening the flameout cable

设备断电时: 当启动开关处于OFF档位置时,22号线与13号线断开,K7继电器回到常闭位置,即接通64号线与65号
线,通过滑盘与左侧触点接触搭铁形成回路,使熄火马达内部电机转动并带动滑盘开始转动,马达带动滑盘转动到
右侧触点位置时停止转动,熄火拉线张紧,完成熄火。
When the equipment is cut OFF, the start switch is in the OFF position, 22# and 13# are
disconnected, and K7 relay returns to the normally closed position, that is, connect 64#
and 65#. The internal motor of the flameout motor rotates, and the flameout pull wire is
tensioned
SANY HEAVY MACHINE CO.,LTD

由于个人能力水平有限,文中多为个人实际维修中常用的故障处理方法,如有不当之
处请多指点

The personal ability level is limited, the article is the personal actual
maintenance commonly used troubleshooting methods, if there is
inappropriate, please give more instructions!

Thanks!

38

You might also like