SECTION 11384 REVERSE OSMOSIS CLEANING SYSTEM — RO CIP PUMPS. PART 1- GENERAL 1.01 SECTION INCLUDES ‘A. Plastic horizontal end suction, single-stage, flexible-coupled centrifugal pumps for the Reverse Osmosis Cleaning System, B. RO CIP Pumps (C1PP 2305, CIPP 2525) 1.02 RELATED SECTIONS A. + Section 11005 ~ Basie Equipment, Material, and Methods B. Section 11060 ~ Pumping Equipment — General Statement C. Section 11380 — Reverse Osmosis System — General and Design Criteria D. Section 11383 ~ Reverse Osmosis Cleaning Syste — General E. Section 15060 ~ Pipe and Pipe Fittings — General Statement 1.03 REFERENCES A. Hydraulic Institute Standards. 1.04 QUALITY ASSURANCE, A. See Section 11060. B. Assure that a single source of pumps, motors, and bases is selected and utilized for system compatibility 1.05 SUBMITTALS ‘A. Shop drawings consistent with Section 01300 and including Section 11005. B. Operation and Maintenance data consistent with Scetion 01300. C. Certifications and Testing consistent with Section 01300 and 01400 and including Section 11005. STERLING WATER TREATMENT PLANT 1384-1 ma REVERSE OSMOSIS CLEANING SYSTEM — RO CIP PUMPS1.06 MAINTENANCE, A. Extra Parts 1 Provide the following spare parts for each pump specified. __ QUANTITY | DESCRIPTION. 2 sets Mechanical seals (for pumps specified to Tuve | mechanical seals) 2seis Radial bearings 2 Thrust bearing Pack spare parts in a wooden box; label with the manufacturer's name, local representative’s name, address and telephone number; and attach list of materials contained within. PART 2~ PRODUCTS, 2.01 MANUFACTURERS A. Fybroc B. Major Equipment Items, see Section 00200, Article 10. 2.02 PUMP DESIGN A. Reverse Osmosis Cleaning System Pumps (CIPP 2505, CIPP 2525) 1 eer ayenn Primary Design Point: 1120 gpm at 131 FT TDM, full speed and 77 percent efficiency, Secondary Design Point: 0 gpm at 165 FT TDH NPSHe: 15 FT Maximum Speed: 1750 rpm Driver Horsepower: 60 HP, Sub Base: Square, % IN minimum thickness Seu; Single Inside Mechanical Temperature Range: 40°F to 120°F Liquid Pumped: a. High and low pH dilute aqueous solutions 2.03 PUMP CONSTRUCTION A. General: 1 Pumps shell be horizontal, end suction, single stage. Pumps and motors shall be flexible coupled. 2. Wetted parts shall be fiberglass-reinforced plastic (FRP). FRP shall be Ashland Derakane 441 or 470, Atlae 580, Ashland Hetron 922 or equal. 3. The design shall permit removal of the rotating elements from the back of the casing without disturbing the suction and discharge connections or the pump driver. STERLING WATER TREATMENT PLANT 11384-2 2 REVERSE OSMOSIS CLEANING SYSTEM — RO CIP PUMPS4. Each pump shall be capable of at least a 10% head increase at normal operating conditions by replacing impeller with a larger impeller or an impeller of different hydraulic design. 5. Pump curve shall be continuously rising and shall be free of dips and valleys from the design point to the shutoff head. 6. The NPSH required shall be at least $ feet less than the minimum NPSH available at all points on the pump curve up to 120% of the flow at the best efficiency point (BFP). B, Casing and Cover 1. Pump shall consist of a FRP casing attached to a cast-iron frame. Casing shall be & molded, single, unitized structure including suction and discharge flanges. Design casing and cover to withstand a hydrostatic test of at least one and one-half times the pump discharge pressure (suction pressure plus pump differential pressure), or one and one-quarter times the shutoff head, whichever is higher. 3. Provide threaded (ANSI BI.201) drain connection in the bottom of the frame between the bearings. Minimum connection or outlet size shall be 1/4-inch. Support the pump by feet on supports at two points: beneath the rear bracket and beneath the front bracket or casing, C. — Suotion and Discharge Connections 1. Suction and discharge connections shall be flanged, ANSI B16.5, Class 150. Flanges shall be flat faced. Both holes shall straddle the horizontal and vertical centerlines. D. Impeller and Sleeves 1. Provide one-piece, molded, semi-open type impellers. Impeller shall be integrally molded with a threaded insert, threaded against rotation, for drive by a stainless steel shaft with full metal-to-metal contact. ‘he shaft sleeve shall be integral with the impeller of continuous-strand fiberglass reinforced construction. B. Shaft 1. Tolerance on the shaft diameter through the stuffing box shall not exceed 0.002 inch total indicator reading (TIR). Shaft runout on the stuffing box face and at the impeller shall not exceed 0.002-inch full indication movement. The dynamic shaft deflection at the stuffing box face shall not exceed 0.002 inch. ‘The first critical speed of the rotating assembly shall be at least 120% of the ‘maximum pump operating speed. 3. Surface finish of the shafts or sleeves though the stuffing box and at the rubbing contact-bearing housing seals shall not exceed @ roughness of 32 microinches TIR. STERLING WATER TREATMENT PLANT 1384-3 an REVERSE OSMOSIS CLEANING SYSTEM - RO CLP PUMPSMechanical Seal 1. Provide mechanical seal for each pump, a Provide a John Crane 8B2 single outside mechanical seal chemical-grade carbon and ceramic faces. Metal parts shall be 316 stainless steel with EPDM secondary seals. G Gland L Gland shall be tapped for external flush provision. Gland shall be sealed with EPDM gaskets or O-rings. H. —_ Baseplates 1. Basepfates shall be ANSI dimensioned with a sloped center collection drain under the pump with tapped drain hole, and suitable for grouting, with a grout hole in the center of the base. Baseplates shall be constructed in fiberglass-reinforced plastic. Baseplate wall thickness shall be sufficient to permit drilling and tapping the fiberglass for pump and motor mounting bolts; corrosion-vulnerable metal inserts or stiffening plates are not permitted. 1 Bearings — Horizontal Pumps 1. Provide two antifriction-bearing assemblies. One assembly shall be free to float within the frame to carry radial thrust only. The other assembly shall be designed to carry both radial and axial thrust. Bearings subject to radial thrust only shall be single row. Bearings subject to both radial and axial thrust shall be double row. Bearing life shall be a minimum of 17,000 hours per the AFBMA L-10 rating. 2. Bearings shall be ofl Iubticated. Bearing housings shall have register fits and shall be bolted to the pump casing. Bearings shall be easily removable without disturbing any part of the pump other than the bearing caps. J. Vibration and Residual Unbalance — Horizontal Pumps 1. The maximum vibration level measured on the pump bearing housing at the rated pump speed (10%) and at the rated flow (+10%) shall not exceed that shown in Figure 1.102 in ANSWVHT 1.1-1.5. 2. Maximum residual unbalance in impellers shall not exceed that shown in Figure 1.106 in ANSVHI 1.1-1.5 K. Couplings and Coupling Guards 1. Provide flexible elastomeric star sleeve spacer type couplings between the motor and pump shafts. Coupling hubs shall be steel. Disks shall be Type 304 or 316 stainless steel. The spacer shall permit the removal of the coupling, bearings, seal and rotor without disturbing the driver of the suction and discharge piping. Couplings shall be keyed in place. A service factor of at least 1.5 shall be used in selecting couplings, based on the manufacturer’s ratings. Provide coupling guards conforming to CAL/OSHA requirements. STERLING WATER TREATMENT PLANT 1384-4 2m REVERSE OSMOSIS CLEANING SYSTEM - RO CIP PUMPSL. M. Materials of Construction 1, Materials of construction shall be as listed below ENT ~ MATERIAL SPECIFICATION Casing, cover, impeller, Fiberglass reinforced | — suction and discharge pieces | epoxy shaft sleeve, gland, stuffing box, baseplate cn Frame, bearing housiny Cast iron ‘ASTM A 48, Class 30 | Shafi ~ Stainless Steel_—_| AIST Type 316 Casing cap serews, gland | Stainless Stee! AISI Type 316 | eyebolts and nuts — Drain plog a Teilon : a Motor: Meet requirements in Section 11005. PART 3 - EXECUTION 3.01 ERECTION/AINSTALLATION/APPLICATION ‘A. Comply with requirements of Section 11060. 3.02 FIELD QUALITY CONTROL ‘A. Comply with requirements of Section 11060. 3.03 EQUIPMENT MANUFACTURER'S SERVICES ‘A. Inspect equipment covered by these specifications. B. Supervise prestart adjustments and installation checks. C. Conduct initial startup of equipment and perform operational checks, Assist with functional testing of the system. D. Provide a written statement that manufacturer's equipment has been installed properly, started up and is ready for operation. E, Instruct Owner personnel on equipment operation and maintenance for 4 hours at the job - END OF SECTION STERLING WATER TREATMENT PLANT 11384 5 2 REVERSE OSMOSIS CLEANING SYSTEM - RO CIP PUMPS.SECTION 11385 REV SE OSMOSIS CLEANING SYSTEM - CIP CARTRIDGE FILTERS PART 1- GENERAL 1,01 SECTION INCLUDES A. Cartridge filter housings, filter elements and appurtenanees for the Reverse Osmosis Cleaning System. B. Reverse Osmosis Cleaning System ~ RO CIP Filters (CF 2511 and CF 2530) 1.02. RELATED SECTIONS A, Section 11005 ~ Basic Equipment, Materials and Methods B. Section 11380 ~ Reverse Osmosis System — General and Design Criteria C. Section 11383 — Reverse Osmosis Cleaning System ~ General D, Section 19060 ~ Pipe and Pipe Fittings — General Statement 1.03 SUBMITTALS ‘A. Shop Drawings consistent with Section 01300 and including Section 11005. B, Submit hydraulic calculations showing the maximum pressure loss, including entrance and exit losses, for the cartridge filter housing with clean/new cartridge filters. C. Submit certification of compliance with ASME code. D. Operation and Maintenance data consistent with Section 01300. E. Certifications and ‘Testing consistent with Section 01300 and 01400 and including Seetion 11005. 1.04 MAINTENANCE A. Provide the following spare parts: 1. Provide a sufficient number of cartridge filters for one complete change of cartridge filters for al filter housings (in addition to initial set) 2. Pack spare cartridge filters in boxes; label with manufacturer's name and representative's name, address, and telephone number; and attach list of material contained within, 3. One spare O-ring shall be furnished for each filter housing. STERLING WATER TREATMENT PLANT 11388-1 2m REVERSE OSMOSIS CLEANING SYSTEM ~ CIP CARTRIDGE FILTERSPART 2- PRODUCTS: 2.01 MANUFACTURERS (CARTRIDGE FILTER HOUSINGS) A. Units manufactured by: 1. Pall Corporation Filterite Division 2. Parker Hannifin Corporation 3. Pilefrek Corporation 4. Graver Technologies B. Major Equipment Items: See Section 00200, Article 10 202 KQUIPMENT A. Performance 1. Cartridge Filter Housing Tag Numbers: CF 2511 and CF 2531 2. Maximum design flow/vessel: 1,120 gpm 3. Maximum design flow/10-ineh cartridge filter length: 5 gpm 4, Cartridge Filter lengtli: 40 inches 5. Cartridge Filter diameter: 2-1/2 inches 6 Filtering particles: $ microns 7. Nominal housing diameter: 24 inches 8. Minimum number of cartridge filters per housing: 56 9. Pressure loss, clean (Max): 3.5 psi 10. Pressure loss, dirty: 15 psi Housing 1. Fabrioate the filter cartridge housing, cover, internals and all welded parts of 316L stainless steel, Fabricate support legs of 304 stainless steel. After fabrication, the vessel shall be completely passivated interior and exterior and glass bead blast. 2. Design support legs to provide clearances shown in Drawings. 3. Housing shall be horizontal orientation. Housing shall be divided into two chambers. The front chamber shall house the cartridge filters and have a removable cover. Cover closure shall use swing bolts with eyeholts. Eyebolts shall be 316L stainless steel, hex nuts shall be silicon bronze or Xylan coated carbon steel. Cartridge tube guides, pedestals and compression springs shall be 3IGL stainless steel. Seat cups shall be suitable for use with double open end cartridge filters. Housing shall have capability for accepting single open end 222 O-ring cartridge filters without modifications in the field. ‘The back chamber shall be sized to transport water from the cartridge filters to the outlet. 4, The O-ting cover gaskets shall be Buna-N, Viton, EPDM or EPR. ‘he sealing face of the vessel shall have a single dove-tail O-ring groove to prevent the O-ring from falling out of the grove when the vessel cover is open. Inlet and outlet flanges shall be orientated and sized for piping diameters as shown in the Drawings. Flanges shall be Class 150, flat face or RFSO flanged, Class D in STERLING WATER TREATMENT PLANT 11385-2, 2th REVERSE OSMOSIS CLEANING SYSTEM ~ CIP CARTRIDGE FILTERS,9. 10. accordance with AWWA C207/ANSI BI6.5. Flanges type shall match adjoining pipe. Al vessels must have a baffle with an open area at minimum of 1.5 times the inlet pipe area. Filter housing shall have a mechanism to provide horizontal support and alignment for the filter elements. Horizontal support shall be provided either by a removable internal support and alignment plate or by individual filter element tube guides. The removable intemal cartridge support and alignment plate shall be fabricated of 316L stainless steel with a minimum ‘4 inch thickness for stability and must be bolted to four welded brackets to allow removal for maintenance. ‘The alignment plate will have @ hole pattern matching that of the seat cups in the separator plate. Alignment plate holes must be large enough to accept 2.53 inch O.D. x 1 inch LD. filter cartridges. The tube guides shall be fabricated of 3161 stainless steel. Housing shall have one 2-inch threaded drain connection for each chamber, one J-inch threaded vent connection on the cover and one 1/2-inch threaded pressure gauge/sample connection for cach chamber. Connections shall be 3,000-pound NPT coupling. Provide plugs for each connection. Provide flange gaskets in accordance with the detailed pipe specifications. a. The vessel cover’s compression plate shall be provided with 1" flushing port or a removable compression plate with tie rods. Design housing for 150-psi working pressure. Housing materials, design, fabrication, and inspection shall conform to Section VIII Division I of the ASME, Boiler and Pressure Vessel Code. Design temperature shall be 100°F. Provide the ASME code stamp. Housing shall include a 304 stainless steel davit arm for operation of removable cover. Provide neoprene pads prepared to be bolted to concrete under each support leg on the units. Design housing to meet the hydraulic conditions listed in the section on “Performance.” Hee Anchors and Anchor Bolts 1. Anchor bolts and nuts shall be Type 316 stainless steel D, Filter Elements 1. Provide initial set of cartridge filters. Cartridge filters shall be FDA grade 100% melt blown polypropylene filter on 316 stainless steel or polypropylene core Carttidge filters shall be rated for 90% efficiency for removal of particles greater than the “Filtering Particles” size as identified in the “Performance” section. 2, Cartridge matctials shall have NSF 61 approval for use in potable water. 3. lll filter cartridges shall be double open end (DOE). STERLING WATER TREATMENT PLANT 113853 2 REVERSE OSMOSIS CLEANING SYSTEM - CIP CARTRIDGE FILTERSPART 3 - EXECUTION 3.01 3.02 FACTORY TESTING Pressure test each housing at the factory in accordance with ASME requirements. Minimum test pressure shall be 225 pig INSTALLATION Set each canridge filter housing in place, plumb, level, and securely anchored. Install in accordance with manufacturer’s directions. Extend drains and vent as shown in the drawings. Install pressure gauges as shown in Drawings. Provide reducers as necessary. Do not install cartridge filters until each housing has been thoroughly cleaned and connecting pipelines have been thoroughly flushed, Flush the cartridge filters a minimum of three times before connecting to inlet and outlet pipes. See Section 11005. EQUIPMENT MANUFACTURER'S ERVICES Inspect equipment covered by these specifications. Supervise prestart adjustments and installation checks. Conduct initial startup of equipment and perform operational checks. Assist with functional testing of the system. D. Provide a written statement that manufacturer's equipment has been installed properly, started up and is ready for operation. F, Instruct Owner personnel on equipment operation and maintenance for 4 hours at the job site 3.04 DISINFECTION A, Disinfect cartridge filters following Mushing and cleaning of the units, Perform disinfection using procedures recommended by manufacturer and approved by Engineer prior to placing units into service. See Specification Section 01640. 3.05 FIELD QUALITY CONTROL A. Operate the cartridge filter system under design conditions for 24 hours. Correct any deviations from normal operation such as excessive vibration, noise or other abnormal operation. Verify that the flow rate is within 5% of the design criteria, Verify that the STERLING WATER TREATMENT PLANT 11385-4 an REVERSE OSMOSIS CLEANING SYSTEM - CIP CARTRIDGE FILTERS3.06 2 clean pressure drop is less than the maximum clean pressure loss as specified in the “Performance” section. WARRANTY Cartridge Filter Housing shall be warranted for a minimum two years against any defects in materials or workmanship. A written warranty must be provided. Manufaeturer shall replace housing in whole, or any individual components, found to be defective during the warranty period. END OF SECTION TERLING WATER TREATMENT PLANT 11385-5 REVERSE OSMOSIS CLEANING SYSTEM - CIP CARTRIDGE FILTERSSECTION 11450 CHEMICAL METERING PUMPS AND ACCESSORIES PART 1- GENERAL 1.01 SECTION INCLUDES A. Chemical metering pumps and accessories. B. Chemical metering pumps (MP 8111, MP 8121, MP 8151, MP 8161, MP 8211, MP 8221, MP 8231, MP 8241, MP 8311, MP 8321). 1.02 RELATED SECTIONS AL Section 11005 - Basic Equipment, Material and Methods B. Section 15060 - Pipe and Pipe Fittings: General Statement c Section 15064 - Pipe: PVC (Pressure) D. Section 15100 - Valves and Operators E. Sheet No. G9 - Chemical Material Schedule 1.03 SUBMITTALS AL Certifications and Testing consistent with Sections 01300, 01400, and 11005. B. _ Shop Drawings consistent with Seotion 01300 and Section 11005. C. Operation and Maintenance data consistent with Section 01300, 1.04 MAINTENANCE A. Extra Parts: 1. Provide Owner with the following extra parts: a. (1) One pump head assembly for each model pump. b, (10) Ten spare tube elements for each different chemical service. Provide sufficient lubricant for installing the spare tubing elements, if lubrication is recommended by manufactur. © (1) One leak detector assembly for each model pump. d._ (1) One set interface tubing for each model pump. e (1) One set quick disconnects for each model pump. STERLING WATER TREATMENT PLANT 1450-1 2m CHEMICAL METERING PUMPS,PART 2 - PRODUCTS. 2.01 CHEMICAL METERING PUMP MANUFACTURERS A. Units manufactured by: 1. Watson-Marlow, Ine. 3B. Major Equipment Items, see Section 00200, Article 10. STERLING WATER TREATMENT PLANT. 11450 -2 wt CHEMICAL METERING PUMPS.SdWNd ONDALLAW TOUGH mw €-OSHIT INVTd INTALV UL MALVM DNITIALS £0 TL ee ot a1 yda qndjng adnaay 10 — “et 80 80 | ¥d# andyng wammayyy oe cg = 61 | er er — yd8 gndyng wawnxe py, 001 001 ost set ce Wad wnmceyy suadieyy suoidroyy ouardreyy, auraudreyy, unde | Tevareyy Surqny, oor oo of oor oot | ammssaug yoeq nme, SCL vse | 05 oot 001 f (pBuoayg uoNMjos (Aqpuras [np 1) (Sqpueis [Aanp 1) (Sqpueas [inp 1) (Agpues San :) (Sqpueis [np 1) sduing Jo equim, ae ct z Eee ‘a wayskg uoreNLL omreay Treaea[D Me id sorry Pury JOBAN PONS rowan pagsrng | MEAN OY | WounFanrAd OF yoyo uopearddy sotzeypod aed eee : — sibs ae nies jurjnoy-yuy aepeos-1 warn yD ssyuauozmbas soueuLoprod Suymoyjoy sep acta pure sdumd onperstiad oq yous sdumd oy "V SINAWAMINOA IONVANOAAAd ONY STVINALVW dWAd ONIALAW TYOTAH 7072.03 H CHEMICAL METERING PUMP FABRICATION All pumps shall be supplied from a single manufacturer. Pumps shall be positive displacement peristaltic type complete with pumphead, self- contained variable speed drive, and flexible extruded tube or reinforced hose, Peristaltic pumping action created by the compression of the flexible tube between the pump head, rollers, and track, induced forward fluid displacement within the tube by the rotation of the pump rolor, and subsequent vacuum-creuling restitution of Uxe tube. Pumps shall be dry self-priming, capable of being run dry without damaging effects 10 punip or tube, and shall have a maximum suction lift capacity of up to 30 feet vertical water column. Pumps shall be capable of emptying chemical storage tanks. Flow shall be in the direction of the rotor rotation, which can be reversed and shall be proportional to rotor speed. Drive and pump heads shall be 24-hour continuous duty rated and have a three-year ‘manufacturer's warranty from date of shipment, Pumphead: 1, Pumphead shall consist of fixed track, a hinged guard door, and spring loaded roller rotor assembly. Pump tubing shall be in contact with the inside diameter of the track through an angle of 180 degrees. At all times, one roller shall be fully engaged with the tubing providing complete compression and preventing back flow or siphoning. Tube occlusion and spring tension shall be factory set to accommodate 2.4 mi wall thickness tubing and shal! not require adjustment. 2. Pumphead guards shall be tansparent for the purpose of viewing direction of rotation, When closed, the pumphead guard shall seal for leak containment and controlled waste through the pumphead waste port in the event of a tube failure. Clutch: Equip rotor with a central handgrip hub and manually activated clutch to disengage the rotor from the drive for manual rotor rotation during tube loading, Clutch shall automatically reengage rotor to gearbox upon one complete revolution. Pump head shall accept tubing sizes 1.6 mm, 3.2 mm, 4.8 mm, 6.4 mm, 8.0 mm and 9.6 mm with 2.4 mm wall thickness, and materials including Marprene, Bioprene, Silicone, ‘Sta-Pure and Chem-Sure. Pump tubing shall be constructed of Marprene Il, a thermoplastic elastomer with 64 Shore A durometer and minimum 2.4 or 4.0 mm wall thickness. Tubing material shall be compatible with intended service. If required for chemical compatibility, provide an altemate tubing matcrial, Per pump, supply one (1) meter of roinforced transparent PVC flexible hose for connection of pump to suction and discharge process lines. Flexible hose shall have a female Quick Release or cam & groove fitting for connection to the Loadsure STERLING WATER TREATMENT PLANT 11450 -4 21 CHEMICAL METERING PUMPSElement and male Quick Release or cam & groove fitting for connection to threaded adaptot for ease of maintenance and connection to process lines. K. Drive 1 Rating: Continuous 24 hour operation, 40°C ambient. 2. Supply: 110-120V 50/60 Hz and 220-240V 50/60 Hz, 1-Phase field switchable. ‘Supply nine-foot length mains power cord with standard 115V three-prong plug. 3. Max drive power consumption: 135 or 250 VA. 7. Enclosure: NEMA 4X. L. Control Panel at Pump: 1. Backlit graphical LCD capable of up to four lines of text with up to 16 characters per line to display pump speed, running status, flow rate, and programming instructions. 2. Keypad for start, stop, speed increment, speed decrement, forward/reverse direction, rapid prime, and programming. 3 Pump shall be capable of functioning remotely from SCADA, or locally from the control panel without a run signal from SCADA. 4, Menu-driven on-sereen programming of manual or auto control, flow and remote signal calibration, and general programming. 5. Programmable “Auto Restart” feature to resume pump status in the event of power outage interruption. 6. Programmable “Keypad Lock” to allow operator lockout of all keys except ‘emergency start/stop. 7. Programmable “Maximum Speed” to allow operator to set the maximum speed of the pump within 0.1 - 220 rpm. M. Supply auto control features to meet the following minimum functionally requirements: 1 All inputs and outputs shall be via Profibus, 2. Remote Control Inputs: a. Speed Control. b. _Start/Stop Control: Configurable to be a keypad start/stop override in Manual mode. ©. Forward/Reverse Control, 4. Auto/Man Mode Control. e. Leak Detector Run/Stop Control. a ‘Status Outputs: a. Running/Stopped status. b Forward/Reverse status. €. Auto/Manual status. é. General Alarm status. fe. Speed Output. STERLING WATER TREATMENT PLANT 1450-5 2d (CHEMICAL METERING PUMPS,2.04 2.08 Drive Motor: 1. Brushless DC ar TENV AC moter with integral gearhox and tachometer feedback. 2. Speed Control Range of 2200:1 from 0.1 to 220 rpm. 3. Closed loop microprocessor controlled drive with pulse width modulation at speeds above 35 rpm and synchronous mode with magnetic ficld rotation control below 35 rpm. 4. Circuitry complete with temperature and load compensation and protection. Leak Detection: Pump manufacturer shall supply float-type leak sensor mounted to the drain port of the pump head for leak detection and pump shut down in the event of a tubing failure. (CHEMICAL FEED SYSTEM ACCESSORIES. Materials of Construction: 1. See Chemical Material Schedule on Sheet No. G9 of the Drawings. Calibration Columns: 1. Provide calibration columns fabricated as required for continuous contact with chemical. Provide with ml. and standard gradations with maximum calibration of one hundredth of a gallon. Back Pressure/Pressure Relief Valves: 1. Furnish with cach pump, onc backpressure valve set for 10 psi for Peristaltic Pumps, and one relief valve set 25 psi for Peristaltic Pumps. 2. Size valves to handle maximum pumped flow, and constructed of materials compatible with the chemical being pumped. Injection Quill: 1. Injection quill for all chemicals shall be PVC/Viton/Teflon Quick Release Injection Nozzles. Quick Release Injection Nozzles shall have a quick disconnect fitting on both sides of housing of which poppet valves seal instantly when disconnected to prevent accidental draining from chemical feed line and injector body. Provide Teflon check ball assembly with Hastelloy spring. Injection quill shall be 0.5 inch NPT(F) by 0.5 inch NPT(M). angled discharge point. quill shall project into pipe one half the diameter of pipe where mixing occurs. CHEMICAL FEED SYSTEM SKIDS All chemical feed systems shall be skid-mounted. Skids shall include pumps, piping and accessories, as shown on the Drawings. ‘Skids shall be completely self-contained and designed to safely feed metered amounts of all chemicals specified above. Each chemical metering panel shall include chemical metering pumps, accessories, controls and options as indicated in the Contract STERLING WATER TREATMENT PLANT. 1450-6 2A CHEMICAL METERING PUMPSDocuments. The chemical metering panels will be completely assembled and tested under simulated field conditions using water prior to delivery to the job site. ie Skids for all chemical feed systems shall be supplied by a single manufacturer, experienced in chemical metering pump skid design. Manufacturer shall demonstrate previous experience in the design and fabrication of panel-mounted chemical metering systems. D. The manufacturer shall have a local service provider with trained technicians authorized to make repairs to all components of the chemical feed system. This supplier shall be responsible for providing all equipment, accessories, spare parts, documentation, and installation supervision required for a complete and operational chemical feed system. E. Design and fabrication of the chemical metering skids shall comply with the following criteria: 1. Systems shall be designed completely in 3D CAD prior to fabricat 2. The metering panels shall be fabricated from ¥2-inch PVC ‘Type I sheet that is thermally welded resulting in a unitary piece vf construction. 3. The PVC sheet shall be precision cut on state of the art CNC equipment using information fiom the project specific CAD drawings for each system. Hand cut (non-CNC) sheet construction is not acceptable. 4, All piping shall be fabricated to CAD based production drawings that detail all pipe nipples, fittings, valves, metering accessories, clamp locations, etc. These drawings shall become a permanent part of the production file maintained by the manufacturer so that all or any portion of the piping can be pre-fabricated by the manufacturer and replaced in the field without any pipe cutting, gluing, welding te, required. Hand built or reverse engineered piping assembly not based on CAD drawings is not acceptable. 5. All power and control wiring shall terminate in a NEMA 4X terminal junction box providing the site electrical contractor with a single point termination for each system. Any devices installed within the metering panel boundary that require power or interface connection to remote systems shall be pre-wired to the terminal junction box by the manufacturer. 6. The manufacturer, prior to delivery, shall hydraulically and electrically test each system, Testing shall be documented and inchide verification of pump performance and response to remote systems using simulation equipment as required. A copy of the shop test report shall be included in the final O&M"s for the project. F., Warranty: 1. The system manufacturer shall provide a one (1) year warranty for the panel material/construction, and panel-mounted equipment, piping and valves. This ‘warranty shall be in addition to and not in lieu of any warranties provided by the manufacturer of the equipment itself. STERLING WATER TREATMENT PLANT 1450-7 2 (CHEMICAL METERING PUMPSPART 3 - EXECUTION 3.01 A STALLATION Chemical feed systems shall be installed in accordance with accepted procedures submitted with the shop drawings and as indicated on the drawings, unless otherwise accepted. Chemical metering pumps requiring controllers mounted separately from pumps shall include all mountings, interconnects, components, and accessories necessary for operation of pump. Installation shall include furnishing the required oil and grease for initial operation. The grades of oil and grease shall be in accordance with the written recommendations of the manufacturer, Equipment Manufacturer's Services: I. Inspect equipment covered by these specifications. 2. Supervise pre-start adjustments and installation checks. 3. Conduct initial startup of equipment and perform operational checks. Assist with functional testing of the system. 4. Provide a written statement that manufacturer's equipment has been installed properly, started up, and is ready for operation, Instruct Owner personnel on equipment operation and maintenance for a minimum of eight (8) hours at the job site 6. Perform field calibration of pumps after installation to determine actual pumping capacity. a. For peristaltic pumps, perform calibration for a minimum of 10 speed settings, equally spaced from 10 revolutions per minute to pump ‘maximum speed. Provide graphs showing calibration, plot pump speed vs. pump capacity (gph). END OF SECTION STERLING WATER TREATMENT PLANT. 11450 - 8 2 CHEMICAL METERING PUMPS,SECTION 11610 LABORATORY FUME HOODS PART 1 - GENERAL 1.01 A. 1.02 SUMMARY AND SCOPE Provide all labor and material for the complete installation of laboratory fume hoods, ‘work tops, and understructures countertops, filler panels, knee space panels, scribes, service fittings, equipment and accessories as indicated on the Drawings und as specified herein Accessorization: 1. Fumishing and delivering all service outlets, accessory fittings, electrical receptacles and switches, as listed in these specifications, equipment schedules or as shown on drawings. Fittings attached to the fume hood superstructure shall be mounted at the factory. The fume hood superstructure shall be listed to UL Standards for Safety by Underwriters Laboratories Ine. (UL). Related Publications: 1. ASHRAE Standard 110.1995 - Method of Testing Performance of Laboratory Fume Hoods NSF STD#49 — Photometric Method of Testing NIHO03-112C - National Institute of Health Specification UL ~ Underwriters Laboratories ASTM D852 ~ Bending Test NEPA-45 ~ National Fire Protection Asst AMEeN ‘ation Related Requirements: Section 12345 — Steel Laboratory Casework And Related Products ACTION SUBMITTALS, ‘Manufacturer’s Data: Submit manufacturer's data and installation instructions for each type of fume hood. Provide data indicating compliance with ASHRAE Standard 110.1995. Samples: Samples if called for will be reviewed for color, texture, and pattern only, Submit the following: 1. Hood interior lining, 6 by 6 inches. 2. Hood enclosure, 6 by 6 inches, of color selected. 3. Operation sign(s). Shop Drawings: Subinit shop drawings for fume hoods showing plans, elevations, ends, cross-sections, service run spaces, location and type of service fittings: 1. Coordinate shop drawings with other work involved. STERLING WATER TREATMENT PLANT. 14610-1 2d LABORATORY FUME HOODS1.03 1.04 2. Provide roughing-in drawings for mechanical and electrical services when required. 3. Provide face opening, air volume, and static pressure drops. Submit color samples for selection. INFORMATIONAL SUBMITTALS Qualification Data: For qualified manufacturer. STANDARD FUME HOOD PERFORMANCE REQUIREMENTS Fume hoods shall be of flush-sill airfoil design to insure maximum operating efficiency and energy conservation. Foil sections at the front facias of the hood shall minimize. eddying of air currents at the hood face and the hood interior geometry shall assure containment. LCV Fume Hood Characteristies: 1, The fume hood sash shall be # dual synchronized system with the upper vertical frameless sash being a 1/4" thick laminated safety glass member and the lower sash being a framed combination sash with 22" high by 1/4" thick laminated safety glass horizontal sliders. These horizontal sliders shall be sized to yicld the maximum openings detailed in the chart located in section 1.02.B.2. 2. The CFM exhaust shall be that detail «din the following chart: Bench Hood | Hloriz. Max Width | Tloriz IPM | Vert. Working | Ver. FPM_] CEM Size if | Height 25 1s" a 102, To" [7 280 3. ASHRAE Standard 110-1995 Test: Hood shall be tested with a face velocity of 100 FPM through right, left, and center horizontal sash openings, and with a face velocity of 80 FPM per table 1,02.B.2 at a 10" vertical opening right, left, and center. The hood shall have a performance rating in the static portion of ASHRAE 110-1995 (Section 7.1-7.10) of 4.0 AM 0.01 or better wherein: 4,0. = tracer gas release in liters/minute AM ~ as manulactured 0.01 = level of control of tracer gas in parts per million (ppm). 4, ASHRAE 110-1995 Perimeter, Sash Movement, and Cross Draft Tests: The hood shall have a maximum perimeter reading (Section 7.11) of 0.01 PPM or less. The hood shall have a maximum sash movement value (Section 7.12) of 0.05 PPM or less. A cross draft to the air input vector of 40 FPM shall be established using a variable speed room air fan. In all specified positions listed in parts 1-6 above, the addition of this cross draft shall not produce a SF6 concentration in the manikin breathing zone greater than 0.05 PPM. STERLING WATER TREATMENT PLANT. 1610-2 2a LABORATORY FUME HOODS,1.05 QUALITY ASSURANCE ‘The steel laboratory furniture contractor shall also provide worktops und fume hoods all ‘manufactured or shipped from the same geographic location to assure proper staging, shipment and single source responsibility PART 2 - PRODUCTS. 2.01 A. 2.02 MANUFACTURERS Basis-of: Design Product: ‘Ihe design for fume hoods is bused on Kewaunee Scicntific Corporation’s Dynamic Barrier Fume Hood. Provide the named product or a comparable product by one of the following: 1, Thermo Fisher Scientific 2. Mott MATERIALS AND CONSTRUCTION Fume Hood Superstructure Frame: AA free-standing rigid frame structure of steel angle shall be provided to support exterior panels and interior liner and bafile panels. To allow for maintenance and replacements, the interior liner panels shall be removable without disassembly of the frame structure and outer steel panels, Likewise, the exterior steel panels shall be removable without disassembly of the frame structure and inner liner panels. Fume hoods that require isassembly of the superstructure for liner replacement are not acceptable. Fume Hood Interior Walls: Double wall ends, not more than 4” wide, shall be provided to maximize interior working area. The area between the double wall ends shall be closed to house the remote control valves. The front vertical facia section shall have a full 135 degree 1” radius at the front leading edge to provide a streamlined section and insure smooth even flow of air into the hood. The vertical facias shall contain the required service controls, electrical switches and receptacles. The hood interior end panels and sash track shall be flush with the facia to prevent eddy currents and back flow of air. Fume Hood Airfoil: ‘A streamlined airfoil shall he integral at the bottom of the hood opening on bench and distillation hoods. This foil shall be mounted flush to the work top and direct an air stream across the work surface to prevent back flow of air. The foil shall be of 12-gauge steel to resist denting and flexing. Walk-in hoods shall have a stop located at the bottom of the sash track that will ensure a nominal 3/8” opening hetween the bottom of the sash and the floor. Fume Hood Top Panel: ‘The top front panel shall be of the same material as the exterior facia, STERLING WATER TREATMENT PLANT 1610-3 2 LABORATORY FUME HOODSG. Fume Hood Bafiles: ith three fixed horizontal slots. shall he into and through the hood. The baffle shall be spaced out 2-1/4” from the back liner. The baffle shall be removable for cleaning. Fume Hood Duet Collar: An 8” diameter stainless steel bell-mouthed duct collar shall be located in the top of the hood plenum chamber. Fume Hood Lighting: A two-tube T-12 fluorescent light fixture (bulbs not included) of the size given below shall be provided at the top of the hood to give maximum light in the hood working area, Hood Size, Ft. Nominal Fixture Length, Pt. te 4 ‘The light fixtures shall be isolated from the hood interior by a 1/4” thick tempered glass panel sealed from the hood cavity. Fixture shall be UL labeled. Fume Hood Dual Vertical Combo Sash: A two panel vertical/combination sash system shall be supplied with the following features: - A bottom framed section with eccentrically sized 22" high 1/4" thick laminated safety glass horizontal sashes allowing the maximum openings set forth in 1.02.82, 2. Atop single vertical sash panel of 1/4" laminated safety glass. 3. Both sashes described above shall move in a manner such that only the bottommost sash need be touched to move the entire system. Entire system shall operate on two separate counterweights. 4, Vertical defeatable sash stops set at Vertical openings of 0" and 10", 5. An aerodynamic tear drop-shaped lower sash handle with an interior projection ppast the sash plane of 1.5" 6. Warning signage as follows a, 0" defeatable sash stop: "Close horizontal sash panels hefore raising,” b. 10" defeatable sash stop: "No experiments to be run above this line.” ©. On lower sash rail of upper panel: "Close horizontal sash panels.” This sign is to be revealed when the lower sash is raised above the lower sash stop position. Fume Hood Plumbing Services: 1. Plumbing services shall consist of remote control valves as selected located within the end panels, controlled by extension rods projecting through the control panels of the hood, with color coded plastic handles. Interior fitting for gases and water shall be nylon panel flanges and angle serrated hose connectors, color coded. Interior fittings for distilled water shall consist of a bronze tin lined, white color-coded, panel Nange and angle serrated hose connector. Interior fittings for steam shall consist of a cast bronze flange and angle serrated hose connector with achemical resistant metallic bronze finish. Water goosenecks shall be cast bronze STERLING WATER TREATMENT PLANT 1610-4 2A LABORATORY FUME HOODS.with a chemical resistant metallic bronze finish. All plumbing fittings shall be factory installed and piped between the valve and the outlet. Inlet piping shall have a single-point connection for cach valve provided and carried to a point 1” above the fume hood roof or 1” above the worktop rear comer depending on the rough-in locations shown in the drawings. 4 Fume Hood Flectrical Services: 1, The hood superstructure shall be pre-wired and contain a UL 3101 label certifying, acceptable wire gauge, connections, fixtures and wire color coding. Wiring electrical servives shall consist of two duplex receptacles and a light switch. The duplex receptacles shall be 20 Amp., 125 volt AC, and 3-wire polarized grounded with ground fault interruption, The receptacles shall be of specification grade, side wired only, to insure a positive connection. The light switch shall be 20 Amp., {29 volt AC, and 3-wire polarized grounded. Wiring shall terminate in one 6” x 6” x 4” service junction box located on the fume hood roof. Final wiring and circuit dedication shall be by others. ik Service Channels 1, Fully enclosed service channels shall be provided on each fume hood side wall creating cord und service line access from the hood interior to the exterior front facia immediately below the duplex outlets. The channel shall have cross- sectional dimensions of | 1/2" by 3" and be designed for smooth cord and service line pass-through. L. Hood Work Surface: 1 Epoxy Resin: Hood worksurface shall be 1-1/4” thick molded epoxy resin made in the form of a ‘watertight pan, not less than 3/8” deep to contain spillage with a 6” wide safety ledge across the front edge. Top shall be manufactured al (he sane manufacturing location as the fume hood to assure proper cutout alignment and coordinated shipping. A cup drain flush with the recessed worksurface shall be provided. The worksurface and cup drain shall be available in either black or grey. M. Access Opening: ‘The interior end liner panels shall be furnished with an opening that provides access to the service piping and valves to facilitate installation and maintenance. The openings shall be covered with a removable KMER panel with rounded comers. Panels that require tools to remove are not acceptable. The panel shall provide an overlapping seal onall edges N. Fume Hood Finish: fer the component parts have been completely welded together and before finishing, they shall he given a pre-paint treatment to provide excellent adhesion of the finish system to the steel and to aid in the prevention of corrosion. Physical and chemical cleaning of the steel shall be accomplished by washing with an alkaline cleaner, STERLING WATER TREATMENT PLANT. 1610-5 2m LABORATORY FUME HOODSfollowed by a spray treatment with a complex metallic phosphate solution to provide a uniform fine grained crystalline phosphate surface that shall provide both an excellent bond for the finish and enhance the protection provided by the finish against humidity and corrosive chemicals ‘After the phosphate treatment, the steel shall be dried and all steel surfaces shall be coated with a chemical and corrosion-resistant, environmentally friendly, electrostatically applied powder coat finish. All components shall be individually painted, insuring that no area be vulnerable to corrosion due to lack of paint coverage. ‘The coating shull then be cured by baking at elevated temperatures to provide maximum. properties of corrosion and wear resistance. ‘The completed finish system in standard colors shall meet the performance test requirements specified under PERFORMANCE TEST RESULIS. Performance Test Results (Chemical Spot Tests): 1. Testing Procedure: Chemical spot tests for non-volatile chemicals shali be made by applying 5 drops of each reagent to the surface to be tested and covering with a 1-1/4" dia. watch glass, convex side down to confine the reagent. Spot tests of volatile chemicals shall be tested by placing a cotton ball saturated with reagent on the surface to be tested and covering with an inverted 2-ounce wide mouth bottle to retard evaporation. All spot tests shall be conducted in such a manner that the test surface is kept wet throughout the entire test period, and at a temperature of 77° £3° F. For both methods, leave the reagents on the panel for a period of one hour. At the end of the test period, the reagents shall be flushed from the surface with water, and the surface scrubbed with a soft bristle brush under running water, rinsed and dried, Volatile solvent test areas shall be cleaned with a cotton swab soaked in the solvent used on the test area, Immediately prior to evaluation, 16 to 24 hours after the reagents are removed, the test surface shall be scrubbed with a damp paper towel and dried with paper towels. 2. Test Evaluation: Evaluation shall be based on the following rating sys Level 0 — No detectable change. Level | — Slight change in color or gloss. Level 2— Slight surface etching or severe staining. Level 3- Pitting, cratering, swelling, or erosion of costing. Obvious and significant deterioration. After testing, panel shall show no more than three (3) Level 3 conditions. STERLING WATER TREATMENT PLANT 11610-6 2a LABORATORY FUME HOODS3, Test Reagents Test No. Chemical Reagent Test Method 1. Acetate, Amyl Cotton ball & bottle 2. Acetate, Ethyl Cotton ball & bottle 3. Acetic Acid, 98% Watch glass 4, Acetone Cotton ball & bottle 5. Acid Dichromate, 5% Watch glass 6. Alcohol, Butyl Cotton ball & bottle 7. Aleohol, Ethyl Cotton ball & bottle 8. Alcohol, Methyl Cotton ball & bottle 9. Ammonium Hydroxide, 28% Watch glass 10. Benzene Cotton ball & bottle 11, Carbon Tetrachloride Cotton ball & bottle 12. Chloroform Cotton ball & bottle 13. Chromie Acid, 60% Watch glass 14, Cresol Cotton ball & bottle 15. Dichlor Acetic Acid Cotton ball & bottle 16. Dimethylformanide Cotton ball & bottle 17. Dioxane Cotton ball & bottle 18. Ethyl Ether Cotton ball & bottle 19. Formaldehyde, 37% Cotton ball & bottle 20. Formic Acid, 90% Watch glass 21, Furfural Cotton ball & botle 22. Gasoline Cotton ball & bottle 23. Hydrochloric Acid, 37% Watch glass 24, Hydrofluotic Acid, 48% Watch glass 25, Hydrogen Peroxide, 3% Watch glass 26 Iodine, Tincture of Watch glass 27. Methyl Ethyl Ketone Cotton ball & bortle 28. Methylene Cloride Cotton ball & boitle 29. Mono Chlorobenzene Cotton ball & bottle 30. Naphthalene Cotton ball & bottle 31. Nitric Acid, 20% Watch glass 32. Nitric Acid, 30% Watch glass 33. Nitric Acid, 70% Wateh glass 34. Phenol, 90% Cotton ball & bottle 35. Phosphoric Acid, 85% Watch glass 36. Silver Nitrate, Saturated Wath glass 37. Sodium Hydroxide, 10% Watch glass 38. Sodium Hydroxide, 20% Wateh glass 39, Sodium Hydroxide, 40% Waich glass 40. Sodium Hydroxide, Flake Watch glass 41. Sodium Sulfide, Saturated Watch glass 42. Sulfuric Acid, 33% Watch glass 43. Sulfuric Acid, 77% Wateh glass STERLING WATER TREATMENT PLANT 1610-7 2k LABORATORY FUME HOODS44, Sulfuric Acid, 96% Watch glass 45. Sulfuric Acid, 77% and Nitric Acid, 70%, equal parts Watch glass 46. Toluene Cotton ball & bottle 47. Trichloroethylene Cotton balll & bottle 48, Xylene Cotton ball & bottle 49, Zine Chloride, Saturated Watch glass * Where concentrations are indicated, percentages are by weight. P, Performance Test Results (Heat Resistance): Hot water (190° F - 205° F) shall be allowed to trickle (with a steady stream at a rate not less than 6 ounces per minute) on the finished surface, which shall be set at an angle of 45° from horizontal, for a period of five minutes. After cooling and wiping dry, the finish shall show no visible effect from the hot water treatment. Q Performance Test Results (Impact Resistance): A one-pourid ball (pproximately 2" dianeter) shall be dropped from a distance of 12 inches onto the finished surface of steel panel supported underneath by a solid surface There shall be no evidence of cracks or checks in the finish due to impact upon close eye-ball examination, R Performance Test Results (Bending Test 18 gauge steel strip, finished as specified, when bent 1800 over a 1/2" diameter mandrel, shall show no peeling or flaking off of the finish. Performance Test Results (Adhesion): Ninety or more squares of the test sample shall remain coated after the seratch adhesion test, Two sets of eleven parallel lines 1/16" apart shall be cut with a razor blade to intersect at right angle thus forming @ grid of 100 squares. ‘The cuts shall be made ust deep enough to go through the coating, but not into the substrate. They shall then be brushed lightly with a soft brush, Examine under 100 foot-candles of illumination. Note: This test is based on ASTM D2197-68, "Standard Method of Test for Adhesion of Organic Coatings" 7 Performance Test Results (Hardness): The test sample shall have a hardness of 4-H using the pencil hardness test. Pencils, regardless of their brand are valued in this way: 8-H is the hardest, and next in order of diminishing hardness are 7-H, 6-H, S-H, 4-H, 3-H, 2-H, F, HB, B (oft), 2-B, 3-B, 4-B, 5-B (which is the softest). ‘The pencils shall be sharpened on emery paper to a wide sharp edge. Pencils of increasing hardness shall be pushed across the paint film in a chisel-like manner until one is found that will cut or scratch the film. The pencil used before that one-that is, the hardest pencil that will not rupture the film-is then used to express or designate the hardness. STERLING WATER TREATMENT PLANT 1610-8 2th LABORATORY FUME HOODSFume Hood Dimensions Double wall end pane! thickness shall not exceed 4”. Interior clear working height shall be not less than 41-3/4, Interior depth from the back of the sash (o the fiont of the rear baffle shall not be less than 25-1/4”. The sash opening shall be not less than 37” in. height above the worksurface on bench hoods. V. Fume Hood Liners: 1. Reinforced Phenolic Resin Lining Interior liner panels shall be 1/4” thick made from a compression molded cellulose fiber reinforced phenolic resin core with integrally cured white melamine surfaces. Interior liner panels shall be fastened using stainless steel screws with plastic covered heads. W. __ Liner Tests — Chemical Spot Tests - 24 Hours 1. Chemical spot test shall be made by applying 10 drops (approximately 1/2 cc) of, each reagent to the surface to be tested. Each reagent (except those marked **) shall be covered with a 1-1/2" diameter watch glass, convex side down to confine the reagent. Spot tests of volatile solvents marked ** shall be tested as follows: A 1" of larger ball of cotton shall be saturated with the solvent and placed on the surfaces to be tested. The cotton ball shall then be covered by an inverted 2- ounce, wide mouth boitle to retard evaporation. All spot tests shall be conducted in such a manner that the test surface is kept wet throughout the entire 24-hour test period and at a temperature of 77 degrees F. + 3 degrees F. 2. At the end of the test period, the reagents shall be flushed from the surfaces with water and the surface scrubbed with a soft bristle brush under running water, rinsed, and dried. Volatile solvent test areas shall be cleaned with a cotton swab soaked in the solvent used on the test area. Spots where dyes have dried shall be cleaned with a cotton swab soaked in alcohol to remove the surface dye. The test panel shall then be evaluated immediately after drying. 3. Ratings/Legend: 1 —KMER (Kewaunee Modified Epoxy Resin) A= No effect or slight change in gloss 2 Glass Reinforced Polyester B = Slight change in gloss or color 3 - Stainless Steel 304 Slight etching or severe staining 4~ Stainless Steel 316 D = Swelling, pitting, or severe etching 5 — Reinforced Phenolic Resin STERLING WATER TREATMENT PLANT 1610-9 2d LABORATORY FUME HOODS:4, RESULTS: cee eae anaes 1. Acetic Acid 98% 2. Acetone ** 3. Acid Dichromate Ammonium Hydroxide ** 28% 5. Amyl Acetate ** 6, Benzene ** 7. Butyl Aleohol ** 8, Carbon Tetrachloride ** 9. Chloroform ** 10.Chromic Acid 60% B 11. Cresol 12. Dichloroacetie Acid 13. Dimethylformamide 14, Dioxane ** 15. Ethyl Acetate ** 16. Ethyl Ether ** 17. Ethyl Alcohol ** 18. Formaldehyde 19. Formic Acid 90% A 20. Furfural ** 21. Gasoline ** 22, Hydrochloric Acid 37% 23. Hydrofluorie Acid 48% B 24. Iydrogen Peroxide 30% 25. Methyl Ethyl Ketone ** A 26. Methyl Alcohol ** 27. Methylene Chloride ** 28. Monochlorobenzene ** 29. Naphthalene ** 30. Nitric Acid 20% 31. Nitric Acid 30% 32. Nitrie Acid 70% 33. Phenol ** 85% Phosphoric Acid 85% Silver Nitrate 36. Sodium Hydroxide 40% 37. Sodium Hydroxide 20% 38. Sodium Hydroxide 10% 39. Sodium Hydroxide Flake 40. Sodium Sulfide 41. Sulfuric Acid 77% 42. Sulfuric Acid 96% 43. Sulfuric Acid 33% 44, Tincture of lodine 48, Toluene ** SPEER EP E>E PEP OS E> > ee E> A Ppp > PeRe> DP>> EP eeD Cproe A >Parrr> POP TEED OP POPOUP ERP OS SP UPS ED EEE >> EOSOUPE >>> >OD PWAAAS >> OOS UP WUD EDP SEP UPD EP PEE SE SUP OS E> EDUD DD PUPP PSPS SED ED PP UEP EEO PUD> OP EEE > EERE EEE >>OEED PR >OPS >> PPOSD PDE EP E> EPP EDE A STERLING WATER TREATMENT PLANT 11610- 10 wi LABORATORY FUME HOODSAA, 46, Trichlorethylene ** AGS Age AANA, 47, Xylene ** AG AGA al 48. Zine Chloride A Be AeA Bee ATA 49. Nitric 70%/Sulfuric Acid 77%" B Equal parts of Nitric Acid 70% and Sulfuric Acid 77%. ** Indicates these solvents tested with cotton and jar method Fume Hood Bypass System: 1. All bypass air shall pass through a horizontal perforated 304 stainless steel grille located between the interior top front liner panel and the operating plane of the top sash member. 2. Laboratory air shall always be the source of byps used, shall be louvered to permit this airflow. air. The front soffet panel, if Fume Hood Base Cabinets 1. Special Purpose Cabinets for Use Under Fume Floods: a. Acid and Base Storage Cabinets: Where indicated acid storage cabinets shall use the same gauges of steel and construction features as other base cabinets. In addition, they shall have a ‘one-piece Tiner insert made of linear low-density polyethylene, The liner insert shall form a one-inch pan at the bottom to retain spillage. Each door will have a set of louvers at the top and bottom. The door shall be lined with a polyethylene sheet. Each cabinet shall be vented into the fume hood with a. 1-1/2” vent pipe. Providing a positive airflow directly info the fume hood exhaust system. Digital Face Velocity Alarm System: Fume hoods shall be provided with an alarm system to detect low hood face velocities. The alarm system shall indicate the actual face velocity of the hood regardless of sash position or orientation. The system shall have an air velocity sensor mounted on the interior side liner of the hood connected to a perforated averaging tube running across the entire front interior of the hood, The velocity monitor shall have a digital display of the air velocity through the hood face in feet per minute. The alarm signals shall activate any time the face velocity falls below the low velocity alarm set point or rises above the high velocity alarm set point, There shall be both visual and audible alarm. signals. The audible alarm shall have a mute. Low alarm contacts shall be provided for remote monitoring. A scroll-type recorded readout of alarm events for the past hour will also be displayed. Error of the instrument shall be no greater than +/-10% at 100 FPM. A confirming test at constant volume 10° vertical and right, center, and left horizontal positions shall be included with the ASHRAE AM. report set forth in section 1.02. Filters and Housings: Where called for, a filter housing shall be provided above the hoods. The housing shall STERLING WATER TREATMENT PLANT 1610-11 2k LABORATORY FUME HOODS:contain an absolute filter (99.97% efficient for 0.3 micron particles) and a furnace type prefilter. The housing shall form a rigid, self-supporting assembly and have a gasketed front cover to allow replacement of the filters without disturbing the ductwork. The filter housing shall be fabricated of cold rolled steel with a chemical resistant fi BB. Fume Hood Cupsink: Provide (1) Cupsink in worksurface. Cupsink shall be 0493-BE Black Epoxy Complete with gasket and removable type 316 stainless steel wire screen. 133/8" x 41/8" x 51/4" LD. 11/2" IPS male straight thread outlet. (Overall height is 8") CC, Fume Hood Service Fittings: 1. Provide Mixing Valve Gooseneck with 27 %4” long handle, 2. Provide Gas Service Fitting. DD. Fume Hood Fan 1. Asshown on Mechanical Drawings. PART 3 - EXECUTION 3.01 SITE EXAMINATION ‘A. The owner and/or his representative shall certify building conditions conducive to the installation of a finished goods product, including all critical dimensions. 3.02 INSTALLATION A Preparation: Prior to beginning installation of fume hood, check and verify that no irregulat that would affect quality of execution of work specified, B. Coordination: Coordinate the work of the Section with the schedule and other requirements of other work heing performed in the area at the same time both with regard to mechanical and electrical connections to and in the fume hoods and the general construction work, 2 Performance: Install fame hoods, plumb, level, rigid, securely anchored to hmilding, and adjacent furniture in proper location, in accordance with manufacturer's instructions and the approved shop drawings. Provide filler panels between top of hood and ceiling. Sccurely attach access panels but provide for easy removal and secure reattachment. Do not install any damaged units. D. Adjust and Clean: 1. After installations are complete, adjust all moving parts for smooth operation. 2, Remove all packing materials and debris resulting from this work, and tum over the fume hoods to the Owner clean and polished both inside and out. STERLING WATER TREATMENT PLANT 11610 - 12 ann LABORATORY FUME HOODSRepair or remove and replace defective work, as directed by owner and/or his representative upon completion of installation. Protection: 1 2. Provide reasonable protective measures to prevent casework and equipment from being exposed to other construction activity. Advise owner and/or his representative of procedures and precautions for protection of material, installed laboratory casework and fixtures from damage by work of other trades. Certification: 1 Fume Hood Manufacturer shall field test a random sample of 20% of the installed units using ANSI/ASHRAE 110-1995 to control levels of Al 0.01 ppm and SME 0.05pm or better. Project substantial completion shall be withheld ntil all required fume hood certification letters, tests, and reports have been submitted to and approved by the Architect, User Workshop and other continuing customer service, 1 Before occupancy by laboratory staff, the fume hood supplier shall furnish a workshop on appropriate fume hood operating techniques and allow this workshop to be videotaped for use in ongoing fume hood training. This workshop may only be conducted by a certified Chemical Fumo Hood Specialist (CFHS). ‘Manufacturer shall continue to provide fume hood consultation services whenever required by the equipment owner. D OF SECTION STERLING WATER TREATMENT PLANT. 11610 - 13 2 LABORATORY FUME HOODSSECTION 11650 FIBERGLASS STORAGE TANKS PART 1 - GENERAL 1.01 SECTION INCLUDES A Fiberglass Reinforced Plastic (FRP) storage tanks and accessories. B. Fiberglass Reinforced Plastic Storage Tanks (TK 2502, TK 2522) 1.02 RELATED SECTIONS A. Section 11005 - Basic Equipment, Materials, and Methods B. Section 13441 - Control Loop Descriptions c. Section 13500 - Programmable Controller System D. Section 15060 - Pipe and Pipe Fittings: General 1.03 SUBMITTALS ‘A. Certification and Testing consistent with Sections 01300 and 01400 and including: 1. Certified test data on representative samples of standard materials which verify compliance with the physical property requirements. Submit a written statement that the tank is compatible with and suitable for the chemical being stored. B, Shop Drawings consistent with Section 01300 and including Section 11005 C. Submit tank layout drawings showing dimensions, wall thickness, mounting brackets, nozzle location and orientation, and nozzle construction. D. Submit design of tank heating system, if applicable for service. Show size, number, and location of heaters. Submit information on all materials included as part of the package system. Show voltage, wattage, number of phases, and number of circuits per heater. Submit heater controls electrical schematic diagram, control panel layout drawing and components catalog cut sheets. E, Operation and Maintenance data consistent with Section 01300 including a depth to volume calibration chart for each tank. STERLING WATER TREATMENT PLANT 11650-1 wi FIBERGLASS STORAGE TANKS1.04 QUALITY ASSURANCE, ‘Manufacturer shall be one who is regularly engaged in the business of designing and fabricating fiberglass reinforced plastic storage tanks. The manufacture shall have successfully provided similar tanks in the past five years and will make available, upon request, alist of referenecs. ‘The fabricator shall be responsible for the design of the tank including resin selection, wall thickness, methods and locations of supports, and stiffeners requirements. This is subject to review and approval by the Owner. PART 2- PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS ‘Tank Manufacturers 1, Tank Equipment, Ine. 2. Belding Tank Technologies, Ine. 3. Palmer ‘Tank Heater Manufacturers 1. Chromalox Major Equipment Items, Sec Section 00200, Article 10 2.02 TANK DESIGN A. Provide the basic design of the FRP tanks, based on these specifications and the drawings. B. Provide all information details and requirements for installation and support of the tank. C. Provide all tanks with dome tops, flat bottoms and false floors of foam or balsa. Slope the false floors at inch per foot toward the exit nozzle, D. Volume shown in the drawings is measured from the tank bottom to the invert of the overflow nozzle. Tanks shall be filament-wound or centrifugally cast fiberglass manufactured in accordance with the latest version of ASTM D 3299 or ASTM D 4097. E, Determine wall thickness per the latest version of ASTM D 3299 or ASTM D 4097 assuming a fluid specific gravity as described in the subsection on “Tank Construction Details.” Minimum total wall thickness shall be 3/16-inch for tanks having a diameter 4 fect-0 inches or less and a height of 8 feet-0 inches or less. Wall thickness for larger tanks n either diameter or height disnension) shall be at least “inch, STERLING WATER TREATMENT PLANT 11650-2 ant FIBERGLASS STORAGE TANKS2.03 G. Flange connections for level elements shall be designed in such a manner that the height and diameter of the flange connection docs not interfere with the level sensor reading. MATERIALS Ensure the mechanical properties of any contact molded reinforced laminate meet or exceed all requirements ASTM D 4097 and ASTM C582. Design filament-wound tanks according to ASTM D3299, Grade [ and meeting all requirements of that standard, unless noted otherwise. Resin Systems: 1. Selected by the fabricator, subject to review by the Owner, and approved by the FDA as an acceptable resin for the intended service. 2. Resin shall be Interplastic Corezyn 8301, Atlac 580, or equal. Resin shall be suitable for continuous immersion in the liquid described in the subsection herein on “Tank Construction Details” and shall be resistant to those fluids as defined in ASTM C 581 Liner Resin’ 1, Premium grade and corrosion resistant. Provide the same resin throughout the structural layer. Provide an unpigmented resin coating to the exterior of the tank for a transparent appearance and ultraviolet protection. Surfaces shall he hard and glossy. The thickness of the exterior layer shall be at least 10 mils. Cure all products to a minimum of 90 percent of the minimum Barcol hardness specified by resin manufacturer and in agreement with ASTM D 2583. Laminate Construction: 1. Reinforce inner surface with a resin-rich surfacing veil of 10-20 mils thick. 2. The resin content of the inner surface shall be a minimum of 80 percent by weight. 3. Construct interior layer of resin reinforced with at least two piles of chopped strand mat. Thickness of interior layer shall be at least 100 mils. 4, Glass content of combined inner surface and interior layer shall be 25 percent plus ‘or minus 5 percent (70-80 percent resin by weigh). 5. The exterior or structural layer shall be filament wound. Filament winding shall be with continuous strand roving to provide a glass content of 30-80 percent. ‘The inner surface shall be free of rack and crazing with a smooth finish and with an average of not over 10 pits per square foot, providing the pits are less than I/8-inch diameter and not over 1/32-inch deep, and are covered with sufficient resin to avoid exposure of inner surface fabric. STERLING WATER TREATMENT PLANT 11650 -3 2a FIBERGLASS STORAGE TANKS