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OMD 2005 RWO Manual en 6
OMD 2005 RWO Manual en 6
Table of Contents
Page
1. Bilge Alarm Device.................................................................................................................................3
1.1. General .................................................................................................................................................... 3
1.2. Scattered light measuring method ........................................................................................................... 3
1.3. Safety warnings and tips .......................................................................................................................... 4
1.4. Adjustment ............................................................................................................................................... 5
1.5. Displays and Alarms ................................................................................................................................ 5
1.6. Design of the Bilge Alarm Device............................................................................................................. 5
2. Technical Specification Bilge Alarm Monitor OMD 2005....................................................................7
3. Installation of the Bilge Alarm Monitor OMD 2005..............................................................................7
4. Electrical connections ...........................................................................................................................8
4.1. General wiring information ....................................................................................................................... 8
4.2. Connections of the Bilge Alarm Monitor OMD 2005................................................................................. 8
4.3. Possible connections by the customer ..................................................................................................... 9
5. Operation ................................................................................................................................................9
5.1. Important Notes ....................................................................................................................................... 9
5.2. Commissioning ........................................................................................................................................ 9
5.3. Functional Tests..................................................................................................................................... 10
5.4. Alarm...................................................................................................................................................... 10
5.5. Monitor control functions ........................................................................................................................ 10
5.6. Programming Mode................................................................................................................................ 11
5.7. Recorder (option) ................................................................................................................................... 13
6. Calibration ............................................................................................................................................14
7. Monitor operation.................................................................................................................................14
7.1. Operating instructions ............................................................................................................................ 14
7.2. Monitoring operation and alarm events during operation ....................................................................... 15
8. Maintenance .........................................................................................................................................15
9. Troubleshooting...................................................................................................................................16
9.1. Fault finding ........................................................................................................................................... 16
9.2. Memory Card (refer to Fig. 4)................................................................................................................. 17
10. List of Spare Parts ...............................................................................................................................18
11. Exchange Parts Service ......................................................................................................................18
11.1. General .............................................................................................................................................. 18
11.2. Exchange Equipment Service ............................................................................................................ 18
11.3. Exchange of electronic components .................................................................................................. 19
Table list
0736
The following diagram below shows the principle of scattered light measuring.
reference beam
light receiver
light emitter
IR LED
Fig. 1
Danger
Attention
1.4. Adjustment
The Bilge Alarm Monitor OMD 2005 is delivered with a works calibration according
the IMO-requirements.
The "Zero" point is also works calibrated and can be re-adjusted on site by using the
programming mode and clean water. See sections 5.3 / 5.6.
The calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorised by the manufacturer.
The lower the value of the alarm circuit 1 is adjusted, all the
shorter is the life time of the adsorber cartridges.
Information
The adjustment can be done in the programming mode as described in section 5.6
“Programming Mode”.
In this mode also the individual adjustment of the time delays for the alarms (both
alarm circuits are set to two seconds ex works) and the change between 0 - 20 mA or
4 - 20 mA output can be done.
Both alarm circuits are also related with a LED on the front panel.
In case of malfunction the “System” LED will indicate any type of internal fault of the
Bilge Alarm Monitor OMD 2005. This LED is flashing green in normal condition and is
permanent red in alarm condition. Additional to the alarm LED's each alarm circuit is
equipped with a relay with potential free alarm contacts. These contacts can be used
for external processing of the signal or for control of further functions.
If a malfunction or failure of the power supply occurs, all 3 relays will switch to alarm
condition.
All components are mounted to a stainless steel mounting plate for easy wall or
bulkhead installation. It is also possible to split the computer unit from the measuring
cell if the available space is not sufficient. For this version divided mounting plates
are available.
2
1
water
outlet ¼“
OUT 1/4"
FLUSHING
SAMPLE 1/4" WATER INLET ¼“
SAMPLE
WATER
Fig. 2 INLET ¼“
4. Electrical connections
At electrical voltages > 42 V. Direct contact with live parts may
cause serious injury or death. Before works at electrical facilities
the power supply has to be interrupted (switch off the main switch,
remove or switch off the fuses). Work on live parts should only be
Danger carried out by qualified electricians.
Fig. 3
Terminal description
X 1 to 2 Power supply 24 V AC from OWS
X 4 to 5 Power supply output (same as supply voltage)
X 7 to 8 Spare power supply output (same as supply voltage)
X 10 to 12 Potential free contact alarm circuit 1 (change over)
X 13 to 15 Potential free contact alarm circuit 2 (change over)
X 16 to 18 Potential free contact system fault (change over)
X 19 to 20 Flow direction switch
X 22 to 23 Input status OWS
X 25 to 26 Input spare switch
X 28 to 29 Analog signal output 0(4)-20 mA for a recording device etc.
X31 to 32 Power supply output for automatic cleaning device valve
(optional, not part of the standard scope of supply)
Table 4 Connections of the Bilge Alarm Monitor
5. Operation
5.1. Important Notes
a) This equipment must be installed and operated in strict accordance with the
instructions contained in this manual. Failure to do so will impair the safety and the
life time of the device.
b) Installation and servicing must be undertaken by a competent and suitably skilled
person.
c) Before the execution of maintenance work make sure that the power supply is
interrupted.
d) All national or local codes of practice or regulations must be observed and, where
applicable, are deemed to take precedence over any directive or information
contained in this manual.
e) To avoid wrong measurements, only quick separating detergents / cleaner should
be used.
f) In case of freezing conditions the measuring cell should be emptied complete.
5.2. Commissioning
Once the installation and wiring connections have been completed, check if all
electrical wiring is done perfectly and that all mechanical connections are correct and
seated properly, carry out the following checks:
a) Switch the oily water separator to „ON“. Check whether the Power LED lights up.
Check the power supply to the oily water separator if necessary.
b) Check that the power supply is connected to the terminals 1 + 2 of the terminal
block.
c) Check the wiring of the automatic stopping device and to the alarm system is
according the IMO Requirements.
d) Check that the grounding has been made according to the relevant regulations.
e) Check all piping connections for leaks and rectify as appropriate.
5.4. Alarm
Please note for better understanding:
• in alarm status the position of the alarm switch is open (potential-free,
Information de-energised)
• if the power supply is interrupted or the system is not in service, the
position of the alarm switch is also in alarm position open,
(potential-free, de-energised)
The alarm circuit will be closed as soon as the main switch of the
OWS control box is in „off“ position i. e. no alarm signal will be
transmitted as long as the oily water separator is not in service.
When oily water flows through the instrument the display will show the actual value of
oil content. If the oil concentration exceeds the adjusted limiting values of the alarm
circuits, the alarm indicator of the appropriated alarm circute will be illuminated in
intervals during the selected time delay before it change to steady light and the
associated alarm relay will operate
To get into the menu press the At the service menu the To change the value,
tool button. Select the required alarms, time delays, the press the “+” or “-“ button.
point by using the „+“ or „-„ Offset and the output signal Confirm with “OK”.
button. Press the „OK“ button to can be modified within the
confirm. limits. Select the required
values by using the „+“ or „-„
button. Press the „OK“ button
to confirm.
To get into the menu press the The display will show the
tool button. Select the required actual status of the data
point by using the „+“ or „-„ logger. To get back to the
button. Press the „OK“ button. standard display press the
tool button or the OK button.
Function of the scrolling buttons Press the “Enter” button to get The detailed information of
for data logger time history into the history. Select the the selected date and time
displays: required date and time by will be displayed. With the
using the buttons. buttons listed on the left
> 15 sec Forward The dotted vertical line shows you can further scroll. To
the actual position. get back to the history
> and + 2 min Forward
graph, press the “Enter”
>> Fast Forward Press the “Enter” button to Button again.
show details
>> and + Very Fast Forward To get back to the start
- 15 sec Backward display, press the “OK”
button.
< and + 2 min Backward
<< Fast Backward
<< and + Very Fast Backward
To get into the menu press the The system details will be
tool button. Select the required shown.
point by using the „+“ or „-„
button. Press the „OK“ button.
All changed values have to be confirmed by pressing the " OK " button. Otherwise the
existing values are valid.
Both alarm circuits can be set to an individual value between 2 to 15 ppm. Alarm time
delay circuit 1 can be set between 1 sec up to 9 min and alarm time delay circuit 2
between 1 to 20 sec.
The time delay for both alarm circuits is works adjusted to 2 sec..
Do not change the time delay, because these signals are needed
Information
in the RWO OWS control for the control of the adsorber bypass.
All adjustments can be changed on site by using the buttons at the front panel. The
adjustment can only be done in the programming mode. To enter this mode, press
the tool button and select with “+” and “-“. During the programming mode the Bilge
Alarm Monitor OMD 2005 continues in measurement and the yellow “Set Mode” LED
is on.
6. Calibration
According MEPC.107(49) Bilge Alarm Monitor OMD 2005 have to be protected
against access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically sealed,
so that only the manufacturer or his authorised persons, equipped with the related
tools, are able to get access for changing the calibration.
To provide a simple procedure for check the instrument aboard ship, the Bilge Alarm
Monitor OMD 2005 is constructed in that way, that the zero check also confirms the
instrument drift within the specifications.
7. Monitor operation
Up to 0,25 m³ OWS capacity the whole water flow through the Bilge Alarm Monitor.
For a OWS capacity over 0,25 m³ a part of the water of the oily water separator is led
via a bypass through the monitor. For this, a back-pressure orifice plate (oily water
separator pos. 11) is built into the main flow between the pump and the 3-way
recirculation valve (oily water separator pos. 23). The amount of the flow through the
monitor is, as a rule, already set up in the factory.
8. Maintenance
AT WEEKLY INTERVALS:
a) Flush the cell with oil free water.
b) Isolate the instrument from both, sample and oil free water supply.
c) Unscrew and remove the cell cap.
d) Insert the Cell Cleaning brush into the cell and clean it with upwards and
downwards motion through the entire length of the cell several times.
e) Remove the Cell Cleaning brush and replace the cell cap.
f) Reconnect the oil free water supply and allow this to flow through the instrument
for a few minutes.
g) Observe that the display is showing "0" to “2”. If not, clean again.
h) Examine the color of the desiccator (Fig. 2, pos. 11). Blue color is indicating an
active moisture absorber. If the color is light blue or white, the desiccator should be
replaced.
The desiccator assures a humidity below 40% inside the measuring cell housing to
avoid wrong measurement resulting due to condensation at the surface of the cell
glass tube and damage of the electronics around the glass tube. The replacement
is easy done without opening the instrument. Just unscrew the old desiccator out
of the front panel and replace it by a new one. The protection cap of the spare unit
can be also used as a tool.
i) Reconnect the instrument to the separator sampling point.
9. Troubleshooting
9.1. Fault finding
The Bilge Alarm Monitor OMD 2005 will indicate several malfunctions in the status
line of the display. Pressing the “OK” button will lead into an information window,
similar to the items listed in the table below.
Status Reading System-Alarm- Alarm- Reason Servicing
circuit circuit 1,2
LED Alarm
OK 0..49 Green / No Normal Normal operation -
Blinking operation
OK EE Green / No Alarm Measurring value is out Wait until oil
Blinking of range: content is within
Oil content too high, dirty the range, clean
sample tube sample tube
FW ! 0..49 / EE Green / No Alarm Freshwater is enabled -
Blinking
Sample? EE Red / Yes Alarm Monitor is not able to Check sample,
Steady measure the sample: no clean sample tube
water in, oil content much
too high, no light
transmission possible
Com? EE Red / Yes Alarm No communication Check connection
Steady between computer unit between computer
and measuring cell unit and
measuring cell
Datalog? 0..49 / EE Red / Yes Alarm Datalogging is not Insert the active
Steady possible: memory card
no card in
Datalogging is not Insert the active
possible: memory card
a read only card is in
Datalogging is not Activate card or
possible: insert the active
a new card is in memory card
Int.Err Red / Yes Alarm Internal error Restart the system
Steady
Table 6 Fault finding
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Measuring Logger /
F1 F2 PE PE PE + - PE PE
POWER PILOT VOLT. FLOW STATUS RES OUTPUT CLEAN Cell Display
24-240V IN PILOT OUT RES ALARM 1 ALARM 2 SYSTEM FAULT
L N PE L N PE A B PE NO COM NC NO COM NC NO COM NC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Fig. 4
Note:
Accordingly to the rules of the MEPC.107(49) § 4.2.11. At the renewal of the IOPP
certificate the unit must be checked by the manufacturer or a person authorised by the
manufacturer. Alternative the unit can be replaced by a ready calibrated Bilge Alarm
Monitor. The special design of the OMD-2005 permits that only the measuring cell must
be replaced, because this part is the only relevant part for the calibration. The
certificate with the date of the last calibration must be stored on board to be in the
position to present the certificate to the authorities.
If for any reason the computer unit also must be replaced it must
be sure that the memory card remains on board for at least 18
month. The new computer unit is equipped with a memory card
of his own. The old memory card only can be read in the new
Important unity, storage of data can carried out only on the newly delivered
card.
For more details see chapter 9.2
IMPORTANT!
When you will order spare parts or exchange Bilge Alarm Monitors, please give us
the serial number of the oily water separator and of the Bilge Alarm Monitor OMD
2005 (see cover sheet of the operating instructions or the name plate on the oily
water separator and on the main PCB of the Bilge Alarm Monitor OMD 2005).