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STANDARD COSTING

SESSION 6

August 19
LEARNING OBJECTIVES

Standard costing
a) Explain the use of standard costs.
b) Outline the methods used to derive standard costs
and discuss the different types of cost possible.
c) Explain and illustrate the importance of flexing
budgets in performance management.
d) Explain and apply the principle of controllability in
the performance management system.
STANDARD COSTING SYSTEM

o a system of accounting based on predetermined costs


and revenue per unit which are used as a benchmark
to assess actual performance and therefore provide
useful feedback information to management.
Standard Cost Systems

A standard cost variance


is the amount by which
an actual cost differs from
the standard cost.

Standard cost
Amount

Direct
Material
Direct Manufacturing
Labor Overhead

Type of Product Cost


Standard Cost Systems

This variance is unfavorable because This variance is


the actual cost exceeds the standard favorable because
cost. the actual cost
is less than the
standard cost.

Standard cost
Amount

Direct
Material
Direct Manufacturing
Labor Overhead

Type of Product Cost


Use of Standard Costs in Developing Budgets

A standard is the expected


cost for one unit.
Are standards the same as A budget is the expected cost
budgets? for all units.
Standard Cost Systems
Predetermined .(targets of performance)
Inventory Valuation.

Used for planning labor, material


Standard
and overhead requirements.
Costs

Used in setting accurate budgets.

Performance evaluation and


Undertaking corrective action.
TPYES OF STANDARD

o Ideal Standard
o Attainable Standard
o Current Standard
o Basic Standard
PARTICIPATION IN SETTING
STANDARDS
How do you think each of the bases
of standard would
impact an employee's motivation?
Direct Material Standards

Price Quantity
Standards Standards

Standard Quantity
Standard Price For One Of Material Required
Unit Of Material. For One Unit Of A
× Product.
WASTAGE

Suppose that the fresh raspberry juice content of a


litre of Purple Pop is 100ml and that there is a 10%
loss of raspberry juice during process due to
evaporation. The standard material usage of
raspberry juice per litre of Purple Pop will be ?
ASSIGNMENT

Each unit of X uses 6 kg of material.


Budgeted sales in month 1 are 18,000 units. During
the production process 10% of production is usually
scrapped as being faulty. Opening inventories of
finished units are15,000 and closing inventories are
11,400
Required
What is the amount of raw material required for
Month 1?
Direct Labor Standards

Rate Time
Standards Standards

Standard Wage Rate Standard Labour Hours


For One Hour. For One Unit Of A Product.

×
STANDARD LABOUR COST

o A unit of product X requires 24 active labour hours


for completion. It is anticipated that there will be
20% idle time which is to be incorporated into the
standard times for all products. If the wage rate is
$10 per hour, what is the standard labour cost of one
unit of product X?
A $192
B $240
C $288
D $300
Manufacturing Overhead Standards

Rate Activity
Standards Standards

Standard overhead rate .


Standard number of
ror one unit of activity .
activity units for one unit
of a product .
×
EXAMPLE
 The stand has the following manufacturing overhead at three
different levels of activity.

Labour Hours 4,000 6,000 8,000


Meals Served 1,000 1,500 2,000

Variable Overhead 8,000 12,000 16,000


Fixed Overhead 120,000 120,000 120,000
Total Overhead 128,000 132,000 136,000

The stand applies overhead on the basis of labour hours and


they have estimated the activity of 6,000 hours.
IMPLICATIONS OF STANDARD COSTING
IN THE MODERN ENVIRONMENT

TRADITIONAL
MODERN ENVIRONMENT
ENVIRONMENT

o Labour driven
o Stable environment /
Products
o Standard product
o Focus on cost
o Raw material and
finished goods
inventory is important
STANDARD COSTING

o Manufacturing highly automated (can ask machine to


speed up)
o Rapidly changing environment (shorter product
lifecycles + regular revisions)
o Customised product
o Focus on quality and continuous improvement, no
adherence to present standards
o JIT & TQM philosophy
o Complex processes to manufacture (Gathering of
information)
o More detailed information needed for effective
management control
Advantages of Standard Costs

Forces regular analysis


To update standards

Highlight areas of
Helps to maximize
concern
Efficiency

Advantages
Helps in Enhances
performance responsibility
evaluation and accounting
cost control
11-21
Disadvantages Of Standard Costs

Emphasizing standards Favorable


may exclude other variances may
important objectives. be misinterpreted.
Potential
ProblemsToo much internal focus.
Standard cost
reports may
not be timely. (maybe Emphasis on
Out of date. Information negative may
needed in real time impact morale.

Continuous
Relies on existence of repetitive
improvement may
Operations/standard products.
May encourage short termism and be more important
than meeting standards.
Attempts to incorporate budgetary slack.
11-22
Variance Analysis: An Illustration

Let’s use the


concepts of the
general model to
calculate standard
cost variances,
starting with
direct material.
Standard Cost Variances

First, they point to causes of


problems and directions
I see that there for improvement.
is an unfavorable
variance. Second, they trigger
investigations in departments
But why are having responsibility
variances for incurring the costs.
important to me?
EXAMPLE

Standard cost of Product A $


Materials (5kgs x $10 per kg) 50
Labour (4hrs x $5 per hr) 20
Variable o/hds (4 hrs x $2 per hr) 8
Fixed o/hds (4 hrs x $6 per hr) 24
102

Budgeted ACTUAL
Results Results
Production: 1,200 units Production: 1,000 units
Sales : 1,000 units Sales : 900 units
Selling price : $150 per unit Materials: 4,850 kgs, $46,075
Labour: 4,200 hrs, $21,210
Variable o/hds: $9,450
Fixed o/hds: $25,000
Selling price: $140 per unit
DIRECT MATERIAL

o Direct Material total variance = material price variance +


material usage variance
o The direct material total variance is the difference between what the
output actually cost and what it should have cost, in terms of
material.

o The direct material price variance


This is the difference between what the actual quantity of material
purchases did cost and what it should have cost.

o The direct material usage variance


o This is the difference between how much material should have been
used for the number of units actually produced and how much
material was used, valued at standard cost per kg
Isolation of Material Variances
I’ll start computing
I need the price variance the price variance
sooner so that I can better
when material is
identify purchasing problems.
purchased rather than
You accountants just don’t when it’s used.
understand the problems that
purchasing managers have.
Material Variances

The price variance is


Hanson purchased and
computed on the entire
used 1,700 pounds.
quantity purchased.
How are the variances
computed if the amount The quantity variance is
purchased differs from computed only on the
the amount used? quantity used.
WASTAGE

o Wastage (evaporation , testing , spoilage ) –


Company may allow for wastage in the budget.
o Variance calculated by comparing actual results with
adjusted standard for expected wastage.
EXAMPLE
o Material M is used to make product A, 10 kg of
material M costing $10 per kg Wastage of 5% is
expected . During a period , 1,000 units of A were
produced using 11,200 kg while the company
purchased 11,700kg of Material M which cost
$98,600.
Responsibility for
Material Variances

You used too much material because of


poorly trained workers and poorly
maintained equipment.
I am not responsible for Also, your poor scheduling sometimes
this unfavorable material requires me to rush order material at a
quantity variance. higher price, causing unfavorable price
You purchased cheap variances.
material, so my people
had to use more of it.

Production Manager Purchasing Manager


MATERIAL PRICE VARIANCE

FAVORABLE ADVERSE

o An overall decrease in the market o An overall hike in the market


price level price of materials
o Purchase of materials of lower o Purchase of materials of
quality than the standard (this higher quality than the
will be reflected in adverse
material usage variance) standard (this will be reflected
in favorable material usage
o Better price negotiation by the
procurement staff variance)
o Implementation of better o Increase in bargaining power
procurement practices (e.g. of suppliers
invitation of price quotations o Loss of purchase discounts
from multiple suppliers) due to smaller order sizes
Purchase discounts on larger
orders o Inefficient buying by the
procurement staff
MATERIAL USAGE VARIANCE
FAVORABLE ADVERSE (HIGHER
CONSUMPTION OF
(EFFICIENT USAGE OF MATERIALS THAN
MATERIALS) STANDARD)
o Purchase of materials of o Purchase of materials of
higher quality than the lower quality than the
standard (this will be reflected
in adverse material price standard (this will be
variance) reflected in a favorable
o Greater use of skilled labour material price variance)
o Training and development of
workforce to improve o Use of unskilled labour
productivity o Increase in material
o Use and improvement of wastage due to
automated manufacturing
tools and processes - depreciation of plant and
equipment
Labor Rate and Efficiency Variances

Let’s turn
our
attention
to labor
variances.
DIRECT LABOUR

o Direct Labour total variance = labour rate variance + labour efficiency


variance + idle time variance
o The direct labour total variance is the difference between what the output should
have cost and what it did cost, in terms of labour.

o Direct labour rate variance


o This is the difference between what the actual number of hours worked should have
cost and what it did cost.
When calculating labour rate variance all the hours are considered including idle
hours

o The direct labour efficiency variance


o The is the difference between how many hours should have been worked for the
number of units actually produced and how many hours were worked, valued at the
standard rate per hour
When idle time occurs the efficiency variance is based on hours
actually worked (not hours paid for) and
an idle time variance (hours of idle time x standard rate per hour) is
calculated.
IDLE TIME

o Idle time variance always adverse


o How about in cases where its expected? We need to adjust the
our hourly rate for expected idle time. Lets say our standard
rate is $5 and the expected idle time is 5%
o Idle time needs to be controlled by investigating why the idle
time occurred/excess than expected
o Idle Time = (Hours Paid – Hours Worked) X Standard Rate
per hour
EXAMPLE
o Product A needs grade A labour 2 hours of grade A labour at
$5 per hour .During a period, 1,500 units of product A were
produced, direct labour cost of Grade A was $17,500 for 3,080
hours of which 100 hours were idle time.
Responsibility for Labor Variances

I am not responsible for


the unfavorable labor You used too much time
efficiency variance! because of poorly trained
You purchased cheap workers and poor supervision.
material, so it took more
time to process it.
Responsibility for Labor Variances

Maybe I can attribute the labor


and material variances to personnel
for hiring the wrong people
and training them poorly.
DIRECT LABOUR RATE
FAVORABLE (COST ADVERSE (HIGH
EFFICIENT LABOUR COSTS
EMPLOYMENT OF INCURRED DURING THE
LABOUR BY THE PERIOD COMPARED
ORGANISATION WITH THE STANDARD )
o Hiring of more un-skilled or o Increase in the national
semi-skilled labour (this may minimum wage rate
adversely impact labour
efficiency variance) o Hiring of more skilled
o Decrease in the overall wage labour than anticipated in
rates in the market due to an the standard (this should
increase in the supply of be reflected in a favourable
labour
labour efficiency variance)
o Inappropriately high setting
of the standard cost of direct o Inefficient hiring by the HR
labour which may, in the department Effective
hindsight, be attributed to negotiations by labour
inaccurate planning
unions -
Labor Rate Variance

Using highly paid skilled workers to


perform unskilled tasks results in an
unfavorable rate variance.

High skill, Low skill,


high rate low rate

Production managers who make work assignments


are generally responsible for rate variances.
DIRECT LABOUR EFFICIENCY
ADVERSE (LOWER
FAVORABLE (BETTER PRODUCTIVITY OF
PRODUCTIVITY OF DIRECT LABOUR
DIRECT LABOUR DURING THE PERIOD
DURING A PERIOD) COMPARED TO
STANDARD)
o Hiring of lower skilled labour than
o Hiring of more higher skilled the standard (this should be
labour (this may adversely reflected in a favourable labour
impact labour rate variance) rate variance)
o Training of work force in
o Lower learning curve achieved
improved production
techniques and during the period than anticipated
methodologies in the standard
o Use of better quality raw o Decrease in staff morale and
materials which are easier to motivation
handle o Idle time incurred during a period
o Higher learning curve than caused by disruption or stoppage
anticipated in the standard of activities (idle time variance
may be calculated separately from
the labour efficiency variance to
reflect the underlying increase or
Manufacturing Overhead Variances

Let’s turn our


attention to
manufacturing
overhead
VARIABLE PRODUCTION OVERHEAD

o Variable production overhead total variance = variable overhead


expenditure variance + variable overhead efficiency variance
The variable production overhead total variance is the difference between
what the output should have cost and what it did cost, in terms of variable
production overhead.
When calculating both the variable production expenditure and efficiency
variance, idle hours are not considered

o The variable production overhead expenditure variance


This is the difference between what the variable production overhead did
cost and what it should have cost per labour hours / machine hours
worked.

o The variable production overhead efficiency variance


This is the same as the direct labour efficiency variance in hours, valued at
the variable production overhead rate per hour.
VARAIBLE OVERHEAD RATE VARIANCE
FAVORABLE ( INCURRED ADVERSE (INCURRED
LOWER EXPENSE THAN HIGHER COSTS THAN
STANDARD) STANDARD )

o Economies of scale (e.g. increase in o A rise in the national minimum wage rate
order size of indirect material leading leading to a higher cost of indirect labour
o A decrease in the level of activity not
to bulk discounts on purchase) fully offset by a decrease in overheads
o A decrease in the general price level of (e.g. electricity consumption of machines
indirect supplies during set up is usually same even if a
smaller batch of output is required to be
o More efficient cost control (e.g. produced)
optimizing electricity consumption o In efficient cost control (e.g. not
through the installation of energy optimizing the batch production
efficient equipment) quantities leading to higher set up costs)
o Planning error (e.g. failing to take into
o Planning error (e.g. failing to take into
account the increase in unit rates of
account the learning curve effect which electricity applicable for the level of
could have reasonably be expected to activity budgeted during a period)
result in a more efficient use of indirect
materials in the upcoming period)
VARIABLE OVERHEAD EFFICIENCY
FAVORABLE (fewer ADVERSE (more
VARIANCE
manufacturing hours were manufacturing hours were
expended during the expended during the
period than the standard period than the standard
hours required for the hours required for the
level of actual output) level of actual production)
o Use of a raw material which is easier to o Use of a cheaper raw material which is
work with (this should be evident in a harder to work with (this should be
favourable material usage variance and corroborated with an adverse material
possibly an adverse material price usage variance and a favourable a
variance) material price variance)
o Employment of a higher skilled labour or
improvement of skills of existing o Inefficient production caused by the
workforce through training and employment of lower skilled labour
development leading to improved (this shall be evident in an adverse
productivity (this should be indicated by a direct labour efficiency variance and
favourable labour efficiency variance and probably a favourable labour rate
potentially an adverse labour rate variance)
variance) o Decline in the productivity of
o Installation of a more efficient manufacturing equipment due to for
manufacturing equipment example technical problems or wear
o Planning error (e.g. ignoring or under and tear
estimating the impact of learning curve o Planning error (e.g. over calculating the
effect on productivity impact of learning curve effect on the
manufacturing efficiency)
FIXED OVERHEAD VARIANCES

Fixed overheads

Total variance Over/under-


absorption

Expenditure Volume variance


variance
Efficiency Capacity
variance variance

Slide 50
FIXED OVERHEAD VARIANCES

o The fixed production overhead variances are


calculated as follows:
o Fixed production overhead variance
o This is the difference between fixed production
overhead incurred and fixed production overhead
absorbed (= the under/over-absorbed fixed
production overhead)
FIXED OVERHEAD VARIANCES

o Fixed production overhead expenditure variance


This is the difference between the budgeted fixed production overhead
expenditure and actual fixed production overhead expenditure
o Fixed production overhead volume variance
This is the difference between actual and budgeted production volume
multiplied by the standard absorption rate per unit.
o Fixed production overhead volume efficiency variance
This is the difference between the number of hours that actual production
should have taken, and the number of hours actually worked (usually the
labour efficiency variance), multiplied by the standard absorption rate per
hour
o Fixed production overhead volume capacity variance
This is the difference between budgeted hours of work and the actual hours
worked, multiplied by the standard absorption rate per hour
FIXED OVERHEAD EXPENDITURE
VARIANCE
FAVORABLE (actual fixed ADVERSE (higher fixed
costs incurred during the costs were incurred
period have been lower during the period than
than budgeted cost) planned in the budget)
o Planned business expansion, which o Expansion of business
was anticipated to cause a stepped undertaken during the period,
increase in fixed overheads, not which was not taken into
being undertaken during the period. consideration in the budget
o Cost rationalization measures carried setting process, causing a
out during the period aimed at stepped increase in fixed
reducing fixed overheads by
elimination of inefficiencies (e.g. overheads.
through process re-engineering and o Inefficient fixed overheads
optimization of the usage of shared management (e.g. due to empire
resources and facilities). building pursuits of senior
o Planning inaccuracies (e.g. actual management).
salary raise being lower than o Planning errors (e.g. increase in
anticipated in budget
insurance premium being higher
o Change is service provider than budget due to changes in
the risk profile of business
SALES PRICE VARIANCE
FAVORABLE (HIGHER
ADVERSE (SALES MADE
SELLING PRICE
AT A LOWER SELLING
REALIZES DURING THE
PRICE THAN THE
PERIOD OTHER THAN
STANDARD)
STANDARD

o Decrease in the o Increase in competition


number of competitors in the market
in the market
o Decrease in demand
o Improved product
for the products
differentiation and
market segmentation o Reduction in price
o Better promotion and enforced by regulatory
aggressive sales authorities
campaign
SALES VOLUME VARIANCE
FAVORABLE (HIGH ADVERSE (LOW
STANDARD PROFIT OR STANDARD PROFIT /
CONTRIBUTION THAN CONTRIBUTION THAN
BUDGETED PROFIT / BUDGETED PROFIT /
CONTRIBUTION) CONTRIBUTION)

o Favourable sales quantity o Adverse sales quantity


variance (i.e. higher total variance (i.e. lower total
number of units sold number of units sold
than budgeted) than budgeted)
o Favourable sales mix o Adverse sales mix
variance> (i.e. higher variance (i.e. higher
proportion of the more proportion of the less
profitable products sold profitable products sold
than planned in the than anticipated in the
budget) budget)
OPERATING STATEMENTS

o OPERATING STATEMENTS
o **Note: when preparing the operating statement,
do not use the total variances
o VARIANCES UNDER MARGINAL COSTING
Fixed overheads: expenditure variance ONLY
Sales volume: variance in units valued at
standard contribution (not standard profit)
Operating statement: begins with budgeted
contribution (not budgeted profit)
CONTROL REPORTS

o compares actual performance against a flexed budget


(and/or original fixed budget)
o Be issued regularly and on a timely basis.
o highlights significant variances (A or F) - (absolute /
percentage amount / trend )
o presents key reasons for variances;
o draws management's attention to the possible
implications of variances;
o identifies possible action(s) to eliminate variances and
their
o recommends appropriate control actions. (revise)
o Consider controllability and exception reporting

August 19
Investigating Variances
o IF BENEFIT > COST
o MATERIALITY
o TREND
o INTERDEPENDENCE
o TYPE OF STANDARD
USED(OUT OF DATE
UNREASONABLE)/
Variance
o LIKEHOOD OF
IDENTIFYING CAUSE investigation
o ADVERSE OR
FAVOURABLE

Feedforward system
• act in advance

• Controllable – take
action
Feedback system
• act after
• Non controllable – revise
plan
INTERDEPENDENCE OF VARIANCES

o Material Price and Material Usage


o Material Price and Labour Efficiency
o Labour Rate and Labour Efficiency
o Sales Price and Sales Volume
CAUSES OF VARIANCES

o Inappropriate Standard (While preparing standards


or budgets)
o Random Events
o Inaccurate recording of actual costs and revenues
o Uncontrollable Expenditure
o Interdependence of variances
o Operating Inefficiency.
VARIANCE AND PERFORMANCE
EVALUATION

o Identify cause of variance


o Identify who is responsible
o Consider whether standard was fair
o Non financial factors
o Improving future performance
Variance Analysis and Management by Exception

Larger variances, in
How do I know which dollar amount or as
variances to a percentage of the
investigate? standard, are
investigated first.
VARIANCE INVESTIGATION MODELS

o % of standard cost approach. (Variance larger than a


fixed % should be investigated)
o Probability based model – If the expected value of
the resulting benefits exceeds the cost.
o Control Chart
CAUTION

o WORKING BACKWARDS
o Most exam questions will give you a standard cost
card and actual results then you will be required to
calculate the variances. However the examiner can
give you the variances already calculated and ask you
to calculate the actual results.
QUESTION 1

A business has budgeted to produce and sell 10,000 units


of its single product. The standard cost per unit is as follows:
Direct materials $15
Direct labour $12
Variable overhead $10
Fixed production overhead $8
During the period the following variances occurred:
fixed overhead expenditure variance $ 4,000 adverse
fixed overhead volume variance $12,000 favourable
Calculate the following.
(a) Actual fixed overheads in the period.
(b) Actual production volume in the period.
QUESTION 2

In a period 6,500 units were made and there was an


adverse labour efficiency variance of $26,000. Workers w
ere paid $8 per hour, total wages were $182,000 and
there was a nil rate variance.
Calculate how many standard labour hours there were
per unit.
QUESTION 3

A company uses standard marginal costing. Last month, the


budgeted sales were 6,000 units. The standard sales price is
$15 per unit and the contribution to sales ratio is 80%. Actual
sales in the month were 6,450 units and total sales revenue
was $92,880.
What were the adverse sales price and favourable sales
volume contribution variances?
Sales price Sales volume contribution
$ $
A 1,800 5,400
B 3,870 5,400
C 1,800 6,750
D 3,870 6,750
QUESTION 4

A company uses standard marginal costing. Last


month, actual fixed overhead expenditure was 3%
below budget and the fixed overhead expenditure
variance was $4,800. What was the actual fixed
overhead expenditure last month?
A $155,200
B $159,856
C $160,000
D $164,800
QUESTION 5

Who should a materials price variance be reported


to?
A Factory department manager
B Senior buying manager
C Human resources department manager
QUESTION 6

A company uses standard absorption costing. It manufactures a


single product and the standard fixed production cost is $36 per
unit, consisting of 3 hours per unit at a fixed overhead rate of $12
per hour. The following data relates to the previous costing period.
Budget Actual
Sales and production (units) 35,000 36,000
The fixed overhead capacity variance for the month was $7,200
favourable.
How many hours were worked in the month?
A 104,400
B 105,600
C 107,400
D 108,600
QUESTION 7

In a period, 11,280 kilograms of material were used at


a total standard cost of $46,248. The material usage
variance was $492 adverse.
Required:
Calculate the standard allowed weight of material for
the period.
QUESTION 8

ABC Ltd uses standard costing. It purchases a small


component for which the following data are available:
Actual purchase quantity 6,800 units
Standard allowance for actual production 5,440 units
Standard price $0.85/unit
Material price variance (Adverse) ($544)
Required:
Calculate the actual price per unit of material.
QUESTION 9

o Actual hours worked 11 520 hours


Total direct labour cost $32 256
Direct labour rate variance $2, 304 Fav
Direct labour efficiency variance $1,440 Ad
Calculate the following
o Standard hourly labour rate
o Standard total hours required
QUESTION 10

o A company is considering its options with regard to a


machine which cost £60,000 four years ago. If sold the
machine would generate scrap proceeds of £75,000. If
kept, this machine would generate net income of
£90,000. The current replacement cost for this machine
is £105,000.
o What is the deprival value of the machine?
A £105,000
B £90,000
C £75,000
D £60,000
End of SESSION 6

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