SAUDI ARAMCO ID/PID FORM REV 1 - 033110 Rev 4 COS 03/31/2010

SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
Pressure Testing of Pressure Vessels & Fin Fan Coolers SATIP-A-004-04 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS

Pressure Testing Procedure

1.1 a) Test Procedure SAIC-A-2001 SAIC-A-2001 RH RH
b) Pressure Test Diagram

1.2 Review of Test Package Preparation SAIC-A-2003 SAIC-A-2003 RH R * See Note 1 (General Notes)

1.3 Re-Instatement Procedure SAIC-A-2006 SAIC-A-2006 RH RH Required Per SAEP-1160, Section 8

1.4 Lay-Up Procedure SAIC-A-2007 SAIC-A-2007 RH RH

2.0 MATERIAL RECEIVING

2.1 Verify Test Medium (Water Quality) SAIC-A-2008 SAIC-A-2008 RH R Use SATR-A-2014 & Utilize SAIC-A-007 reqmts

3.0 APPLICATION

Use SATR-A-2007 - *Incl Special Section for Fin Fan

3.1 Pre-Test Inspection of Press Vessels SAIC-A-2025* SAIC-A-2025 H H
Coolers, QA/QC Mgr to note and take action

3.2 Cleaning/flushing prior to hydrotest SAIC-L-2017 SAIC-L-2017 H W Use SATR-A-2008

SATR-A-2001, SATR-A-2002, SATR-A-2003, SATR-A-

Test Preparation & Verification of Testing
3.3
equipment (incl safety reqmts)
2004, SATR-A-2005, SATR-A-2006 Forms SATR-A-2004
SAIC-A-2009 SAIC-A-2009 H W & SATR-A-2005 shall be used for 24-hr recorded
hydrostatic test, Ie; underground piping or piping whose
joints are covered before pressure testing.

3.4 Filling & Pressurization SAIC-A-2013 SAIC-A-2013 W W Use SAIC-A-2013 for Hydrotest.

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SAUDI ARAMCO ID/PID FORM REV 1 - 033110 Rev 4 COS 03/31/2010
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Pressure Testing of Pressure Vessels & Fin Fan Coolers SATIP-A-004-04 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0
3.5 DOCUMENT REVIEW SPECIAL PROCESS
Filling (PRESSURE TESTING)
& Pressurization REQUIRES
SAIC-A-2020 BEST QUALITY PRACTICE,
SAIC-A-2020 W CPI & EFFICIENT
W METHODS IN PROCEDURES. PROPOSE
Use SAIC-A-2020 BESTtest.
for Pneumatic METHODS

Form SATR-A-2001 is a mofified version or merging of

3.6 Visual Inspection at Test Pressure SAIC-A-2015 SAIC-A-2015 H H
forms SA-2642 ENG & SA-2642-1.

Leak Test (after Pneumatic Testing) at 5- Use SATR-A-2010 - In conjunction with SATIP-A-004-05
3.7 SAIC-A-2024 SAIC-A-2024 H H
10 psig as applicable.

3.8 De-Pressurization & Water Disposal SAIC-A-2017 SAIC-A-2017 W S

4.0 POST- TEST

4.1 Lay-Up SAIC-A-2018 SAIC-A-2018 H W Use SATR-A-2009

Use SATR-A-2011 & SATR-A-6133 - Verify

4.2 Re-Instatement Inspection SAIC-A-2006 SAIC-A-2006 H H Reinstatement Completion & Certify Test Package.
Transfer Incomplete items to 6133 Feil

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SAUDI ARAMCO ID/PID FORM REV 1 - 033110 Rev 4 COS 03/31/2010
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Pressure Testing of Pressure Vessels & Fin Fan Coolers SATIP-A-004-04 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS
GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3
representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative
4
in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H 100% Hold Point for QC Inspection or Test. R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents

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