Service Information

Document Title: Function Group: Information Type: Date:

Track motor, replacing Service Information 12/12/2022
Profile:
EXC, EC380D L [GB]

Track motor, replacing

Op nbr 441-111

Total procedure time (hr): 6.50

WARNING
Risk of crushing injury.

The hydraulic system could respond slowly at low temperatures and could cause unexpected machine movements.

Operate carefully until the hydraulic system has reached operating temperature.

1. Remove the track chain, sprocket and track unit. See Track unit, replacing.

Figure 1
Removal, track unit

1. Hoist
2. Track unit

2. NOTICE
Do the work in an environmentally safe manner.

NOTICE
Mark up all parts when dismantling so that they are assembled in the correct order when assembling.

Remove the screw at the track gear box cover.

 Figure 2
Removal, cover mounting screws (1)

3. Remove the set screws and install the screws.

Figure 3
Disconnect, gear box cover

1. Set screws
2. Disconnecting screws

4. Lift the gear box cover hoist and lower to the workbench safely.

Figure 4
Removal, gear box cover

1. Hoist
 2. Gear box cover

5. Hold the No1 planetary gear with hoist and remove the No1 planetary gear and No1 sun gear.

Figure 5
Removal, No1 planetary gear

1. No1 planetary gear

2. No1 sun gear

6. Hold the No2 sun gear with hoist and remove the No2 sun gear.

Figure 6
Removal, No2 sun gear (1)

7. Hold the ring gear with hoist and remove the ring gear.

Figure 7
Removal, ring gear (1)
 8. Remove the screws and retaining ring.
Hold the gear box housing with hoist and remove the gear box housing.

Figure 8
Removal, gear box housing

1. Screws
2. Retaining ring
3. Gear box housing

9. Assemble at clean condition.

NOTE!
Take care not to damage the retainer ring, seal and O-ring when assembling.

Figure 9
New track motor

10. Install the screws and retaining ring.

Hold the gear box housing with hoist and install the gear box housing.

Figure 10
Installation, gear box housing

1. Screws
2. Retaining ring
3. Gear box housing

11. Thoroughly clean the mounting surface. Apply sealing compound to the mounting surface
Hold ring gear with hoist and install the ring gear.
 Figure 11
Installation, ring gear

1. Ring gear
2. Sealing compound

12. Hold the No2 sun gear with hoist and install the No2 sun gear.

Figure 12
Installation, No2 sun gear (1)

13. Hold the No1 planetary gear with hoist and install the No1 planetary gear and No1 sun gear.
 Figure 13
Installation, No1 planetary gear

1. No1 planetary gear

2. No1 sun gear

14. Thoroughly clean the mounting surface. Apply sealing compound to the mounting surface
Lift the gear box cover hoist and install the gear box cover. See tightening torque, Track gearbox, description.

Figure 14
Installation, gear box cover

1. Hoist
2. Gear box cover

15. Install the track unit, sprocket and track chain. See Track unit, replacing.

Figure 15
Installation, track unit