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Real-Time Effective Monitoring and Control in Oil and Gas Industry Using
SCADA Technology as a Management Tool

Article · July 2022


DOI: 10.46610/JOARES.2022.v08i02.004

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Journal of Volume-8, Issue-2 (May-August, 2022)
Alternative and Renewable Energy Sources

www.matjournals.com https://doi.org/10.46610/JOARES.2022.v08i02.004

Real-Time Effective Monitoring and Control in Oil and Gas Industry Using
SCADA Technology as a Management Tool
Akinwale Eso1, Omorogiuwa Eseosa2*
1
PhD Research Student, Department of Electrical/Electronic Engineering, Faculty of Engineering,
University of Port Harcourt, Rivers State, Nigeria
2
Head, Department of Electrical/Electronic Engineering, Faculty of Engineering,
University of Port Harcourt, Rivers State, Nigeria

*Corresponding Author: eseosa.omorogiuwa@uniport.edu.ng

ABSTRACT respondents, 106(78.52%) agreed with the


Pipeline leakage detection, if not addressed recommendations made by the researchers
swiftly/promptly, could result to loss of lives while 12.59% partially agreed. 4(5.18%)
and properties. Researches have shown that have a clear understanding and 5(0.0370%)
the best means of curbing or drastically are indifferent about the recommendations
minimizing these losses is through real time made.
monitoring using DCS and CAO-SCADA
Technology as the management tool. This tool Keywords- Oil and gas, Pipelines, Real time,
was adopted in this work and then applied to Resources, Supervisory Control and Data
a particular oil and gas terminal in Nigeria. Acquisition (SCADA)
Research questions were generated and data
obtained as well as the research instrument
used were validated. A total of one hundred INTRODUCTION
and thirty-five respondents were used for the
study. From the formulated testing based on Supervisory control and data acquisition
z-test, three hypotheses were investigated (SCADA) when applied to pipelines in the oil
termed as HO1, HO2 and HO3. HO1 test and gas industry is an approach used to acquire
hypothesis of pipeline failure as a result of data on a real time basis from pipelines using
leakages along it and if the leakage detection sensors placed on these pipelines. These data are
is because there is no DSC, CAO-SCADA then displayed such that people can conveniently
management tool along the pipeline. The monitor pipelines and other facilities with the aid
result obtained showed that z-calculated is of certain control facilities. In developing and
less than the critical value of 1.96 with a developed countries, there exist various boards
significant level of 0.05. From the results established by extant laws that oversees how
obtained, the hypothesis HO1 is accepted, pipelines are produced, put to use, monitor,
thus failure of this pipeline is because the record and access how various companied use
DSO, CAO-SCADA is not present in the SCADA technology in the monitoring, control
system. HO2 testing determined if there exists and detection of leakages Various approached
any difference significantly between the DSC exist in the management and control of oil fields
and CAO-SCADA system. From the result, and pipelines in the oil and gas industry. The
the z-calculated which is 0.0065 is less than approach adopted by any oil field is a function of
the critical value which is 1. This implies that the level of sophistication of such a system and
the null hypothesis (HO2) is accepted. this is dependent on its level of computerization.
Meaning that there is no significant difference Some oil and gas companies indulge in partial
between CAO-SCADA and the DCO for the monitoring while others do full computerized
effective management and monitoring and monitoring of their pipelines. From records,
safety operations in the pipeline. The last some that does partial computerization always
hypothesis is to test if there exists significant end up having serious challenges which in turn
difference between DCS and CAO-SCADA translate to losses of lives, properties and
system for effective industrial system control finance. In an attempt to migrate into real time
of leakages in pipeline. Out of the 135(100%) data usage as a management tool, supervisory

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Alternative and Renewable Energy Sources

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control and data acquisition (SCADA) as a management system through the


technology is the choice for such task. Even combination of the standards SQL technology.
some that utilize SCADA technology still see the SCADA system utilization in systems guarantees
need for improvement where data is recorded, reliability, efficiency, integrity of data as most
processed and broadcasted to all areas of the times, the data are queried with very high speed
network that requires such information. In this of updating it [1]. It is worthy of note that
work, the means of detecting and managing compatibility with other systems such as the
pipeline leakages in real time is studied with a distributed system operators (DSO) as well as
view of correcting them within the shortest the computer aided operator (CAO).Thus by
possible time. implication, effective communication of these
Modern SCADA management tools are different units contributes to the overall
equipped with the following gadgets: efficiency improvement of the entire system.
1. Transmitter: These are used for acquisition These systems are configured such that data
of field data through the use of intelligent acquisition is made very easy and it works on
sensors and are majorly powered by a 24V network even on low speed irrespective of
power supply source. whether the communication line is noisy with all
2. Remote Terminal Unit (RTU): This is a forms of interferences. Russel.W.Treat in his
data acquisition center with the task of investigation titled “SCADA and telemetry in
processing the acquired data and it is gas transmission system posited that with such
completely independent and intelligent systems, integrating various devices,
based. infrastructural facilities and their associated
3. Remote Terminal Unit Power Supply software can enhance operators of facilities that
System (RTUPSS): There is always a are located remotely and effectively. SCADA
power supply unit attached to the RTU. systems ensure that return on investment of any
This is called RTUPSS and it supplies project is guaranteed. Laith et al. in 2017 did a
power at either 12V or 24V depending on design of SCADA system for pipeline control
the circuit design. using LabVIEW with the sole aim of reducing
4. Charge Controllers/Regulators: This product contamination as they are transported
controls the charging as well as the from one point to the other. The researchers
discharging rates of the batteries with the developed an algorithm to control the flow
sole aim of optimizing its life span. This process. Toblas in 2011 presented a paper titled
controller/regulator checks the state of “Critical IT-Infrastructure (like Pipeline SCADA
charge (SOC), state of health (SOH), the systems) requires cyber-attack protection” in the
charging temperature as well as the 6th pipeline technology conference in Germany
charging process of the batteries and also [2]. The emphasis of the researcher is to deploy
determines if certain sections of the entire IT technology to combat various forms of attack
system is working effectively. either at the design phase or maintenance phase
5. Batteries: Direct Current batteries with using various forms of control systems.
nominal voltage values of 12V or 24V. Furthermore, security guidelines of a typical
SCADA system is a combination of pipeline equipped with SCADA system during
interconnected communication networks that are design and commissioning stages were also
integrated into devices such as transmitters, investigated and reported accordingly. SCADA
actuators, sensors, RTU, control systems systems application started since 1960 because
equipped with programmable logic controllers. of the need to improve on efficient monitoring
All these function together for effective and and control of events on remote equipment using
efficient monitoring and control of pipelines real-time process data base. This was classified
whether within an environment or remotely. as the first generation SCADA system. The
second generation SCADA systems though still
LITERATURE REVIEW operated in real time but had faster response
time, improved network protocols etc. The third
Supervisory control and data acquisition generation of SCADA has an improved data
(SCADA) as a management tool is used for real- encryption and its configuration is based on
time data and this is populated in the data base system architecture that is open, thus uses open

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protocols as well as standards. This implies that the research design, the collection and analysis
standard protocols and security techniques of data used must be well planned and analyzed
means there is improved security techniques and based on existing and established scientific
approaches applicable to SCADA systems. The method. Instruments are used to gather data and
national transport safety board investigated on the right mathematical expression/model are
the roles of SCADA system in thirteen (13) applied. Furthermore the conditions with which
liquid lines that are hazardous and the years these data were collected and collated is
under review is between 1992-2004. It was specified and reported accordingly and this is
reported that some sections of the SCADA related to the specified problem under study. In
system contribution to these accidental hazards this work under investigation, questionnaires
as there was some forms of delay between the which is the most common instrument for
controllers to recognize and detect when there is studies was adopted and these questions were
pipeline leakages and also notify at its well formulated and structured to critically
appropriate time. Various factors such as error in address the stated problem. The designed
controllers in accurately evaluating data during questionnaires will enable the researcher acquire
an abnormal operation, inability of both the data from the right and most appropriate and
supervisors as well as the controllers to take qualified respondents. If however in situations
accurate decisions, controllers ineffectiveness in whereby the respondents are not literate enough
the interpretation of the SCADA system as a to understand the questions clearly, the
management tool, prompt and accurate response researcher ensures that it simplifies such
of controllers among others (safety studies questions further to a point where it can be
2006). Bekibayev et al. in 2019 presented a work comprehended and understood. This implies that
titles “management of oil transportation via main literacy or illiteracy level is addressed so long as
pipelines using SCADA system data. In the the questions are targeted towards the
investigation, software on oil transportation was respondents’ level of experience acquired in the
developed while incorporating SCADA system course of their job assignment and delivery [5].
that will be valuable to pipeline industries. The
researchers were able to demonstrate how the Source of Data Collection
application of digital technology is used to
control and detect pipelined flows and leakages The data used for these studies were
using the republic of Kazakhstan as a case study. collected from two major sources. These include
It has been established that oil flow management the following:
on pipelines requires the use of smart software • Primary data source
that are integrated with the SCADA system for • Secondary data source
effective monitoring, control and management For the fact that the experience level and
(Beisembetov et al. 2016 and Zhapbasbayev et relevance of personnel as well as individual
al. 2015) [3]. The need for the effective contributions to the overall performance of the
monitoring is to ensure that oil as an asset is not company is necessary, there is need to design
wasted as early detection of leakages due to theft good questionnaire that will address these issues
or corrosion will easily be detected and corrected among others. These questions raised is
on time [4]. traceable to the subject matter that is been
investigated in this study. These include the
Research Method DCS as well as the CAO-SCADA technology as
a management tool that monitors and detects and
In this section, an empirical manage pipeline leakages in real time.
investigative study is carried out in order to Secondary data was also used for the study.
logically report the findings using the These include data obtained from already
Distributed control system (DCS) as well as the published as well as recorded works, data from
Computer Aided operator (CAO) and non-published works, websites, journal articles,
supervisory control and data acquisition textbooks, monogram, lecture notes etc. Though
(SCADA) technology. It should be noted that this was also used for the study, the data
DCS and CAO-SCADA system is identified as obtained was subject to validation as these were
oil and gas management tool. In this section of not primarily obtained by the researcher [6].

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Validity of Research Instrument schedule of survey is designed. The designed


survey document is then used to prepare the
In determination of the best and optimal survey report that will eventually be used to
approach used to validate the authenticity of the generate all the primary data required for the
instrument used for the study, various experts study. In this investigation, the case study area is
both in the industry and in the academic a particular oil terminal in Nigeria. This terminal
environment were given the questionnaires to was physically inspected. This was necessary in
see its suitability in addressing the statement of order to know if there exist DCS and CAO-
the problem. Some forms of amendments, SCAD facility in it. There was also the need to
corrections and adjustments were made to the physically inspect a particular oil Terminal to
questionnaires before it was finally administered establish if there are any DCS and CAO-
to the respondents. With this approach used, the SCADA system and to also ascertain the
research instrument used for the study is thus utilization, operational and application level of
validated. DCS and CAO-SCADA system in this terminal.
It is pertinent to note that with the structured
Research Instrument Reliability scheduled survey the data needed for the studies
Determination was generated.

The reliability of the research Area/Study Location


instruments also need to be tested because
whatever results that is obtained will form part In the determination of the area as well
of the results that will be discussed. as the geographical location of the place under
Furthermore, conclusions, necessary study, it follows a chronological order. This
recommendations and contribution to knowledge order starts from specifying the country were the
will also be established. The reliability is investigation is been carried out, then the state as
determined using the approach called the test well as the administrative, political or
and retest technique. In this technique, educational zone depending on the means of
questionnaires will be distributed to some group classification adopted in the country/area under
of persons who has also been seen as experts in study. In this work, a particular oil terminal
the field of the subject matter been investigated location that is owned by a leading oil company
but are independent of the original set of people in Nigeria was used as a case study. This oil
the questionnaires are designed for. This means terminal is actually the second largest among all
that if the investigation is been carried out for the oil terminals in Niger Delta region of
the oil and gas industry that does same scope of Nigeria. Niger delta region is the region where
a job, the company A will receive some oil and gas is been produced in Nigeria. This
questionnaires and report independently and covers all the Niger Delta states of Nigeria [8].
their results will be compared to company B These include Bayelsa, Rivers, Akwa-Ibom,
who the actual sense is the investigating Delta, and Cross Rivers etc. This particular oil
company. Furthermore, in this technique (Test terminal belonging to one of the existing oil
and Re-test),the established company used for companies in Nigeria is used for the
the investigation will also be given same set of transportation of natural resources such as
questionnaires to the same staff after a period of associated gas, water and oil from the field
two weeks and then compare the results reported located in western delta region to the oil terminal
by same respondents. These results are then with oil exporting capacity of over 450,000b/d.
critically analyzed and then reported accordingly There also exist an over Thirty Two (32)
[7]. kilometer pipeline length that is used for the
purpose of delivering crude from the offshore
Physical Survey of DCS and CAO-SCADA loading berths to locations were these resources
System will finally be exported to their needed locations
. There is also a trunk line that exists within the
One means of obtaining the primary data particular oil terminal known as Trans Terminal
used for the study is to physically inspect the Pipeline (TTP). This trunk line is described as
facility under study and a well-structured the major lines were so many onshore field

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branch lines feed into. The owners of this well as the gas plants owned and is currently
terminal is one of the oil producing companies been operated by this particular oil company.
that exist in Nigeria and has been into Also shown in Table 1 is the staff strength of the
exploration for over fifty (50) years now with all company whether those directly employed by
of their operations in the Niger Delta region of the company or those employed by contractors
Nigeria. Table 1 shows pipeline kilometer to company.
length, flow stations, well producing numbers as

Table 1: Some facilities and staff strength of the company.


Some Operations of the company and staff strength
Kilometer length Over Seven Thousand (7,000)
Number of flow stations Over Eighty Nine (89)
Number of gas plants Over Nine (9)
Number of producing wells Over One Thousand (1,000)
Staff strength (Direct employee) Over Five Thousand (5,000)
Staff strength (Indirect employee) Over Twenty Five Thousand (25,000)

Data Collection Method DATA ANALYSIS


Response Rate and Respondents’ Profile
As stated earlier, questionnaires are the
instrument used for data collection in this study. The total number of questionnaires
This questionnaires is designed in sections to administered to the respondents was One
address critically the subject matter that is been Hundred and Forty-Five (145). The test-retest
investigated. Section A emphasized the approach was adopted for the study.
demographic data of the respondents. Such data Questionnaires were distributed to the same set
include the name, marital status, age, sex etc. of of persons at different times. This was important
the respondents. The core issues bothering the to test the accuracies of their response times and
problem intended to solve in this investigation is the time gap given was a period of three weeks
raised in section B for response by the interval. Then the other part of the test retest
respondents. approach is to also give the same question to
companies that does same thing and see their
Data Analysis Approach response differently for a period of one month.
These will also enable the researcher to ascertain
The statistical tools that will be used to whether the results obtained are consistent as
analyse and report the results of the investigation reported by the various respondents.
will be the frequency table among others. In Questionnaires that were returned back were one
order to determine the supervisory system used hundred and thirty-five (135). This implies a
for the remote terminal units. Equation (1.0) is 95.17% success rate from respondents thus
used for the study making the results drawn as well as conclusions/
recommendations made and the contributions to
F 100 knowledge that will be reported by the
x researcher in the work valid. Furthermore the
N 1
level of understanding of DCS and CAO-
Where F= Frequency of occurrence of an event SCADA technology and its applications as a
and N the total number of respondents. The very good management tool in the detection of
SCADA system consists of Input/output device leakages that occur in pipelines in oil and gas
that are programmed and it displays both the industry was also investigated and results
input data and the output result. The auxiliary obtained is reported. The levels of formal
memory, display and control console, the central education of these respondents were also
processing unit, communication interface as well captured during this investigation. Table 2
as the real time unit (RTU). The TRU displays represents the sex of the respondents used for the
the information in real time. study

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Table 2: Distribution of respondent by their sex.


Sex No. of Respondents Percentage
Male 105 77.77%
Female 30 22.22%
Total 135 100%

From Table 2, out of a total of 135 Table 3 shows the age distribution of the
respondents given the questionnaires to fill or respondents based on their levels of experience.
100% of the sample population, 105 were male Five classes of age were used for the studies.
representing 77.77% of the total sample These include ages from 20-25 years, 26-30
population while 20 were female representing years, 31-35years, 6-40 years, 41-45 years and
22.22% of the total population. those above 45 years.

Table 3: Age distributions of respondents in percentages.


Years No. of Respondents Percentage Years No. of Respondents Percentage
20-25 14 10.37% 36-40 19 14.07%
26-30 16 11.85% 41-45 26 19.26%
31-35 21 15.55% Above 45 39 28.88%
(Source: Primary Data, 2022)

From Table 3, it is shown that the ages 19 and expressed in percentage gives 14.07%.
of staff in the company as tabulated from 20-25 Employees whose age is between 41-45years are
to ages above 45 years. Those employees whose 26 and expressed in percentage gives 19.26%.
age is between 20-25years are 14 and expressed Employees whose age is above 45years are 39
in percentage gives 10.37%. Those employees and expressed in percentage gives 28.88%.
whose age is between 26-30years are 16 and Furthermore, a question was raised will
expressed in percentage gives 11.85%. address the number of years of experience of the
Employees whose age is between 31-35years are respondents. The year of experience is as shown
21 and expressed in percentage gives 15.55%. in Table 4.
Employees whose age is between 36-40years are

Table 4: Staff with oil and gas industry years of experience.


Service Duration Frequency Percentage Service Duration Frequency Percentage
Above 20 yrs. 40 29.63% 3-5 yrs. 19 14.07%
10-20 yrs. 26 19.26% 1-3 yrs. 17 12.59%
5 -10 yrs. 15 11.11% Less than1 yr. 18 13.33%
(Source: Primary Data, 2022)

From the results obtained as shown in respondents are 15 (11.11%). Those who have 3-
Table 4 shows that those who have above 20 5 years' work experience of the 135 respondents
years work experience of the 135 respondents are 19 (14.07%). Those who have 1-3 years'
are 40 (29.63%). Those who have 10-20 years' work experience of the 135 respondents are 17
work experience of the 135 respondents are 26 (12.59%). Those who have less than 1year work
(19.26%). Furthermore it was found that those experience of the 135 respondents are 18
who have 5-10 years' work experience of the 135 (13.33%).

Table 5: Job title with oil and gas industry.


Job Job
(Frequency) Percentage (Frequency) Percentage
Responsibility Responsibility
Director 6 4.44% Site Engineer 12 8.88%
General manager 5 3.71% ICTC Engineer 8 5.92%

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Senior manager 7 5.19% Cost Engineer 7 5.19%


Planning
Project manager 12 8.88% 10 7.41%
Engineer
ICTC Manager 10 7.41% Drilling engineer 8 5.92%
Facility manager 5 3.71% Technician 15 11.11%
Cost manager 6 4.44% Client 8 5.92%
Project consultant 9 6.66% Others 23 17.04%
Project contractor 7 5.19%
(Source: Primary Data, 2022)

From the data and as reported in Table the respondents are clients and this represents
5, it shows that Six (6) among the respondents 5.92% of the entire population of the
are directors of Oil and gas industry and this respondents. Other respondents gave some 23
represent 4.44% of the sampled population and this represents 17.04% of the entire
which is one hundred and thirty five (135). Five population of the respondents. A plot of number
(5) of the respondents are general managers and of years of experience and their job
this represents 3.71% of the entire population of responsibilities. Data in Table 6 shows job
the respondents. Seven (7) of the respondents are description of staff working in these sections of
senior managers and this represents 5.19% of the the oil and gas industry and their level of
entire population of the respondents. Twelve experience was also determined.in this section of
(12) of the respondents are project managers and the questionnaire, a total of one hundred and five
this represents 8.88% of the entire population of persons responded and this is reported in Table
the respondents. Ten (10) of the respondents are 6. From the results shown in Table 6, those
information and communication technology respondents that are knowledgeable in
(ICTC) managers and this represents 7.41% of estimation of project cost are twenty four (24),
the entire population of the respondents. Five (5) thus representing a 22.85% of the total sample
of the respondents are facility managers and this size. Those respondents that are knowledgeable
represents 3.71% of the entire population of the in project planning are fourteen (14), thus
respondents. Six (6) of the respondents are cost representing 13.33% of the total sample.
managers and this represents 4.44% of the entire Respondents that are knowledgeable in project
population of the respondents. Nine (9) of the cost controlling are thirteen (13), thus
respondents are project consultants and this representing 12.38% of the total sample size.
represents 6.66% of the entire population of the Those respondents that are knowledgeable in
respondents. Seven (7) of the respondents are project progress monitoring are twelve (12), thus
project contractors and this represents 5.19% of representing 11.43% of the total sample size.
the entire population of the respondents. Twelve Those respondents that are knowledgeable in
(12) of the respondents are site engineers and ICTC unit on oil and gas issues are eleven (11),
this represents 8.88% of the entire population of thus representing a 10.48% of the total sample
the respondents. Eight (8) of the respondents are size. Those respondents that are knowledgeable
ICTC Engineers and this represents 5.92% of the in project completion assessment are ten (10),
entire population of the respondents. Seven (7) thus representing a 9.52% of the total sample
of the respondents are cost engineers and this size. Those respondents that are knowledgeable
represents 5.19% of the entire population of the in project evaluation and achieving the goal of
respondents. Ten (10) of the respondents are the project from beginning to the end are eleven
planning engineers and this represents 7.41% of (11), thus representing a 10.48% of the total
the entire population of the respondents. Eight sample size with a total sample size. From this
(8) of the respondents are drilling engineers and analysis, it can be deduced that most of the
this represents 5.92% of the entire population of respondents are aware of various job
the respondents. Fifteen (15) of the respondents descriptions in the oil and gas industry and are
are technicians and this represents 11.11% of the also have the right competence to respond to the
entire population of the respondents. Eight (8) of problem identified by the researcher.

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Table 6: Job section with oil and gas industry.


Job Section Frequency Percentage (%)
Cost Estimation of the Project 24 22.85%
Project Planning 14 13.33%
Construction Supervision 13 12.38%
Project Cost Controlling 10 9.52%
Project Progress Monitoring 12 11.43%
ICTC Unit on Oil and Gas Issues 11 10.48%
Project Completion Assessment 10 9.52%
Project Evaluation /goal 11 10.48%
Total 105 100
(Source: Primary Data, 2022)

Table 7: Education levels of respondents at oil and gas industry.


Education Level Frequency Percentage
PhD 4 2.96%
Post Graduate (PGD, and Masters 10 7.41%
Graduate 32 23.70%
Diploma 30 22.22%
Certificate(Secondary School Certificate) 34 25.19%
First School Leaving Certificate (FSLC) 25 18.52%
Total 135 100
(Source: Primary Data, 2022)

In order to access the level of formal Graduate in the companies used for the studies
education of the respondents, Table 7 was are 32 and when expressed in percentage give a
formulated. This table shows the various levels total of 23.70% and the total number of
of academic attainment by each respondent respondents is One Hundred and Thirty-Five
starting from first school-leaving certificate to (135). The respondents that are diploma holders
the doctorate degree holders working in the oil in the companies used for the studies are 30 and
and gas industry. As shown in Table 7, the when expressed in percentage give a total of
respondents that has PhD in the companies used 22.22% and the total number of respondents is
for the studies are 4 and when expressed in One Hundred and Thirty-Five (135). The
percentage give a total of 2.96% and the total respondents that are certificate holders in the
number of respondents is One Hundred and companies used for the studies are 34 and when
Thirty Five (135). The respondents that has Post expressed in percentage give a total of 25.19%
Graduate (PGD, and Masters in the companies and the total number of respondents are One
used for the studies are 10 and when expressed Hundred and Thirty Five (135). From Table 7, it
in percentage give a total of 7.41% and the total shows that staff is literate enough to respond to
number of respondents is One Hundred and the questions raised towards solving the problem
Thirty Five (135). The respondents that are stated in the study by the researcher.

Table 8: Departments of respondents of oil and gas industry.


Departments Frequency Percentage
Maintenance 21 17.21%
Operations 13 10.66%
Marketing & Sales 12 9.84%
Customer care /reception 9 7.38%
Transport & Logistic 10 8.19%
Finance & Accounts 9 7.38%
Human resources 10 8.19%

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Project management and planning 25 20.49%


Information and communication technology 13 10.66%
Total 122 100
(Source: Primary Data, 2022)

In order to assess the various shown in Table 8, the project management and
departments in the oil also and gas industries planning section is taking the lead.
used for the study, questionnaires were also
administered to ascertain the number of staff in Analysis of Research Questions
the department. This will enable the researcher
to know if the respondents have the competence In this section which is termed section
to respond to the questions raised. From the data B, critically analyzed all the research questions
obtained from the various departments as shown raised using the questionnaire as the instrument
in Table 8, the number of respondents in tool.
maintenance section of the company is 21 and
when expressed in percentage gives 17.21%. • Question 1 Do you understand the meaning
The number of respondents in the operations and working principles of industrial control
section of the company is 13 and when system?
expressed in percentage gives 10.66%.The In order to ascertain if the respondents
number of respondents in the marketing and have a clear understanding of what a control
sales section of the company is 12 and when system entails including the working principle,
expressed in percentage gives 9.84%.The question 1 was raised and administered. From
number of respondents in the customer the results obtained as the total number of the
care/reception section of the company is 9 and one hundred and thirty five (135) respondents,
when expressed in percentage gives 7.38%. The sixty five (65) understands what control system
number of respondents in the transport and means including its working principles when
logistics section of the company is 10 and when expressed in percentage give 48.15%. Forty four
expressed in percentage gives 8.19%. The (44) partially understands the concept of control
number of respondents in the finance and system and its working principles and when
accounts section of the company is 9 and when expressed in percentage give 32.59% while
expressed in percentage gives 7.38%. The fourteen (14) of the respondents has no
number of respondents in human resources understanding of control system and its working
section of the company is 10 and when principle and when expressed in percentage give
expressed in percentage gives 8.19%. The 10.37%. However, five (5) of the respondents
number of respondents in project management felt indifferent to the question asked by the
and planning section of the company is 25 and researcher and when expressed in percentage
when expressed in percentage gives 20.49%. give 3.70%. Table 9 shows the distributions of
The number of respondents in the information Respondents in frequency and percentages based
and communication technology section of the on their understanding level of control system
company is 13 and when expressed in while representing the information in graphical
percentage gives 10.66%. From the records as form with the frequency levels indicated.

Table 9: Distributions of respondents in frequency and percentages on understanding level of control


system.
Response Frequency Percentage
Yes 65 48.15%
Partially 44 32.59%
No 14 10.37%
Indifferent 5 3.70%
Total 135 100
(Source: Field Survey, 2020)

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• Question 2: Do you understand the SCADA technology means including the


meaning of DSO, CAO-SCADA working principle, question 2 was raised and
technology system? administered (Table 10).
In order to ascertain if the respondents have a
clear understanding of what DSO, CAO-

Table 10: Distributions of respondents in frequency and percentages on understanding level of DSO,
CAO-SCADA technology.
Response Frequency Percentage
Yes 54 40.00%
Partially 35 25.93%
No understanding 21 15.55%
Indifferent 24 17.77%
Total 135 100
(Source: Field Survey, 2020)

From the results obtained as shown in Percentages based on their understanding level
Table 11, of the total number of the one hundred of DSO, CAO-SCADA Technology while
and thirty five (135) respondents, fifty four (54) representing the information in graphical form
understands what DSO, CAO-SCADA with the frequency levels indicated
technology system means including its working
principles when expressed in percentage give • Question 3: Do you understand the
40.00%. Thirty five (35) partially understands relationship between industrial control
what DSO, CAO-SCADA technology system system and DSO, CAO-SCADA System.
means including its working principles and when In order to ascertain if the respondents have a
expressed in percentage give 25.93%while clear understanding of the relationship between
twenty one (21) of the respondents have no Industrial Engineering and DSO, CAO-SCADA
understanding what DSO, CAO-SCADA technology, question 3 was raised and
technology system means including its working administered. Table 11 shows the distributions
principles and when expressed in percentage of Respondents in frequency and Percentages
give 15.55%. However, twenty-four (24) of the based on their understanding level of DSO,
respondents felt indifferent of the question asked CAO-SCADA Technology while representing
by the researcher and when expressed in the information in graphical form with the
percentage give 17.77%. Table 11 shows the frequency levels indicated.
distributions of Respondents in frequency and

Table 11: Distributions of respondents in frequency and percentages on understanding level of DSO,
CAO-SCADA technology.
Response Frequency Percentage
Yes 57 42.22%
Partially 36 26.67%
No understanding 23 17.04%
Indifferent 19 14.07%
Total 135 100
(Source: Field Survey, 2020)

From the results obtained as shown in Table 11, relationship between industrial control system
of the total number of the one hundred and thirty and DSO, CAO-SCADA technology and when
five (135) respondents, Fifty seven (57) expressed in percentage give 26.67% while
understands the relationship between industrial twenty three (23) of the respondents have no
control system and DSO, CAO-SCADA understanding understands the relationship
technology when expressed in percentage give between industrial control system and DSO,
42.22%. Thirty six (36) partially understands the CAO-SCADA technology and when expressed

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in percentage give 17.04%. However, twenty- exist in oil and gas industry without
four (24) of the respondents felt indifferent of human interface?
the question asked by the researcher and when In order to determine if the respondents know
expressed in percentage give 14.07%. Table 11 whether DCS and CAO-SCADA technology can
shows the distributions of Respondents in be used as an effective tool in monitoring and
frequency and Percentages based on their controlling oil and gas process without human
understanding level of DSO, CAO-SCADA interface, this question was raised and the
Technology while representing the information response is recorded and this is as reported in
in graphical form with the frequency levels Table 12. This table shows the response in four
indicated. categories. These are those that responded yes,
partially agreed with the question, those that did
• Question 4: Can DSO and CAO-SCADA not understand the question and are those
technology be used for effective respondents that are indifferent to the question
monitoring and control of processes that raised.

Table 12: Distributions of respondents in frequency and percentages on understanding level of DCS
and CAO-SCADA.
Response Frequency Percentage
Yes 60 44.44%
Partially 43 31.85%
No 19 14.07%
Indifferent 13 9.63%
Total 135 100
(Source: Field Survey, 2020)

From the results obtained as shown in Thirteen (13) of the respondents felt indifferent
Table 12, of the total number of the one hundred to the question asked by the researcher and when
and thirty five (135) respondents, Sixty (60) expressed in percentage give 9.63%.
understands that DSO and CAO-SCADA
technology is used for effective monitoring and • Question 5: Is there a standard approach
control of processes that exist in oil and gas that the company uses to effectively
industry without human interface and when manage risk in real time?
expressed in percentage give 44.44%. Forty In order to know from the respondents if there
three (43) partially understands that DSO and exists an approach used to effectively manage
CAO-SCADA technology is used for effective risk in the oil and gas Company in real time, this
monitoring and control of processes that exist in question was raised and then administered to the
oil and gas industry without human interface and respondents. This Table 13 shows the response
when expressed in percentage give 31.85%, in four categories. These are those that
while nineteen (19) of the respondents have no responded yes, partially agreed with the
understanding that DSO and CAO-SCADA question, those that did not understand the
technology is used for effective monitoring and question and are those respondents that are
control of processes that exist in oil and gas indifferent to the question raised.
industry without human interface and when
expressed in percentage give 14.07%. However,

Table 13: Distributions of respondents in frequency and percentages on understanding level of oil
and gas company in real time.
Response Frequency Percentage
Yes 68 50.37%
Partially 37 27.41%
No 21 15.56%
Indifferent 9 6.67%
Total 135 100
(Source: Field Survey, 2020)

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From the results obtained from the oil and gas company in real time and when
respondents to determine if there exist an expressed in percentage give 6.67%.
approach used to effectively manage risk in the
oil and gas company in real time, of the total • Question 6: Is there a well-designed system
number of the one hundred and thirty five (135) of computerized pipe management?
respondents, Sixty eight (68) claimed that there In order to know from the respondents if there
exist an approach used to effectively manage exists a well-designed computerized system of
risk in the oil and gas company in real time and pipeline management system in their company,
when expressed in percentage give 50.37%. this question was raised and then administered to
Thirty-Seven (37) partially claimed that there the respondents. The essence is to also ascertain
exists an approach used to effectively manage the level of computerized management levels
risk in the oil and gas company in real time and that exist and how it has been used to detect and
when expressed in percentage give 27.41%. tackle leakages in oil and gas pipelines. Table 14
Twenty-one (21) claimed that they do not real shows the response in four categories. These are
understand or know if there exists an approach those that responded yes, partially agreed with
used to effectively manage risk in the oil and gas the question, those that did not understand the
company in real time and when expressed in question and are those respondents that are
percentage give 15.56%. Nine (9) claimed to be indifferent to the question raised.
indifferent with respect to whether there exist an
approach used to effectively manage risk in the

Table 14: Distribution of respondents in frequency and percentage on well-designed system of


computerized pipe management.
Response Frequency Percentage
Yes 69 51.11%
Partially 45 33.33%
No 16 11.85%
Indifferent 5 3.70%
Total 135 100
(Source: Field Survey, 2020)

In order to know from the respondents, exist a well-designed computerized system of


result obtained from the respondents whether pipeline management system in their company
there exist a well-designed computerized system and when expressed in percentage give 3.70%.
of pipeline management system in their
company, of the total number of the one hundred • Question 7: Are there challenges affecting
and thirty five (135) respondents, Sixty nine (69) the effective implementation of CAO-
claimed that there exist a well-designed SCADA and DCS in the oil and gas
computerized system of pipeline management industry? If yes, kindly list?
system in their company when expressed in In order to determine if there are challenges that
percentage give 51.11%. Forty-five (45) partially are affecting the implementation of DCS CAO-
claimed that there exist a well-designed SCADA technology into the oil and gas
computerized system of pipeline management industry, this question was formulated and then
system in their company and when expressed in administered accordingly to the respondents. In
percentage gives 33.33%. Sixteen (16) claimed order to also know from these respondents if
that they have no idea whether there exist a well- there are ways that the DCS and CAO-SCADA
designed computerized system of pipeline technology can be implemented, there were also
management system in their company and when asked of their opinion and these were recorded
expressed in percentage give 11.85%. Nine (9) in this report (Table 15).
claimed to be indifferent with respect to whether

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Table 15: Distributions of respondents in frequency and percentages on the challenges affecting
effective implementation of CAO-SCADA and DCS in oil and gas industry.
Response Frequency Percentage
Yes 76 56.30%
Partially 49 36.30%
No 8 5.93%
Indifferent 2 1.48%
Total 135 100

From the result obtained, of the total implementation of DCS, CAO-SCADA


number of the One Hundred and Thirty Five technology into the oil and gas industry and
(135) respondents, Seventy Six (76) claimed that when expressed in percentage is 1.48%. The
there are challenges that are affecting the challenges as stated by these respondents were
implementation of DCS, CAO-SCADA also recorded by the researcher.
technology into the oil and gas industry and
when expressed in percentage is 56.30%, the • Question 8: What are the necessary
challenges as stated by these respondents were recommendations based on the strength of
also recorded by the researcher. Furthermore, of the findings?
the total number of one hundred and thirty five In order to make recommendations based on the
(135) respondents, forty nine (49) claimed that investigation carried out by the researcher, the
there are challenges that are affecting the respondents were asked to respond to some
implementation of DCS CAO-SCADA recommendations made. Their responses were
technology into the oil and gas industry and recorded and reported in this work. However,
when expressed in percentage is 36.30%. The some that the respondents did not agree to was
challenges as stated by these respondents were also highlighted and their reasons for not
also recorded by the researcher. Moreso, of the agreeing to this were also asked and recorded in
total number of one hundred and thirty five this research. These questions raised in this
(135) respondents, eight (8) claimed that they recommendation section range from level of
have no understanding if there are challenges regulatory compliance by the companies as set
that are affecting the implementation of DCS up by the government. Furthermore,
CAO-SCADA technology into the oil and gas recommendations were made on regular training
industry and when expressed in percentage is and retraining of personnel’s and also adhering
5.93%.The challenges as stated by these to risk management and prevention when there is
respondents were also recorded by the a leakage. Recommendations were also made on
researcher. Also of the total number of one the effective and efficient use of DSC and CAO-
hundred and thirty five (135) respondents, two SCADA technology as a management tool in the
(2) claimed to be indifferent on whether there oil and gas industry (Table 16).
are challenges that are affecting the

Table 16: Distributions of respondents in score and percentages on the necessary recommendations
based on the strength of the findings.
Response Frequency Percentage
Yes 106 78.52%
Partially 17 12.59%
No 7 5.18%
Indifferent 5 3.70%
Total 135 100
(Source: Field Survey, 2020)

From the result obtained, of the total recommendations made by the researcher in the
number of the One Hundred and Thirty Five course of the investigation in the oil and gas
(135) respondents, One hundred and Six (106) industry and when expressed in percentage is
claimed that they agreed with the 78.52%. Furthermore, of the total number of the

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One Hundred and Thirty-Five (135) respondents, researcher in the course of the investigation in
Seventeen (17) claimed that they partially agreed the oil and gas industry and when expressed in
with the recommendations made by the percentage is 3.70%. The challenges as stated by
researcher in the course of the investigation in these respondents were also recorded by the
the oil and gas industry and when expressed in researcher.
percentage is 12.59%. The challenges as stated
by these respondents were also recorded by the Testing of the Hypothesis
researcher. Moreso, of the total number of the
One Hundred and Thirty Five (135) respondents, The hypotheses that have been
seven (7) claimed that they have no formulated were then tested using z-test while
understanding with the recommendations made noting that the sample space population is one
by the researcher in the course of the hundred and thirty-five (135).
investigation in the oil and gas industry and
when expressed in percentage is 5.18%. The Hypothesis 1
challenges as stated by these respondents were
also recorded by the researcher. Also of the total • Ho1: Is the failure in leakage of pipeline in
number of one hundred and thirty-five (135) the oil and gas industry due to the absence
respondents, five (5) claimed to be indifferent of DSO CAO-SCADA system
with the recommendations made by the

Table 17: Z-test analysis of difference in the mean scores of failure in leakage of pipeline in the oil
and gas industry due to the absence of DSO CAO-SCADA system.
Variable N SD Df Z- Cal Z-Tab Level Sign Decision Remark
Group A 90 3.34 0.86 54 0.67 ±1.66 0.05 Agreed No Significant
Group B 45 3.28 0.85 51 0.63 ±1.63 0.05 Agreed No Significant

The result in Table 17 shows that, the z- Hypothesis 2


calculated (0.67) is less than the critical or table
value of (1.96) at 0.05 level of significance and • Ho2: There is no significant difference
degree of freedom of 49. That is, /Z-cal/</Z-tab/ between DCO and CAO-SCADA system
= 0.67< 1.96, at 0.05 alpha. Therefore, the which is assumed to be an effective scheme
hypothesis (Ho1) was accepted. Thus the failure for the monitoring, management, safety and
in leakage of pipeline in the oil and gas industry information system for oil pipeline
is due to the absence of DSO CAO-SCADA operation in an oil and gas industry.
system, therefore there is no significant
difference between DSO, CAO-SCADA and
leak detection in an oil and gas industry.

Table 18: Z-test analysis of difference in the mean scores of the inference drawn on the significant
difference between DCO and CAO-SCADA system as an effective monitoring, management, safety
and information system for oil pipeline operation in oil and gas industry.
Variable N ±1.86 SD Df Z- Cal Z-Tab Level Sign Decision Remark
Group A 85 3.41 0.81 56 0.067 ±1.73 0.05 Agreed No Significant
Group B 50 3.34 0.74 52 0.63 ±1.99 0.05 Agreed No Significant

The result from Table 18 shows that, the between CAO-SCADA and the DCS tool as a
z calculated (0.065) is less than the z-critical of management system that is used by the oil and
the table value of 1.96 at 0.05 levels of gas industry as an effective monitoring tool,
significance and degree of freedom of 48. That management, safety and information system for
is./z-cal/</z-tab/ = 0.065< 1.96, at 0.05 alpha. oil pipeline operation.
Therefore, the null hypothesis (Ho2) was
accepted. Thus, there is no significant difference

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Hypothesis Testing 3
• Ho3: There is no significant difference between the DSO and the CAO-SCADA that is used
for effective industrial control system.

Table 19: Z-test analysis of difference in mean scores based on significant difference between DSC
and CAO-SCADA and effective industrial control system.
Z- Z- Level
Variables N ±1.83 SD Df Decision Remark
Cal Tab Sign
No
Sub-Contractors 45 3.56 0.89 51 0.15 0.05 Agreed
significant
Sub-Sub- No
23 3.46 0.76 52 0.63 0.05 Agreed
Contractors significant

Table 19 shows that, the z calculated while the least populated age of the respondents
(0.15) is less than the table value of 1.96 at 0.05 are those between 20-25 years and when
level of significance and degree of freedom of expressed in percentage give 10.37%. The years
49. That is /Z-Cal/</Z-Tab/ = 0.15< 1.96, at 0.05 of experience of the respondents were also found
alpha. Therefore, the hypothesis (Ho3) was and the investigation revealed that those above
accepted. Therefore, there is no significant 20 years of working experience is about 29.63%
difference between DSC and CAO-SCADA as of the entire staff working in the oil and gas
an effective industrial and monitoring control industry. The various job responsibilities were
system. also determined and the respondents from these
categories were found out. It was reported that
CONCLUSION the technicians recorded about 11.11% while the
consultant also referred as clients is 5.92%.
The findings of this study revealed that Where the findings is made and various job
sex (male or female), age grade (20-25years,26- sections were assigned and determined and from
30years,31-5years,36-40years,41-45years,above the investigation, the respondents in the cost
45years) years of experience of the staff (less estimation section of projects recorded about
than 1 year,1-3 years,3-5years,5-10years,10- 22.85% while 9.52% was recorded for those in
20years and above 20years), job title of the staff project cost controlling and project completion
(director, general manager, senior manager, assessment respectively. The educational
project manager, ICTC manager, facility attainment of the respondents was also
manager, cost manager, project consultant, investigated to be sure of the kind of results that
project contractor, site engineer, technician, will be obtained. It was reported that of the one
clients and others),their job description (project hundred and thirty five (135) respondents, the
cost controlling, project planning, project cost PhD holders are 4(2.96%) and those that have
estimation, construction supervisor, project post graduate qualifications are 10(7.41%). The
progress monitoring, ICTC unit on oil and gas graduates and diploma holders are 32(23.70%)
sales, project completion assessment, project and 30(22.22%) respectively. For the secondary
evaluation),their educational levels (PhD, post school and primary school certificate holders, it
graduate-PGD and Masters, graduate, diploma, was recorded as 34(25.19%) and 25(18.52%)
secondary school leaving certificate, first school respectively. Respondents from various
leaving certificate) respondents departments departments were also investigated. It was
(maintenance, operations, marketing and sales, recorded that those in project management and
customer care/reception, transport and logistics, planning recorded about 20.49% followed by
finance and accounts, human resources, project respondents in maintenance section with a
management and planning and information and recorded percentage of 17.21%.
communication technology) were all determined Furthermore the investigation revealed the
by the researcher. From the investigation, following:
77.77% of all the respondents are male while • Most of the companies though have a set
22% are females. Furthermore, the most out standard for managing all forms of risk
populated respondents age are above 45 years such as cyber security risk, pipeline

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monitoring and evaluation risk and all other need to be more sophisticated in terms of its
forms of security risks, using SCADA functionality and operability in such a way
system, but these system of SCADA is not that the system will be less vulnerable to
fully utilized hence the industrial control attacks. There should be automated efficient
systems still have lapses on the part of control and monitoring systems that work in
management who are supposed to regularly synergy with the communication systems. If
train the staff on world global best practice this is implemented fully, the company will
and implementations of some of these begin to operate optimally with very
practices acquired. Those companies that minimal losses.
have effective management techniques on • The findings have also reported that the
risks associated with SCADA system that compliance level by most management staff
adhere to these standard practices are few in of these companies in terms of Information
number especially the indigenous and communication technology, SCADA
companies. The policies that bother on system etc. is not too encouraging. Policies
security of both humans and personnel’s of that affect these sectors should be the alt-
the companies should be combined with most interest of these companies.
standard policies as the investigation • The hypothesis One (1) (Ho1) was
revealed that these lapses also exist. accepted. This implies that the absence of
• Pipeline management system using SCADA CAO-SCADA system result to failure in
lacks the modern requisite software and pipeline leakages and detections in the Oil
hardware facilities that are required for and Gas Industry. It is because of this it was
effective monitoring and security control. It concluded that there is actually no
seems not to be robust enough for an significant difference between CAO-
effective control system that functions SCADA and leak detection in the oil and
accurately without the intervention of the gas industry.
humans. For the fact that operations of • The second hypotheses (Ho2) also revealed
pipelines are on real time basis, therefore that there is no significant difference
monitoring of these operations should also between CAO-SCADA and DCS as an
be in real time as this will also prevent effective monitoring, management, safety
downtown or reduce it to its nearest and information system for oil pipeline
minimum if this SCADA system is fully operation.
implemented and utilized in the area of • The Third Hypotheses (Ho3) revealed also
pipeline monitoring and security. This in that there is no significant difference
turn will improve on the overall between CAO-SCADA and effective
performance of the system in terms of industrial control system for effective and
efficiency, reliability and improved efficient optimal performance.
productivity.
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