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What is an IC board?
An IC board is a type of printed circuit board assembly (PCBA) that

contains integrated circuits (ICs) mounted on the board. Typically, you

solder an IC to the surface of the PCB assembly and wires attached to it.

This article will tell you everything you need to know about IC boards. It

includes identifying common ICs found on boards, their applications, and

what types of damage can happen to them.

Table of Contents

How do IC boards work?

IC on boards work using components and connections. Depending on the

requirements, they come in different sizes and forms. But, most contain

several interconnecting wires that link the components together.

They also require mechanical support for the wires that link components

and those that go outside to meet other devices. The board can provide

the support or an outer frame that holds those internal wires and those

external ones.

In most cases, IC boards have contact pathways that keep the components

from being electrically connected. It is usually the case with outer frames

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as well as the board. Imagine a circuit without these pathways, and it will

be hard to imagine how they work at all.

The main thing to remember about IC boards is that they contain several

connections. These links connect link various components together. They

require mechanical support, both internal and external, to function

properly.

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Types of IC boards surface mounts

It is a system of the most modern electronics where you mount the

different elements on a common base. So, one can easily remove and

place them anywhere on this base and move it around.

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It is the type of board where you mount six or more chips on each side,

but not immediately next to each other, but of course, they are just

adjacent to each other.

We use this method when you mount only four or five chips. They are all

located on the same side of the board and not one next to the other.

The method we attach all chips directly to a substrate allows us to connect

them to the outer circuit by using conductive areas that run along their

sides.

Mechanisms of IC boards

The main reason for using IC boards is to offer a stable and durable base

for devices, such as semiconductor components, which need to connect.

We use IC boards for installing these devices or components. Also, we use

them for making connections between two integrated circuits since they

are the main reason for connecting these devices.

We install IC boards to link components that we may operate by using a

single power supply instead of several power supplies. It is to link devices

that we cannot change if something goes wrong with them. The main

purpose is not to change its operational parameters at any cost.

Purpose of IC boards:

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With today’s modern technology and modern electronic devices and

components, the use of IC boards has become part and parcel of almost

all electronic systems, especially when we speak about small or

medium-sized electronic systems.

The only difference is that in some circuits, there is no need for using IC

boards. Since they are already complete and complete, they need to look

for new ways to improve them is to introduce new components or

elements.

Can we use IC boards for producing consumer products? Yes, IC boards

are compatible with consumer products.

We use these boards in modern electronic appliances because they come

in smaller sizes that are compatible with various small electronic devices.

This feature allows the use of them in special kinds of appliances that

millions of people can use worldwide, which was not possible before the

invention of electronics.

However, the main reason is that the IC boards are very cheap, so

consumers can easily introduce these devices.

Can you use IC boards for industrial products? Certainly, IC boards are

now used in industrial products as well. Most of these components are

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not dependent on each other now, so they do not affect the rest of the

system if one fails.

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Microcontroller Application Areas

A microcontroller is a small computer chip (IC) designed to control

machines’ speed, direction, and other mechanical tasks. We use

microcontrollers in industrial, medical, automotive, consumer

products, robotics, and other electronics.

The heart of any machine is its microcontrollers; this is where all the

significant electrical signals come from and go. We also use the

microcontrollers for anything in the machine function. A manufacturing

line may use a microcontroller to signal when to start the next circuit,

while another may use one to help with the assembly process. The most

common application areas are in the following:

1. Automation – We can use these components in many forms of

machines. It includes assembly lines, packaging lines, printing

machines, and robotic devices. We can integrate them into

automated equipment or directly wire them into the machinery

itself.

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2. We use industrial Control in industrial control systems. It includes

automated control systems, industrial robots, and factory

automation.

3. Medical – We use ICs for medical equipment such as X-Ray

machines, Endoscopes, and blood pressure machines. Company

physicians use them for small patient monitoring systems or send

them to the machine’s manufacturer to integrate them into it.

4. Mechanical – These are usually found in assembly line equipment

like robotic arms, conveyors, and pick/place units (aka robotic

hands).

5. Vacuum – We usually find them in specialty machines for

maintaining or servicing vacuum systems, such as vacuums used in

warehouses or food processing plants.

6. Test – We use them in measuring instrumentation equipment, test

chambers, temperature control devices, and other measurement

instruments.

7. Misc Electrical – We find them on the back of electrical equipment

that requires large amounts of power to control equipment like fans,

lights, and electrical gates.

8. Industrial – We use them in industrial applications like forklifts,

industrial robots, and industrial computers.

Application of ICs on PCBs


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ICs are usually embedded with leads to attach to the circuit board. Three

main types of application patterns that we can find on the circuit boards:

1. Surface Mount – This is the most common type of application used

for most ICs. We usually find them on equipment where space is at

a premium, such as printing machines, medical equipment,

packaging machinery, etc. We can find this type of circuit board with

any IC on it.

2. Through Hole – This type of PCB usage is not as common as surface

mounted, but we use it in more complex PCBs requiring lots of IC

connections, usually on less space-critical equipment.

3. Hybrid – This type usually uses a mix of both through-hole and

surface mount connections to the IC.

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Common IC parts:

1. Ceramic: These parts contain ceramic and are usually found in small

and medium devices (5mm and larger).

2. Thin Miniature Metal-Can: We can attach these parts to Integrated

circuits integrated circuit using wire leads or fine solder bumps. We

use them for power amplifiers, voltage regulators, DC-DC

converters, oscillators, etc., where size is critical.

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3. SMD: Small Surface Mount Device. We commonly find these devices

in logic or memory circuits.

4. Through-Hole: We typically find these parts in large devices (5mm

and up). We use them mostly in device chassis, power supply units,

and output circuits of MOSFETs, Op-Amp chips, etc., where space is

at a premium.

5. BGA: Ball Grid Array. We use these parts for components that

require the highest reliability and performance, like

computers, digital TVs, etc. BGA’s can be anywhere from 25 to 500

micrometers in size.

6. Flip Chip: These parts are usually small components (5mm and up).

We typically use them in devices like D/A converters, memory

circuits, microprocessors, and microcontrollers.

7. QFP: Quad Flat Pack. We find these components in the most

complex devices in electronics, like cell phones, computers, etc.

8. CSP: Ceramic Small Package. We use these parts in complex devices

like cell phones, computers, etc., where space is premium or needs

to be very small but still contain many components.

9. LCC: Low Profile Surface Mount Device

A PCB must go through four steps:

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There are different types of designs like custom design and standard

design. When designing a PCB, it is normal for engineers to choose one of

the two. However, in some cases, they also need to use both methods. For

example, when designing a circuit board with soldered components, they

need to use standard design since they are using soldered components,

all of which have standard designs. It is only in the case of custom design

that engineers need to use it.

If an engineer uses both methods, he must know how to work with both

since they are both different. So, he must know which tools are essential

in each one of these steps. He must also learn how to use each tool for

completing the design process. An engineer can work with them in a

certain way or another depending on his knowledge about the tools and

their functions.

To use a design tool, an engineer must first know how it works, and then

he must look for a good user guide that will reveal the correct ways of

using these tools. After that, he should start working with it.

A PCB designer usually uses a CAD system to produce the designs of

boards. These CAD systems are generally very powerful, and they can

produce incredible results. The main purpose of using CAD systems is to

design the board and then send them to manufacturers.

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How do I install IC?

An IC contains leads and leads pinout. Also, it is very useful to spend some

time learning about the various leads before installing the IC. A lead

contains an internal connection that connects to another pad on the PCB

or another device.

Leads are usually connected to the IC’s pins using solder but can also

connect through wire bonding or wire-bonding pins via metal plating onto

the leads.

Sometimes, as an alternative, we can attach ICs to the PCB utilizing epoxy

or resin.

The first step should be to prepare the PCB and other equipment, such as

power supply modules and conduits for connection. The second step

should be choosing and designing the IC and connecting components and

wiring (other ICs or parts on the PCB or devices like diodes). The last step

should be to attach all components and connections with solder.

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IC boards installation process

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1. Read the instructions carefully before beginning the exercise to

ensure that you understand them well and do not leave anything

out when preparing for assembly or application.

2. Use the proper tools when soldering. We should use a soldering

iron with a temperature between 220 and 260 degrees Celsius since

the higher temperature can damage electronic components and

materials in many ways, including causing excessive heating in

terms of causing insulation breakdowns or thermal shocks.

3. Be careful not to scratch the leads by using something like a metal

tweezer, which can cause the leads to break off or get damaged.

4. Do not touch the pins with anything that can cause static electricity

(e.g., hairdryer).

5. Make sure that you do not get anything (i.e., solder, flux, etc.) on the

contacts of the IC; otherwise, it will get damaged and become

useless after some time.

6. Do not leave any excess solder on the leads, as it can cause a short

circuit or cause problems with the operation of the device.

7. Do not bend, twist or expose ICs to excessive heat, moisture

or humidity during installation and use.

8. After attaching an IC, do a test run before using it in another device

or circuit to ensure that everything is working correctly.

Types of damage to common ICs


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Two main types of damage can occur to ICs on PCBs – Physical Damage

and Electrical Damage. However, many other types of damage to ICs do

not strictly fall into either category (e.g., misapplication, inappropriate

handling, etc.).

Physical damage includes circuit board flexing caused by flexing flex. It

results in the flexing star points (small metal pins connecting between the

board and the IC) breaking or bending.

Electrical damage affects the solder bond between the leads of the IC and

the PCB pads. It can cause an open circuit or short circuit. Short circuits

are usually bent leads connecting to other pads, while open circuits have

broken leads.

You should take special care should when handling ICs since they are very

sensitive to mechanical shock. The reason being is that an IC is very fragile

and small, so it can easily get damaged if dropped or hit by debris.

ICs themselves are sensitive to certain chemicals. For example, one can

damage some ICs by exposure to solvents. Be careful not to put them in

places where they can get exposed to chemicals.

We should use care when installing the IC on the circuit board. Firmly

press them down onto their pads with your index finger or thumb after

you have applied flux to the pads and leads of the IC.

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Some ICs contain ceramic packages, and we should handle them with care.

They are very fragile and can easily break if dropped or struck by debris.

Some ICs contain polysilicon package and can break if looked at directly. It

happens because the package will heat up significantly.

You should take care when handling these types of ICs as they can easily

get broken or broken off during handling and overheat and potentially

become damaged due to excessive heat.

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Choosing a suitable IC board

The main reason for using these boards is to link components that may

want to operate using a single power supply instead of several power

supplies. It is to link devices that we cannot change if something goes

wrong with them. The main purpose is not to change its operational

parameters at any cost. In addition, IC boards have different designs that

depend mainly on the size of the components they will include and how

easy they are to use or manufacture.

A PCB designer must be knowledgeable about these designs since they

are the ones that will help them to select the best one for creating the PCB.

After considering this, he must also know how each design works.

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However, to use these designs properly, an engineer needs to analyze all

options first and then make correct choices. When an engineer chooses a

certain design over another one, he needs to know how it works and other

designs’ features.

In addition, the manufacturing process of each design is also essential

when choosing a certain type of design. In this way, an engineer can select

the most suitable one that is easy to manufacture. We highly recommend

that he consider all things before deciding on a specific type of design.

The first step is to choose the best design for an IC board. After that, he

can go to the second step, choosing how he will manufacture the board.

All these steps are quite necessary, so the engineer should know them

well. Also, he should learn how to implement them correctly.

Things to keep in mind

 To do the IC board design, first, you should take some time to think

about the whole system that will include this board. Then you can

start to consider different kinds of designs that we can use for this

purpose.

 After considering all these points, you must start with one of these

designs based on your choice. You should start producing the

designs with CAD systems.

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 In the end, your design is ready for manufacturing to prepare all

these files for manufacturing process production.

IC board manufacturing process

Choose the best design for an IC board

The first step of producing an Integrated Circuit board is to choose the

best design for it. To make sure that everything will be fine, we

recommend that you consider all details before deciding. You can

consider the type of components you will use, the number of these

components included in the design, and how much space each

component will need. When you have all these factors in your mind, you

can make a good choice.

Selecting a PCB manufacturing company

After creating a PCB design suitable for creating a particular product, a

PCB designer must now decide how to manufacture this board. You must

make this decision carefully because there are different choices. The main

factors that you should consider when choosing this manufacturing

company are the types of manufacturing processes they use, their

production capacity, and the cost of their services. Having a global

manufacturer such a RayMing PCB and Assembly will help ensure that

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your product will be up to standard since you are contracting them for an

assembly job.

Selecting each design to manufacture

When the PCB designer selects a certain design, he must know the

manufacturing process. This process is quite essential. Otherwise, he may

choose the wrong one for this product or create problems in its

production. These problems can occur when he does not consider the

entire process of the board’s manufacturing process. If this happens, he

will make mistakes in his design and its production.

Selecting suppliers for components

After selecting the PCB manufacturing company and designs, an engineer

must establish a list of suppliers for components. Then, he can ask them

to provide him with what he needs in his design.

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Establishing an assembly process

After receiving all components of the product, an engineer must establish

an assembly process to test the functionality of this product. He must

also test the boards to see if the manufacturing process is correct and

working fine.

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Final steps

The last step of producing an IC circuit board is checking all aspects of the

component’s design. This step is quite essential because it will help the

engineer to use this product correctly.

To choose a suitable design for creating a specific product, an engineer

should consider all factors relating to its manufacturing.

Conclusion

The essential components needed for any electronic system, such as an IC

board, come from manufacturers worldwide. Almost every producer is

selling printed circuit board designs which you can find in several online

shops.

Nowadays, there are also specific boards that you can find, designed

especially for the main parts of specific electronic systems and not just for

general use.

There are many different characteristics of printed circuit boards that

differ between the various models. It makes it very important to consider

what you need before buying any of these boards. Because no matter how

many features it has, if they are not necessary for your specific purpose,

you will just be wasting your money.

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