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1.

HINGE AT FAP PANEL ANALYSIS

From dwg HX-FC-SHD-C1-8401-00-123

1853mm

Total hinge=5 hinges per 1 panel

1315mm

As per consultant’s comment Add up 10% of total weight =1.2*1.1=1.32kN

Design wind load


Actual Wind pressure +1.12 / -1.38 kPa.
As per comment from Inhabit requested Seiko to clarify base on the wind load analysis report, is the
values maximum used in this set engineering report checked.
The total height of the building at roof area which above curtain wall area (top of façade as per DPA
drawing =53.3m) = 60m. From the wind load calculation, the suction wind load we use -1.38 kPa
which is maximum used, therefore the design wind load =-1.38kPa is conservative and acceptable.

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0.8kN

5*M5 grade
A4-70 per hinge

3mm thick hinge


stainless steel 5*M5 grade A4-70
grade 316 88.5mm per hinge

5*M5 grade
Close position A4-70 per
hinge
88.5mm
0.90kN

25.4mm

127mm

Check shear,
Open position tension and
bending

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1. Check for close position

1853mm

1015mm

150mm

660N
150mm
660N

153mm

490mm

233mm

1315mm 287mm

590mm
Factored
load=1.35*Dead
load+1.5*Wind 100mm
load

Load combination-Factored load=1.35*Dead load+1.5*Wind load


Max. vertical load, FY = 932.7N or 0.94kN per hinge
Max. horizontal load, FZ = 794.7N or 0.8kN per hinge

Shear capacity of screw 5*M5 grade A4-70


Effective area=14.2mm2; shear strength=311MPa; tensile strength=374MPa
Shear capacity=5*14.2mm2*311MPa=22kN > (0.942+0.82)0.5= 1.3 kN……OK
Bearing on aluminium 6063-T5=5*5*2.0mm2*179MPa/1.1=8.1kN > Shear=1.3kN …OK

8
Check for pull out capacity of M5 screw=5*14.2mm2*374MPa=26kN > Max. horizontal load, FZ= 785.2N or
0.8kN per hinge

Check for minimum base steel grade 275 thickness=3.5mm for M5, therefore, as per dwg 233, base steel are
4.5mm and 5mm thick….OK

Equivalent to M5

9
Check bearing force/localized capacity of hinge and also bracket

steel angle bracket


25mmx25mm,
length=127mm 25mm
25mm

Bearing strength of connection ply steel angle bracket 25mmx25mm, length=127mm grade 275,
pbs=460MPa

Stress on steel angle bracket 25mmx25mm=0.8kN/(25*127mm2)=0.252MPa < 460MPa….OK

Bearing strength of connection ply hinge grade 316, width =25mm, length=127mm,
pbs=465MPa
Stress on hinge, area 127mmx25mm=0.8kN/(25*127mm2)=0.252MPa < 465MPa….OK

Bearing on aluminium 6063-T5=0.8kN/(25*127mm2)=0.252MPa <allowable bearing


strength=179MPa/1.1=162MPa > 0.252MPa …OK

10
Check the shear capacity of the hinge member thickness (3.0mm)
fo: Characteristic value of 0.2% proof strength: 205.0 N/mm^2
L: Length of hinge web: 2*25.4=50.8 mm
t: Member thickness: 3.0 mm
Ae: Effective shear area Ae= L×t= 50.8× 3.0=180 mm 2
Pv= Ae×fo/(√3*γm0)= 50.8*3.0×205.00 /(√3*1.1)= 16 kN > 1.3 kN…..OK
Hence, the member shear stress is ~adequate~.

Bending moment of the hinge member thickness


t: hinge web thickness: 3.0 mm
My'= fo×W'/1.1
= 205×(127-5*5)×3.00^2/(6*1.1)=0.029 kN.m> My=0.8kN*18.5mm=0.015kN.m …OK
Mz'= fo×W'/1.1
= 205×(127-25)^2×3.00/(6*1.1)=0.97 kN.m> My=0.9kN*88.5mm=0.08kN.m …OK
Combined stress: 0.015/0.029+0.08/0.97= 0.60< 1.0…OK
Hence, the member bending stress is ~adequate~.

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2. Check for open position consider only dead load
2.1 Hinge number 2 Hinge number 1
Hinge number 2

Hinge number 3

Hinge number 4

Hinge number 5

Load combination-Factored load=1.35*Dead load- Hinge number 1


horizontal load, FX =1304.2N per-hinge- in plane load
vertical load, FY =495.1N per hinge
Load combination-Factored load=1.35*Dead load- Hinge number 2
horizontal load, FX =1467N per-hinge- in plane load
vertical load, FY =5.6N per hinge
Load combination-Factored load=1.35*Dead load- Hinge number 3
horizontal load, FX =66.1N per-hinge- in plane load
vertical load, FY =4N per hinge
Load combination-Factored load=1.35*Dead load- Hinge number 4
horizontal load, FX =1487.4N per-hinge- in plane load
vertical load, FY =6.8N per hinge
Load combination-Factored load=1.35*Dead load- Hinge number 5
horizontal load, FX =1258.5Nper-hinge- in plane load
vertical load, FY =1431.2N per hinge

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Hinge number 1: 1.3042kN

3mm thick, hinge stainless


steel grade 316-Open
18.5mm condition

0.4951kN
Check shear, 88.5mm
tension and
bending

0.4951kN*88.5/42
=1.043kN

1.3042kN

25.4m
m
127/3=42mm

0.4951kN*88.5/42
=1.043kN

Check the shear capacity of the hinge member thickness (3.0mm)


fo: Characteristic value of 0.2% proof strength: 205.0 N/mm^2
L: Length of hinge web: 2*25.4=50.8 mm
t: Member thickness: 3.0 mm
Ae: Effective shear area Ae= L×t= 50.8× 3.0=152.4 mm 2
Pv= Ae×fo/(√3*γm0)= 50.8*3.0×205.00 /(√3*1.1)= 16 kN > 0.4951 kN (Max. vertical load, FY) …..OK
Hence, the member shear stress is ~adequate~.

Bending moment of the hinge member thickness


t: hinge Web thickness: 3.0 mm
My'= fo×W'/1.1
= 205×(127-25)×3.00^2/6/1.1=0.029 kN.m> My=1.3042*18.5=0.0241kN.m …OK
Mz'= fo×W'/1.1
= 205×(127-25)^2×3.00/(6*1.1)=0.97 kN.m> My=0.4951kN*88.5mm=0.04382kN.m …OK
Combined stress: 0.0241/0.029+0.04382/0.97= 0.89 < 1.0…OK

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Consider effective width=
Tensile capacity of the hinge member thickness (3.0mm)
Tensile capacity=25.4*3mm2*205MPa/1.1=14.2kN > 1.3042kN/2+1.043kN=1.7kN….OK
Hence, the member tensile stress is ~adequate~.

1.7kN
Stainless steel rod diameter 6mm grade 316

Shear capacity of screw 5*M5 grade A4-70


Effective area=14.2mm2; shear strength=311MPa; tensile strength=374MPa
Shear capacity=5*14.2mm2*311MPa=22kN > 0.4591 kN……OK
Bearing on aluminium 6063-T5=5*5*2.0mm2*179MPa/1.1=8.1kN > Shear=0.4591kN …OK

As per comment b on the cover page


Check for pull out capacity of M5 screw for hinge=5*14.2mm 2*374MPa=26kN > 1.7kN per hinge
Check for pull out capacity of M5 screw=14.2mm 2*374MPa=5.4kN > 1.7kN per screw

Shear on steel rod diameter 6mm =(1.3042kN/2+1.043kN)/(√3*28)mm2=1.7kN/(√3*28)mm2


14
=35MPa < 205/1.1=186MPa…OK
2.2 Hinge number 2
Hinge number 2: 1.467kN
3mm thick, hinge stainless
steel grade 316-Open
18.5mm condition

0.0056kN
Check shear, 88.5mm
tension and
bending

0.0056kN*88.5/42
=0.012kN

1.467kN

25.4m
m
127/3=42mm

0.0056kN*88.5/42
=0.012kN

Check the shear capacity of the hinge member thickness (3.0mm)


fo: Characteristic value of 0.2% proof strength: 205.0 N/mm^2
L: Length of hinge web: 2*25.4=50.8 mm
t: Member thickness: 3.0 mm
Ae: Effective shear area Ae= L×t= 50.8× 3.0=152.4 mm 2
Pv= Ae×fo/(√3*γm0)= 50.8*3.0×205.00 /(√3*1.1)= 16 kN > 0.0056 kN (Max. vertical load, FY) …..OK
Hence, the member shear stress is ~adequate~.

Bending moment of the hinge member thickness


t: hinge Web thickness: 3.0 mm
My'= fo×W'/1.1
= 205×(127-25)×3.00^2/6/1.1=0.029 kN.m> My=1.467*18.5=0.0272kN.m …OK
Mz'= fo×W'/1.1
= 205×(127-25)^2×3.00/(6*1.1)=0.97 kN.m> My=0.0056kN*88.5mm=0.0005kN.m …OK
Combined stress: 0.0272/0.029+0.0005/0.97= 0.95 < 1.0…OK
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Tensile capacity of the hinge member thickness (3.0mm)
Tensile capacity=25.4*3mm2*205MPa/1.1=14.2kN > 1.467kN/2+0.0056kN=0.8kN….OK
Hence, the member tensile stress is ~adequate~.

0.8kN
Stainless steel rod diameter 6mm grade 316

Shear capacity of screw 5*M5 grade A4-70


Effective area=14.2mm2; shear strength=311MPa; tensile strength=374MPa
Shear capacity=5*14.2mm2*311MPa=22kN > 0.0056 kN……OK
Bearing on aluminium 6063-T5=5*5*2.0mm2*179MPa/1.1=8.1kN > Shear=0.0056kN …OK

As per comment b on the cover page


Check for pull out capacity of M5 screw for hinge=5*14.2mm 2*374MPa=26kN > 0.8kN per hinge
Check for pull out capacity of M5 screw=14.2mm 2*374MPa=5.4kN > 0.8kN per screw

Shear on steel rod diameter 6mm =(1.467kN/2+0.0056kN)/(√3*28)mm2=0.8kN/(√3*28)mm2


=17MPa < 205/1.1=186MPa…OK
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2.3 Hinge number 3

Hinge number 3: 0.0661kN


3mm thick, hinge stainless
steel grade 316-Open
18.5mm condition

0.004kN
Check shear, 88.5mm
tension and
bending

0.004kN*88.5/42
=0.01kN

0.0661kN

25.4m
m
127/3=42mm

0.004kN*88.5/42
=0.01kN

Check the shear capacity of the hinge member thickness (3.0mm)


fo: Characteristic value of 0.2% proof strength: 205.0 N/mm^2
L: Length of hinge web: 2*25.4=50.8 mm
t: Member thickness: 3.0 mm
Ae: Effective shear area Ae= L×t= 50.8× 3.0=152.4 mm 2
Pv= Ae×fo/(√3*γm0)= 50.8*3.0×205.00 /(√3*1.1)= 16 kN > 0.004 kN (Max. vertical load, FY) …..OK
Hence, the member shear stress is ~adequate~.

Bending moment of the hinge member thickness


t: hinge Web thickness: 3.0 mm
My'= fo×W'/1.1
= 205×(127-25)×3.00^2/6/1.1=0.029 kN.m> My=0.0661*18.5=0.002kN.m …OK
Mz'= fo×W'/1.1
= 205×(127-25)^2×3.00/(6*1.1)=0.97 kN.m> My=0.004kN*88.5mm=0.0004kN.m …OK
Combined stress: 0.002/0.029+0.0004/0.97= 0.04< 1.0…OK

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Tensile capacity of the hinge member thickness (3.0mm)
Tensile capacity=25.4*3mm2*205MPa/1.1=14.2kN > 0.0661kN/2+0.01kN=0.05kN….OK
Hence, the member tensile stress is ~adequate~.

0.05kN
Stainless steel rod diameter 6mm grade 316

Shear capacity of screw 5*M5 grade A4-70


Effective area=14.2mm2; shear strength=311MPa; tensile strength=374MPa
Shear capacity=5*14.2mm2*311MPa=22kN > 0.004 kN……OK
Bearing on aluminium 6063-T5=5*5*2.0mm2*179MPa/1.1=8.1kN > Shear=0.004kN …OK

As per comment b on the cover page


Check for pull out capacity of M5 screw for hinge=5*14.2mm 2*374MPa=26kN > 0.05kN per hinge
Check for pull out capacity of M5 screw=14.2mm 2*374MPa=5.4kN > 0.05kN per screw

Shear on steel rod diameter 6mm =(0.0661kN/2+0.01kN)/(√3*28)mm2=0.05kN/(√3*28)mm2


=2MPa < 205/1.1=186MPa…OK
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2.4 Hinge number 4
Hinge number 1: 1.4874kN
3mm thick, hinge stainless
steel grade 316-Open
18.5mm condition

0.0068kN
Check shear, 88.5mm
tension and
bending

0.0068kN*88.5/42
=0.02kN

1.4874kN

25.4m
m
127/3=42mm

0.0068kN*88.5/42
=0.02kN

Check the shear capacity of the hinge member thickness (3.0mm)


fo: Characteristic value of 0.2% proof strength: 205.0 N/mm^2
L: Length of hinge web: 2*25.4=50.8 mm
t: Member thickness: 3.0 mm
Ae: Effective shear area Ae= L×t= 50.8× 3.0=152.4 mm 2
Pv= Ae×fo/(√3*γm0)= 50.8*3.0×205.00 /(√3*1.1)= 16 kN > 0.0068 kN (Max. vertical load, FY) …..OK
Hence, the member shear stress is ~adequate~.

Bending moment of the hinge member thickness


t: hinge Web thickness: 3.0 mm
My'= fo×W'/1.1
= 205×(127-25)×3.00^2/6/1.1=0.029 kN.m> My=1.4874*18.5=0.028kN.m …OK
Mz'= fo×W'/1.1
= 205×(127-25)^2×3.00/(6*1.1)=0.97 kN.m> My=0.0068kN*88.5mm=0.001kN.m …OK
Combined stress: 0.028/0.029+0.001/0.97= 0.97 < 1.0…OK

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Tensile capacity of the hinge member thickness (3.0mm)
Tensile capacity=25.4*3mm2*205MPa/1.1=14.2kN > 1.4874kN/2+0.02kN=0.8kN….OK
Hence, the member tensile stress is ~adequate~.

0.8kN
Stainless steel rod diameter 6mm grade 316

Shear capacity of screw 5*M5 grade A4-70


Effective area=14.2mm2; shear strength=311MPa; tensile strength=374MPa
Shear capacity=5*14.2mm2*311MPa=22kN > 0.0068 kN……OK
Bearing on aluminium 6063-T5=5*5*2.0mm2*179MPa/1.1=8.1kN > Shear=0.0068kN …OK

As per comment b on the cover page


Check for pull out capacity of M5 screw for hinge=5*14.2mm 2*374MPa=26kN > 0.8kN per hinge
Check for pull out capacity of M5 screw=14.2mm 2*374MPa=5.4kN > 0.8kN per screw

Shear on steel rod diameter 6mm =(1.4874kN/2+0.02kN)/(√3*28)mm2=0.8kN/(√3*28)mm2


=17MPa < 205/1.1=186MPa…OK
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2.5 Hinge number 5
Load combination-Factored load=1.35*Dead load
Max. vertical load, FY =1.432N per hinge
Max. horizontal load, FX =1258.5N per-hinge- in plane load

1.2585kN

3mm thick, hinge stainless


18.5mm steel grade 316

1.432kN
Check shear, 88.5mm
tension and
bending

1.432kN*88.5/42
=3.1kN

1.2585kN

25.4m
m
127/3=42mm

1.432kN*88.5/42
=3.1kN

Check the shear capacity of the hinge member thickness (3.0mm)


fo: Characteristic value of 0.2% proof strength: 205.0 N/mm^2
L: Length of hinge web: 2*25.4=50.8 mm
t: Member thickness: 3.0 mm
Ae: Effective shear area Ae= L×t= 50.8× 3.0=152.4 mm 2
Pv= Ae×fo/(√3*γm0)= 50.8*3.0×205.00 /(√3*1.1)= 16 kN > 1.4132 kN…..OK
Hence, the member shear stress is ~adequate~.

21
Bending moment of the hinge member thickness
t: hinge Web thickness: 3.0 mm
My'= fo×W'/1.1
= 205×(127-25)×3.00^2/6/1.1=0.029 kN.m> My=1.2585*18.5=0.024kN.m …OK
Mz'= fo×W'/1.1
= 205×(127-25)^2×3.00/(6*1.1)=0.97 kN.m> My=1.432kN*88.5mm=0.126732kN.m …OK
Combined stress: 0.024/0.029+0.126732/0.97= 0.95< 1.0…OK

Tensile capacity of the hinge member thickness (3.0mm)


Tensile capacity=25.4*3mm2*205MPa/1.1=14.2kN > 1.2585/2kN+3.1=3.8kN….OK
Hence, the member tensile stress is ~adequate~.

3.8kN

Stainless steel rod diameter 6mm grade 316


Shear capacity of screw 5*M5 grade A4-70
Effective area=14.2mm2; shear strength=311MPa; tensile strength=374MPa
Shear capacity=5*14.2mm2*311MPa=22kN > 1.432 kN……OK
Bearing on aluminium 6063-T5=5*5*2.0mm2*179MPa/1.1=8.1kN > Shear=1.432 kN …OK

As per comment b on the cover page


Check for pull out capacity of M5 screw for hinge =5*14.2mm2*374MPa=26kN > 3.8kN per hinge
Check for pull out capacity of M5 screw=14.2mm 2*374MPa=5.4kN > 3.8kN per screw

22
Shear on steel rod diameter 6mm =(1.2585/2kN+3.1)/(√3*28)mm2=3.8kN/(√3*28)mm2
=79MPa < 205/1.1=186MPa…OK

23
bending

HINGE1 HINGE2 HINGE3


moment moment moment,k moment moment moment,k moment moment moment,k
Fx,kN moment,kNm Fy,kN Fx,kN moment,kNm Fy,kN Fx,kN moment,kNm Fy,kN
arm,mm arm,mm Nm arm,mm arm,mm Nm arm,mm arm,mm Nm
1.3042 18.5 0.0241277 0.4951 88.5 0.043816 1.467 18.5 0.0271395 0.0056 88.5 0.000496 0.0661 18.5 0.00122285 0.004 88.5 0.000354

moment,k moment,k moment,k


strength height,mm hole,mm thick,mm strength height,mm hole,mm thick,mm strength height,mm hole,mm thick,mm
Nm Nm Nm
205 127 25 3 0.028514 205 127 25 3 0.028514 205 127 25 3 0.028514

moment,k moment,k moment,k


strength height,mm hole,mm thick,mm strength height,mm hole,mm thick,mm strength height,mm hole,mm thick,mm
Nm Nm Nm
205 127 25 3 0.969464 205 127 25 3 0.969464 205 127 25 3 0.969464

combined 0.024 0.04 0.89 combined 0.027 0.000 0.95 combined 0.001 0.00 0.04
0.029 0.97 0.029 0.969 0.029 0.97

HINGE4 HINGE5
moment moment moment,k moment moment moment,k
Fx,kN moment,kNm Fy,kN Fx,kN moment,kNm Fy,kN
arm,mm arm,mm Nm arm,mm arm,mm Nm
1.4874 18.5 0.0275169 0.0068 88.5 0.000602 1.2585 18.5 0.02328225 1.432 88.5 0.126732

moment,k moment,k
strength height,mm hole,mm thick,mm strength height,mm hole,mm thick,mm
Nm Nm
205 127 25 3 0.028514 205 127 25 3 0.0285

moment,k moment,k
strength height,mm hole,mm thick,mm strength height,mm hole,mm thick,mm
Nm Nm
205 127 25 3 0.969464 205 127 25 3 0.969

combined 0.028 0.00 0.97 combined 0.023 0.127 0.95


0.029 0.97 0.029 0.969

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