REAL-TIME RISK BASED

INSPECTION
A DIGITAL SOLUTION TO ASSET LIFE CYCLE MANAGEMENT

SPEAKER: ASHFAQ ALI

DEFINITIONS
1 D I G I T I Z AT I O N

D I G I TA L I Z AT I O N 2
3 D I G I TA L T R A N S F O R M AT I O N

D I G I TA L T W I N 4
INDUSTRY 4.0
OIL AND GAS 4.0
The four digital themes which are expected to play a crucial role:
THEME
1 THEME THEME THEME

DIGITAL ASSET
2 3 4
LIFE CYCLE CIRCULAR
MANAGEMENT COLLABORA BEYOND ENERGIZING
TIVE THE BARREL NEW
ECOSYSTEM ENERGIES
 AUTONOMOUS
OPERATION ROBOTS

REMOTE OPERATION
D I G I TA L CENTRE
ASSET LIFE
CYC L E PREDICTIVE
MAINTENANCE
MANAGEMENT
OPERATION
OPTIMIZATION

COGNITIVE COMPUTING
ROC
CORROSION CONTROL
INTEGRITY OPERATING
WINDOWS
Promote predictable and
acceptably low degradation
rates
 REAL TIME RBI
Risk (t) = POF (t) X COF

Probability of Failure Consequence of Failure

MF X GFF X DF COF
•DF • Injury
•Age • Equipment Repair
•Damage Type • Business Interruption
•Damage Rate • Environmental Effects
Abbreviations:
•Inspection Effectiveness
MF = Management Factor
GFF = Generic Failure
Frequency
DF = Damage Factor
INSPECTION MATURITY PYRAMID
Strategic,
Proactive, Real Time RBI
Optimized

Risk Based
Quantitive RBI
Inspection

Predictive
Inspection
Semi-
Quantitative RBI
Condition Based
Inspection

Qualitative RBI
Preventive Inspection

Reactive Inspection Run to Failure

REAL-TIME Vs API 581
DIGITAL TWIN
A digital twin is a virtual
model of a process,
product or service.
 Real Time RBI
Tag Number
Physical Components Digital Components

Real Time Corrosion

Monitoring
Sensor &
Probes

Digital Engineering
Models
Reality Modeling
Data
Operational History
Optimization
REAL-TIME POF DETERMINATION
REAL TIME COF DETERMINATION
Financial Consequence:
FC(t) = FCcmd(t) + FCaffa(t) + FCprod(t) + FCinj(t) + FCenviron(t)

Area (Safety) Consequence:

CA(t) = max (CAequip(t), CApersonnel(t))
CML OPTIMIZATION
Based on Risk Use Data Science
Prioritization, CMLs Models to Minimize
RISK BASED DATA
can be Assigned to Uncertainty of
INSPECTION SCIENCE
an equipment Inspection
Effectiveness
FIELD
Field Verification VERIFICATION ADVANCE
NDT Type of Inspection
can help to
Techniques can
optimize CMLs
Increase
which can be either
Confidence in
removed or
Inspection Results
relocated
THANK YOU