Pressure relief valve,

pilot-operated

RE 25761
Edition: 2016-12
Type ZDB and Z2DB Replaces: 05.11

▶▶ Size 10
▶▶ Component series 4X
▶▶ Maximum operating pressure 315bar [4600 psi]
▶▶ Maximum flow 100 l/min [26.4 US gpm]

H7747

Features Contents

▶▶ Sandwich plate valve Features 1

▶▶ Porting pattern according to ISO 4401-05-04-0-05 and Ordering code 2
NFPA T3.5.1 R2-2002 D05 Symbols 3
▶▶ 4 pressure ratings Function, section 4
▶▶ 6 directions of action, optional Technical data 5
▶▶ 1 or 2 pressure valve cartridges Characteristic curves 6
▶▶ 4 adjustment types for pressure adjustment, optionally Dimensions 7 … 10
–– Rotary knob Further information 10
–– Bushing with hexagon and protective cap
–– Lockable rotary knob with scale
–– Rotary knob with scale
▶▶ Improved corrosion protection

RD 25761, edition: 2016-12, Bosch Rexroth AG

2/10 ZDB; Z2DB | Pressure relief valve

Ordering code

01 02 03 04 05 06 07 08 09 10 11
Z DB 10 – 4X / *

01 Sandwich plate Z

02 1 pressure valve cartridge (only with version "VA", "VB". "VT" and "VP") no code
2 pressure valve cartridges (only with version "VC" and "VD") 2

03 Pressure relief valve DB

04 Size 10 10

Relief function from – to:

05 A – TA VA
P – TA VP
TB1 – TA2 VT
B – TB VB
A – TA and B – TB VC
A – B and B – A VD

Adjustment type for pressure adjustment

06 Rotary knob 1
Bushing with hexagon and protective cap 2
Lockable rotary knob with scale 3 1)
Rotary knob with scale 7

07 Component series 40 … 49 (40 … 49: unchanged installation and mounting dimensions) 4X

Pressure rating
08 Set pressure up to 50 bar [725 psi] 50
Set pressure up to 100 bar [1450 psi] 100
Set pressure up to 200 bar [2900 psi] 200
Set pressure up to 315 bar [4600 psi] 315

Corrosion resistance
09 None no code
Improved corrosion protection (240 h salt spray test according to EN ISO 9227) J3 2)
Improved corrosion protection (720 h salt spray test according to EN ISO 9227) J5 2)

Seal material
10 NBR seals no code
FKM seals V
Observe compatibility of seals with hydraulic fluid used! (Other seals upon request)

11 Further details in the plain text *

1) H-key with material no. R900008158 is included in the scope of

delivery Notes:
2) Only with adjustment type "2", however without protective cap ▶▶ To port X and Y bored according to ISO 4401-05-05-0-05
(e.g. for pilot-operated directional valve NG10), version
"SO30" applies at the end of the ordering code.
▶▶ Preferred types and standard units are contained in the EPS
(standard price list).

Bosch Rexroth AG, RE 25761, edition: 2016-12

 Pressure relief valve | ZDB; Z2DB 3/10

Symbols (① = component side, ② = plate side)

Type ZDB 10 VA... Type ZDB 10 VB...

1 1

TA P A 2 B TB TA P A 2 B TB

Type ZDB 10 VP... Type ZDB 10 VT...

1 1

TA P A 2 B TB TA P A 2 B TB

Type Z2DB 10 VC... Type Z2DB 10 VD...

1 1

TA P A 2 B TB TA P A 2 B TB

Notice:
Deviating from ISO 4401, port T is in this data sheet called TA,
port T1 is called TB.

RD 25761, edition: 2016-12, Bosch Rexroth AG

4/10 ZDB; Z2DB | Pressure relief valve

Function, section

Pressure valves of type ZDB and Z2DB are pilot-operated
pressure relief valves in sandwich plate design. They are
used for limiting a system pressure.
The valves basically consist of the housing (7) and one or
two pressure valve cartridges. The system pressure can be
set via the adjustment type (4).
In the initial position the valves are closed. The pressure in
channel A acts on the spool (1). At the same time,
pressure is applied to the spring-loaded side of the
spool (1) via nozzle (2) and to the pilot poppet (6) via
nozzle (3). If the pressure in channel A exceeds the value
set at the spring (5), the pilot poppet (6) opens. Hydraulic
fluid flows from the spring-loaded side of the spool (1),
nozzle (3) and channel (8) into channel T (TA). The
resulting pressure drop moves the spool (1) and opens the
connection from A to T (TA). In channel A, the pressure set
at the spring (5) settles.

4 5 6 7 3 8 1 2
TA A P B TB 1

TA A P B TB 2
Type ZDB 10 VA2-4X/…V

① = component side
② = plate side

Bosch Rexroth AG, RE 25761, edition: 2016-12

 Pressure relief valve | ZDB; Z2DB 5/10

Technical data
(For applications outside these parameters, please consult us!)

general
Weight ▶▶ Type ZDB kg [lbs] Approx. 2.4 [5.3]
▶▶ Type Z2DB kg [lbs] Approx. 2.6 [5.7]
Installation position Any
Ambient temperature range °C –20 … +80 [–4 … +176]

hydraulic
Maximum operating pressure bar [psi] 315 [4600]
Maximum set pressure bar [psi] 50 [725]; 100 [1450]; 200 [2900]; 315 [4600]
Maximum flow l/min [US gpm] 100 [26.4]
Hydraulic fluid See table below
Hydraulic fluid temperature range °C [°F] –20 … +80 [–4 … +176]
Viscosity range mm2/s [SUS] 10 … 800 [60 … 3710]
Maximum admissible degree of contamination of the hydraulic fluid Class 20/18/15 1)

cleanliness class according to ISO 4406 (c)

Hydraulic fluid Classification Suitable sealing Standards Data sheet

materials
Mineral oils HL, HLP NBR, FKM DIN 51524 90220
Bio-degradable 2) ▶▶ Insoluble in water HETG FKM
ISO 15380
HEES FKM 90221
▶▶ Soluble in water HEPG FKM ISO 15380
Flame-resistant ▶▶ Water-free HFDU (glycol base) FKM
HFDU (ester base) 2) FKM ISO 12922 90222
HFDR FKM
▶▶ Containing water HFC (Fuchs Hydrotherm 46M, NBR
ISO 12922 90223
Petrofer Ultra Safe 620)

Important information on hydraulic fluids: ▶▶ Flame-resistant – containing water:

▶▶ For further information and data on the use of other hydraulic
fluids, please refer to the data sheets above or contact us.
▶▶ There may be limitations regarding the technical valve data (tempera-
ture, pressure range, life cycle, maintenance intervals, etc.).
▶▶ The ignition temperature of the hydraulic fluid used must be 50 K
higher than the maximum solenoid surface temperature.
–– Maximum pressure differential 210 bar, otherwise, increased
cavitation erosion
–– Life cycle as compared to operation with mineral oil HL, HLP
30 … 100%
–– Maximum hydraulic fluid temperature 60 °C
▶▶ Bio-degradable and flame-resistant: If this hydraulic fluid is
used, small amounts of dissolved zinc may get into the hydraulic
system.

1) The cleanliness classes specified for the components must be

adhered to in hydraulic systems. Effective filtration prevents
faults and simultaneously increases the life cycle of the
components.
For the selection of the filters, see www.boschrexroth.com/filter.
2) Not recommended for corrosion-protected versions "J3" and "J5"
(contains zinc)

RD 25761, edition: 2016-12, Bosch Rexroth AG

6/10 ZDB; Z2DB | Pressure relief valve

Characteristic curves
(measured with HLP46, ϑoil = 40 ±5°C)

pE–qV characteristic curves pE min–qV characteristic curves

[5076] 350 [363] 25
4
300 [300]

Minimum set pressure

20
Set pressure in bar →

[4000]
250 1
[250]
[3000] 200 15

in bar →
[200]
3
[2000] 150 [150] 10
2
100 [100]
[1000] 5
50 [50]
[0] 0 [0] 0
0 20 40 60 80 100 0 20 40 60 80 100

[0] [5] [10] [15] [20] [26.4] [0] [5] [10] [15] [20] [26.4]
Flow in l/min → Flow in l/min →

1 VD (A to B)
Notice:
2 VA
The characteristic curves apply to the pressure at the valve
output p = 0 bar across the entire flow range. 3 VB, VC, VT
4 VP, VD (B to A)

Bosch Rexroth AG, RE 25761, edition: 2016-12

 Pressure relief valve | ZDB; Z2DB 7/10

Dimensions: Type ZDB 10 VA, VP and VT

(dimensions in mm [inch])

18 [0.7] L1
L2
L3
6 4 5 1
1

2 1
32 [ 1.26]

50 [1.969]
3

1,5 [0.059]

48, 5 [1.909]
0
9 8
H
H

[ 0.618] 15,7 2

1,5 [0.059]
30 [ 0.181]

15 12 10 11

L7
L4 L6

2 3 8 15 13
P

B2
F1 F2

A B
51 [2.008]

B3
35 [ 1.378]

TA TB

B1
F4 F3

9 14
[0.47]
12

[0.0787]
L5 4 x 6,7 [ 0.264]
2
7

Item explanations and valve mounting screws see 0,01/100

page 10. [0.0004/4.0]

Rz1max 4
Notes:
▶▶ To port X and Y bored according to ISO 4401-05-05-0-05 Required surface quality of
(e.g. for pilot-operated directional valve NG10), version the valve contact surface
"SO30" applies at the end of the ordering code.
▶▶ Deviating from ISO 4401, port T is in this data sheet called TA,
port T1 is called TB.

Type B1 B2 B3 H L1 L2 L3 L4 L5 L6 L7
VA, VP 69 [2.72] 11.5 20.7 26 [1.02] 227 203 117 57.6 50.3 4 45.5
[0.45] [0.82] [8.94] [7.99] [4.61] [2.27] [1.98] [0.16] [1.79]
VT 70 [2.76] 12 [0.47] 27 [1.06] 25 [0.98] 218 194 105 60.9 53.6 0.7 32.5
[8.58] [7.64] [4.13] [2.40] [2.11] [0,027] [1.28]

RD 25761, edition: 2016-12, Bosch Rexroth AG

8/10 ZDB; Z2DB | Pressure relief valve

Dimensions: Type ZDB 10 VB

(dimensions in mm [inch])

227 [8.94] 18 [0.7]

203 [7.99]
117 [4.606]
1 5 4 6
1

2 1

32 [ 1.26]
50 [1.969]

3
1,5 [0.059]

[1.024]
9 8

26
2 10, 5 [ 0.413]

30 [ 1.181]
11 10 15
[0.453]

18, 5 [0.728] 4 [0.157] 58 [2.28]

15 8 3 2
11, 5

F1 P F2

A
[0.815] 20, 7

35 [ 1.378]

B
69 [2.717]

51 [2.01]

TA TB

F3
[0.47]

F4
12

9
[0.0787]

4x 6,7 [ 0.264] [1.1] 28 50 [1.97]

2

Item explanations and valve mounting screws see 0,01/100

page 10. [0.0004/4.0]

Rz1max 4
Notes:
▶▶ To port X and Y bored according to ISO 4401-05-05-0-05 Required surface quality of
(e.g. for pilot-operated directional valve NG10), version the valve contact surface
"SO30" applies at the end of the ordering code.
▶▶ Deviating from ISO 4401, port T is in this data sheet called TA,
port T1 is called TB.

Bosch Rexroth AG, RE 25761, edition: 2016-12

 Pressure relief valve | ZDB; Z2DB 9/10

Dimensions: Type ZDB 10 VC and VD

(dimensions in mm [inch])

6 4 5 1 5 4 6
336 [13.23]
18 L2 L1 L3 18
[0.7] L4 L5 [0.7]
1

[1.024]

2 1
2 1

50 [1.969]
3

3
0

0
9 8
9 8

26
[ 0.413] 10,5 2

1,5 [0.059]
[ 0.618] 15,7

L6 15 10 L7
[ 1.181]
30

33 [1.299]
2 2
L10
8 15
8
3 F1 P F2

A B
20, 7
11, 8 [0.465]
69, 5 [2.74]
51 [2.01]
[ 1.378]
35

[0.81]

TA TB
F4 F3
12

L8
9
[0.47]

L11 L9
[0.0787]

3
2

4 x 6,7 [ 0.264]
7
Item explanations and valve mounting screws see 0,01/100
page 10. [0.0004/4.0]

Rz1max 4
Notes:
▶▶ To port X and Y bored according to ISO 4401-05-05-0-05 Required surface quality of
(e.g. for pilot-operated directional valve NG10), version the valve contact surface
"SO30" applies at the end of the ordering code.
▶▶ Deviating from ISO 4401, port T is in this data sheet called TA,
port T1 is called TB.

Type L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11

VC 123 111 112 89 90 59 60 52 53 2 1
[4.84] [4.37] [4.40] [3.50] [3.54] [2.32] [2.36] [2.05] [2.09] [0.08] [0.04]
VD 132 107 112 85 90 56 56 49 49 6 6
[5.20] [4.20] [4.40] [3.30] [3.54] [2.20] [2.20] [1.93] [1.93] [0.24] [0.24]

RD 25761, edition: 2016-12, Bosch Rexroth AG

10/10 ZDB; Z2DB | Pressure relief valve

Dimensions

1 Name plate ① component side – porting pattern according to

2 Adjustment type "1" ISO 4401-05-04-0-05 and NFPA T3.5.1 R2-2002 D05
3 Adjustment type "2" (with version "J3" and "J5" without ② plate side – porting pattern according to ISO 4401-05-04-0-05
protective cap) and NFPA T3.5.1 R2-2002 D05
4 Adjustment type "3"
Valve mounting screws (separate order)
5 Adjustment type "7" ▶▶ Version "J3"
6 Dimensions required to remove the key 4 hexagon socket head cap screws
ISO 4762 - M6 - 10.9-CM-Fe-ZnNi-5-Cn-T0-H-B
7 Valve mounting bores
friction coefficient µtotal = 0.09 … 0.14
8 Lock nut SW24, tightening torque MA = 10+5 Nm
9 Hexagon SW10 ▶▶ Version "J5"
10 Identical seal rings for ports A, B, P, TA, TB (plate side) 4 hexagon socket head cap screws
ISO 4762 - M6 - 10.9-CM-Fe-ZnNi-8-Cn-T0-H-B
11 Sealing plate 80 x 70 x 1.5 [2.76 x 3.15 x 0.06] (only with version
friction coefficient µtotal = 0.09 … 0.14
"VA" and "VP")
12 Countersinks (only with version "VT") ▶▶ Without corrosion protection
13 Versions "VA" and "VP" 4 hexagon socket head cap screws
14 Version "VT" ISO 4762 - M6 - 10.9
15 Hexagon SW30, tightening torque MA = 50 Nm [36.8 ft-lbs] with friction coefficient µtotal = 0.12 … 0.17

Notice:
Length and tightening torque of the valve mounting screws must
be calculated according to the components mounted under and
over the sandwich plate valve.

Accessories (separate order)

Denomination Material no.

Protective cap R900135501

Further information

▶▶ Pressure relief valve, pilot-operated Data sheet 25731

▶▶ Hydraulic fluids on mineral oil basis Data sheet 90220
▶▶ Environmentally compatible hydraulic fluids Data sheet 90221
▶▶ Flame-resistant, water-free hydraulic fluids Data sheet 90222
▶▶ Flame-resistant hydraulic fluids - containing water (HFAE, HFAS, HFB, HFC) Data sheet 90223
▶▶ Use of non-electrical hydraulic components in an explosive environment (ATEX) Data sheet 07011
▶▶ Hydraulic valves for industrial applications Operating instructions 07600-B
▶▶ Selection of the filters www.boschrexroth.com/filter

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 25761, edition: 2016-12


Notes
Bosch Rexroth AG
Hydraulics
Zum Eisengießer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52 / 18-0
documentation@boschrexroth.de
www.boschrexroth.de
Pressure relief valve | ZDB; Z2DB 11/10
© This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be
derived from our information. The information given does not release the user
from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
RD 25761, edition: 2016-12, Bosch Rexroth AG
12/10 ZDB; Z2DB | Pressure relief valve

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
documentation@boschrexroth.de derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 25761, edition: 2016-12