Coir and Cocopeat industry

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02
Objective Production
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03 04
Pith Processing Feasibility
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Objective

• Production and marketing of Fiber and Coir pith

• Processing of 10,000 husks/hr
• Production plant running 10hrs/day

INPUT

10,000 husks/hr
Fiber • 10,000 Kg/Day
-
Coir
1,00,000 husks/day • 5,000 Cft/Day
Pith
Note: 1000 Husk will produce coir of 100kg and
50C.ft of Pith
Stages to be Planned

Procurement of Husks and Storage

Coir and Pith Production Plant

Bailing of Coir

Pith Processing

Pith Packing and transportation

Procurement of Husks and Storage

• Husk for 60 Days to be stored (60 Lakh husks)

• Husk for 1 wk to be stored in the production plant and the remaining husk to be stored at a different
place to avoid fire Hazard
• Vendors need to be finalized
`
• 1 acre of Land for storage
• 1 weigh bridge
 Coir and Pith Production Plant
Screener 1
Screener 1
Screener 1

Coir
Feeder Beater

Screener 2
Polisher

2 Separate individual lines separated by a temporary wall

Baby
Fiber Fine coir
Pith
Electrical Requirement at Production
First Line Second LIne Total
Feeder 3 3 6
Beater 80 80 160
Polisher 70 70 140
Screener1 12 12 24
Screener2 12 12 24
Conveyors 10 10 20
Miscellaneous 5 5 10
Total 384

Note: 2 connections under 2 different names and each line is separated by a

temporary wall under one roof
Vehicles
Bull Tractor Tralier Remarks
Coir and Pith Prod 1 1 2
Pith Processing 1 2 2 1 bull standby (Seconds)
Packing 1 1

Total 2 4 5 1 bull standby (Seconds)

Pith Processing – Vegetable Grade

Bed 1 Bed 2
45 Days 25 Days
Decmposing Enrichment

Mixer
Chemical
Treatment

Bed 3
Sterror Packing
15 Days
Pith Processing – Sugarcane Grade

Bed 1 Bed 2
45 Days 25 Days
Decmposing Enrichment

Mixer
Chemical Packing
Treatment
Pith Processing –Area
• Pith Production /day - =50*10*10= 5000Cft
• Total Processing time – 90 days
• 90*5000= 4,50,000 = 5lakh Cft area

Height max 5 ft 3 Acres for Pith 2 Acres for husk

Ie 1,00,000 Sq Ft Processing Storage
Man power
Production Unit Processing Unit Standby Total

Feeder 1 1 2
Bull Operator 1 1 2
Tractor driver 1 3 1 5
Electrician 1 1
Bailing Unit Labour 12 3 15

Supervisor 1 1 2
Manager 1 1
Weighing & Bag catching 5 5
Stitching 3 3
Loading 4 4
Quality Checking 1 1
Miscellaneous 2 2 2
Total 20 20 5 45
 Cost and Revenue
Avg production cost of pith – Rs1 for 1000 Husks( Includes Labour. Electricity, Maintenance and coir production)

Monthly target = 25,00,000 Husks which lead to production cost of Rs25,00,000

Avg/cost Avg Qty/month Revenue

Coir Rs6/kg 2,50,000kg 15,00,000
Pith Rs12/Cft 1,25,000Cft 15,00,000
Total Revenue 30,00,000
Expenditure 25,00,000
Profit 5,00,000
Clarifications
• Fiber Gradings
• Export Gradings
• Single feeder or Double feeder
• LT connection under 2 names
• Husk- Green, decomposed
• Fire extinguisher system
• CC TV with solar operated