Pulsed Power Control System (PPCS) - Requirements

General:
- 19 inch rack mount controller to handle all control system requirements of the pulsed power system
- System consists of HV PSU, HV capacitor bank, solid state switch, connecting coaxial cables and in-vacuum Helmholz coil assembly

External personnel safety interface:

- External PSI permissive for mains supply contactors, with contactor position feedback (double redundant)
- Dual dump relays, powered from mains contactors; on loss of power, spring in relays causes dump circuit to be activated (capacitors discharge)
- Additional voltage monitoring feedback (optional)

Internal personnel safety:

- Key switch to enable located on controller
- Emergency machine off button circuit with multiple buttons (one on controller)
- Prevention from charging via disconnect from HV PSU and PSU interlock
- Discharge of stored energy via dump resistor circuit with fault tolerance to single resistor fail open or fail short
- Monitoring of 5x capacitor pressure (switch); on overpressure trip and dump charge
- Beacon and warning siren indicating hazard that charging is enabled/dump is disconnected
- Beacon indicating that device is safely discharged and isolated
(for local testing lab):
- Safety gate preventing access closer than 2 m distance from the apparatus

Machine safety:
- Control over the proper firing sequence using the MSS FPGA sequencer
- Disconnection of HV PSU before firing
- Reliable prevention of firing until armed

Other issues:
- Interference (EMC) with other devices, injection to mains power, and pickup by other device in vacuum chamber

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 1/15
PPCS – System interface overview DEVICES
NON-SAFETY MACHINE SAFETY PERSONNEL 24V DIGITAL ANALOG POWER OPTICAL SERIAL
SYSTEMS SYSTEMS SAFETY SYSTEMS SIGNALS SIGNALS CIRCUITS TRIGGERS DATA

PPS CAGE

MONITORED 10000:1
WARNING SAFETY GATE KEY ENABLE CAPACITOR CAPACITOR TRIGGER CAPACITOR CAPACITOR HIGH VOLTAGE POWER EMERGENCY
STATUS BEACON PERMISSION VOLTAGE PRESSURE SWITCHES THYRATRON DUMP RELAY(S) CHARGE RELAY SUPPLY MACHINE OFF
AREA SEARCH DIVIDER (X2) (X5) BUTTONS
BUTTONS

COIL COIL
24V I/O 24V I/O 24V I/O TRIGGER
SERIAL
FEEDBACK FEEDBACK
CONTROL
INTERLOCKED
POWER

PPCS NI cRIO-9057
PROTECTION Pressure Charge Charge Charge Charge
CIRCUIT & Voltage State dump HV PSU PRIMARY CIRCUIT
THRESHOLD measurement switch Fire trigger signalling release dump relay relay control MAINS CONTACTORS
monitoring feedback command position
RELAYS command

VOLTAGE < 40V CONTACTORS OPEN

PERMISSION FEEDBACK
LOOP PERMISSION
FEEDBACK FEEDBACK FEEDBACK LOOP
DISTRIBUTION DISTRIBUTION DISTRIBUTION
PP PSS PLC

Warning Access No high Pilz Pressure State Charge Charge Charge Disabled Enable EMO
indication Control Key Enable voltage switch signalling permissive relay relay feedback permissve monitoring
detected PSS4000 monitoring position position

PPS CONTROL BOX

PERMISSION PERMISSION
LOOP LOOP
E3 HALL
E3 HALL MSS

State Charge
signalling permissive

PERMISSION
VOLTAGE < 40V CONTACTORS OPEN
LOOP
E3 HALL PSI (ROCKWELL)
No high State Charge Disabled Enable
voltage
detected signalling permissive feedback permissive

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022
Page 2/15
PPCS – Basic HV Circuit

Example ref: https://iopscience.iop.org/article/10.1088/1748-0221/15/03/P03029/pdf

PPS CAGE P3 CHAMBER

HIGH VOLTAGE
PRESSURE SENSOR CAPACITOR BANK
TECSIS S4150B071808 5X ELECTRONICON
E59.E53-543010 DRY PUR HV BUSBAR
ISEG HIGH VOLTAGE HV RELAY 2B (CHARGE
POWER SUPPLY HV RELAY 1 (CHARGE THYRATRON (COLD
VOLTAGE MONITORING DUMP CIRCUIT)
ENABLE CIRCUIT) CATHODE; PSEUDOSPARK DISCHARGE: PEAK
POTENTIAL DIVIDERS HV RELAY 2A (CHARGE REDUNDANT
MAINS CONTACTOR 2 SWITCH) DISCHARGE CURRENT CURRENT 50kA,
DUMP CIRCUIT) MONITORING
NOTE – IF NOT REQUIRED DURATION ms COIL TARGET
MAINS CONTACTOR 1 AS SAFETY MONITORING, TRANSFORMER (CIRCUIT MODEL)
HVR1 C1 C2 C3 C4 C5 RELOCATE ONE VT AFTER FAULT TOLERANT DUMP
KM5A KM5B RESISTOR NETWORK
HVPS801 CT1 AS DIAGNOSTIC TH1 CT1 HIGH VOLTAGE COAXIAL
CABLES
1PH 230V
230 VAC
MAINS
SUPPLY 54uF 54uF 54uF 54uF 54uF 60mΩ
15 kV VT1 VT2 HVR2A HVR2B

CUSTOM FEEDTHROUGH 40uH

RN1 CR1 R1 CT2

0R4
20R
GROUND RETURN /
LEAKAGE MONITORING
TRANSFORMER.
ALTERNATIVELY MAY BE
USED TO MONITOR
CROWBAR
CROWBAR CURRENT
DIODE
PE BOND
GROUND BUSBAR

24V 24V SERIAL

24V DIGITAL GROUND ANALOG ANALOG 24V DIGITAL 24V DIGITAL TRIGGER ANALOG
DIGITAL DIGITAL CONTROL

PPS CONTROL BOX

EXTERNAL PSI

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 3/15
PPCS – Simplified State Machine

PSS PLC CONTROLLER TRANSITION STATE

RED STROBE REMAINS AUTOMATIC
FLASHING
FIRING WAVEFORMS
MANUAL
CHARGE PERMISSIVE RECORDED CONDITIONS
GRANTED FAULTS
HIGH VOLTAGE FIRED STANDARD AI SOFTWARE
POWER TO HIGH VOLTAGE ALLOWS AN ADJUSTABLE
SUPPLY AND RELAYS PRE-TRIGGER BUFFER, SO
WAVEFORMS BEFORE
AND AFTER TRIGGER
2 SEC WARNING TRIGGER WILL BE CAPTURED
COMPLETE

HIGH VOLTAGE ARMED TO FIRE

TRANSITION CURRENT
10 MIN ? FLOW
TIMEOUT STOPPED
RELAYS OPENED
IN THIS MODE THE PPCS E3 HALL STATE ELEVATED
MAY START MSS FIRE PERMISSIVE
(PSI SIGNAL)
UNEXPECTEDLY AS SOON
AS IT GETS THE PSI 10 SEC IN NORMAL OPERATION, OPERATOR FIRE COMMAND
SIGNAL (HENCE YELLOW TIMEOUT THE SYSTEM WOULD
WARNING) MOSTLY BE IN THIS
STANDBY STATE

READY TO FIRE

LOSS OF PSI SIGNAL OR 5 SEC WARNING SEARCH COMPLETE LOSS OF

PERMISSIVES COMPLETE GATE CLOSED CHARGING WAVEFORMS PERMISSIVES
TARGET VOLTAGE
RECORDED
GATE OPENED REACHED ABORT
4

VOLTAGE BELOW SEARCH MODE 3 BUTTONS PRESSED IN 4

CHARGE RELAY CLOSED
THRESHOLD SEQUENCE 2 CORRECT ORDER 3
CHARGING
DUMP RELAYS POWER SUPPLY ENABLED DISCHARGING
1 SEQUENCE 2
CLOSED DUMP RELAYS OPENED
120 SEC
POWER 1
TIMEOUT
ISOLATED
START SEARCH KEY PERMISSIVE GRANTED
DUMP RELAYS
MSS CHARGE PERMISSIVE CLOSED

PPCS HIGH VOLTAGE MODE

CLEAR MODE
SYSTEMS HEALTHY LOW VOLTAGE
10 SEC MEASURED
TIMEOUT
5 SEC WARNING SYSTEMS HEALTHY OPERATOR CHARGE
COMPLETE SENSORS IN CORRECT STATE COMMAND

START-UP
STANDBY
TRANSITION

FOR THE CONTROLLER,

OPERATOR COMMANDS
10 SEC ARE ISSUED THROUGH
TIMEOUT 10 SEC
RESET RESET THE GUI
TIMEOUT

E-STOP PRESS
E-STOP PRESS
LOSS OF POWER
LOSS OF POWER E-STOP (OFF)
E-STOP (OFF) SENSOR FAULT
SENSOR FAULT
INTERLOCK RECOVER
INTERLOCK RECOVER

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 4/15
PPCS – Power Wiring
PPS CONTROL BOX
20A RATING
TYPE C PHNX UT 4-HESILED 24 Terminal block
ABB S201M Terminal Terminal (5X20) GY - 3074172 DPWR
FA5 FV1 C 6A block N block PE FAST BLOW
SALTEK DA-275 DFi6
FA51 G51
1PH SUPPLY
MW SDR-120-24
F1 F5A
5A / 120 W CRIOXX: E3 PPSC
1 2 L1 L1 1 2
N
L +V G51_24V Terminal
N +V
PE PE -V G51_COM block XPE
-V
N N 11 G51_24V VC
ABB S201M 12 G51_COM
PE
COM
PE PE PE
C 6A
FA52 G52 5A / 120 W BRIDGE FOR 32 RELAYS,
MW SDR-120-24
USE SHIELDED MAINS F2 F5A CONNECTION FROM
1 2 L +V 24V.2
CABLE. TERMINATE N N +V G51_24V
SHIELD AT ENTRY TO PE PE -V COM.2
-V
CABINET
11 G51_24V
IOM?
A1 11 1/32 NI 9425
ABB S201M 12
A2
KA???
14 ??
2A? DI? SAFETY PLC POWER GOOD
G51_COM Sinking DI
C 6A A1 11 1/32 NI 9425
FA53 G53 A2
KA???
14 ??
2A? DI? Sinking DI
FIELD SENSOR POWER GOOD
MW SDR-120-24
5A / 120 W A1 11 1/32 NI 9425
PE BOND F3 F5A A2
KA???
14 ?? 2A? DI? Sinking DI
INTERLOCKED POWER GOOD
1 2 L +V 24V.3
N N +V A1 11 1/32 NI 9425
PE A2
KA???
14 ??
2A? DI? Sinking DI
GROUND FAULT GOOD
MINIMUM 16 MM2
PE -V COM.3
-V
‘DIRTY’ GROUND ‘CLEAN’ GROUND
11 G51_24V
ABB S201M 12 CONTINUED
CABINET METALWORK C 6A
FA54 G54 5A / 120 W
MW SDR-120-24
IMPORTANT: SEPARATE EXTERNAL EQUIPOTENTIAL BOND 1 2
KM5A KM5B L +V F4 F5A 24V.4
N N +V
SHALL BE USED TO CONNECT CABINET METAL AND EXTERNAL ABB AFS09Z ABB AFS09Z PE
-30-22-30 -30-22-30
PE -V COM.4
CABLE SHIELD BONDING. THIS IS THE ‘DIRTY’ GROUND -V
11 G51_24V USE SHIELDED MAINS
12 CABLE. TERMINATE
ABB S201M SHIELD AT ENTRY TO
HVPS801
CABINET
C 6A ISEG 15kV
Terminal block
FA55 L1 T1 L1 T1 FLT51 3x1.5 1-CYKFY-J
PHNX 2788977 XHVPS.1
1 2 L2 T2 L2 T2 L L 1
N N N 2
L3 T3 L3 T3 PE PE PE 3

G51_24V
Terminal block Terminal block
SPD.1 SPD.1
4 Receiver 1 G51_24V
CONTINUED CONTINUED 5 SRX1 2 G51_COM
3 1
SPD1 12v
PE 4 2
3 1
SPD2 12v
4 2
3 1 24V.2 DC POWER CIRCUITS
SPD3 12v
4 2 DC CIRCUIT 1: RIO & MODULES
SURGE PROTECTION 3 1 COM.2
PHNX 2906829 4
SPD4 12v
2 DC CIRCUIT 2: PLC & MODULES
3
SPD5 12v
1 24V.3 DC CIRCUIT 3: FIELD SENSORS
4 2 DC CIRCUIT 4: FIELD CONTROL (INTERLOCKED)
3 1 COM.3
SPD6 12v
4 2
3 1 24V.4
SPD7 12v
4 2
3 1 COM.4
SPD8 12v
4 2
RITTAL CABINET LIGHT (IF Transmitter 1 G51_24V
IN FLOOR STANDING TRX1 2 G51_COM
ABB S201M CABINET)
C 6A REMOTE SIGNALING SET
Terminal block
FA56 PHNX 2907810
XLIGHT
1 2 L
N N
PE PE

N
PE

CLEAN GROUND CONNECTS TO INTERNAL MOUNTING PLATE

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 5/15
PPCS – PLCs, Network, Serial
PPS CONTROL BOX
A2 CRIOXX: E3 PPSC Terminal block
NATIONAL INSTRUMENTS CRIO-9057
RJ45 XETH1
INTEGRATION LAYER PORT
IP: ???.???.???.???/??
ETH0 ROLINE ‘GREY’ CAT6A PATCH 1 TO CS NETWORK
DIN-mount CAT 7
terminal block Solarix
SXKJ-DIN-GY

Terminal block Terminal

XDPWR block XPE
SDS8XX ROLINE
RJ45
DEVICE LAYER PORT DEVICE LAYER PORT ‘GREY’
IP: ???.???.???.???/??
ETH1 ROLINE ‘GREY’ CAT6A PATCH ETH0 IP: ???.???.???.???/?? CAT6A
PATCH
DEVICE LAYER PORT
IP: ???.???.???.???/??
ETH1 2 TO CS NETWORK
M1 M2 M3 M4 M5 M6 M7 M8
9425 9477 9402 9222 ? ? ? ?
32 32 4 16
CRIO8xx DI DO DIO
24V 24V TTL 10V
AI
G54_24V 7W V2+
SK SK 50R 500k G54_COM V2-
NO
G55_24V COM
1/32 NI 9425 ?? NC
SDS8xx NO ALARM 1A? DI? G54_24V 7W V1+
Sinking DI P1
G54_COM V1-

PE SG

9 G51_COM
9425

NI 9425 10 G51_COM
Sinking DI
1A1 COM 28 G51_COM
29 G51_COM
PPS CAGE

9 G51_COM SPD8XX HVPS801

9477

NI 9477 10 G51_COM
Sinking DO
1A2 COM 28 G51_COM PHNX 2803069 ISEG 15kV

29 G51_COM
DSUB-9 DSUB-9
RS-232

CONTINUED

A1

PLC8XX: E3 PPSC PSS

PILZ PSSu H PLC1 FS SN SD
X1 24V 24V.2
Module 24V 24V.2
supply 0V COM.2
0V COM.2
X2 24V 24V.1
Periphery
supply 0V COM.1
PE PE

X3 ROLINE ‘GREY’ CAT6A PATCH 3 TO CS NETWORK

X4
REZ 4

CONTINUED

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 6/15
PPCS – Trigger
PPS CAGE PPS CONTROL BOX

THYRATRON
(PSEUDOSPARK)
TDI-200K/25
RF ELECTROMECHANICAL
ANODE A HV BUSBAR RELAY PREVENTS
ACCIDENTAL OR
THYRATRON SPURIOUS TRIGGERING
TO COIL C CATHODE DRIVER WITHOUT INTRODUCING CONTINUED
PB-3DV JITTER Terminal block
Terminal block XIOM.? CRIOXX: E3 PPSC
TRIGGER NEG 1 HIGH VOLTAGE RFSW1 TRG.1 11 A1
MINI-CIRCUITS 3 1 14
?
A2
24V.1
??
2A? D?? 1/32 NI 9477
Sinking DO
TRIGGER DE-INHIBIT
HEATER IN 2 HEATER OUT MSP2T-18XL+ 4
SPDXX
2

COM 1 FUSE 300mA 24V.4 CONTINUED

2 COM.4
1nF, 1uF (see
driver manual)
BNC SMA +
EXT.
-
DIRECT BNC TEE (MINICIRCUITS)
PROXIMITY
(E.G. ADAPTER) TERMINATE OUTER
SHIELD AT BAR EXTERNAL TIMING SYSTEM
SMA BNC FIBER PATCH BNC BNC TRIAXIAL CABLE
½ Phoenix
GFT200 GFT101 PULSE POWER FIRE TRIGGER
2805038
SC-PC SC-PC BELDEN 9222
BNC

GREENFIELD GREENFIELD
TECHNOLOGY TECHNOLOGY
GFT200 GFT202 ELECTRICAL TO
OPTICAL TO ELECTRICAL OPTICAL CONVERTER COAX CABLE LMR100A
CONVERTER (LOW JITTER) (LOW JITTER)
KEEP DISTANCE < 20 CM!! NOMINALLY THIS IS A
PASSIVE INPUT FOR
MONITORING, BUT FOR
TESTING CAN BE SET TO CONTINUED
OUTPUT
NOTE! IF TRIGGER EMP
ISSUES OCCUR, USE GFT
CRIOXX: E3 PPSC
BNC
O-E CONVERTERS ALSO 1/4 NI 9402
0 2A? D?? TTL DIO
INPUT TRIGGER
FOR THESE SIGNALS

BNC TRIAXIAL CABLE BNC BNC BNC

½ Phoenix 1/4 NI 9402
SCOPE 2805038
1 2A? DI? TTL DIO
DRIVER TRIGGER
BELDEN 9222
CONTINUED

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 7/15
PPCS – Emergency Machine Off (EMO)
PPS CONTROL BOX
Terminal block
EMO1
PILZ PIT es Set1s-6 DPWR
1 FUSE 100mA 24V.3
2 COM.3

3 FUSE 100mA 24V.3

FRONT-PANEL MOUNT 4 COM.3
EMO BUTTON

REMOTELY MOUNTED DOUBLE LEVEL FUSE

BUTTONS (ON CAGE). TERMINAL BLOCK UT 4-L/
NUMBER TBD HESILED 24 (5X20)
120KOHM 3214366

EMO..n EMO2.. Terminal block

XEMO
WH 3 1
SPDXX
BN 4 2

CONTINUED

PLC8XX: E3 PPSC PSS

GN 3 1
SPDXX
YE 4 2

WH 3 1 11 ½ PSSu E
BN 4
SPDXX
2 12
1A? DO0 F 2DOR 8
ENABLE_PERMISSIVE_CH1
31 ½ PSSu E
32
1A? DO1 F 2DOR 8
ENABLE_PERMISSIVE_CH2
GN 3 1 12 ¼ PSSu
YE 4
SPDXX
2 11
1A1 DI0 E F 4DI
E-STOP PRESSED

CONTINUED

EXTERNAL PSI INTERFACE Terminal block

XPSI.1
WH 3 1
PERMISSION TO OPERATE CH1 OUT SPDXX
BN 4 2
GN 3 1
PERMISSION TO OPERATE CH1 RETURN SPDXX
YE 4 2

WH 3 1
PERMISSION TO OPERATE CH2 OUT SPDXX
BN 4 2
3 1 CONTINUED
PERMISSION TO OPERATE CH2 RETURN
GN
SPDXX Terminal block
CRIOXX: E3 PPSC
YE 4 2 Terminal block DPWR
DISABLED FEEDBACK CH1
GY 3
SPDXX
1 IOM.1
PK 4 2
GY 3 1 A1 11 ??
DISABLED FEEDBACK CH2
PK 4
SPDXX
2 A2
?
14
2A? D?? 1/32 NI 9425
Sinking DI
E-STOP PRESSED
COM.2 COM.1
A1 11 ??
24V.3
A2
?
14 2A? D?? 1/32 NI 9425
Sinking DI
POWER SUPPLY ENABLED
COM.3 COM.1
CONTINUED CONTINUED
CONTINUED
KM5A KM5B
ABB AFS09Z ABB AFS09Z
-30-22-30 -30-22-30

A2 A1 A2 A1

13 14 13 14

21 22 21 22

31 32 31 32

43 44 43 44 CONTINUED

PLC8XX: E3 PPSC PSS

12 ¼ PSSu
11
1A1 DI0 E F 4DI
DISABLED CH1
12 ¼ PSSu
11
1A1 DI0 E F 4DI
DISABLED CH2

CONTINUED

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 8/15
PPCS – High Voltage Relays
INTERLOCKED POWER. DOUBLE LEVEL FUSE
PPS CONTROL BOX
THIS WILL BE DISABLED TERMINAL BLOCK UT 4-L/ Terminal block
WHEN CONTACTORS ARE HESILED 24 (5X20)
OPEN 120KOHM 3214366 Terminal block DPWR CONTINUED

PPS CAGE NOTE: WITH THIS RELAY

XIOM.? CRIOXX: E3 PPSC
TYPE IT IS NOT POSSIBLE 11 A1
24V.4 1 FUSE 300mA
14
?
A2
24V.1
??
2A? D?? 1/32 NI 9477
Sinking DO
HVR1 – ENABLE CHARGING
TO MOUNT FEEDBACK COM.4 2
11 A1
CONTACTS FOR THE DE-
14
?
A2 ??
2A? D?? 1/32 NI 9477
Sinking DO
HVR2 – ISOLATE DUMP CIRCUIT
ENERGIZED POSITION.
THEREFORE FAILURE OF ??
HVR1 RETURN SPRING IS NOT
Terminal block 2A? D?? 1/32 NI 9425
MSS CHARGE PERMISSIVE
Sinking DI
DIAGNOSED XIOM.?
(DANGEROUS FAILURE) CONTINUED
A1 11 24V.1
?

HV PSU HV BUSBAR
A2 14 Terminal block EXTERNAL MSS INTERFACE
COM.3 XMSS.1
24V.3 1 3
SPDXX MSS CHARGE PERMISSIVE
2 4
MICROSWITCH FOR
NOT CLOSED
ENERGIZED POSITION Terminal block
CLOSED
XMSS.1 CONTINUED

PLC8XX: E3 PPSC PSS

11 A1
?
14 A2 COM.3

Terminal block 11 ½ PSSu E

XHVR.1 12
1A? DO0 F 2DOR 8
CHARGE_PERMISSIVE_CH1
3 1 31 ½ PSSu E
4
SPDXX
2 32
1A? DO1 F 2DOR 8
CHARGE_PERMISSIVE_CH2

3 1 12 ¼ PSSu HVR1 CAPACITORS NOT

4
SPDXX
2 11
1A? DI? E F 4DI CONNECTED
12 ¼ PSSu
3 1 11
1A? DI? E F 4DI
HVR1 CAPACITORS CONNECTED
SPDXX
4 2 12 ¼ PSSu HVR2A DUMP CIRCUIT NOT
11
1A? DI? E F 4DI RELEASED
HVR2A 12 ¼ PSSu
11 1A? DI? E F 4DI
HVR2A DUMP CIRCUIT RELEASED
12 ¼ PSSu HVR2B DUMP CIRCUIT NOT
11
1A? DI? E F 4DI RELEASED
HV BUSBAR DUMP CIRCUIT 12 ¼ PSSu
11
1A? DI? E F 4DI
HVR2B DUMP CIRCUIT RELEASED

CONTINUED
MICROSWITCH FOR

EXTERNAL PSI INTERFACE

NOT RELEASED
ENERGIZED POSITION

(OPTIONAL)
RELEASED
Terminal block
Terminal block XPSI.2
1 3 WH
SPDXX PERMISSION TO CHARGE CH1
XHVR.2A 2 4 BN
3 1
SPDXX
4 2 1 3 WH
SPDXX PERMISSION TO CHARGE CH2
2 4 BN
3 1
SPDXX
4 2
THESE PERMISSIVES ARE
3 1 PROBABLY NOT
SPDXX
4 2 REQUIRED. REPLACE
WITH SHORTING WIRES
HVR2B AT THE TERMINAL BLOCK
Terminal block CONTINUED
XIOM.?
A1 11
CRIOXX: E3 PPSC
? 24V.1
A2 14 ??
A1 11
2A? D?? 1/32 NI 9425
Sinking DI
HVR1 CAPACITORS NOT
CONNECTED
?
A2 14 ??
MICROSWITCH FOR A1 11
2A? D?? 1/32 NI 9425
Sinking DI
HVR1 CAPACITORS CONNECTED
NOT RELEASED ?
A2 14 ??
ENERGIZED POSITION
A1 11
2A? D?? 1/32 NI 9425
Sinking DI
HVR2A DUMP CIRCUIT NOT
RELEASED
?
A2 14 ?? 1/32 NI 9425
RELEASED
A1 11 2A? D?? Sinking DI HVR2A DUMP CIRCUIT RELEASED
?
A2 14 ??
A1 11
2A? D?? 1/32 NI 9425 HVR2B DUMP CIRCUIT NOT
Terminal block A2
?
14 ??
Sinking DI
1/32 NI 9425
RELEASED

XHVR.2B 2A? D?? Sinking DI HVR2B DUMP CIRCUIT RELEASED

3 1
SPDXX
4 2 COM.2 CONTINUED

3 1
SPDXX
4 2

3 1
SPDXX
4 2

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 9/15
PPCS – Capacitor Pressure Monitoring Circuit

PPS CAGE PPS CONTROL BOX

CONTINUED
C1
1
Terminal block
XCPPS PLC8XX: E3 PPSC PSS
3
2 3 1 12 ¼ PSSu CAPACITOR PRESSURE CIRCUIT
4
SPDXX
2 11
1A? DI? E F 4DI GOOD

C2
CONTINUED
1
3
2 3 1
SPDXX
4 2

C3
1
3
2 3 1
SPDXX
4 2

C4
1
3
2 3 1
SPDXX
4 2

Terminal block
C5 DPWR
1
3
Terminal block CONTINUED
IOM.1
CRIOXX: E3 PPSC
2 3 1
SPDXX
4 2
A1 11 24V.1
?
A2 14 ??
2A? D?? 1/32 NI 9425
Sinking DI
CAPACITOR PRESSURE CIRCUIT
GOOD

COM.2
CONTINUED

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 10/15
PPCS – VT Circuit (NB, need for safety aspects here is still TBD…)
NOTE: IF HIGHER
TEMPORAL RESOLUTION
IS REQUIRED, REPLACE

EXCERPT FROM VOLTAGE DIVIDER DATASHEET

MODULE WITH NI 9775 PPS CONTROL BOX
(20 MS/s)

Terminal block Terminal block CONTINUED

DPWR Terminal block DPWR
IOM.? CRIOXX: E3 PPSC
3 1 ??
4
SPDXX
2 ??
2A? AI??1/16 NI 9222
500kSs AI
VT1 INPUT
3 1 ??
4
SPDXX
2 ??
2A? AI??1/16 NI 9222
500kSs AI
VT2 INPUT

DOUBLE SURGE
PROTECTION PHOENIX
TTC-6-2XTVSD-24DC-PT Terminal block
IOM.1
A1 11
24V.3
A2
?
14
24V.1
?? 2A? D?? 1/32 NI 9425
Sinking DI
LVS1 NO HV DETECTED
LOW DRIFT DC A1 11
A2
?
14 ??
2A? D?? 1/32 NI 9425
Sinking DI
LVS2 NO HV DETECTED
REGULATOR. TYPE IS TBD

DCDC2 DCDC1 CONTINUED

PHNX 2320018
2V 10 V
+ + + + 24V.3
- 10 V - - 24 V - COM.3

CONTINUED

PPS CAGE SIL2 CAPABLE LIMIT PLC8XX: E3 PPSC PSS

Max voltage 15 kV = 1.5V VALUE SWITCHES PHOENIX CONTACT MACX
12 ¼ PSSu
Safe voltage <40V = 4mV MCR-T-UIREL-UP -
11
1A? DI? E F 4DI
HIGH VOLTAGE UNDETECTED CH1
HV BUSBAR TERMINATE SHIELD AT 2811378 12 ¼ PSSu
HV 11
1A? DI? E F 4DI
HIGH VOLTAGE UNDETECTED CH2
ENTRY TO CABINET
VT1 LVS01 3.5
Terminal block 5.1 3.6 CONTINUED
1GΩ 2.5
V DC TRIAXIAL CABLE VTS.1 2.6
3 1 1.5
1
100kΩ BELDEN 9222 4 2 1.5 COM.3
5.2 +V 1.2
POT1 2 COM 1.1
3 PHNX 2811378

EXTERNAL PSI INTERFACE

HV RTN ADJUST UNTIL RESPONSE 4
CURVE OFFSET IS 10k
CORRECT
Terminal block
(TBD)
5

LVS02
PSI.3
VT2 PHOENIX CONTACT EMG 6 3.5 3
SPDXX
1 WH
HIGH VOLTAGE UNDETECTED CH1
30-SP-10K LIN - 2942124 7 5.1 3.6 4 2 BN
8 2.5 3 1 WH
1GΩ SPDXX HIGH VOLTAGE UNDETECTED CH2
TRIAXIAL CABLE 2.6 4 2 BN
V DC
3 1 1.5
9
BELDEN 9222 4 2 1.5 COM.3
100kΩ
5.2 +V 1.2
BIDIRECTIONAL TVS COM 1.1
DIODE, 5V NOMINAL (OR PHNX 2811378

HV RTN LESS, IF AVAILABLE).

E.G., LITTELFUSE SA5.0CA

Vdetect = HV/10k Vdetect Response curve

R1
1GΩ 1GΩ + VP/2*(R2-R1/R1+R2)
SPL+1.5V
VT1 = HV/10k + VP/2
HV VP
VT2 = HV/10K – VP/2 2V NOMINAL
100kΩ 100kΩ
R2

BAD
SPH SPL+4mV
SINGLE FAULT-TOLERANT DIAGNOSTIC CIRCUIT
1) Apply floating VProbe across voltage dividers to detect disconnection from probes or potential divider failure GOOD
2) Aim to detect High Voltage < 40 V (HV/10k < +/- 4mV) SPL
3) If one probe fails or disconnects, circuit will be imbalanced BAD POT1 unbalance = live zero adjust
- If VT1 disconnects, Vdetect = +VP/2 0V HV (V)
- If VT2 disconnects, Vdetect = -VP/2 0V 40V 15 kV
4) Slightly unbalance R1/R2 potentiometer to create positive switch point (live zero)
5) Detect good region between live zero and 40 V
FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE
DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 11/15
PPCS – CT Circuit

PPS CONTROL BOX

PPS CAGE
NOTE: IF HIGHER
CONTINUED
TERMINATE OUTER TERMINATE OUTER DOUBLE SURGE TEMPORAL RESOLUTION
PEARSON MODEL 101
COIL CONNECTIONS PASS
SHIELD CLOSE TO PROBE SHIELD AT ENTRY TO
CABINET
PROTECTION PHOENIX
TTC-6-2XTVSD-24DC-PT Terminal block
IS REQUIRED, REPLACE
MODULE WITH NI 9775
CRIOXX: E3 PPSC
THRU CT APERTURE
Terminal block IOM.? (20 MS/s)
CT1 XCTS.1 COAX LMR100A
BNC TRIAXIAL CABLE BNC BNC
4 1 ??
Phoenix 5
SPDXX
2 ??
1A? AI??1/16 NI 9222
500kS AI
CT1 INPUT
BELDEN 9222
2805038

TO COIL HV BUSBAR COAX LMR100A

4 1 ??
5
SPDXX
2 ??
1A? AI??1/16 NI 9222
500kS AI
CT2 INPUT

3 1
CORE BIAS CURRENT SPDXX
4 2
WIRE LOOP (HIGH
VOLTAGE INSULATED CONTINUED
RESERVED FOR BIAS/TEST
WIRE > 1MM SQUARE)
CURRENT (UPGRADE).
REQUIRES ADJUSTABLE
CASE GROUND
CURRENT SOURCE < 2A
DC
CT2
BNC TRIAXIAL CABLE

BELDEN 9222

RESERVED FOR BIAS/TEST

3 1
SPDXX
4 2
CURRENT (UPGRADE).
REQUIRES ADJUSTABLE
CURRENT SOURCE < 2A
DC

DOUBLE SURGE
PROTECTION PHOENIX
TTC-6-2XTVSD-24DC-PT

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 12/15
PPCS – Key Permissive & Light Towers
PPS CONTROL BOX
CONTINUED Terminal

PLC8XX: E3 PPSC PSS block XPNL

¼ PSSu E ?? T0 PULSE
Panel on cabinet door:
TRIP
RESET_BUTTON_PRESSED 1A? DI? 1 RECOVER
F 4DI ?? 2
¼ PSSu E ?? T1 PULSE R
RESET_BUTTON_RELEASED 1A? DI? 3
F 4DI ?? 4

CHARGE E-STOP TRIP

¼ PSSu E ?? T0 PULSE CHARGE PERMISSIVE

PERMISSIVE RECOVER Key must be unique
KEY_SWITCH_ENABLED_CH1 1A? DI? 5 DISABLE
F 4DI ?? 6 Key cannot be removed in the ENABLE position
DISABLE

ENABLE
STOP R

ENABLE
¼ PSSu E ?? T1 PULSE 7
KEY_SWITCH_ENABLED_CH2
F 4DI
1A? DI? ?? Key can be removed in the DISABLE position
8
PSS
NO TRIP
CONTINUED

CONTINUED Terminal block

IOM.1
PPCS: CRIO8?? 11 A1
24V.1 ?
1/32 NI 9425 ?? 14 A2
KEY SWITCH ENABLED CH1
Sinking DI
2A? D?? 11 A1
?
1/32 NI 9425 ?? 14 A2
KEY SWITCH ENABLED CH2
Sinking DI
2A? D??

CONTINUED

CONTINUED
TWR8XX
2X 6-core 0.75mm2
PLC8XX: E3 PPSC PSS SURGE PROTECTION
PHNX 2906834
Terminal block
XTWR.2 blue jacket, shielded
Flashing red KL70-203R
¼ PSSu 11 TEST PULSE DISABLED 3 1 1 1
SIGNAL TOWER RED
E F 4DO
A7 DO0 12 4
1
2
¼ PSSu 21 TEST PULSE DISABLED 3 1 2 2 Amber KL70-305Y
SIGNAL TOWER AMBER
E F 4DO
A7 DO1 22 4
2
2
¼ PSSu 14 TEST PULSE DISABLED 3 1 3 3 Green KL70-305G
SIGNAL TOWER GREEN
E F 4DO
A7 DO2 13 4
3
2
¼ PSSu 24 TEST PULSE DISABLED 3 1 4 4 KS70-2004
SIGNAL TOWER SOUNDER
E F 4DO
A7 DO3 23 4
4
2 Sounder
COM.2 3 1 5 5 KT70-1002
5
CONTINUED 4 2
KA70-1034

Pilz PLC note: Dual channel inputs MUST use I0/I2 or I1/I3. TWR8XX
Dual channel outputs MUST use O0/O1 or O2/O3. 2X 6-core 0.75mm2
Terminal block blue jacket, shielded
XTWR.3 Flashing red
3 1 1 1
1
4 2
3 1 2 2 Amber
2
4 2
3
3
1 3 3 Green
4 2
3 1 4 4
4
4
2 Sounder
COM.2 3 1 5 5
5
4 2

PSSu E F PSSu E F
PSSu E F 4DI
4D0 2DOR 8
TWR8XX
2X 6-core 0.75mm2
Terminal block blue jacket, shielded
XTWR.4 Flashing red
3 1 1 1
1
4 2
3 1 2 2 Amber
2
4 2
3
3
1 3 3 Green
4 2
3 1 4 4
4
4
2 Sounder
COM.2 3 1 5 5
5
4 2

TERMINATE CABLE
SHIELD CLOSE TO SIGNAL
TOWER

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 13/15
PPCS – Safety Cage Sensors & Area Search Buttons GUARD LOCKING SWITCH;

PPS CONTROL BOX POWER TO LOCK

ROCKWELL 440G-T27240 REMOVE ALL JUMPERS
ON TERMINALS!!

CONTINUED
CAGE LOCK
Terminal block
PLC8XX: E3 PPSC PSS DPWR Terminal M23 12P SSI8XX
block XLOCK
CAGE CLOSED CH1
¼ PSSu E
1A? DI?
?? T0 PULSE 3
SPDXX
1 4 11
F 4DI ?? 4 2 12 12
SENSOR
CAGE CLOSED CH2
¼ PSSu E
1A? DI?
?? T1 PULSE 3
SPDXX
1 7 21
F 4DI ?? 4 2 8 22

24V.3 3
SPDXX
1 9 33
4 2 10 34 LOCK
24V.3 3
SPDXX
1 2 53 FEEDBACK
4 2 5 54

CAGE LOCKED
¼ PSSu E
1A? DI?
?? 3
SPDXX
1 11 41
F 4DI ?? 4 2 6 52 NOTE1: MECHANICAL
CAGE LOCK COIL
¼ PSSu E
1A? DO? ?? 3
SPDXX
1 1 A1 LOCK INSTALLATION SHALL BE
F 4DO ?? 4 2 3 A2
ACCORDING TO ISO14119

CONTINUED NOTE2: ADDITIONAL

SENSORS MAY BE
REQUIRED
CONTINUED Terminal block
IOM.1
PPCS: CRIO8?? 11 A1
24V.1 ?
1/32 NI 9425 ?? 14 A2
CAGE CLOSED
Sinking DI
2A? D?? 11 A1
?
1/32 NI 9425 ?? 14 A2
CAGE LOCKED
Sinking DI
2A? D??
24V.1
CONTINUED
Combined momentary button + indicator
START SEARCH - IEC 60417-5010 marking
- White LED to button is active
CONTINUED - ABB MP1-11W / 1SFA611100R1105

PLC8XX: E3 PPSC PSS

- 1 NO + 1 NC contact blocks (MCB-10, -01)
AS8XX - 24V DC white LED block MLBL-01BW
Terminal Mount in enclosure
block XASB.1
¼ PSSu E ?? 3 1 1
AREA SEARCH BUTTON 1 PRESSED
F 4DI
1A? DI? ?? 4
SPDXX
2 2
¼ PSSu E ?? 3 1 3 NOTE1: LOCATE AREA
AREA SEARCH BUTTON 1 RELEASED
F 4DI
1A? DI? ?? 4
SPDXX
2 4 SEARCH BUTTONS
¼ PSSu E ?? 3 1 5
AREA SEARCH BUTTON 1 INDICATOR
F 4DO
1A? DO? ?? 4
SPDXX
2 6
ACCORDING TO LINES OF
SIGHT. LAST AREA
SEARCH TO BE LOCATED
OUTSIDE CAGE DOOR
(WITH BLUE INDICATOR)

CONTINUE SEARCH NOTE2: WHITE LEDS

LIGHT WHEN SEARCH
AS8XX MAY START. LEDS FLASH
Terminal WHEN THEY ARE NEXT IN
block XASB.2 SEQUENCE. BLUE LED
¼ PSSu E ?? 3 1 1 STAYS LIT WHEN AREA IS
AREA SEARCH BUTTON 2 PRESSED
F 4DI
1A? DI? ?? 4
SPDXX
2 2 SEARCHED AND LOCKED
¼ PSSu E ?? 3 1 3
AREA SEARCH BUTTON 2 RELEASED
F 4DI
1A? DI? ?? 4
SPDXX
2 4
¼ PSSu E ?? 3 1 5
AREA SEARCH BUTTON 2 INDICATOR
F 4DO
1A? DO? ?? 4
SPDXX
2 6

Combined momentary button + indicator

- IEC 60417-5010 marking
- Blue LED to button is active
- ABB MP1-11L / 1SFA611100R1104
COMPLETE SEARCH - 1 NO + 1 NC contact blocks (MCB-10, -01)
- 24V DC white LED block MP1-11L
Mount in enclosure
AS8XX
Terminal
block XASB.3
¼ PSSu E ?? 3 1 1
AREA SEARCH BUTTON 3 PRESSED
F 4DI
1A? DI? ?? 4
SPDXX
2 2
¼ PSSu E ?? 3 1 3
AREA SEARCH BUTTON 3 RELEASED
F 4DI
1A? DI? ?? 4
SPDXX
2 4
¼ PSSu E ?? 3 1 5
AREA SEARCH BUTTON 3 INDICATOR
F 4DO
1A? DO? ?? 4
SPDXX
2 6

CONTINUED

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022

Page 14/15
PPCS – Intersystem Signalling
PPS CONTROL BOX
Coupling relay - PSR-SCP-
24UC/URM/5X1/2X2 -
2963747
Terminal block
DPWR PLC8XX: E3 PPSC PSS
EXTERNAL PSI INTERFACE Terminal
block XPSI.?
Terminal block
XEXT.OUT
1 3 1 13 SR1A A1 ?? ¼ PSSu E
PPCS STANDBY MODE CH1 SPDXX 1A?? DO? PPCS STANDBY MODE CH1
INPUTS PPCS STANDBY MODE CH2
2
3
4
3
SPDXX
2
1
14
23 PHNX
A2
61 T0 PULSE
??
??
1A?? DI?
F 4DO
¼ PSSu E PPCS STANDBY MODE CH1
4 4 2 24 2693747 62 ?? F 4DI FEEDBACK
33 71
34 72
43 53 24V.1
44 54

13 A1 ?? ¼ PSSu E
SR1B 1A?? DO? PPCS STANDBY MODE CH2
Terminal 14 A2 ?? F 4DO
EXTERNAL MSS INTERFACE block XMSS.?
23
24
PHNX
2693747
61
62
T1 PULSE ??
??
1A?? DI? ¼ PSSu E
F 4DI
PPCS STANDBY MODE CH2
FEEDBACK
1 3 1 33 71
PPCS STANDBY MODE CH1 SPDXX
INPUTS PPCS SYANDBY MODE CH2
2
3
4
3
SPDXX
2
1
34
43
72
53
4 4 2 44 54

EXTERNAL PSI INTERFACE Terminal

block XPSI.?
1 3 1 13 SR2A A1 ?? ¼ PSSu E
PPCS HIGH VOLTAGE MODE CH1 2 4
SPDXX
2 14 A2 ??
1A?? DO? F 4DO
PPCS HIGH VOLTAGE MODE CH1

INPUTS PPCS HIGH VOLTAGE MODE CH2

3
4
3
4
SPDXX
1
2
23
24
PHNX
2693747
61
62
T0 PULSE ??
??
1A?? DI? ¼ PSSu E
F 4DI
PPCS HIGH VOLTAGE MODE CH1
FEEDBACK
33 71
34 72
43 53 24V.1
44 54

13 A1 ?? ¼ PSSu E
SR2B 1A?? DO? PPCS HIGH VOLTAGE MODE CH2
Terminal 14 A2 ?? F 4DO
EXTERNAL MSS INTERFACE block XMSS.?
23
24
PHNX
2693747
61
62
T1 PULSE ??
??
1A?? DI? ¼ PSSu E
F 4DI
PPCS HIGH VOLTAGE MODE CH2
FEEDBACK
1 3 1 33 71
PPCS HIGH VOLTAGE MODE CH1 SPDXX
2 4 2 34 72
INPUTS PPCS HIGH VOLTAGE MODE CH2
3
4
3
4
SPDXX
1
2
43
44
53
54

EXTERNAL PSI INTERFACE Terminal

block XPSI.?
1 3 1 T0 PULSE ?? ¼ PSSu E E3 HALL SAFE FOR HIGH VOLTAGE
E3 HALL SAFE FOR HIGH VOLTAGE CH1
2 4
SPDXX
2 ?? 1A?? DI? F 4DI CH1

OUTPUTS
3 3 1 T1 PULSE ?? ¼ PSSu E E3 HALL SAFE FOR HIGH VOLTAGE
E3 HALL SAFE FOR HIGH VOLTAGE CH2
4 4
SPDXX
2 ??
1A?? DI? F 4DI CH2

24V.3
COM.3
CONTINUED
COM.2

Terminal block
PPCS: CRIO8??
XIOM.1 ??
2A? D?? 1/32 NI 9425
Sinking DI
PPCS DISCHARGED MODE

??
2A? D?? 1/32 NI 9425
Sinking DI
PPCS HIGH VOLTAGE MODE

Terminal A1 11
? 24V.1 2A? D?? 1/32 NI 9425
E3 HALL SAFE FOR HIGH VOLTAGE CH1
EXTERNAL MSS INTERFACE block XMSS.?
A2
A1
?
14
11
??
2A?
Sinking DI
1/32 NI 9425
D?? Sinking DI E3 HALL SAFE FOR HIGH VOLTAGE CH2
1 3 1 A2 14 ??
OUTPUTS MSS FIRE PERMISSIVE
2 4
SPDXX
2 A1
A2
?
11
14 ??
2A? D?? 1/32 NI 9425
Sinking DI
MSS FIRE PERMISSIVE

Terminal block
Terminal XIOM.2
block XMSS.?
3 1 11 A1
PPCS STANDBY
1
SPDXX ? 24V.1 2A? D?? 1/32 NI 9477
PPCS STANDBY MODE
INPUTS PPCS CHARGING
2
3
4
3
SPDXX
2
1
14
11
?
A2
A1
?? Sinking DO
2A? D?? 1/32 NI 9477
PPCS CHARGING MODE
4 4 2 14 A2 ?? Sinking DO
5 3 1 11 A1
PPCS READY TO FIRE
6 4
SPDXX
2 14
?
A2 ??
2A? D?? 1/32 NI 9477
Sinking DO
PPCS READY TO FIRE

CONTINUED

FILENAME PULSED POWER CONTROLLER V3.VSDX DESCRIPTION TEMPLATE

DRAWN BY JACK NAYLON STATUS DESIGN REVISED 20.09.2022
Page 15/15