INTERACTIVE SCHEMATIC

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Schematic
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EC-C2 E-C60
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E-C61

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located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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 RENR3780-02
September 2004

322B, 325B, and 330B Excavators

Hydraulic System - Attachment
Fourth Pedal
322B: 325B: 330B:
1ZS1-UP 6DN1-UP 3YR1-UP
2ES1-UP 8FN1-UP 5LR1-UP
4DS1-UP 4RS1-UP
5BS1-UP 5LS1-UP

This attachment schematic is to be used in conjunction with the Standard Schematic in this Service Manual.

© 2004 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Solinoid Valve 116-3413 1 B-7
(322B) 105-7313
Flow Control Valve 2 B-6
(325B) 4I-7836
Pilot Control Valve(Fourth Pedal) 121-1814 3 A-7
Auxilary Pilot Manifold 144-3613 4 A-4
Solenoid Valve(One Way Flow) 121-1491 5 A-4
Solenoid Valve(Two Way Flow) 121-1491 6 A-4
Flow Pressure Valve 142-7223 7 A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

SWING
MOTOR

PG

DR

E MU Pp3 E
Pp3

T T

STICK CYLINDER

BUCKET CYLINDER BOOM CYLINDER

A B B A

B A

SWIVEL

D D

AP2

ADr BPi BP2

APi
BR3 AP1 BDr
AT
BR1 aL2 aL4
dR4 AR2 aR2 BP3
PSL aR3 BR2 AR1 aR1 PSW PTA aL1 BL1 AL1 BL2 AL2 aL3 BL3 AL3 BP1 BT aL5
R1 AR3
R3 (L) (R) (B) (F) (B) (F) AL4 R2

STICK(2)
R4
HL
R3
AR4

HR

C C

BOOM(2)
Y DR
SWING BOOM(1)
ATCH BUCKET X
STICK (1) TRAVEL(L) TRAVEL(R)
aR4 bR3 PiL dSW bR2 bR1 dST1 PR PL PP bL1 PAT bL2 bL3 PiB bL4
dL5

TT TP JLP JLT

B STICK SWING JRP JRT B

JL3 JL1 JL4
PSA
PEU

JL2
C/V
JPi
Pi5

R2
Pi8

TLA2 TRA2
TLA1 TRA1
(2) VALVE GP (SWING)
(PUMP) X1
FLOW CONTROL
BUCKET BOOM
TRAVEL(L) TRAVEL(R)
105-7313(322B) JR4 JR3
(1) VALVE GP 4I-7836(325B AND JR2 JR1
LINE PATTERNS
SOLENOID 330B) (LEVELING) (TRAVEL) X3
116-3413 (RELIEF) M3 Pressure Line
PAC A1
Pilot / Load Sensing Pressure
M1
J Drain / Return Lines
SP
SB5 SB4 SB3 SB2 ST SB1 S
Component Group

CALLOUTS
TOUT

S1 S2
PG

S3 A2
DR1
DR2
DR3

DR6
DR4
DR5

PIN
Pi3

Pi1
Pi2

M2 Callout Number Component

P T P (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
A3 138-1234 Part Number
SA5 SA4 SA3 SA1
SA2

T
(4) VALVE GP
AUXILIARY X2
A MANIFOLD A
144-3613
R1
(5) VALVE GP (7) VALVE GP
(6) VALVE GP THIS SCHEMATIC IS FOR THE 322B, 325B AND 330B EXCAVATOR HYDRAULIC
A1 A2 SOLENOID(ONE WAY FLOW) SOLENOID
SOLENOID(TWO WAY FLOW) SYSTEM
121-1491 PRSSURE FLOW ATTACHMENT: FOURTH PEDAL
(3) VALVE GP 121-1491 R1
PILOT CONTROL 142-7223 MEDIA NUMBER: RENR3780-02
121-1814 SCHEMATIC PART NUMBER: 143-0310, CHANGE: 02, VERSION: V
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS

1 2 3

4 5 6 7
 WIRE DESCRIPTION CHART
Wire Wire Wire Wire
Component Location
Number Color Description Number Color Description Schematic Machine Schematic Machine Electrical Schematic Symbols And Definitions
Power Distribution Circuits Accessory Circuits (cont'd)
SENR9293
Component Location Location Component Location Location
101 RD Bat (+) 592 BU DC/DC Converter Power Output July 1996
Air Inlet Heater C-8 2 Sensor - A/C Photo F-1 E
103 YL Aux Ckt A513 PK DC/DC Converter Memory Output
105 BR Key Sw A537 PK Seat Heater Alarm - Travel G-9 3 Sensor - Air Inlet Heater Coolant Temp C-9 2 T
107 WH Eng Shutdown A571 PU Aux Ckt 1 Alternator B-8 4 Sensor - Coolant Temperature C-8 2
Pressure Temperature Level Flow Circuit Breaker
108 BU Aux Ckt A572 PK Aux Ckt 2 D Sensor - Fuel Level
Assembly - Terminal Block F-8 A-5 13 Symbol
109 OR Alt Output (+) Term A579 OR Wiper Motor (+) Symbol Symbol Symbol Symbol
Batteries - 12VDC 1-8,H-8 5 Sensor - Overload Warning Device F-9 7
111 YL Aux Ckt A580 BR Wiper Motor (-)
112 PU Main Power Rly Output A581 GN Wiper Motor Raise Breaker - Alternator I-8 D Sensor - Pump Discharge Press B-8 14
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
113 OR Opr Mon Panel B (+) Switched A582 PU Wiper Motor Stop Breaker - Main I-8 D Solenoid - A/C Clutch C-9 15
114 GN Warning Horn (Forward) A583 YL Pwr Window Interlock to Wiper Cont C Solenoid - AC1 On/Off
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Control - Engine/Pump F-2 I-6 18
115 PK Aux Ckt A584 BU Front Window Limit Sw to Wiper Cont
Control - Overload Warning Device F-6 A Solenoid - AC2 On/Off I-6 18 Normally closed switch that will open with an increase of a specific condition.
118 GY Aux Ckt A586 OR Wiper Sw to Wiper Cont
120 YL Aux Ckt A587 YL Pwr Window Cont to Safety Sol Relay Control - Wiper E-1 A Solenoid - Eng/Pump Control A-7 16 No circle indicates that the wire cannot be disconnected from the component.
123 WH Aux Ckt A588 GN Safety Sol Relay to Sol Controller - Aux Hydraulic D-7 16 Solenoid - Engine Shutdown B-9 17
124 GN A/C A589 OR Power Window Up A Solenoid - Fine Swing
Converter - Voltage H-1 E-8 18 This indicates that the component has a wire connected to it that is connected to ground.
129 BU Aux Ckt A590 BU Power Window Down
Diode G-7 D Solenoid - Flow Control (Prop) I-5 18
135 BU Aux Ckt A591 PU Rear Window Limit Sw
140 BU Aux Ckt C513 OR Blower Motor (Med-Low) Diode - Main Relay H-7 D Solenoid - Hammer 2 I-6 18
147 PU Aux Ckt C514 PK Power to Control (12 V) Diode - Refueling A-3 6 Solenoid - Hydraulic Lock I-1 F This indicates that the component does not have a wire connected to ground. It is
149 PU Aux Ckt C515 BR Serial Communication (A)
Fuses 1-4,3 B Solenoid - Level Finish A-7 16 grounded by being fastened to the machine.
150 OR Bat (+) C516 GY Serial Communication (B)
Ground - Cab B-6 22 Solenoid - R1/R2 I-6 18
151 GN Aux Ckt C517 GN Ambient Temp Sensor
152 BU Aux Ckt C518 WH Cab Temp Sensor Ground - Cab D-1 E Solenoid - Start Aid H-9 19
154 WH Aux Ckt C519 OR Heater Coil Temp Ground - Chassis A-9 8 Solenoid - Swing Brake E-7 18 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
168 GN Aux Ckt C520 PK Evaporator Coil Temp contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Ground - Chassis B-3 7 Solenoid - Travel Speed A-7 16
172 GN Aux Ckt C521 PU A/C
Ground - Chassis I-8 D Solenoid - Trenching A-7 16
176 OR Aux Ckt C523 BU A/C
177 OR Main Brkr C524 WH A/C Ground - Platform G-2 B Switch - Air Cleaner Flow H-9 20 Sender- A component that is used with a temperature or pressure gauge. The sender
180 GN Aux Ckt C525 YL A/C Ground - Platform H-1 9 Switch - Aux Hydraulic Control D-3 C measures the temperature or pressure. Its resistance changes to give an indication to
185 YL Aux Ckt C526 BR Blower Motor (Thermal Fuse) T
Ground - Relay Panel G-7 D Switch - Aux Pressure I-6 18
189 WH Aux Ckt C536 PK Operator A/C On Lamp
the gauge of the temperature or pressure.
Ground Strap - Chassis to Platform I-5 10 Switch - Backup EPR Valve E-5 C
191 WH Aux Ckt C537 GN A/C Photo Sensor (+) Sig 325B L and 325B LN Excavators
196 BU Aux Ckt C538 OR A/C Photo Sensor (-) Sig Horn A-2 7 Switch - Backup Governor D-5 C
Ground Circuits C539 YL A/C Control Sw IP1 Joystick F-1 C Switch - Boom Raise Pressure D-8 18
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
200 BK Main Chassis C540 GY A/C Control Sw IP2 Electrical System•• It has a coil that makes an electromagnet when current flows through it. The
Joystick I-1 B Switch - Coolant Level H-9 19
201 BK Opr Mon Panel C541 GN A/C Control Sw IP3 electromagnet can open or close the switch part of the relay.
Lighter E-1 E Switch - Disconnect I-8 D
235 BK Elec Pump Ctrl Gnd Lighting Sircuits
A270 BK Operator Panel Sw Gnds 607 PK Flood Lamps - Front Meter - Service F-1 E Switch - Engine Oil Level A-8 1
Basic Machine Circuits 615 YL Cab Flood Lamp Monitor F-1 E Switch - Engine Oil Press B-9 15
6DN1-UP Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
301 BU Starter No.1 Sol 616 BU Boom Flood Lamp
Motor - Washer I-9 D Switch - Fine Swing Control D-4 C coil that makes an electromagnet when current flows through it. The electromagnet
304 WH Starter Rly No.1 Output Control Circuits
Motor - Engine Gov A-9 1 Switch - Foot Pedal LH H-5 A 8FN1-UP can open or close a valve or move a piece of metal that can do work.
306 GN Starter Rly Coil 763 BU Torque Converter Sw
307 OR Key Sw to Neut Start Sw 786 GN Eng Speed Cont Motor - Lower Wiper H-1 9 Switch - Foot Pedal RH H-5 A 4DS1-UP
308 YL Main Power Rly Coil 788 YL Eng Speed (+) Motor - Starter B-9 8 Switch - Hydraulic Oil Filter A-5 12
309 GY Alt Regulator Term 791 PK Eng Speed Cont 5BS1-UP
Motor - Upper Wiper G-1 23 Switch - Hydraulic Oil Level A-5 12 Harness And Wire Symbols
310 PU Start Aid Sw to Start Aid Sol A718 PU Start Aid Coolant Sensor Sig
Pickup - Engine Speed B-9 11 Switch - Implement Pressure D-8 18 Component
311 WH Start Aid Sol to Temp Sw A755 PK Throttle Sw #1
320 OR Horn Rly Coil to Sw A756 BU Throttle Sw #2 Pump - Refueling A-2 6 Switch - Key F-3 C Wire, Cable, or Harness Part Number
321 BR Travel Alarm Lamp A757 GY Throttle Sw #3 Radio - 12VDC I-3 A Switch - Neutral Start Limit I-1 B Assembly Identification
Pin Socket Wire Color Fuse
322 GY Warning Horn (Forward) A758 BR Throttle Sw #4
Relay - Boom Lamp I-7 D Switch - Overload Warning Device D-4 C
323 WH Fuel Pump Power A761 PU Elec Pump Cont Gov Feedback A AA 105-9344
325 PK Fuel Pump Rly A762
Relay - Cab/Chassis Lamp I-7 D Switch - Pressure I-5 18
PU Elec Pump Cont Eng Speed Ground
326 PU Key Sw "C" Term A768 BU Pump Control Valve #1 (+) Relay - Heater F-7 D Switch - Proximity I-6 18 325-PK-14 1
329 YL Fuel Pump to Sw A769 GY Pump Control Valve #2 (-) Relay - Horn I-7 D Switch - Refrigerant Low Press C-9 19
365 YL Fuel Pump Rly to Switch A770 PK Elec Pump Control Bypass Sw
Relay - Hydraulic Lock Solenoid I-7 D Switch - Refueling A-5 24
386 PK Air Shutoff Sol Enable A771 PU Float Sw Single Wire Circuit Number Wire Gauge Receptacle
Monitoring Circuits Relay - Main G-7 D Switch - Refueling Start (NO) A-4 6
F771 OR Backup Sw Connector Identification
403 GN Alternator (R) Term F772 WH Backup Sw Relay - Neutral Start F-7 D Switch - Refueling Stop (NC) A-4 6
Plug
405 GY Opr Mon Oil Press F773 OR Governor Accel Relay - Refueling Power A-3 6 Switch - Seat Heater D-4 C Ground 2 200-BK-14
412 BU Opr Mon Cool Flow F774 WH Governor Decel Connection
Relay - Refueling Start A-3 6 Switch -Start Aid D-5 C
430 BU Opr Mon Air Filter 877 YL Glow Plug Magnetic Sw to Glow Plug
487 OR Hyd Oil Flow Sw 950 Relay - Refueling Stop A-3 6 Switch - Start Aid Coolant Temp B-9 4 Pin or Socket
BR Hammer Sw C
491 PK Hyd Oil Temp Sensor 951 PK Hammer Sol C Relay - Start F-8 D Switch - Throttle Position E-3 C Number
492 GY Coolant Temp Sensor 954 GN Hammer Sw A Relay - Timer E-7 D Switch - Travel Pressure D-8 18
495 GN Fuel Level K903 BR Dual HP Relay to Controller Typical representation of a Sure-Seal
Resistor - Backup I-8 D Switch Panel F-2 C 1 Typical representation of a Deutsch 1
496 WH Opr Mon Panel Hyd Oil Level K904 GN Pump Discharge - Signal
Resistor - Timer Relay E-7 D Unit - A/C H-4 21 2 connector. The plug contains all 2 connector. The plug and receptacle
A495 GY Alternator (R) Terminal #2 K905 BU Pump Discharge - (+) B
C468 BU Engine Oil Level K906 GN Swing Brake Sol - Signal Sender - Hydraulic Oil Temp A-5 12 Unit - Air Inlet Heater Control I-7 D sockets and the receptacle contains contain both pins and sockets.
Accessory Circuits K907 BU Swing Brake Sol -(+) B all pins.
Machine locations are repeated for components located close together.
501 GN Wiper - Front K909 BU Backup Sw - (+) B
506 PU Washer - Front K911 PK
A =Located in operator's compartment.
E/P Controller - RS485 (+)
508 PU Radio Speaker - Left K912 B = Located in operator's left console area. © 1996 Caterpillar Printed in U.S.A.
GN E/P Controller - RS485 (-)
509 WH Radio Speaker - Left (Common) K915 GN Fine Swing Sw - E/P Controller C = Located in operator's right console area. All Rights Reserved
511 BR Radio Speaker - Right K997 BU (+) V Sensor D = Located in relay panel area.
512 GN Radio Speaker - Right (Common) L908 OR Controller RS-232C TX
513 OR A/C Compressor/Refrigerant Press Sw L909 BU
E = Located in dash area.
Controller RS-232C RX
519 PK Thermostat to Refrigerant Press Sw L968 OR Elec Pump Control PS Valve (-) F = Located under cab floor plate.
546 BU Aux Hyd - Rotate CW L969 WH Elec Pump Control PS Valve (+)
547 OR Aux Hyd - Rotate CCW L970 GY Elec Pump Control to Switch Return
548 GY Aux Hyd - Open L971 GN Elec Pump Control to Travel Pressure Sw
549 PK Aux Hyd - Close L972 BU Low Idle Sw
575 YL Wiper - Aux L973 GN Fine Swing Cont Relay to Sol Valve
576 PK Wiper - Aux L974 GN Elec Pump Cont Boom Raise Press Sw Connector Location¹
578 BU Washer - Aux L975 PK Start Aid Cont Lamp 1 Output Machine Schematic
Connectors
586 BR Aux Hyd - Close L976 GN Excavator Fuel Pump Switch Location Location
590 GY Wiper Sw to Intermittent Module L977 YL Trenching Sol CONN. 1 A-9 1
L978 GY Level Finish Sol
CONN. 2 F-9 D
Resistor and Solenoid Specifications
CONN 3 F-9 D
Component Part No. Resistance (Ohms) 1
CONN4 G-9 D Real Time Error Codes Resistor - Backup 102-8016 47.0± 2.35
CONN5 G-9 D
Code Description Of Problems Resistor - Timer Relay 7Y-8242 47.0 ± 4.7
CONN 6 Service Connector H-8 D
1301 Engine oil pressure is too low. Solenoid - A/C Clutch 3E-1906 17.6± 0.6
CONN 7 G-8 D
1302 Engine coolant temperature is too high. Solenoid - Engine/Pump Control
CONN8 G-8 D 1303 Hydraulic oil temperature is too high. 111-9916 11.7± 1.2
19 B Flow Control
CONN9 G-8 D 1304 Air filter is clogged. Start (Latch) Coil - 1.55 ± 0.15
20 Solenoid - Engine Shutdown 8C-3663
5 21 CONN 10 F-8 D 1305 Battery voltage is not normal. Stop (Unlatch) Coil - 10.3 ± 1.03
3 D F 23
22 A 9 CONN 11 A-6 12 Solenoid - Fine Swing 107-7056 34.0 ± 0.5
2201 Governor actuator feedback sensor circuit is open or shorted battery voltage.
CONN12 C-6 22 Solenoid - A/C 1
10 2202 Governor actuator feedback sensor circuit is shorted to body ground.
C CONN13 C-6 22 A/C 2
15 4 E 2301 Governor actuator feedback signal is not stable.
Hydraulic Lock
CONN14 C-5 F 2302 Governor actuator feedback signal deviates. Swing Brake
17 CONN 15 C-5 F 2303 Governor actuator does not move. 121-1491 32.0 ± 3.2
Travel Speed
CONN 16 C-5 F Solenoid - Level Finish
2304 Calibration data error.
Trenching 121-1490 32.0 ± 3.2
CONN17 F-5 C 3201 Monitor RAM is not normal.
CONN18 F-5 C 4101 Electric power supply to the controller is too much (43 volts). Solenoid - Start Aid 3E-6332 6
18 7 25
CONN19 F-5 C 4102 Over-current in proportional reducing valve. ¹ At room temperature
CONN 20 F-5 C 4103 Proportional reducing valve circuit is open.
2 CONN 21 F-5 C 4105 Over-current in digital output (trenching solenoid).
CONN 22 F-4 C 4106 Over-current in digital output (fine control solenoid).
13
1 11 CONN 23 F-4 C 4107 Over-current in digital output (travel speed change solenoid).
8 CONN 24 G-6 F 4108 Over-current in digital output (travel alarm).
14 6
CONN 25 G-6 F 410A Over-current in digital output (swing break solenoid).
CONN 26 G-5 F 4201 Engine speed is not normal.
12 24
CONN 27 H-6 18 4202 Engine coolant temperature sensor is shorted to body ground.
16
CONN 28 H-5 18 4203 Hydraulic oil temperature sensor is shorted to body ground.
CONN 29 H-4 B 4204 PWM sensor of pump delivery pressure is shorted to body ground.
CONN 30 H-4 B 4207 PWM sensor of pump delivery pressure is open in circuit.
CONN 31 H-4 B 420A Fuel sensor is shorted to body ground.
CONN 32 I-3 B 420B Fuel sensor is open or shorted to battery voltage. Off Machine Switch Specifications
CONN 33 H-3 B 420C Electric power supply is too low (below 23 volts).
Part No. Function Actuate Deactuate Contact Position
CONN 34 H-3 B 420D Electric power supply is too high (above 32 volts). 38.0 ± 3.0°C 27 °C MIN
420E Engine speed dial is not one of the specified 10. 3E-6449 Start Aid Coolant Temperature Normally Closed
CONN 35 H-3 B (100.4± 5.4°F) (80.6 of MIN)
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal). 90 ± 21 kPa 70 ± 21 kPa A-B, Normally Open
CONN36 A-4 6 3E-6455 Engine Oil Pressure
22 23 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal). (13 ± 3.0 psi) (10 ± 3.0 psi) A-C, Normally Closed
CONN 37 A-4 6 Implement Pressure 1225.00 ± 98.00 kPa 882.00 kPa MIN
A 4303 Engine stalls. 106-0179 Normally Open
CONN 38 A-4 6 Travel Pressure (177.67± 14.21 psi) (127.92 psi MIN)
A201 Monitor communication is not normal. 2646.00 ± 196.00 kPa 2156.00± 196.00 kPa
25 CONN 39 B-3 6 106-0180 Boom Raise Pressure Normally Open
A202 Monitor takes too much time to respond to controller's signal. (383.77 ± 28.43 psi) (312.70± 28.43 psi)
CONN 40 B-3 7 275 to 1750 kpa¹
A203 Communication is abnormal in controller. _
CONN 41 B-2 25 114-5333 A/C High/Low Pressure (40 to 255 psi) Normally Open²
--
24 CONN 42 C-2 F 3500 kPa MAX 3000± 150 kPa A-B Normally Open
131-9203 Auxiliary Pressure (507.6 psi)
17 2 CONN 43 C-2 F (435.1 ± 21.8 psi) A-C Normally Closed
4
19 11 20 21 CONN 44 C-2 F ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
18
D E 9 1 The connectors shown in this chart are for harness to harness connectors. condition can be maintained down to 170 kPa (25 psi).
12 B C
15 14 8 5 Connectors that join a harness to a component are generally located at or near the
1 ² Contact position at the contacts of the harness connector.
10 13 6 component. See the Component Location Chart.
3
16 7 F

Related Service Manuals

Title Form No.
Alternator: (9W-3043) SENR4252
Engine/Pump Control SENR9291
Starting And Charging SENR9292
D66807 Starting Motor: (1 04-7040)
Consist: 6V-5720 SENR3581
Consist: 1 06-8557 SENR3859
Machine Harness Connector And Component Locations
 9 8 7 6 5 4 3 2 1
OPERATOR STATION
L15 L15 L15
PROX SW HAMMER 2 SOL AUX PRESS AC1 AC2 FLOW CONTROL J
ATCH RELAY PANEL 3T-3132 SOL (ON/OFF) R1/R2 SW (ON/OFF) (ON/OFF) SOL (PROP)

2
1
AUX. CKT FOR 154-RD-18 A
ALT BREAKER MAIN BREAKER BACKUP CAB/CHASSIS LAMP RELAY HORN RELAY 116-3413 125-8075 131-9203 121-1491 121-1491 111-9916 L17 L17
DISCONNECT SW. INSP LAMP 151-GN-18 B
9S-0174 9S-0174 RESISTOR 111-4871 PRESSURE SW MM

L15
7N-0718 111-4871 PP MM 150-RD-18 C
102-8016 106-0179 L23 L23
200-BK-18 578-BU-18 7N-0719(NOTE C)
A 791-PK-18 320-OR-18 CONN 32 NEUTRAL START
YY ZZ AD VV
115-PK-18 114-RD-18 S S A LIMIT SW
WASHER 60A 60A 111-4799
115-PK-18 114-RD-18 4 +12V LIGHT 633-BU-18 3 112-PU-14
7T-8890 GG AD 115-PK-14 114-RD-18 PP 2 SPEAKER LH+ 508-PU-18 5 112-PU-14
200-BK MOTOR 506-PU (NOTE C) FUSE ATCH 7 SPEAKER RH- 512-GN-18 8 112-PU-14

2
1
1
2
1
2
2
1
1
2
1

A
B
C
A
B
C
2
A A 10A 9W-1442 AM/FM RADIO 1 SPEAKER LH- 509-WH-18 6 112-PU-14
NN NN NN NN NN NN NN
NN
615-YL 322-GY-18 15A 9W-1441 8 SPEAKER RH+ 511-BR-18 7 112-PU-14
DD CC 607-PK-18 30A 8T-9636 3 GROUND 210-BK 4 112-PU-14 112-PU-6 112-PU-6 J HORN SW I

101-RD-6
101-RD-6
109-RD-6
101-RD-6
177-RD-6
I BOOM LAMP RELAY 5 MEMORY +12V 139-OR-18 2 615-YL 128-2134
HYD LOCK SOL RELAY 111-4871 200-BK-18
200-BK 6 B+ 12V 135-BU 1 107-RD 107-RD

K909-BU-18
K909-BU-18
A770-PK-18
111-4871 320-OR-18

BK-00
200-BK-18 786-GN-18 GROUND STRAP FUSE BASE 196-BU 196-BU LEFT SW RIGHT SW
200-BK 200-BK-18 149-PU-18 7G-1060 172-RD-18 172-RD-18

196-BU
111-4812

320-OR-18
114-RD-18
322-GY-18
L23

200-BK-18
151-GN-18 149-PU-18 10A 189-RD 189-RD
AUX CKT HORN AUX CKT
149-PU 112-PU-14 10A 180-GN 10A 114-RD-18 113-OR-18 320-OR-18 320-OR-18 198-PK-18
A DD AUX CKT DOME LAMP SW PANEL

200-BK-18
951-PK-18

954-GN-18
200-BK-18
200-BK-18
200-BK-18
950-BR-18
200-BK-18
200-BK-18
585-YL-18
191-WH-18
952-OR-18
150-RD-18 10A 176-YL 10A 103-RD 10A 113-OR-18 154-RD-18 154-RD-18

A847-YL-18
A848-PK-18
L970-GY-18
A849-OR-18
A850-WH-18
BACKUP SHUTDOWN CIGAR LIGHTER 546-BU-18
L39 112-PU-14 10A 185-YL-18 10A 107-RD 10A 129-BU-18 151-GN-18 151-GN-18 198-PK-18
CHASSIS INSP LAMP KEY SW A/C /HEATER
616-BU 10A 196-BU 10A 105-RD 15A 124-GN-14 150-RD-18 150-RD-18 547-OR-18
HYD LOCK SW L40 REFUEL. PUMP WASHER/WIPER
A588-GN-18 189-RD-14 10A 150-RD-18 30A 168-RD-12 10A 118-GY 114-RD-18 114-RD-18
PLATFORM HYD LOCK SOL FINE SWING ATCH-AUX CKT

L15
CHASSIS

BK-00
AA BB A587-YL-18 10A 150-RD-18 10A 147-PU-18 10A 152-BU 168-RD-14 168-RD-14
ENG GOV FLOW CONT CONVERTER MULTISWITCH JOYSTICK
RD-00 RD-00 111-RD-14 15A 172-RD-18 10A 147-PU-18 10A 120-YL 115-PK-14 115-PK-14
J J E/P CONT BOOM LAMP CAB/CHASSIS LAMP 122-4829
K905-RD-14 10A 149-PU 15A 115-PK-14 149-PU 149-PU
J LUBRICATOR ATCH-AUX CKT
J 140-BU 15A 191-WH-14 140-BU 140-BU
BATTERY POS NEG POS NEG J J L22
177-RD-14 177-RD-14
3T-5760 177-RD-14 177-RD-14
111-RD-14 111-RD-14

177-RD-12
HEATER HYD
GG (NOTE C) 519-PK-18 519-PK-18

L40
L17
CONT UNIT

L39
1
2
147-PU-18 147-PU-18 LOCK SOL
COOLANT ATCH START 104-3204 A 121-1491

BK-00
EE (NOTE C) FF (NOTE C)

200-BK
200-BK
200-BK
200-BK
LEVEL SW AID SOL ANTENNA CABLE 200-BK
RD-00 RD-00 152-BU A588-GN-18 200-BK-18

200-BK-14
CONN 6

954-GN-18
950-BR-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-18
200-BK-18
191-WH-18

585-YL-18
952-OR-18

951-PK-18
111-4846

A847-YL-18
A848-PK-18
L60 L14

A849-OR-18
A850-WH-18
L970-GY-18
096-0744 3E-6332 105-RD 191-WH
SERVICE

TEMP.
REGULATOR
INDICATOR
KEY SW.(START)
RELAY
GND
KEY SW.(ON)
CHECK TERM.
L60
CONNECTOR 185-YL-18 A587-YL-18 118-YL C
ATCH POS NEG POS NEG
L21
3E-5136 113-OR-18 524-BU B

103-RD

196-BU
107-RD
105-RD
149-PU
140-BU
118-GY
152-BU
120-YL
BATTERY +

185-YL18

198-PK-18

198-PK-18
546-BU-18
547-OR-18
154-RD-18
124-GN-18 L908-OR-18

200-BK-18
320-OR-18
111-RD-14
112-PU-14
112-PU-14
177-RD-14
200-BK A

189-RD-14
150-RD-18
150-RD-18
150-RD-18
151-GN-18
168-RD-10
168-RD-14
168-RD-14
114-RD-18
147-PU-18
147-PU-18
113-OR-18
113-OR-18
129-BU-18
124-GN-14
115-PK-14
191-WH-14

112-PU-14

172-GN-18
177-RD-14

K905-RD-14
3T-5760 L55 A S
308-YL-18 L909-BU-18
(NOTE C) A ATCH-FOOT ATCH-FOOT A/C UNIT LOWER WIPER MOTOR MOTOR
E 235-BK-18
SWITCH SWITCH 126-3375 131-0398 –
B PEDAL-LH PEDAL-RH

191-WH
A771-PU-18
D

2
191-WH-14

1
C L978-GY-18
B B K905-RD-14 L974-GN-18
L977-YL-18
103-RD 788-YL-18 ATCH AUX SW

L15
L23
L39
508-PU-18 A762-PU-18 A
506-PU 509-WH-18 763-BU-18 200-BK-18 2

615-YL
196-BU
149-PU
616-BU
H H

200-BK-18
578-BU-18 511-BR-18 412-BU-18 152-BU-18 1

200-BK-18
412-BU-18
310-PU-18
311-WH-18
791-PK-18
115-PK-14
607-PK-18
200-BK-18
151-GN-18
150-RD-18
320-OR-18
114-RD-18
322-GY-18
786-GN-18
306-GN-18
306-GN-18
306-GN-18
310-PU-18
200-BK-18
308-YL-18
200-BK-18
177-RD-14
177-RD-14

K909-BU-18
K909-BU-18
A770-PK-18
A588-GN-18
A587-YL-18
A718-PU-18
A495-GY-18
L975-PK-18
CONN 27 L20 L15
512-GN-18 C468-BU-18 576-PK-18 3
200-BK NN NN 120-YL 321-BR-18 575-YL-18 4
235-BK-18 L3

5
4
3
7
6
8
139-OR-18 405-GY-18

2
1
CONN 28

2
1
2
1

8
7
5
6
4
3
103-RD

196-BU
140-BU
107-RD
105-RD
149-PU
118-GY
152-BU
120-YL

1
2
L908-OR-18 210-BK 492-GY-18

198-PK-18

198-PK-18
546-BU-18
547-OR-18
200-BK-18
320-OR-18
111-RD-14
112-PU-14
112-PU-14
172-RD-18
154-RD-18
177-RD-14
177-RD-14
151-GN-18
112-PU-14
185-YL-18
150-RD-18
308-YL-18
112-PU-14
112-PU-14
112-PU-14
114-RD-18
168-RD-14
115-PK-14
191-WH-14
113-OR-18
129-BU-18
124-GN-14
147-PU-18
147-PU-18
113-OR-18

189-RD-14
K905-RD-14
CONVERTER

124-GN-14
519-PK-18
200-BK-14

C538-OR-18
C537-GN-18
L909-BU-18 200-BK-18 JJ JJ JJ JJ J J J J J 118-GY 491-PK-18
177-RD-14 306-GN-18 129-BU-18 495-GN-18 1310327

8
7
6
5
4
3
6
4
9
8
7
2
5
DIODE 12V 7A

2
1
3
1

CONN 29
177-RD-14 177-RD-14 135-BU 430-BU-18

12
11
10
CONN 31

1
2
3
4
8
10
3
1
4
2

1
4
12
5
7
6
2
9
11
2
1
6
5
3
1

3
2

6
5
4
L20
ATCH AUTO A770-PK-18 200-BK-18 177-RD-14 121-1022 633-BU-18 496-WH-18
LUBRICATION PUMP 189-RD 200-BK-18 K909-BU-18 A A A A A A 200-BK-18 K904-GN-18 200-BK 1 GND

L21
127-5264 120-YL 2 +24V SW IN

954-GN-18
951-PK-18
200-BK
950-BR-18
585-YL-18
952-OR-18
191-WH
961-BR-18
546-BU-18
547-OR-18
548-GY-18
549-PK-18
114-RD-18 200-BK-18 A770-PK-18 200-BK-14 A761-PU-18

K974-PU-18
A756-PU-18

A755-PK-18
A757-WH-18
A758-BR-18
K973-BR-18
K975-WH-18
K976-OR-18

A847-YL-18
A848-PK-18
A849-OR-18
A850-WH-18
K973-BR-18
K975-WH-18
K976-OR-18
A755-PK-18
A757-WH-18
A758-BR-18

A756-PU-18
K974-PU-18
CONN 30 CONN 33 CONN 34 CONN 35 615-YL-18 4 LIGHT IN (DC24V)
320-OR-18 200-BK-18 791-PK-18 487-OR-18

L34

L35
AIR CLEANER SW 149-PU 200-BK-18 115-PK-14 306-GN-18 L36 135-BU 7 12V SW OUT

200-BK
200-BK
109-9330 786-GN-18 200-BK-18 615-YL L975-PK-18 210-BK 6 GND

200-BK-18
200-BK-18

548-GY-18
549-PK-18

546-BU-18
547-OR-18
961-BR-18
191-WH-14
200-BK-14
198-PK-18
198-PK-18
L3
8

L970-GY-18
+12V MEM OUT

L46
154-RD-18 200-BK-18 607-PK-18 L46 L971-GN-18 139-OR-18
CONN 7 633-BU-18 5 LIGHT OUT (DC12V)

ON(KEY)
GROUND
615-YL 200-BK-18 200-BK-18 K997-BU-18

L34

308-YL-18
308-YL-18

177-RD-14
177-RD-14
200-BK-18
791-PK-18 177-RD-14 1 RELAY PANEL 200-BK-18 235-BK-14 103-BU 3 +24V BAT IN MEM
115-PK-14 177-RD-14 2 200-BK-18 PLATFORM

200-BK-18
308-YL-18
307-OR-18 A770-PK-18 3 177-RD-14 151-GN-18 L35 200-BK-14

2
1
308-YL-18 189-RD 4 177-RD-14 150-RD-18 200-BK-14 200-BK-14
B B B L19
111-RD-14 114-RD-18 5 A770-PK-18 A588-GN-18 VV 200-BK-18 103-RD-18
306-GN-18 320-OR-18 6 189-RD A587-YL-18 200-BK 506-PU

120-YL

191-WH
210-BK
135-BU

189-RD

103-RD

105-RD
118-GY
152-BU
140-BU
149-PU
196-BU
107-RD
UU A

633-BU-18
508-PU-18
512-GN-18
509-WH-18
511-BR-18
139-OR-18
151-GN-18 149-PU 7 114-RD-18 196-BU 200-BK-14 403-GN-18

200-BK-14
519-PK-18
124-GN-14
124-GN-18
124-GN-18
124-GN-14
124-GN-14
113-OR-18
185-YL-18
129-BU-18
147-PU-18
200-BK-18
111-RD-14
177-RD-14
177-RD-14
308-YL-18
115-PK-14
168-RD-14
114-RD-18
150-RD-18
151-GN-18
154-RD-18
320-OR-18
172-RD-18
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

191-WH-14
191-WH-14
191-WH-14
K905-RD-14
L19
150-RD-18 786-GN-18 8 320-OR-18 320-OR-18
A588-GN-18 154-RD-18 9 149-PU 114-RD-18 MAIN RELAY 200-BK

200-BK
140-BU
F M M
A587-YL-18 615-YL 10 786-GN-18 322-GY-18 3T-0376 PLATFORM 586-BR-18 615-YL 615-YL

200-BK-18
430-BU-18
K974-PU-18
A756-PU-18

K976-OR-18
K975-WH-18
K973-BR-18
A758-BR-18
A757-WH-18
A755-PK-18
961-BR-18
198-PK-18
191-WH-14
200-BK-14
548-GY-18
549-PK-18
546-BU-18
547-OR-18

A587-YL-18

L970-GY-18

112-PU-6
K909-BU-18 791-PK-18 11 154-RD-18 786-GN-18 786-GN-18 200-BK

308-YL-18
JJ JJ JJ

177-RD-6
177-RD-8
196-BU 115-PK-14 12 615-YL 149-PU 791-PK-18

177-RD-14
A D CONN 26 L22 L22

7
12
11

10
8
5

4
3
2
1
4
3
2
1
6
2
4
L975-PK-18 791-PK-18 616-BU CONN 24

3
308-YL-18

1
CONN 5 115-PK-14 A718-PU-18 547-OR-18 326-RD CAB LAMP
307-OR-18 1 307-OR-18 L975-PK-18 A A A 546-BU-18 307-OR-18 5I-8250
147-PU-18 1 198-PK-18
L45 308-YL-18 2 308-YL-18 308-YL-18 578-BU-18
L973-GN-18 2

L52

L53
A N 111-RD-14 3 111-RD-14 310-PU-18 198-PK-18 198-PK-18 L973-GN-18 F M M
306-GN-18 5 151-GN-18 A495-GY-18 198-PK-18 198-PK-18 K906-GN-18 615-YL 615-YL
G 112-PU-6 L18 200-BK
A B 6 150-RD-18 K909-BU-18 198-PK-18 A768-BU-18

CONN 25

200-BK
140-BU
K997-BU-18 1
151-GN-18 7 A588-GN-18 306-GN-18 A769-GY-18

321-BR-18
430-BU-18
412-BU-18
310-PU-18
311-WH-18
548-GY-18
763-BU-18 2
L24

150-RD-18 8 A587-YL-18 306-GN-18 308-YL-18 549-PK-18 A770-PK-18

L977-YL-18 3
A588-GN-18 9 306-GN-18 177-RD-14 200-BK-14 F774-WH-18
L978-GY-18 4
L60
A587-YL-18 10 196-BU 306-GN-18 F773-OR-18

309-GY-18
191-WH

200-BK
CONN 8
L974-GN-18 5
L14

235-BK-18 4 K909-BU-18 306-GN-18 A587-YL-18 K909-BU-18

200-BK-18
200-BK-18
A771-PU-18 6 L20 L20 L20 L20

L50
L908-OR-18 11 L975-PK-18 DIODE K909-BU-18 310-PU-18 +
K906-GN-18 7
L15 L909-BU-18 12 607-PK-18 121-1022 A495-GY-18 A588-GN-18 MOTOR
430-BU-18 8 A D L47 L21 L21 L21 S
200-BK 322-GY-18 200-BK-18 A588-GN-18
K904-GN-18 9 L48

CONN 4
200-BK-18 616-BU 200-BK-18 575-YL-18 –
ATCH A761-PU-18 10 L19 L19 L19 L19
200-BK 2 200-BK 309-GY-18 200-BK-18 576-PK-18
TRAVEL ALARM F773-OR-18 11 L3 L3 L3
K909-BU-18 1 386-PK-18 386-PK-18 152-BU-18
3E-7738 F774-WH-18 12 L18 L18 C 118-GY
196-BU 3 A718-PU-18 154-RD-18 524-BU
B L975-PK-18 6 D 310-PU-18 307-OR-18 L16 L16 L16 118-YL B 524-BU
140-BU 7 L52 L55 A 200-BK
2 200-BK-18 4 189-RD L36 F
168-RD-14 12 L36
1 321-BR-18 5 111-RD-14
L971-GN-18 10 A L53 UPPER WIPER MOTOR
CONN 9 200-BK-18

L55
L52
103-RD-18 4 131-0399
107-RD 5 L24 L24 L24

L48
L47
6 UU

L45
112-PU-6
L7

L35
310-PU-18 9

L24
L16

L36
L3

L46
L20
L19
A

L53
172-RD-18 8 ZZ

CONN 3
109-RD-6 ONE TOUCH
487-OR-18 11 B H LOW IDLE SW
A768-BU-18 3 YY
OVERLOAD WARNING 310-PU-18 200-BK-18 200-BK-18
412-BU-18 1 LL
DEVICE SENSOR 101-RD-4 L972-BU-18
321-BR-18 2 B MULTISWITCH JOYSTICK
LEFT SW RIGHT SW

1
2
132-7315 A B KK
877-YL-4 HEATER SWITCH PANEL 122-4828 A/C PHOTO
519-PK-18 1 B RELAY H 111-4800 SENSOR
615-YL-18 615-YL
492-GY-18 2 XX 116-0114 198-PK-18 128-2162
304-WH-8 615-YL 615-YL-18 ATCH 590-GY-18 W. INT
405-GY-18 3 B 548-GY-18 (NOTE H)
A586-OR-18 SEAT WITH 501-GN-18 W. LOW
Y/G
Y/W

C468-BU-18 4 L51 BLOCK L25 198-PK-18

101-RD-4 877-YL-4 501-GN-18 SEAT HEATER A586-OR-18 WASH
A762-PU-18 5

SIGN. OUT
SIGN. IN
121-1023 LL KK E

L56
590-GY-18 111-6458 549-PK-18
788-YL-18 6 L13
L4 C538-OR-18
403-GN-18 7

L21
B D 786-GN-18 L. BOOM C537-GN-18
326-RD 8 CONN 22 CONN 23 ENG/PUMP CONT
9 791-PK-18 L. CHASSIS

L47
L18
F CONN 21 F

1
2
200-BK
495-GN-18 9 L49 132-7765 E MONITOR
607-PK-18 2 CONN 18 113-OR-18 +B

200-BK-18
200-BK-18
496-WH-18 10 OVERLOAD WARNING CONN 19
106-0172

L25
322-GY-18 3 DEVICE CONTROL 200-BK-18 GND A
491-PK-18 11 A A A A A A A
616-BU 4 132-5096 1 K911-PK-18 RS485+
A769-GY-18 12 L48

L4

177-RD-8
306-GN-18
200-BK-18
309-GY-18 5 28 K997-BU-18 MAIN

306-GN-18
2
3
4
5
6
7
8
3

2
2

1
4
1
1
4
1
2
A B

3
4
6
8
9

7
12
10

1
11
10
11
12
1
2
3
4

8
6
7
4
5
3
1
2
3
4
5
6
7
8
9
6 16 103-RD-18 +B
CONN 2 H
386-PK-18 10 308-YL-18 19 K912-GN-18 RS485-

189-RD
586-BR-18 H H H H H

177-RD-8
NEUTRAL H H

200-BK-18
307-OR-18
154-RD-18
200-BK-18
386-PK-18
200-BK-18
A718-PU-18 11 308-YL-18 11 615-YL-18 LIGHT

306-GN-18
306-GN-18
200-BK-18
308-YL-18
177-RD-14
111-RD-14

1
2
CONN 17

A495-GY-18
K909-BU-18
200-BK R

A424-WH-18
A425-YL-18
7 START RELAY 308-YL-18 39 201-BK-18 GND
191-WH

1
2
8 111-4871 308-YL-18 32

GND
CONSOL SW
A425-YL-18

+ 24V
SENSOR 1
SENSOR 2
306-GN-18 1 H 326-RD C OFF 33
A424-WH-18 L12 S ON

200-BK-18
12 307-OR-18 14

200-BK
200-BK-18

105-RD
152-BU
326-RD

CONN 20
B ST KEY SW

1
198-PK-18
548-GY-18

3
4
6

2
5
198-PK-18
549-PK-18
961-GN-18
109-RD-6 304-WH-8 154-RD-18 200-BK-18 105-RD 17 403-GN-18 200-BK-18

308-YL-18
590-GY-18
501-GN-18
615-YL-18
113-OR-18
124-GN-18
185-YL-18
308-YL-18
586-BR-18
786-GN-18
791-PK-18
308-YL-18
307-OR-18
578-BU-18
575-YL-18
576-PK-18
310-PU-18
+ -

F771-OR-18
F772-WH-18
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
A586-OR-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
K909-BU-18
L13
101-RD-4 CONN 10 WW XX 9G-7641 5 E E
SERVICE
877-YL-4 START RELAY 37 METER
304-WH-8 307-OR-18 386-PK-18 H K997-BU-18 38 MONITOR +B OUT
L49 125-1302 6T-7337

L49
L56
607-PK-18 A755-PK-18 2 S1 A771-PU-18 7 IMPLEMENT PRESS SW

200-BK-18

L51
A537-PK-18
L12
322-GY-18 A756-BU-18 3 S2 L978-GY-18 12 TRENCHING SOL E CIGAR
L11 L6 LIGHTER

L45
616-BU A757-GY-18 4 S3 L974-GN-18 8 BOOM RAISE PRESS SW 129-BU-18
309-GY-18 A758-BR-18 5 S4 L977-YL-18 21 LEVEL FINISH SOL 200-BK-18 9W-0335

L11
A718-PU-18 200-BK-18 1 COM 23 DUAL PWR SOL
306-GN-18 TIMER RELAY 6 788-YL-18 24 ENG SPEED SENSOR (+)
386-PK-18 111-4870 THROTTLE A762-PU-18 25 ENG SPEED SENSOR (-)

200-BK

152-BU
105-RD
326-RD

200-BK
191-WH
POS SW 763-BU-18 22 TRAVEL SPEED SOL

185-YL-18
615-YL-18
310-PU-18
586-BR-18
124-GN-18
578-BU-18
575-YL-18
576-PK-18
307-OR-18
308-YL-18
308-YL-18
308-YL-18
113-OR-18
791-PK-18
786-GN-18
501-GN-18
590-GY-18
200-BK-18
200-BK-18
200-BK-18

961-GN-18

586-BR-18
F771-OR-18
F773-OR-18
F774-WH-18
F772-WH-18
L968-OR-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18
K906-GN-18
A768-BU-18
A769-GY-18
L973-GN-18
K915-GN-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
A586-OR-18
L972-BU-18

A424-WH-18
A425-YL-18
140-BU 308-YL-18 2 IN 1 106-0107 412-BU-18 15 COOLANT LEVEL SW
200-BK-18

310-PU-18 200-BK-18 4 GND 200-BK-18 C468-BU-18 36 ENG OIL LEVEL SW

430-BU-18 K909-BU-18 1 IN 2 200-BK-18 321-BR-18 31 TRAVEL ALARM
L50

L33
L31
L9
L8
L11
L12
L13
412-BU-18 RESISTOR 189-RD 3 OUT 2 200-BK-18 405-GY-18 26 ENG OIL PRESS SW
321-BR-18 7Y-8242 492-GY-18 13 COOLANT SENSOR
200-BK 111-RD-14 OUT 1 491-PK-18 30 HYD OIL TEMP SENSOR
311-WH-18 177-RD-14 +B 495-GN-18 29 FUEL LEVEL SENSOR
311-WH-18 A495-GY-18 308-YL-18 430-BU-18 35 AIR CLEANER SENSOR
L13 L13
200-BK 308-YL-18 496-WH-18 40 HYD OIL LEVEL SW
L12 L12 500-BR-18 2 WIND SW
519-PK-18 K904-GN-18 2 FRONT PUMP PRESS SENSOR
RELAY PANEL L11 L11 590-GY-18 5 INTER SW
E 877-YL-4 A761-PU-18 9 GOV ACTR FDBK 8 E
L8 L8 L1 524-BU OUTPUTS
L56

A718-PU-18 L970-GY-18 6 AUX HYD PRESS SW

L53

L54
L52

L54 L9 L9 501-GN-18 1
L55

492-GY-18 L971-GN-18 18 TRAVEL PRESS SW WIPER SW

L56 7
309-GY-18 403-GN-18 34 ALTERNATOR (R TERM)
L33 506-PU 3 MOT WASH
109-RD-6 L969-WH-18 3 EPR VALVE (+)
N SWING L31 118-GY 9 + 24 IN
403-GN-18 L45 FINE SWING B L968-OR-18 4 EPR VALVE (-)
L44 L45 BRAKE SOL A586-OR-18 6 WASH SW
304-WH-8 147-PU-18 1 SOL K906-GN-18 1 K907-BU-18 27 SWING BRAKE SOL
121-1491 200-BK 4 GND IN
101-RD-4 L973-GN-18 2 107-7056 200-BK-18 2 F772-WH-18 20 GOV ACTR (B)
C468-BU-18 F771-OR-18 10 GOV ACTR (A) E WIPER CONT
A762-PU-18 127-9838
788-YL-18
405-GY-18 BACKUP 487-OR-18 39 HYD OIL FILTER INDICATOR

L46
326-RD L46 EPR VALVE SW 306-GN-18 4 KEY SW START
200-BK-14

F774-WH-18 114-0421 L975-PK-18 21 AIH INDICATOR

F773-OR-18 K909-BU-18 954-GN-18 37 HAMMER PRESS. SW
L9
L8

A761-PU-18 K909-BU-18 185-YL-18 K915-GN-18 22 FINE SWING SW

L31
172-RD-18 K906-GN-18 185-YL-18 K905-RD-18 11 +B
L51
K997-BU-18 L974-GN-18 K905-RD-18 1 +B
L42 WINDSHIELD SW
K904-GN-18 L971-GN-18 185-YL-18 235-BK-18 2 GND
A769-GY-18 A771-PU-18 K906-GN-18 235-BK-18 12 GND 9G-2795 (NOTE E)
A768-BU-18 B K907-BU-18 K911-PK-18 15 RS485 + (MONITOR)
L41 BOOM RAISE E E
L978-GY-18 L974-GN-18 1 A770-PK-18 K912-GN-18 16 RS485 - (MONITOR) 500-BR-18

191-WH
952-OR-18
546-BU-18
547-OR-18
548-GY-18
549-PK-18
961-BR-18
951-PK-18
950-BR-18
954-GN-18
585-YL-18
200-BK
152-BU

PRESS SW
200-BK-18
200-BK-18

A755-PK-18
A757-WH-18
A758-BR-18
K973-BR-18
K975-WH-18
K976-OR-18

A849-OR-18
A850-WH-18
A847-YL-18
A848-PK-18
A756-PU-18
K974-PU-18
763-BU-18 200-BK-18 2 A768-BU-18 A755-PK-18 13 THROTTLE DIAL S1

615-YL-18
615-YL-18
308-YL-18
310-PU-18
200-BK-18
615-YL-18
615-YL-18
586-BR-18
200-BK-18
200-BK-18
200-BK-18
615-YL-18
615-YL-18
200-BK-18
200-BK-18
200-BK-18
615-YL-18
615-YL-18
124-GN-18
615-YL-18
615-YL-18
200-BK-18
200-BK-18
200-BK-18
615-YL-18
615-YL-18
578-BU-18
152-BU-18
200-BK-18
200-BK-18
615-YL-18
575-YL-18
576-PK-18
152-BU-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18
961-GN-18

L973-GN-18
K915-GN-18
A537-PK-18

106-0180 NN
L977-YL-18 L969-WH-18 A756-BU-18 14 THROTTLE DIAL S2

5
2
6
9

1
3

7
4

8
386-PK-18 200-BK-18 A757-GY-18 23 THROTTLE DIAL S3 200-BK-18 200-BK-18

18
11
20

23
19
24

17
21
10

12
13
14
16
22

15
L33
306-GN-18 B A769-GY-18 H H H H H H H A758-BR-18 24 THROTTLE DIAL S4 200-BK 200-BK-18
L29 TRAVEL
491-PK-18 L971-GN-18 1 L968-OR-18 308-YL-18 3 KEY SW ON 200-BK-14 201-BK-18
PRESS SW
487-OR-18 200-BK-18 2 H H L972-BU-18 34 ONE TOUCH LOW IDLE SW E
106-0179 CAB
496-WH-18 35 HYD TANK INDICATOR
168-RD-14 36 HYD TANK PRESS. SW
607-PK-18 B 6 RS485 - (RH JOYSTICK)
L30 IMPLEMENT
322-GY-18 A771-PU-18 1 7 RS485 + (LH JOYSTICK)
PRESS SW
616-BU 200-BK-18 2 F772-WH-18 8 RS485 - (LH JOYSTICK)
106-0179 L33
495-GN-18 F774-WH-18 9 RS485 + (PEDAL)
200-BK-18

K906-GN-18 F773-OR-18 10 RS485 - (PEDAL)

D L974-GN-18 200-BK-18 200-BK-18 BACKUP F771-OR-18 17 RS485 + (RADIO CONT) D
A771-PU-18 200-BK-18 200-BK-18 GOV SW H H 18 RS485 - (RADIO CONT)
L971-GN-18 200-BK-18 110-7884 ATCH START ATCH OVERLOAD FINE ATCH SEAT ATCH AUX HYD ATCH AUX SW ATCH AUX SW 19 RS485 + (ELEC GOV) ABBREV COLOR
L33 AID SW WARNING DEVICE SW SWING CONT SW HEATER SW CONT SW 20 RS485 - (ELEC GOV)
111-4784 132-1828 111-4788 111-4783 111-4787 25 RS485 + (VALVE CONT) RD RED

AUX CKT POWER SUPPLY

PRESSURE SW
LH - JOYSTICK
LH - JOYSTICK
RH - JOYSTICK
RH - JOYSTICK
ROCKER SW CSL
FLOW CONTROL SOL
FLOW CONTROL SOL
HAMMER 2 SPEED SOL
AUX PILOT MAN AC1
MEDIUM PRESS SOL R2
MEDIUM PRESS SOL R1
PROX SW
AUX PILOT MAN AC2
GROUND
THROTTLE POS SW
THROTTLE POS SW
THROTTLE POS SW
THROTTLE POS SW
E/P CONTR
E/P CONTR
E/P CONTR
E/P CONTR
26 RS485 - (VALVE CONT) WH WHITE
L56

27 RS485 + (SEMI AUTO DIG) OR ORANGE

ATCH-AUX/HYD L56 L56 YL YELLOW
28 RS485 - (SEMI AUTO DIG)
L53

CONTROLLER L4 L4 PK PINK
29
L52
L6
L7

122-9897 L25 L25 A BK BLACK

30
A L908-OR-18 31 RS232C (TX) GY GRAY
L30 L30 L16 L16 PU PURPLE
L55

L3 B L909-BU-18 32 RS232C (RX)

L29 L29 L3 BR BROWN
L19 C 235-BK-18 33 RS232C (GND)
L41 L41 L19 GN GREEN
L4

5 RS485 + (RH JOYSTICK)

L42 L42 BU BLUE
L3

L20 38
L44 L44 L20 40
ANTENNA A

L36
L24
6C-3431
L35
SYMBOL DESCRIPTION
L53
L52

615-YL 200-BK-14 200-BK-14 A755-PK-18

L19
L1

135-BU 200-BK-14 200-BK-14 A756-BU-18 BLADE, SPADE, RING,

CONN 12 CONN 13 CONN 14 CONN 15 210-BK 103-RD-18 103-RD 103-RD-18 A757-GY-18 OR SCREW TERMINAL

L27
L26
L35
633-BU-18 103-RD-18 A758-BR-18 CIRCUIT CONNECTED
A A A A A 139-OR-18 103-RD
REFRIGERANT 103-RD 308-YL-18

2
1
120-YL CIRCUIT NOT CONNECTED

4
3
2
1
3
4
5
6
7
8

5
2

6
1
506-PU-18 L4

10
6
7

9
1
2
3
4
5
6

8
7
11
3
4
5
2
1
12
LOW PRESS SW

L27
118-GY 120-YL L972-BU-18
114-5333(NOTE A) F F E E E 403-GN-18 ELECTRICAL CONNECTION

CONN 16
524-BU 129-BU-18 K915-GN-18
MM TO MACHINE STRUCTURE
200-BK-14 135-BU F771-OR-18
103-RD-18 139-OR-18 F772-WH-18
308-YL-18
788-YL-18
763-BU-18
412-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
487-OR-18
235-BK-18
235-BK-18
306-GN-18
954-GN-18

L972-BU-18
A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18
K915-GN-18
F771-OR-18
F772-WH-18
K907-BU-18
L968-OR-18
L969-WH-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
A762-PU-18
C468-BU-18
K904-GN-18
A761-PU-18
L975-PK-18
L971-GN-18
L970-GY-18
K997-BU-18

AIR HEATER L20 L20 K907-BU-18 INTERNAL ELECTRICAL

508-PU-18
403-GN-18

210-BK
K905-RD-18
K905-RD-18
K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K912-GN-18
K911-PK-18

107-9652 L968-OR-18 A A A CONNECTION TO SURFACE

509-WH-18 508-PU-18

PK
OR
B B L969-WH-18 OF COMPONENT
511-BR-18 509-WH-18

524-BU
118-GY
524-BU

118-GY
506-PU

210-BK

615-YL
135-BU
120-YL
1
11
1
1

2
2
4

3
4
5
6
7
8
9
10
12
3
4
5
6
7
8
6
2
5
3

200-BK-4 877-YL-4 877-YL-4 511-BR-18

200-BK-14
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
590-GY-18
501-GN-18
200-BK-14
103-RD-18
129-BU-18
403-GN-18
615-YL-18
512-GN-18

633-BU-18
139-OR-18
CONNECTOR

A586-OR-18
K997-BU-18
K911-PK-18
K912-GN-18
C538-OR-18
C537-GN-18
L2

A718-PU-18 512-GN-18 A755-PK-18 A A A

C AIH COOLANT 492-GY-18 118-GY 633-BU-18 A756-BU-18 ATCH WIRE, CABLE, C

1
2
TEMP SENSOR 309-GY-18 506-PU 118-GY A757-GY-18 CONN 44 COMPONENT

L6
B 109-RD-6 524-BU 118-GY A758-BR-18
125-4812
235-BK-14

B CIRCUIT GROUPING
L16

403-GN-18 590-GY-18 118-GY L#

1 A718-PU-18 311-WH-18 501-GN-18 118-GY L16 DESIGNATION
F 524-BU CONN 43
2 200-BK-18 304-WH-8 A586-OR-18 CONN 42
K905-RD-14

T° L26
L3

101-RD-4 ATCH SPEAKER(R) 200-BK-14 524-BU

L24
615-YL F 7Y-5505 L3
C468-BU-18 K997-BU-18
L44 615-YL 590-GY-18 IDENT PART NO. LOC
A762-PU-18 WIRES THAT HAVE BATTERY VOLTAGE K911-PK-18
615-YL-18
L25

788-YL-18 WHEN THE KEY SWITCH IS OFF. K912-GN-18 501-GN-18

COOLANT TEMP 135-BU L25 HARNESS AS.
405-GY-18 103-RD-18 A586-OR-18
L43

519-PK-18
513-OR-18
A/C CLUTCH SENSOR 326-RD WIRES THAT HAVE BATTERY VOLTAGE 403-GN-18 615-YL A 136-6469 C-2
SOL 4I-5394 F

L36
519-PK-18 WHEN THE KEY SWITCH IS ON. 12V SOCKET 129-BU-18 615-YL-18 B 131-5513 A-3
3E-1906 F774-WH-18 9R-7941 ATCH SPEAKER(L) 615-YL-18 C 130-6572 A-9
B 7Y-5505
492-GY-18 F773-OR-18 STARTING CIRCUIT. 506-PU D 135-9848 F-8
C 200-BK-18 B A761-PU-18 135-BU LUNCH BOX LIGHT 403-GN-18 E 130-6568 D-1
T° GAUGE CIRCUIT.
513-OR-18 1 172-RD-18 210-BK 103-RD-18 F 403-GN-18 F 136-8032 G-1
200-BK-18 2 200-BK 103-RD-18 2 403-GN-18 G 121-0986 A-1
MONITOR CIRCUIT. (EMS) 103-RD-18 1 403-GN-18 H 130-6576 D-3
309-GY-18 200-BK-18 210-BK 200-BK-18 403-GN-18 J 133-5388 H-3
ALTERNATOR PANEL LAMP CIRCUIT. L2 L2
109-RD-6 633-BU-18 F K911-PK-18 K 111-4835 B-2
9W-3043 B K912-GN-18 M 117-7028 G-1
C B+ WASHER/WIPER CIRCUIT. 139-OR-18
326-RD ENG K997-BU-18 N 116-0073 E-7
120-YL
SHUTDOWN SOL D R 403-GN-18 R 128-8970 A-2
103-RD-18

200-BK-18
8C-3663 B ALT B HEATER AND AIR CONDITIONER CIRCUIT.
B- 200-BK S 136-4731 F-3
200-BK GROUND CIRCUIT. 524-BU DOME LAMP T 116-0096 A-4
C B L7
200-BK-10 200-BK-6 200-BK-18 118-GY 096-0721 U 116-0098 A-4
301-BU-10 200-BK-18 ENGINE SHUTDOWN CONTROL CIRCUIT. 200-BK JJ 133-7295 G-6
C B PP 133-0958 I-6
B CHASSIS
1 311-WH-18 TURN SIGNAL CIRCUIT. NN 134-6390 I-6
ENG OIL PUMP DISCHARGE
T° 2 200-BK-18 AB 121-1044 A-6
PRESS SW PRESS SENSOR START AID CIRCUIT. AC 121-1048 A-2
200-BK
200-BK-14
200-BK-18

C 3E-6455 106-0178 AE 132-1827 A-4

405-GY-18 A BK-18 TRANSMISSION CONTROL CIRCUIT.
B 200-BK-18 B RD-18 ATCH START AID B
C BU-18 COOLANT TEMP SW.
3E-6449 ALL DASHED LINES ARE ATTACHMENTS. CAB L6 L6 L6 WIRE AS.

+B
L7 L7 L7
C UU 111-4826 F-8

SIGNAL
GROUND
VV 128-8937 F-8
788-YL-18 2 WH OPERATOR STATION WW 128-8938 F-8

200-BK-4
200-BK-6
A762-PU-18 1 BK

200-BK-18
200-BK-18
XX 111-4829 F-8
168-RD-14 CONN 40 CONN 41 YY 111-4830 F-8
ENG SPEED
168-RD-14

YL-18
BR-18
BK-18
PICKUP B AC AC K ZZ 111-4831 F-8
168-RD-18 616-BU-18 AD 128-8936 I-8
6V-2455 ATCH
168-RD-14 168-RD-14 616-BU 616-BU 4 616-BU 1 616-BU-18
BOOM LAMP

A
C
B
607-PK-18 607-PK-18 322-GY-18 322-GY-18 1 200-BK 2 200-BK-18

L30
STARTER B L30 L5 200-BK-18 5I-8250
322-GY-18 322-GY-18 607-PK-18 200-BK 3 322-GY-18 CABLE AS.
6V-5821 MOTOR 616-BU 616-BU 168-RD-14 200-BK-18 2 200-BK-18 AC K
(NOTE C) 104-7040 200-BK-18 B 495-GN-18 200-BK-18 325-PK-18 200-BK-14 322-GY-18 HORN G (NOTE B) AA 121-1046 A-8
B 7T-0970 BB 116-0080 I-8
304-WH-8 200-BK-18 200-BK-18 495-GN-18 B 200-BK-18 200-BK-18
G S L28 B CC 125-4727 I-8
200-BK-18
C
A
B

B B CONN 39
C 101-RD-4 322-GY-18 DD 111-4881 I-8
MTR BAT AA R CHASSIS HORN ATCH EE 125-4767 A-8
301-BU-10 CHASSIS 322-GY-18 616-BU-18

200-BK-18
RD-00
1
2

K997-BU-18
K904-GN-18
L42
EE 200-BK-18 7T-0969 200-BK-18 BOOM LAMP FF 116-0080 H-8
RD-00 5I-8250

L41
200-BK-18 AE 200-BK-18 GG 116-0242 H-8
MOTOR 200-BK-18 FUEL LEVEL CONN 36 AC HH 7Y-8298 A-8

L42
L29
SENSOR G (NOTE B) LL 111-4832 F-8
200-BK-18 YL 1 495-GN-18 200-BK-14 200-BK-14
200-BK-18 200-BK-4 200-BK-18 200-BK-18 105-9911 BK 2 200-BK-18 200-BK-18 KK 111-4833 F-8
L28 CHASSIS MM 111-4846 I-3
200-BK-10 200-BK-6 B
L29 LAMP
200-BK-18 200-BK-18
C 200-BK-18 5I-8251
L29
L28
325-PK-18

B ENG OIL
LEVEL SW AE DIODE
111-4759 ATCH 121-1022 B THIS SCHEMATIC IS FOR THE 325B-HYD EXCAVATOR.
A769-GY-18 325-PK-18 (116-0177 CHANGE V 00)

BK-00
B REFUELING SW
A768-BU-18 200-BK-18

L41
CONN 1 5C-6108
1 C468-BU-18 L978-GY-18 607-PK-18
6 HH CHASSIS 2 200-BK-18 763-BU-18 R R COMPONENTS ARE SHOWN INSTALLED ON A FULLY
386-PK-18
306-GN-18
491-PK-18
487-OR-18
496-WH-18
200-BK-18
200-BK-18

4 A762-PU-18 L977-YL-18 B HYD OIL OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
2
1
1
2

3 788-YL-18 200-BK-18 2 LEVEL SW CONN 37 CONN 38

A 5 405-GY-18 496-WH-18 1 111-4760 U T
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE. A

L43
326-RD
323-WH-14
200-BK-14

1 NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE.

L43
2 519-PK-18
C B R NOTE B ; USE WITH SHORT BOOM.
168-RD-18
168-RD-18

B
1
2

KEY 6

763-BU-18
168-RD-18
365-YL-18
200-BK-18
365-YL-18
365-YL-18
329-YL-18
329-YL-18
168-RD-18
168-RD-18
168-RD-14

L977-YL-18
L978-GY-18
A768-BU-18
A769-GY-18
L976-GN-18
L976-GN-18
L976-GN-18
L976-GN-18
L976-GN-18

DECEL 5 F774-WH-18 B B B B 168-RD-18 A +B HYD OIL NOTE C : USE WITH COLD WEATHER.
325-PK-18
365-YL-18
168-RD-18
L976-GN-18

ACCEL 4 F773-OR-18 1 1 1 2 487-OR-18 C SIGNAL FILTER SW R

116-3660 NOTE D : USE WITH ELECTRIC OPENABLE WINDSHIELD.
F/B 3 A761-PU-18 2 2 2 1 200-BK-18 B GROUND
+B 1 172-RD-18 R 323-WH-14 NOTE E : NOT NECESSARY FOR ELECTRIC OPENABLE
GND 2 200-BK-18 LEVEL FINISH TRAVEL SPEED TRENCHING SOL ENG/PUMP CONT 1 386-PK-18 200-BK-18 R WINDSHIELD.
B SOL SOL 121-1490 SOL 4 200-BK-18 + -
MOTOR AS 121-1490 121-1491 111-9916 3 HYD OIL U U T T NOTE F : NOT USE WITH FINE SWING CONT. SW.
GOV TEMP SENDER

200-BK-18
200-BK-18
200-BK-18

306-GN-18 2 306-GN-18 491-PK-18

132-7778 200-BK-18 AB B 4I-5394 ATCH ATCH ATCH ATCH ATCH NOTE H : USE WITH A/C UNIT
B T °B REFUELING REFUELING REFUELING REFUELING REFUELING ATCH
200-BK-18
CONN 11 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP
200-BK-18
9X-4184 6T-9442 111-4871 111-4871 3T-0376 108-9845
D63363

9 8 7 6 5 4 3 2 1