moDOLE

DESTGN OF FLF XIBLE FIIMENTG

BELT DRIVE

Open Lolt dive

Tyes

SLIP - Relatie moBion betoon

CREE P - Due to contnacion 4 expancà on bet

Law
The Centen Vine Lelt must lie n mid - plenc he

i# oppmoaches tohich shoud le pependuulen to tais

Fonmulae Belt Dive

Basic

Tension Raio

my2 Cantriua el Ternr

T
my2 e is Arale of Contoc
T
-

* Tension Ratio
Gnmv
.shene B is Hall Ehe
T Avle
T2
 An
0
the PoeN *
2)
hne

IS
lethOn
nee N
-3Jvebr-
ciky
tlhneOn
e
A
D d RDN 60 N N
slip
sh¹a.nd I50 at
DI D2
q
2
t doives
ot 490mm
AS
each diveb a wkoe isS
a
150
doçve
mm 750nm
A lne DËa
dia
100
mm diomda
when
toa da

We
GiNer,
We
no
w kuow
S0
N, 100Da
mm 750mm
D,
N2
150 Ne
N2 GpcRafdio,
DI
450 750 D2 K
D Ng
N 450D,
mm
1500 N3 N
with DA D2 ohen
100 D2\D) |6mm
0
|50
DI
D) there

DD3 is
no
 Kalio Giiven,
DËa D, = 750 mm D, 50 mm
’
D, N,
N D2
N Da 00 mn Dp 50 mm

N, 150 npm N, N,
Powen

when thee s no

vkcty We
knows Specd Ratio,
KDN 60
D2|D,
D3
N2 N3 D
N2 D)
N tshoe S is
D 100

D2
D2 DA

0 An at 150 1pm diveb a

Omd
750 mm dia 750 900
meons 450 |50
150

AS 45O mm A 900 mm dia

on the
1500 npm
to a
on the lune doiveb a 150 mm dia
with a slip
i) Sped dynamo sht
when

we know, Slip
) ho AS no shp. and
N2 100 J
2 t at each dËve N
 , Total s l
ench duve =2 1,
SP on

1.95 m

X
N3 N DÊ D3
N N2 N3 D4 100 LENGTH OF THE BELT
th
Fnorm the Data Book, at FLAT BELTS , Bolt Leg

Fon Cnasseod dive, 143

N4 750 900 4
I60 450 IS0

l440 npm
34 fo 454 o- + (o45x 0*
he othoi 200mA
2
Omd
pulays, One 450 tom dia
4x1:95
Two

:95 m apeont ve connoctod

3-9 + 02 + 03x I0
CHO SSed belt Find the bngtk the Lat nequined
:L492 m
amd each
e Contact Letween the belt
ANGLE OF CoNTAT
loe trans milted the Lolt ohen the Data Bok
What po ue Can Now, We Anc
Contact , nom
nOatos at 200 7ev mn AA FLAT SELT, Ana onbot
Fon Cnossed dive,

DiD2
Ane d Contact z +

utwen the et amd 0S 0'25

Anc Centact 1o + 046-o2]

45
 Note
kno4.we
VE
3I4
X tnansmitted
pouentk
l000 TN 60 O
. 45X 1
Pz
2632.
200 Contat
wheoe T,
AS
56 187-6
W=
Consded
Tension\Sn
2.6x10

To
To
MPa 2
Smallthen hathen A
Guven,
D, 400mm
massthe centthe t4m =
34 100
m elt
x in
:. 6o
900x 250ba
mm AS
M: N dia mm
Lelthe! be 120
tension. 33b X
2.2 980 X 336 taken at 250
mpm eathen nd 336
kA nm
at
t
npm
T on ?80 ess
V= À6
2 120 An
15 mPa CI wced
83 tho
= M035 ÀS to
nd
3 actve
ms 2Nmm 035 Side doie
anc a
en CI
 kno,We
now, We knolo,he

T2 55124
4500 T
myT,
2
..
T= A .
.. Tmb
P= T
394& E 2
32- 3448 7| 5529
0x2- 4500 X
43 250 ((5-43)"2-2 x
71
X O N
1o 35 N x4 N
W
ohee

im
in
mm

fi) 4he
Given, pullydisa ) uc ata belThet
We bolt
know,
Ldt tion
tensions
P: material Às
V= Pz 6
75 d'3 mm
015
13
60
x K x10 On
3-04500 X DN nd tck, CnoLsed
glcm w
is
1g00mm
=
i) t75 the
tnons
150 V= npm50 loag
cides
and kength keathr
:. 13
Nlmm. peNmissi
D= kalm mits
0"4468
lsm ond Lelt
1he Me 75
C= wtlh as
m
uE0'3 density tensik kW
1500 Shoun
mmi Lelt omd
NImm
·75 = strass n
|5 opena
leathen
m
g
 hno, We
Book,
Fnom
Data
I:
2C+
2 ’13x60
d=
180 + A
|I4t
6083+
Dd) I000
314 X
T, 1:4 22
m
-T,= 2 3 +
I4 Cnossad
5761 13
drive, 0'2482d=m
N
ie
kno
w,

know We
To knowe
hnoWe
w,

>)
A T;
1: = >
75 '.
156 mz
X16x T,=
950
10 + :
X 2.
5 6x 163- 915 51x "70
xIo I0 6x TT =33| nad
&b b+ bx I0
b 338-7T,N N
aE5t 963-8b 163b (13) xb
2
|
=
163
156
&
b
t956
 i)
nelatodHhe iS Contact
Spead 1s
Gìven, 03
Tigh!
5m 4
p=
Detemi lose
30 T,
X103 l5m
D is
penmi densty
he.
Side
W ssie loosc
I1|OVeN24 dia Tension
Side
pm
300 N= fo side
wonking ts Lketweon
= 1156 N
24 tnansmit
matoual he
3387
Stress 1 at
belt N
Jeven ten
300 30
is omd
is io0 Ehat
Ahictlie s sion npm kw
2-87 nd 25
95
tmm ito The
M
md accnt

we
We
We know, Ve
DN
We We
know, know, kno,
knoL, 2:36 => P=
’ T, T2 T
m= n= T,- T2 T-TT 60
T¢ .. -. 236T=
T2 T-12
mv 1045mi T, T- .'. 3I2,
l00 pxvol T,
1045 X = V= X
= T5= *v
bx 133·82 2-3x
47] 23
55 3O 23: l5X
b 27x x10
x 95 127xI03 3 55 3O0
l0
3-55)2 X10 N
hm]s
x1 TË
N
=
22
x
10
 0 ) kno,We
Given, 22 Find
tnson
0224=
te
Assume he
an bwidth >
te dia,
300mm 2 2:2
X +T¢ =T
9= bel .. I796 I0 Amad =
the b=
210 is +5'79
Dz Lelt o'122 x
Io 2:2xI0+
3o not X10b
571
36b Letwen b=
mmz to Contact necessaoy
he m
nad exeed 2-2 X10b=
0'3 the 579
m ab XI0
bett to XIo
toidth.mm
N| 210 23"7Xl0 25x10°
3
hpml600N= cmd malestransmit L
ad
the I600
the 75 bx15x
mes npm kw
te t

We we
Sina, hnow,we
TL
kno ’
u, Densi 2·23T, TË-l2,
T ty 12 V=
12
Tm q - 223 T,
T ". ..
LelA T, T2 T-2 Va 3I4x
03xl600
T 25
54: t 60
Tc Àsnt 242- 75X10 12
28 73 29$ 2512 ms
N 56
N,
N
we
T
541
Te
28 widt h
N
 Fonmlaeued * Consided
Factons on
Maz
Pows = Power
Diameti
Facton
kp- Ko KË-
- Selec
load
An Rated tion 67bb bm
Conecion
Connct Nmm 8
Powen
Conkact SelectiConnectedd
on * Lelt*
k
Lellat
hcton Facton
Load
width widlh
tacton
Covution
*
diameten
facke
lact

distance
between he piametn
facto(Knp)
GAven. aluminium
1:1S
2m
PULLEY
DIA
3= D, P= Ldt 400-750 -400
300 200-300 I00200
D)D2 Above750 100
=
l2 20x douve
m Io mackant
nolling .
EI200 to
W
mm
N2 N transmit
720 N AS
m.
3
D, c3
09
04
npm 20
hm DiD2 Dia d kw
natic at
00 C

mm 3m 720

3oO0 1pm
machene The 3
mm to
 FremDotr Fnom
Book,
Daa callalateWe
know,We the
Book,
DatFroma knWe
o

lacto
’ Po
o
3
1g0 dive,Lelt
dsporgn ,
l4
at
contact Shock - Rated
20
x xI0W
36'05 = 200
10
04 Voods,
ms 3000 Powen
x ac NI7K0
T20 =kon k,
0'0284 3
x
= x6o
1-04 KË
t.5
400mm
D
kp
kwlmmley =
09(400-
159

No, fort
kno,we
)
We 949
400dimm
a
a= +
WiBeldAht Calculate
StendandPulby Width Lalt
200 rotLeodi i.
225a=
mm iS
t25 the at
. sQlected 1507
b
width 1035 mls
Bolt Loiwidtdhonthan width. 00435 x3 36 Pp non
(a) widen mm 05
= wdth x Data O02
224 Jidth i03
= Lock, 4
mm x
=
l25-250
25 15o7
(On) From
Data wtth
Lelt based
mm Plieb
25r mm
on
mnm
mun
Book
 Con
Finst, he druva OSI2| 023 & w
Giver, ServÀcQ ples,
we pullay ten Initial calcuate
caulate ÀS
6x10P:w
16 Sped Lelt
uduction Tension the
the hob ..1=85m
doive *85004 - due bellon
AS
2
belt
neduction
a to
dias, to
100pm
N inutial
tnansmit
às 846 =m
05
to tension
Le 6kw 4x3
characonshG
Cardain Spaed 2.5:1 at
Ratso . 900
Assume npm
(i)
25:3 4
et
Fnom
Fon Fon
know, we we
Fon Soidwith
D) know,
D, =
053 Pully
Z00 izN Book, 25xbo D,
)
mm, .' m, lot
D, N2 . at D ped
'. D, Nomina = Cncon
(On)
0 D2 D Recom
D,Nominal = Sb0 053 X100314 (v)
56 = DID2 IGOO
l400 560 ni
m l400 ndid
mm Dia m
mm =
1500
D,4m mm Dia ÀS
= 530
= iS l·4 ueb
0 56o mm mlpin
12,00 m 56
m mm
mm
duas,
 Sine,mo Fnom FnomDatBook,n tie
fnom Fon Ftu
D
lat Dta in calculate
ta 4
Book.
Book, the
douve, Px
KË
: 56
at at Cnten
ContoctAne at I80
167:14 0 = lond
- Powe, maz wedistane,
clection
centre
|00 180
kË3 Assume Convection disance
-
3120 know
5bo docd
mm Cy duve,
belt
to Faco,
=
e 392
2
intUlmillant n (p+d)

Now, '
Fon HTWeve Data
Fnom
Book, e
Fondia calculate now, Fon
We
aloct SPEFD
lidutghty =
Diamet 16
Load 7:L°
560
mm,
he
Correcion
at Facton
Lelt ralangLead D
No bx0x I·3
mm Flat
e 0023 X
2
uqi 833 I0
X
SPEEDHI- Bl4s. Facton,
jo 04=
0023 dia
ments,
Eook. P> lood ko Sbomm

20 DRIVERFonfX
at ploy kw,
min ml(ast)io
Heayy
putlig mm

dia
1ty
 Nou, Fnom know,We
Fon
ie
widh FORTbo TData
Calcuate
Book,
be
he don' at .:b2082 mh
200+ 25E hom natLorngd
twidth Std: t PD
wiBldth t
koidth here haveTronsision xIx& X
0·05 833 I0
b
Speui
ataon
20O Onward Values 3
x
No
mm
225mm
= V
HI Plies
25 -
SPEED
>125 wiawidhdenthan
e wibldtth
Ply So, ·
We
wdo opt

ien
pll a moton Cueeiions Fnom the
So, Opnfon From CalcalateWe
a Initial nta
cente The . ’l2x3-12]+ Data
at Druve,
belt Tension Book, Book,
1000
mm.AS
dis 36o
ton douve on at
at
e npm slect a belt Belt
d is 34. 2
lengthealt Belt
2m which
copen Tension
olclats 085
Boll M
kype is ,
fo5b+1]
driven dive
Lolt
te amd
dia shontn +
space by Zx342
psb-]'
g a
draven Thdien 1o
availale kW,
paliy 4,0
np
 kno,we 750mm: Cente 1500
npn know,We
Ghiven, Griven,
ou Sutae a
N stonce N
(500x
D,= 750 N2 p: N2
Cz2m ..
10 is D,
D2
line A I
xIo 2-0 D, 00 DID2 I000mm
= 1440
|500
w 250 X
n. 360
The Lelt mm
D N to
z dia dçve
750 nnn
I500 l0x10P:w
D, Dy mm
1pm at to
260 Design
75 500 ransit
mm N, wil
ed m =
= 50 be
2m
C=
22
O.26 m 10continud.
1pm kw
at
fnom
We Fon
Fon knowWe Fuom alateWe
cal
knou, Data line
O
= Data
185
Diametn Book, Aat
nc
N Boo
g0 ,
dive,
Lelt lond at Px
K1
Facto kexkp
Kp is lood
280060 T50- 250
1-3 X 2000
en Contnct intenmitConuction
04
tent
W 20

1785 w
Facton.
 From know,We
FroBook.
mDnt
From
Date
Daka ples Pook,
Load
Back, He naling
7D,NI
at min. natLocngd ms
at
20 3
I4 pn duve
saitie 19:Va
62mls X

dia
250X mm
aten KD, N2
=
kwlmmpy
0-04 = 1500 0'023 ConsiSPEED
denHI-
0023 20
x
Tnavs a ms
20
N
dia
màssion 10

250
mm
V=
20
m<S

lon widhThe
Facm For 5 From
Open
Dala Data
’1: duve,
Iritial Bool, ) the
.

ength SPEfD
belug
HI- Book,
2x2J+ he b
Tension at "
a Width at b
ten belt !.0-03
57+ Std
L- 78 f
on 2
55 ..l
etion tension. Sl4 b=
belt 56 mm
faliy 0
m
[o2s+o+7s] mnm o425
due
|f Fon
to
5
=555
tenson 0'm pilb TnansmssOn
56=05 M
+
lo25-015/"
 mm
72-33 .b
003 x 2000
b bo x355 I000-
I7:36
matang Lead
b= hno
w, We
ConsisS bel The
fon
appliation qven aslnds sheck
Book Data From mill ais
d=
v= 4 Mm355
ie.,
d mls 1356 noting ot Bok, taDaFnom
mm315 corucion Lod
1356 at
lmmry 03 mls-o ratàng lood kpxkp
at know, We
0023x m)s 1356
366 From
locd Book Data
0023 mls lo at mm 355 D,
kwW|
ply mn The
or diaNominal
hmm 34,2
mm355 ÀS
Since, Book, Data Fnom
20 P2 Soues ReC: at
-SPEED HI kw. dias
lectod AS
342·46
mm D,
m<s 13-66 mm 342
6o know. we 730 ’D
6o
3I4X DN 250 1000X
730 35
X
DI
N2
knoo,
N We
kw 36 17 ven Dru ASD, D2
dia
0'& x08 1:
510X1: hmm 2000 2M C=
ME D, 2
mm 000
730 =N, kw l0 P: Giver,
250 N, npm
FO1
D
30o-400
mm N
mm 355
mil The
diametr
pn 730 kW, 10
I6o65 =Fon 2maround
. be todistane
AS Cente mot.
l66
atBooh, Data fnom
ontnct Anc mom druve to belt Mot
taon Corvec a
Focton,
pn 20 atmill
 Std. widths
fnom Data Book, at DES*GN OF FLAT BELT PULLEYS

DiametQ1
Sd. b= \00 mm
than b 13 mm

Fnom Datn Book. to be liden Struss inducod n the um &

b= l00 mm

Oidth 100 +13

devaty 7200

Width ||3 hmm

NotatiOns

Oidth I12 Mmm * Rim thicne

dia - D
Anom Recc
Lse know,
(Dtd) +(-d * Anm thickness - b -

* Outen hub dia

L= 2C +

359 dia - d,
+(o00 * Inne hulo
(ioco +365)
’l-x 3000) + 314 4x 20o0

Rim (E)
t Thicknetts
Z000 t 2127 35 + 52
D + 3 mm
mm
. = 6119 35 200

Lelt tension,
calalato the bol ncluding Doulle Boll, t= D
No, We 206
Eension . YoM cil12]
2023
Data Book at Belt
Fnom mm
6179:35 = 61-79 at 300 npm
’|} a Cast ^n0n pulley to tnansmit 20 klw
is 180.
nd He
’l= b19: 35617 AS SOO mm
The dia
CN0SS section with

. L = 6i17: 5b mm
has dlapticad
Tension)
Hhe min0N is The Co -
Osis twice
 and the
betiocen the belt Lolt wahn'E
Gunu,
IO mm width
hot to ceod 250 N An
Lelt tensÀ On is
matenial
allowalle sheanStneht he sh!
We kno, TË
Nmm.
aken as 50
6"3x3-l4)
xT

Given,
T, 256 T,
D= 500 m
P= 20xI05 N = 300 npm

We kno, Pi
= 50 Nm
7:85
20x 10s |2 561, - T2x
: 250 N1omm qb 26N1mm 10NT,< 4,1X10 N
X
.. T, = I63

Rim, 3 25 xb
Tmoi 25b

dia
Fnom Dat Book, at Re(o mmined sies b 166-8 mm

ÀS SO0mm
Fon D= 500 mm, Nominal Dia
fnom Date Book at

500 mm
v= l0 ms
Fon D = S00 mm
So He belt width is
We calcul ate He width

T = T,t Tc
ma

3- I4, X 500x 300

Q. bat widEh = 20O mm

V= 1850 mms = 78G ms

 200 t 25 225 mm
width
Anm Thichnens (L) = 32 b
Width R 224 mm
Std.

Hicknet,
be calculate rúm b= 3747 mm Nean Rim)
D + 3
Fnom Data Book.
200 Minon Qois

mm
’t S00 Minon ois aim i 2310
+3
200

ams (n) sL
Cnss sactiondl nadius

the om, x5621

No, We
mm

No

From Dat Book, at Cast Lnon

Now, we
desgn
we ano, dia (de) = 16T
Fon a Lelt,
ap Pa 2NT
= 2.4 )T 20X10x 60
Anm Thicknets (b) 4n
2X 3: x 300
9-12
224 X O0 IoNmm
Nm = 63694 K
.'. T= 636- 4

Sb21
Nean Los] 16x 63614 xo
314 xSo
 hub

We know di 2d2
Ghiven, P- 18x10 w N 200 iprn
)d 2x 4018
mm
d,= 80 36 =03 m + 10 mm

Nm?
a P= 1000 kalm 2.5 mPa 2.5x1bb
we kno,

$x224
Hub I49:33 mm
the
Te Kim o.
we design Cast Inom with
is mod up
to be

Flat Plly Fon D =500 mma= 24 kgIm

Fnom IData Book, at Chown 7200
density
we know,
Onin
1212
|2023

the
1200

Contact l65 .'. Vz 23·57

m
Power = I8 kW. Spad
DDN
= 0'25. we now, U

Hhe neaest beag=0

Centre lne
distanc fom 40m, 31z X 200

icnetb l0 mm,
Sale chean Srets
Bolt 22 50 mm
."D= 2.25 m
Tum 4mA
Lot = 2-5 MPe stres
 dios,
Book, at ec
Fnom Data
(onsiden 2,250 m (2351)
1000 x(10xIp x bxi *
o. We
mas vaue
we've 2000 hmm ab

nominel dia T 555544 b

to be t

is calalated xIob
1490. 98 + 555
The boidHh ma

I490-98 t 5 55 xIb'b
A 25 xI0
Tmon

I490.98+ 555 IOb

25000 b=

I440-98
b=
19450

421:& N
2 555 XIo x0 016 =
’ Tc dia omd
at min.
Fnom Data Book,
Nb30 mm,
2-05 g2 D: 2250 mm
mls 25 mls 9
For Vz 2357

." No. pieb &

Fnom Data Book, tnansmission

T2 2357
’ 18xI0 =2.05 T¢
As 0

763-68 FORT
1-05
I49048 N mm
727·31 N T , = . . b= 200
width

60
200t25

’T= 18x 10x60

Width s 225 mm
2x3LX 200

224 mm T 859.87 Nm
Std width

+3
200

421-8
200)x0-3
22 50
+3 440-98 + 727:31 42 x 65ttt
200 ’ M:

t 4"25 mm 82 Nm
.'. M= 926

Moment T m412
We
The Anm is
(a51:81)
at Cast Inon
’ Te- 626-82)° +
Fnom Data Book,
Nm
mn .: T,= 1264 27
dia s Z50
6 Since
No d anms
am hear bOSS we know, Te
Thickness 16
aD
3 1264-27 X16
’d, = 3-14 x4o xob
224, X 2250

Ous z 81|| mm ia
Inner dia ? Shat
wlere d, às Hub's
> Minon s = Majon = l0"55 mm
2
we knol,
24 Fz10m Data Book, o dios,
min
is 315 mm
Lon d, 300 nmm, Nominal Die
224
l= 2 x ' dy 315 mm

" I933 nm
we knob, d, xdi

hown e width,
Fnom Dala Book, at I42,0 X 315
L00

mm 4, a= 224 N 222 250 do 1134 hn m

Fan D = 22 50 mmN 2000

Cnoton (h) = 35 mm dia ÀS 1250 mm

fon d = I134 mm, Nominel

'. do 1250 mm
]e|2023

a V-bel die to te
Std. V-Lt sections
to Le tnansmited =
75 k Fnom TData Book, at
|: Powe
2-15
whel = l440 1pm dive 7.5 kw N 5S
2 fon a Joad

3:
driven esheel 400 npm Cnass - Section
= 300 mm
Z. Dia oheal
From Data Boot,-atSeleetion
5 Centre di Stanle = l000
mm
Book, at seetion
Fon 434 Fnom Data

cl260
a 1250
( -3I)
let N, 4;0 npn N,= 400 1pm
300 mm
>l: [2xio00] + (H4 +315) + A*I000

di is He Smallen pullsy dio . l = ,618 mnm

 Node 1 s te
nomihal pitch leng
selection o, We Calcutate the no d Lolls,
boo, at
fMom datn
factun Te) An a tale neanby
yaue |- 5k om Da ka Book, ot Conuction
Lowen
Nominal Pitch
= 264b mm
l00

Conkac we know,
Nominal Pitch Length fon aNC
Fnom Daksa Book, at
xbo
# 4646
.:. l= 4996 mm
doesn't match oith calculatad
Sivc, The nomiral lengt
distance.
accwate Centre
we calclate Cele. Valua Nom Vel .:.9 132.5°

f9om Data book,

at Anc Contoct 4 its
facon
Fnom Da ta Book
Cz A+A-E fon 9= 132·5° =0-87 ( on V-v)
(1250+ 35 senvice Cotrctkon
pion(t).
3l book, at industn
fnom TDate
2600.
Fom 400 npm
. A 634 '4 let it Le medium dby.

B
i250- 313]
Fas3
l09:27 x (o ak Fonmwlae Ron Tronsmittig
.. B=
Fon

+(634-4) -(on21410) Capocts

C= 11158 mm