Manoj Pandey +91-9627065090

The core objective of my career is to overlook for Weld Shop Equipment’s / robotic Panday9455@gmail.com
technology in automated application excellence through innovative skills in
Robot/PLC/Machine Maintenance work & passion towards to make best use of my skills Haridwar
obtained throughout my career .
.

PROFILE SUMMARY CORE COMPETENCIES

A competent professional offering over 11 years of experience in Body Shop,
Shop floor Spare Part
TCF & Utility Maintenance. Deep familiarity with the Maintenance key skills,
Management Management
Learn and fast in solving the breakdown related to Body shop, Utility &
Assembly line, which including Manual ,Robotics / PLC & Scada applications .
Maintenance Budgeting & Cost
− Currently working with Mercedes Benze india Pune on the role of Leadec india Planning & Control control
pvt ltd as a Deputy Manager weld shop .

− I have the knowledge, skills & experience in Managing, Planning, Controlling, Implementation of
Project Management
Organizing & improving activities of Weld Shop & TCF Maintenance. Poka-Yoka

− Extensive operational management & cost control skills with ability to conduct Team management
implementaion of new techniques in maintenance Activities to improve Adherence of PM Plan
& Leadership
efficiency.

− Well versed with welding equipments like Welding Robot, Spot Welding Document Weld Shop
Machines, Projection Welding, Seam Welding, Mig Welding Machines, management Maintenance
Pneumatic Tools. Dent puller. Plasma Cutting Machine , Compressure , DG Set ,
Cooling Tower , Chiller Unit , Air Dryer Etc
PLC & Automation Utility Maintenance
− Well versed with Programming Of Allen Bradley PLC , Mitsubishi PLC ,Yaskawa
VFD , Mitsubishi VFD

− Well versed with quality enhancement methodologies Such As Plc Automation,

Poke Yoke and Relay logics. SOFT SKILLS
Planner
− Knowledge of assembly shop (TCF Process).
Communicator
Innovative
DOMAIN OF EXPERTISE
Collaborative
− Compressor, DG Set , Cooling Tower , Chiller Unit , Air Dryer, PID controllers Thinker

− Welding Robot, Spot Welding Machines, Projection Welding, Seam

Welding, Mig Welding Machines, Pneumatic Tools. Dent puller. Plasma
Cutting Machine.

− Programming Of Allen Bradley PLC , Mitsubishi PLC ,Yaskawa VFD ,

EDUCATION
Mitsubishi VFD − B.E in Electrical & Electronics from UPTU (2006
̴ 2010)
− Knowledge about Electrical and Pneumatic Maintenance in Fixture Such As
Plc. Automation, Poke Yoke and Relay logics. Software Skills

− Forklift, Stackers, Tow Truck, Hydraulic Hand Pallets, Cranes − MS Office

− SAP- PM Module
− Knowledge Of TPM (PM Pillar ) − Gx Developer
− Gt Works 2
− SAP PM Module − Micro Win
 WORK EXPERIENCE
Since August 2012 with Neel Metal Products Ltd. Haridwar as Assistant Manager – Weld Shop Maintenance
Neel Metal Products Ltd. is a JBM Group of company, manufacturing and Painting of Bolero Body Complete (4W), Alfa Passenger & Load
carrier Diesel & CNG (3W), Electric Vehicle (4W & 3W), CCB & Cradle assy. for M&M Ltd. & 2W frame Splendor Pro, Hunk for Hero Moto
Corp. with facilities available- Body Shop/Weld Shop (4W/3W&2W), E.V Weld Line (3W & 4W) Alfa Passenger/LC CNG Weld Line, Sub
Assembly weld line, Hemming Cell, Robotic cell- CCB & Cradle, Paint Shop (PT/CED & Top Coat Line), Press Shop (HPS/LPS)

Growth Path:
April’21 to 2022 I Assistant Manager
Oct’16 to Dec’20 I Senior Executive
Oct’12 to Sep’16 I Executive

Key Responsibilities :
− Handling of shop floor activities through daily work management.
− Ensured resource allocation to meet out daily production target.
− Monitoring OEE/OLE & daily loss gap analysis.
− Analyze the root cause & take corrective and preventive action.
− Training & support to Team leaders & Basic Working Team (BWT) to improved job competency.
− Asset Management through training of team associates & basic working team.
− Spare part planning, critical spares & inventory management.
− Team member KPI monitoring through DMW & Ensuring Kaizen & PY implementation.
− Machine Schedule adherence for Preventive maintenance.
− Maintaining IATF-16949 documentation.
− Responsibility to implement kaizen, Poke-Yoke, 5S, and SAFETY.
− Leading project undertaken on Productivity, Quality (Internal & External) & cost reduction.
− Maintenance cost reduction through process excellence & monitoring within Budget.
− Identify near miss & its elimination to provide a safe & healthy work environment.
− Identify unsafe act & unsafe conditions & take counter measures.
− Strategies planning for crisis management in festival & seasonal issue.
− Implementation to reduce MTTR related kaizens
− Analyze the root cause & take corrective of major breakdowns
− Monitoring all the mechanical & electrical works of new projects
− Preparing department budget and monthly MIS
− Review and Controlling of MTTR , MTBF , B/D % of body shop

PREVIOUS EXPERIENCE

NASH ROBOTICS & AUTOMATION PVT LTD (1.1 years)

Worked As a team leader to implement projects related to weld shop in different OEM’s like M&M, Maruti, ford, TATA as per
requirement.

Key Responsibilities :
− Handling of all types of spot welding controller testing work
− Automated fixture testing as per logic
− Robot Teaching work
− On Site spot welding fixture and machines installation
− Calibration of spot welding controllers
− Spare part planning
− Manpower handling on site
 NOTABLE ACCOMPLISHMENTS ACROSS CAREER
− Member of CFT for new model development of Electric Vehicle Passenger (C110- 4W).
− Successfully to implement Bolero Four Wheeler Body Shop Electrical and Water System Installation. .
− Reduction of breakdown of body shop from 0.1 to 0.01 Percentage
− Productivity improvement of Bolero (BIW) from 12 JPH to 14JPH.
− Winner of 5S & Safety Zone leader at plant level competition.
− Winner of first price kaizen compition organised by TOPS
− Awarded “Best Kaizen” by TML Pantnagar during vendor meet competetion.
− Successfully implemented poka-yoka to detect bolt loos concern in bolero body
− Successfully implemented poka-yoka to detect stub miss concern in CBC Modal
− Member of CFT for new model development- Bolero BS-VI.

− Reduction in Repair & Maintenance cost by Rs. 2.00 per 1000 Spot.

− Member of CFT for new model development of Alfa Champ Passenger (3W)

− Member of CFT for development of U110 Bolero body.

− Member of CFT for capacity enhancement of E.V Body (3W) from 20 to 35 bodies per shift.

− Reduced Change-over time from Alfa LC Longer to Alfa LC CNG by process re-layout.

− Member of CFT To reduce air leakage percentage from 12 % to 6 %

− Member of CFT to implement Bolero Four-Wheeler Body Shop Electrical and Water System Installation

PERSONAL INFORMATIONS
Father name : Ram Ujagir Pandey
Date of birth : 05/05/1986
Marital status : Married
Sex : Male
Language know : English , Hindi ,Marathi
Present CTC : 11.5
Expected salary : Negotiable

PRESENT ADDRESS. PERMANENT ADDRESS

House No.- H-91 Village- Sakapur
Navoday Nagar P.O : Balwargenj
Dist.- Haridwar (Uttarakhand) Dist- Jaunpur (U.P)
IN- 249403 Pin - 222201

Manoj Pandey