Professional Documents
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JANUARY 2020
DECLARATION
This project is the original work approved, supervised, by supervisory committee and carried out
partial fulfillment of the requirements for the award of Bachelor of Engineering in Mechanical
Engineering.
We certified that this project titled: Construction of Digester and Production of Biogas using
Cow Dung and Kitchen Waste" written by Isaac Grant Ogbonnaya with the registration
number MOUAU/MEE/14/23099 has been examined and found accepted for the award of
External supervisor
Signature Date
DEDICATION
This work is dedicated to God almighty, who provided me with life, good health, and the
iv
ACKNOWLEDGEMENT
I wish to express my sincere and profound gratitude to my supervisor Engr. Dr. 0. M. Chima
who made out time to meet me on numerous occasions for the sake of this work and provided me
with the information and guidance needed to successfully execute this project. I would not forget
I also wish to thank all the lecturers of the Mechanical Engineering Department among whom
are Engr. Igboayaka Ekene, Engr. Dr. B. N. Nwankojike and Engr. Dr. M. A. Allen. Your
contribution to my growth and development during the course of my stay in this great institution
I won't forget my honorable parent. Rev & Mrs. G. 0. Isaac (JP). I would like to appreciate my
elder brothers Isaac and, Chima, for their support, encouragement and financial assistance during
my undergraduate program. May the Almighty God bless you richly Amen.
V
TABLE OF CONTENT
Title page i
Declaration ii
Certification iii
Dedication iv
Acknowledgement v
Table of Content vi
List of Tables viii
List of Figures ix
Abstract x
CHAPTER 1: INTRODUCTION
1.0 Background of Study 1
11 Problem Statement 2
1.2 Objectives/Scope of Study 2
1.3 Justification 3
CHAPTER 2: LITERATURE REVIEW
2.1 General Overview 4
2.2 Description of Biogas 4
2.3 Composition and Characteristics of Biogas 5
2.5 Microbiology and Biochemistry of Anaerobic Digestion 6
2.5.1 Hydrolysis 6
2.5.2 Acidogenesis S 6
2.5.3 Acetogenesis: 7
2.5.4 Methanogensis: 7
2.6 Factors Affecting the Yield of Biogas 7
2.7 Types of Biogas Plant/Digester 8
2.8 Importance/Uses of Digestate 9
2.9 Description of Water Hyacinth 10
CHAPTER 3: MATERIALS AND METHODS
3.1 Materials 12
3.1.1 Procurement of the Materials 12
3.1.2 Equipment/ Apparatus Used 12
3.2 Method 12
3.2.1 Basis of Material Selection 13
3.3 Experimental Procedures 15
3.3.1 Determination of the Biogas Characteristics 15
CHAPTER 4: RESULT AND DISCUSSION
4.1 Result 19
vi
4.1.1 Volume of Biogas Produced Result 19
4.1.2 Analysis of the Biogas 22
4.3 Result for pH Value 22
4.4 Mixing Ratio of Substrate 23
VII
LIST OF TABLES
Table Page
Table 4.2 Results For Analysis Of the Biogas Using Gas Chromatography. 22
Figure Page
4.1 Graphical representation of the volume of biogas produced with time for treatment A 20
4.2 Graphical representation of the volume of biogas produced with time for treatment B. 21
ix
ABSTRACT
The challenge arising from the recent rise in price and scarcity of fuels has resulted to the use of
alternative energy sources where animal manure and kitchen waste are used to produce bio gas
as substitute to fossil fuel. In this work (biogas production) in two treatments was setup
consisting 25kg of kitchen waste (rice, plantain and banana peels) and 15kg of cow dung all in
40kg of water for digester A , and 25kg of kitchen waste (rice plantain and banana peels) 15kg
cow dung, 10kg water hyacinth and 40kg of water for digester B. The retention period was (40)
forty days. Observation shows that biogas started generating on the 5 day. Ignition test
conducted on the biogas generated produced blue flame when the valve was open small. When
the valve was open totally it produced yellow flame. The analysis of th gas composition shows
a methane content of 53.34% for treatment A and 65% for treatment. It was concluded from the
study that improved composition of methane in locally produced bio gas could be achieved using
water hyacinth. This has opened up opportunity to explore the raw material for such application.
x
1
CHAPTER 1
INTRODUCTION
Energy consumption is a serious problem. Since it can affect our world. The unavailability of
LPG and kerosene is increasing day by day. The price of these fuels has increased and will keep
on going higher. This has created a negative impact on the economy of Nigeria people. Even
when people are eager to pay the price, fuel is not available in required quantity or at times not
available at all. The scarcity of fuel is a major challenge facing most developing countries like
ours.
Most of the energy consumed in Nigeria comes from traditional sources such as wood, it is a
traditional source of energy, which has remained the major source of fuel for over half of the
world population (FOA, 2001).This has led to deforestation. More also, there is shortage of fuel
due to its depletion all over the world. Hence, the natural source of the fossil fuels are being
consumed in an alarming rate and these resources are coming to an end. Since the fuels are non-
renewable and cannot be produced by any other known method, these fuels won't last for very
Furthermore, the increase on industrialization, urbanization and changes in the pattern of life
which accompany the process of economic growth, has given rise to generation of increasing
quantities of waste leading to increased threats to the environment. The disposal of kitchen waste
has created many problems in large cities like Aba, Port Harcourt, and Lagos. The environmental
pollutin resulting from the littered waste leads to spread of a lot of diseases which is detrimental
2
to human health. Therefore the need to utilize these waste for energy generation which will
definitely convert these waste to wealth is paramour. The problem created by scarcity of land for
disposing waste is another factor that necessitate the need for this study. Therefore this forms the
It is generally accepted that there is high demand for fossil fuel in our nation for domestic and
its related purposes, which the present ones are not sufficient for. Therefore, the need to use an
pollution. Hence there is need to convert these wastes to wealth, in other to get our environment
clean and improve our standard of living. And also, to support the development of rural area and
employment. The volume of biogas produce by some organic wastes are little there is a need to
enhance it.
The main objective for this study is to construct a digester and to increase the yield of biogas
from acheap raw materials (cow dung) and kitchen waste (rice, plantain and banana peels).
Other specific objectives required to achieve the aim of this study include:
CHAPTER 2
LITERATURE REVIEW
Biogas has become a dominant energy source yet, however its production is an effective way for
waste management that is gradually evolving into an environmentally sound and economically
sustainable solution (Mackawa, 1999). Biogas production schemes evolved from Small scale
individual units into large scale production plants (Henham and Makkr, 1998). It has been
reported that combustible gas is generated when organic waste is allowed to rot in huge piles
(Jan BaptiseVan Helmont, 1776). Volta, (1776) postulated that there was a direct connection
between how much organic material was used and how much gas the material produced. John
Dalton and Humhery Davy,( 1804) established that the combustible gas is methane.
Bechamp(1868) reported that the formation of methane during the decomposition of organic
matter was through a microbiology process. It was also reported that methane perhaps formed
due to micro -organism mediated reaction between hydrogen and carbon dioxide (MC Carty
1982).
Biogas is the name given to the methane rich gas that is produced from anaerobic digestion of
wastes. This gas was discovered long time ago, some argue that Chinec knew about it 300years
ago, while others say that Assyrians used it to heat their baths, the first biogas production plant is
thought to be built in India in 1897 and served the function of sewage treatment as well (Harris,
2002). A biogas recovery system is composed of a manure source and collection system that
5
provides manure to the digester where hydraulic and fermentative bacteria cooperate with acid
Biogas typically refers to methane rich gas produced from fermentation of organic matter under
anaerobic environment (Wikipedia, 2005). Biogas is a natural energy resource which composed
mainly methane (CH4). The biogas is an ecofriendly energy and heating resource. The quantity
of biogas produce depend on the type of substrate used. The innovative fuel is almost free of
Biogas contain different gases. The volume of biogas produced is dependent on the organic
matter used for its production. http://energy pedia.info/biogas technology.' The composition of a
Table 2.1 percentage composition of gases contained in biogas (biogas composition, 2017).
Hydrogen H2 0-1
Oxygen 02 0-0.5
Nitrogen N2 0-10
Source:www.kolumbus.fi,2007[15]
Biogas has almost the same characteristic as natural gas. It has a heat value of 6kwh1m3 which is
equivalent to 21,600kj/m3 while that of natural gas is 11kw/rn3. It is also a clean and odourless
4.
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combustible gas (like natural gas) which is produced when organic matter from plant and animal
wastes are anaerobically fermented or digested by methanogenic bacteria (Pokheral, 1991). The
gas is almost 20% lighter than air and has an ignition temperature of 650-750°C (Moulik, 1990).
The major drawback of biogas is its lower energy content compared to natural gas due to the
This is a process where organic materials are converted into biogas in the absence of oxygen. It
takes place in an enclosed building and involves the breakdown of organic materials in an air
tight container called digester. This is because exposure to sunlight increases the growth of
The transformation of organic matter takes place in four main phases according to (Demirbasa
Balat., 2009).
2.5.1 Hydrolysis: This is the first stage, bacteria transforms the particular organic substrates into
liquefied monomers and polymers. That is, protein, fats, carbohydrates are transformed to amino
acids, fatty acids, and monosaccharaides respectively. The hydrolysis reaction is shown in
(Ostrem, 2004). Waste material of animals and plants consist of carbohydrates proteins
inorganic materials and lipids. Large molecular complex substrates are solubilized into simpler
ones with the help of enzyme released by the bacteria. It is also called as polymer breakdown.
2.5.2 Acidogenesis: acidogensis bacteria transform the products of the first reaction into short
chain volatile acids propionic acid (C2H5COOH), Butyric acid (C3H7COOH), Acetic acid
(CH3COOH) Lactic acid C3H603, ethanol C2H5OH and methanol (CI-I3OH) etc. the hydrogen,
7
carbon dioxide and acetic acid will skip the third stage, acetogenesis, and be utilized directly by
2.5.3 Acetogenesis:
This is the second stage where the rest of the acidogenesis products that is propionic acid, butyric
acid and alcohols are, transformed by the acetogenic bacteria into hydrogen, carbon dioxide and
acetic.
2.5.4 Methanogensis: The product of third stage are converted into biogas which mainly
consists of methane and carbon dioxide as its major composition (Yebo et a!, 2011, Chandra et
Carbon to nitrogen (C/N) ratio: Carbon (carbohydrate) and nitrogen (as protein, ammonium,
nitrates etc.) are the main food of anaerobic bacteria. If the C/N ratio is very high, nitrogen will
be consumed rapidly and the rate of reaction will be decreased. On the other hand if the C/N is
8
low, nitrogen will be liberated and accumulated in the form of ammonia. The ammonia can kill
Retention time: Retention time (also known as detention time) is the average period that a given
quantity of input remains in the digester to be acted upon by the methanogen. the higher the
Temperature: The enzymatic activity of bacteria depend upon temperature, which is the main
factor for methane production. Bacteria work well at a temperature of 35°C to 38°C. When the
ambient temperature is 30°C or less, the average temperature within the dome remains about
Loading rate: loading rate is the amount of raw materials fed per unit volume of digester
capacity per day. In Nepalese conditions, about 6 kg of dung per m3 volume of digester is
Biogas/digester are classified based on the type of feed used. This includes,
Batch digester
In batch process, the substrate is put in the reactor at the early stage of the degradation
period and sealed for the complete retention time. When waste is first loaded hydrolysis
takes place and gas production is low forming only carbon dioxide. Methane production
increases during the acid forming stage. Retention time ranges from 30- 60 days. (Davis
&Cornwell 1998)
Continuous digester
In continuous process, fresh material is added continuously in the tank and an equal
amount of digested material is removed in an ongoing process. There are different stages
9
Bad smells of biomass disappear: Bad smells come from volatile fatty acids. However, in the
It protects the environment: Using the digestate as a fertilizer for plants in agriculture, can
decrease the greenhouse gases. In fact, the greenhouse gases such as CO2 are used in biogas and
had been destroyed with its purification. Hence the digestate does not contains or contains few
Plants are healthier: The pH of the digestate is greater than the pH in manure used for
plantations. That means that the pH is less acidic and more neutral. Hence, risk of harming plants
decreases.
Less expensive: The digestate produced by the methanization make the user save a lot of money
Water hyacinth, eichhornia crassipe is a free-floating aquatic plant which grows up to three feet
in height. It has thick waxy, rounded, glossy leaves, which rise well above the water surface on
stalks. The leaves are broadly ovate to circular, 4 to 8 inches in diameter, with gently incurved
sides. It grows an erect thick stalk at the top of which is a single spike of several showy flowers.
The water hyacinth has special adaptations to allow it to grow and spread rapidly in freshwater.
They can withstand extremes of nutrient supply, pH level, temperature, and even grow in toxic
water. They grow best in still or slow moving water. The literature review indicated that water
hyacinths can be rich on C/N ratio up to 15%.the high protein content makes the water hyacinth
possible to use as fodder for cows, goat etc. water high due to its abundant growth and high
Paraiiieters Results
Proximate Analysis
Moisture 86.1
Ash (Diy basis) 2.24
Volatile Mattcr(Diy basis) 7.59
Fixed carbon 4.07
CHN analysis (by weight)
Total carbon 223
Hydrogen 6.28
Nitrogen 1,14
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CHAPTER 3
3.1 MATERIALS
The raw materials used include fresh water hyacinth, cow dung, kitchen waste (rice, plantain
The fresh water hyacinth was collected from the stream near Imo River in Abia State. Cow dung
was procured from Michael Okpara University of Agriculture (MOUAU) cattle farm while
kitchen waste was gotten from computer village in (MOUAU), 120 litres of digester was
constructed. The production process was carried out at biochemistry department in MOUAU.
Constructed digester; weighing balance, rubber hose, gasholder, bucket and funnel, PVC pipes,
soldering iron, hack saw, valves, aradant (epoxy resin), turning stick, tangit gum
wooden box for blow back mechanism, pipe wrench, measuring cylinder, gas chromatography,
3.2 METHOD
120 litres of plastic container was used for the digester. It was provided with gas outlet, inlet for
feed, outlet for slurry and digestate. Two hole of diameter of 2cm and 5cm where drilled on top
of the plastic container one for gas outlet and the other inlet for feed. Another of diameter 4cm
was drilled at the bottom of the plastic container, proper reticulation was done using hose and
Since all the waste generated from kitchen cannot be tested in the digester which is also one of
There are bases that are selected for the selection of kitchen wastes.
Kind àf wastes: Attempt has been made to cover all the types of kitchen wastes. Therefore a
kitchen waste from each category (crop and fruit) has been selected as feeding materials.
Among fruits, banana peel and plantain peel are considered for the study.
1 Rice Crop
The Table 3.1 shows where each material used for the production of biogas belong based on
classification of materials.
14
In the treatment A, the constituent ingredients were kitchen wastes, cow dung and water which
were mixed at the ratio of 5: 3: 8. In the treatment B, the constituent ingredient were kitchen
wastes, cow dung, water and water hyacinth which were mixed at the ratio of 5: 3: 8:2
Water displacement method was used, to determine the volume of biogas produced. The feed to
the digester was prepared by mixing 25kg of kitchen waste, 15kg cow dung and 40 kg of water.
For the first treatment (A). In the second treatment (B), 25kg of kitchen waste, 15kg cow dung
40kg of water and 10kg of water hyacinth were used. The mesophilic temperature of 25°C —
Standard experimental procedures were used to measure different parameters such as pH value,
pH value:
The pH of experiments was tested, it was measured using pH paper. The paper had the range
S
16
The changed color was compared to the color code on the stack of the p1-I paper cover.
The corresponding reading of the color was noted and marked on the data sheet
The volume of gas produced was determined by observing the quantity of water displaced from
the graduated cylinder into the gas collector. The biogas production was recorded at an interval
Gas analysis was carried out to know the composition of constituent in the produced biogas.
Biogas was collected in tubes. Constituents were separately tested using gas chromatography at
biochemistry department (MOUAU). As the name implies, gas chromatograph uses a carrier gas
in the separation, this plays the part of the mobile phase (Figure 3.2 (1)). The carrier gas
transports the sample molecules through the gas chromatograph system, ideally without reacting
with the sample or damaging the instrument components. The sample was first introduced into
the gas chromatograph, through an autosampler (Figure 3.2 (2)). The sample was injected into
the gas chromatograph inlet (Figure 3.2 (3)) through a septum which enables the injection of the
sample mixture without losing the mobile phase. Connected to the inlet was the analytical
column (Figure 3.2 (4)), a long (10 — 150 m), narrow (0.1 — 0.53 mm internal diameter) fused
silica or metal tube which contains the stationary phase coated on the inside walls. The analytical
column was held in the column oven which was heated during the analysis to elute the less
volatile components. The outlet .of the column was inserted into the detector (Figure 3.2 (5))
which responds to the chemical components eluting from the column to produce a signal. The
17
3.2 (6)).
autosampler
regulator traps
3
I detector
5
nlet chromatogram
gas 3
cylinder
6
column oven
Inert carrier gas Gas Chromatograph (GC) Computer
Mobile phase Stationary phase Data
(1) carrier gas, (2) autosampler, (3) inlet, (4) analytical column, (5) detector and (6) PC. Credit:
CHAPTER 4
4.1 RESULT
The volume in milliliters of biogas produced was recorded every five days and tabulated
(ml)
5 40 50
10 52 110
15 62 210
20 70 300
25 100 340
30 180 440
35 210 690
40 250 650
It was found that in treatment A the total volume produced within 4Odays is less when compared
to treatment B.
The effect of substrate on yield of biogas was investigated and the results show that addition of
water hyacinth increased the yield of biogas, And also the activator (water hyacinth) increased
;1
250
0
.
200 -
0
f
150
b 400
• • vol. of biogas produced in
0 300 ml
g
a 200
S
100
.
0 10 20 30 40 50
9 0
I Noof days
0
Figure 4.2 Graphical representation of the volume of biogas produced with time for
treatment B.
22
Table 4.2 Results for analysis of the biogas using gas chromatography.
A 53.34 30
B 65.2 22.81
It can be seen that treatment A has 53.3% of methane and 30% of carbon dioxide while treatment
B has 65.2% of methane and 22.8% of carbon dioxide .it shows that water hyacinth is a good
activator.
0 5.8 6.0
5 6.0 6.1
10 6.2 6.3
15 6.3 6.4
20 6.4 6.6
25 6.5 6.8
30 6.7 6.9
35 7.0 7.2
40 7.1 6.9
t
23
In anaerobic digestion process, pl-J is a very important parameter. The effect of different pH on
biogas production from cow dung and kitchen waste in an anaerobic with retention time of 40
days. The result showed that pH 7.1 made favorable condition for bacteria growth which result to
increase in the volume of biogas produced when compared to other pH values. Check table 4.1
you will see that on 40th day volume of biogas was 250m1, and that was when the pH was 7.1 so
from observation when the pH is at the neutral point the volume of biogas will be higher when
Treatment CD KW W WH TW
A 15 25 40 80
B 15 25 40 10 90
In the treatment A the constituent ingredient KW, CD, and W were mixed at the ratio of 3:5:8. In
the treatment B, the substrates was KW, CD, W and WH and were mixed at the ratio of 3:5:8:2.
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CHAPTER 5
5.1 CONCLUSION
A renewable energy (bio gas) has been produced using kitchen wastes, cow dung and water
hyacinth mixed at specified formulations. The locally anaerobic digester could serve as
alternative to foreign commercial products. Comparative analysis of the biogas produced in the
two treatments indicated that the average content of methane is 53.34% for treatment A and
65.2% for treatment B. Therefore this confirms that water hyacinth is a good activator for
production of biogas.
The production of biogas with certain percentage composition of methane has been previously
achieved using cow dung and kitchen waste. However, this study has improved the composition
of methane in locally produced bio gas using water hyacinth. This has opened up opportunity to
5.3 RECOMMENDATION
As a result of the outcomes in this study I recommend that producers explore opportunities for
anaerobic co-digestion to leverage existing biogas infrastructure to boot methane production for
energy and to generate additional revenue streams by diversion of waste away from landfill.
I
25
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Lusk, P. (1998)Methane Recovery from Animal Manures: the Current Opportunities Casebook
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Osrem; k. (2004): Greening Waste: Anaerobic Digestion for Treating the Organic Fraction of
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Yebo L., Park, S .,Zhu,j. (2011). Solid State Anaerobic Digestion for Methane Production from