Sisma

Release 1.
0 - 09/09 Summary
1.0 General information ................................................................................. page 5
1.1 How to read this Manual.............................................................................page 5
1.2 Validity of the Manual .................................................................................page 5
1.3 Limited circulation of the Manual ..................................................................page 5
1.4 Re-ordering the Manual ..............................................................................page 6
1.5 Guarantee .................................................................................................page 6
1.5.1 Machine identification ......................................................................page 7
1.5.2 Machine documentation ..................................................................page 7
1.6 Technical assistance ...................................................................................page 7
1.7 Glossary of special terms used in the Manual ...............................................page 8
1.8 Terms and abbreviations used ....................................................................page 8
1.9 Global safety aspects .................................................................................page 8
1.9.1 Transport and installation ................................................................page 8
1.9.2 Warnings for operators ...................................................................page 8
1.9.3 Personnel .......................................................................................page 9
1.9.4 Principal modes of function ..............................................................page 9
1.9.5 Foreseen errors and incorrect use ................................................... page 10
1.9.6 List of symbols and warning used .................................................... page 10
1.9.7 Safety prescriptions ........................................................................ page 10
1.9.8 Responsibility .................................................................................. page 11
1.9.9 Required qualifications for operators ................................................. page 11
2.0 Presentation of the machine ..................................................................... page 13
2.1 General description ..................................................................................... page 13
2.2 General test and inspection......................................................................... page 13
2.3 Supply equipment of the machine ............................................................... page 14
2.4 Conditions of use as foreseen by the manufacturer ..................................... page 14
2.5 Space destined for the operator .................................................................. page 15
2.6 Safety indications ....................................................................................... page 15
2.7 Residual risks ............................................................................................. page 19
2.8 Safety regulations ...................................................................................... page 19
3.0 Safety instructions for use of Laser Generator ........................................ page 21
3.1 Reference specification ................................................................................ page 21
3.2 Important safety warnings ........................................................................... page 22
3.3 Indications for use ....................................................................................... page 22
3.4 Work area ................................................................................................... page 23
3.5 Responsibility ............................................................................................... page 23
3.6 Warnings contained in the operating and maintenance instructions .................. page 23
3.7 Responsibilities of User Company .................................................................. page 24
3.8 Responsibilities of personnel .......................................................................... page 24
3.9 Danger involved in the use of the Generator ................................................. page 24
3.10 Organisation .............................................................................................. page 24
3.11 Safety devices ........................................................................................... page 25
3.12 Information on safety ................................................................................ page 25
3.13 Training of personnel .................................................................................. page 25
3.14 Safety measures in the course of normal function ....................................... page 25
3.15 Dangers resulting from the electric energy ................................................... page 25
3.16 Points presenting particular danger .............................................................. page 26
3.17 Formation of gas and poisonous vapours .................................................... page 26
3.18 Dangers involved in the use of laser equipment ........................................... page 26
3.19 Use of a laser device ................................................................................. page 28
3.20 Personnel assigned to laser safety .............................................................. page 28
Fast machine for the production of universal curb chain mod. SGUL/W page 1
4.0 Instructions for transport ........................................................................ page 30
4.1 Consignment of the machine ...................................................................... page 30
4.2 Packaging and removal of packaging ........................................................... page 30
4.3 Dimensions, mass and centre of gravity ...................................................... page 30
4.4 List of parts ............................................................................................... page 30
4.5 Regulations governing warehousing ............................................................. page 30
4.6 Provisions to be made by the user .............................................................. page 31
4.7 Packaging and identification of packaging ..................................................... page 31
4.8 Lifting points and means of transport .......................................................... page 32
4.9 Safety regulations for transport .................................................................. page 32
5.0 Preparation of place of installation ......................................................... page 33
5.1 Physical characteristics of place of installation ............................................... page 33
6.0 Preparation of the machine ...................................................................... page 34
6.1 Checking for damage ................................................................................. page 34
6.2 Plan for installation ..................................................................................... page 34
6.3 Positioning ................................................................................................. page 35
6.4 Assembly on base ..................................................................................... page 36
6.5 Connection to electricity supply ................................................................... page 36
6.6 Connection to pneumatic system ................................................................ page 37
6.7 Safety devices ........................................................................................... page 38
6.8 Measures to limit noise levels and vibrations ................................................. page 38
6.9 Measures to avoid dispersal of substances .................................................. page 38
7.0 Diagrams and tables ................................................................................. page 39
7.1 Table indicating technical characteristics ....................................................... page 39
7.2 Wiring diagrams (See Appendix "A" ) ........................................................... page 39
7.3 Pneumatic system diagram (See Appendix "B" ) .......................................... page 39
8.0 Start up and use ........................................................................................ page 40
8.1 Tests and checks to be carried out before starting up the machine ............... page 40
8.2 Machine controls ........................................................................................ page 40
8.3 Switching on the machine ........................................................................... page 40
8.4 Stopping the machine ................................................................................. page 41
8.5 Machine cycle ............................................................................................ page 42
8.6 Sequence of operations for tooling and regulating the machine ...................... page 43
9.0 Machine tooling and regulation ................................................................ page 45
9.1 Preparation for tooling ................................................................................ page 45
9.2 Assembly of spiral unit ............................................................................... page 47
9.3 Wire insertion and pin assembly .................................................................. page 47
9.4 Regulation of pitch ..................................................................................... page 48
9.5 Regulation of pin protrusion ......................................................................... page 49
9.6 Assembly and regulation of rotating pincers ................................................. page 50
9.7 Assembly and regulation of cutting unit ....................................................... page 53
9.8 Assembly and regulation of the façon unit ................................................... page 56
9.9 Regulation of torsion and insertion phases ................................................... page 57
9.10 Check and regulation of lubrication ............................................................. page 59
9.11 Functions and regulation of the compressed air blows ................................. page 61
9.12 Setting the chain sensor ........................................................................... page 63
9.13 Replacement of wire spool ........................................................................ page 64
9.14 Function of sensors and control devices ..................................................... page 64
9.15 Regulation for the production of cable chain ( rolo chain )............................ page 65
9.16 Assembly and regulation of the horizontal laser optics ................................. page 68
9.16.1 Assembly and regulation of the vertical laser optics (Optional) .......... page 70
9.17 Regulation of the sensor for laser shot ...................................................... page 71
page 2 Fast machine for the production of universal curb chain mod. SGUL/W
10.0 Problems and solutions ............................................................................ page 73
10.1 Table indicating defects and remedial actions .............................................. page 73
11.0 Maintenance and repair ........................................................................... page 74
11.1 General recommendations for maintenance and repair operations ............... page 74
11.2 Routine maintenance ................................................................................ page 75
11.3 Periodical maintenance ............................................................................. page 75
11.3.1 Table illustrating periodical Maintenance ........................................... page 76
11.4 One-off maintenance ............................................................................... page 76
11.5 Table with lubrications ............................................................................... page 76
12.0 Spare parts .............................................................................................. page 78
12.1 How to order spare parts ......................................................................... page 78
12.2 Spare parts units ..................................................................................... page 79
12.3 Optional units supplied upon request .......................................................... page 79
12.4 Base and wire feeding .............................................................................. page 80
12.5 Motor assembly ....................................................................................... page 82
12.6 Cam shaft support and cam assembly ...................................................... page 84
12.7 Lever assembly ....................................................................................... page 86
12.8 Link formation assembly ........................................................................... page 88
12.9 Rotating pincer assembly (part 1) ............................................................. page 90
12.9a Rotating pincer assembly (part 2) .................................................. page 92
12.10 Cut unit ................................................................................................. page 94
12.11 Clamping pincer assembly ....................................................................... page 96
12.12 Air blow assembly .................................................................................. page 98
12.13 SGW-SGU Air blow movable support assembly ...................................... page 100
12.14 Lubrication system assembly ................................................................ page 102
12.15 Electronic wire tensioner and sensor assembly ........................................ page 104
12.16 Wire tightener and sensor assembly ...................................................... page 106
12.17 Electrical equipment assembly ............................................................... page 108
12.18 Upper guard assembly ......................................................................... page 110
12.19 Laser optics horizontal support assembly ............................................... page 112
12.19.1 Laser optics vertical support assembly (Optional) ........................ page 114
12.20 Base assembly SGF (Optional) .............................................................. page 116
12.21 SGV/G equipment for single curb chains ................................................. page 118
12.22 SGF/TD equipment for double curb chains ............................................ page 119
12.23 SGF/F equipment for triple curb chains .................................................. page 120
12.24 SGF/C equipment for single cable chains(rolo chains) ............................. page 121
12.25 SGF/F equipment for double cable chains(rolo chains) ............................ page 122
12.26 SGF/T equipment for triple cable chains (rolo chains) ............................. page 123
12.27 Self-stick safety signs .......................................................................... page 124
13.0 Disposal of toxic substances ..................................................................page 125
13.1 Disposal of special liquids......................................................................... page 125
14.0 Machine demolition .................................................................................page 126
14.1 Indications to be followed in machine demolition ....................................... page 126
15.0 Appendixes .............................................................................................page 127
15.1 Appendix "A" - Wiring diagrams .............................................................. page 127
15.2 Appendix "B" - Pneumatic system diagram ............................................. page 127
Notes
General information 1.0
How to read this manual 1.1
This manual provides a detailed description of all the procedures required to ensure the correct
function of the SISMA machine model SGUL/W for the production of universal curb chains. It also
gives information about periodic maintenance to be carried out on the machine. A diagram of the
machine and a list of spare parts in the catalogue are also included.
The machine must be used in accordance with the instructions provided in this Manual :
the Manual should be read carefully before installing and starting up the machine and instructions
should be followed to the letter. Particular attention should be paid to the messages in bold or
marked with a triangle or exclamation mark. If the regulations and recommendations set out in the
manual are followed correctly and maintenance operations are carried out properly the machine
will function safely and well.
This Operating and Maintenance Manual constitutes an integral part of the machine: it
should be kept in good condition and in a safe place for as long as the machine is still in
function. In the event of transfer of ownership the Manual should also be handed to the
new owner.
In this Manual there are 127 pages plus the appendixes of Chapter 15.
The Manual has been organised in such a way as to be as user friendly as possible and all points
have been listed in the index with page and chapter numbers to facilitate the reader. The contents
of the Manual have been organised into chapters (indicated by the first number), and paragraphs
(indicated by the second number after the full stop).
For example in: 1.2 Chapter 1, paragraph 2

1 indicates the chapter to be consulted, chapter 1 "General Information"
.2 indicates the paragraph to be consulted, paragraph 2 in chapter 1
"Validity of the Manual".
In the event that the binding should break, pages may always be re-ordered according to page
numbers or paragraph and chapter numbers.
The present Manual should be updated on an on-going basis and any possible amendments,
additions or modifications made by the Manufacturer should be integrated into the manual.
Any annotations and comments made by the user should be inserted in the spaces provided in the
Manual (“Notes”).
Validity of the Manual 1.2
This manual is valid if the Series number in the Guarantee corresponds to that on the identification
tag posted on the machine (See Points 1.5 and 1.5.1).
Limited circulation of the Manual 1.3
The manual may not be circulated amongst or passed on to third persons. It is only authorised for
use at the workplace of the Client.
1.4 Re-ordering the Manual
The user may ask the Manufacturer for a new copy of the instruction manual. The following information
must be clearly stated in the request:
• the model of the machine

• series number of the machine
• the date of manufacture
set out on the identification tag of fig.1.

A copy of the guarantee or invoice must be enclosed with the above.
1.5 Guarantee
GUARANTEE
The Manufacturer: SISMA SpA - Via Piemonte, 4 - SCHIO VI - ITALY
Tel. 0445/595511 - Fax 0445/595595
GUARANTEES
the following machine: Machine for the production of universal curb chains
specifically designerd for the laser welding
model SGUL/W
Series number:
manufactured on:
for a period of one year, for one function per day shift. Those parts which consist of
commercial components manufactured by third persons are not covered by this guarantee
but are covered by the guarantee of their original manufacturer. The guarantee starts from
the moment the machine is shipped. The guarantee is only recognised if the machine is
used correctly according to the instructions provided in the manual on its use and on periodic
maintenance to be carried out.
Any defects or breakages which take place in the period for which the machine is guaranteed
will be repaired or replaced free of charge by SISMA at their factory in SCHIO. Any defective
parts replaced by SISMA will be removed after they have been replaced by the
aforementioned. Any expenses incurred in transport and shipping of replacement parts are
the responsibility of the client.
In the event that SISMA work should be required to ensure functioning and/or replacement
of defective parts, any expenses incurred by this will be covered by SISMA though the client
is liable for any expenses incurred in travelling and transfer.
Any other possible technical operations carried out by SISMA personnel will be agreed
according to the case in question.
Not included in the guarantee are any materials to be consumed or any materials used in
periodic maintenance or parts which have been damaged by incorrect use of the machine.
Repairs and/or replacements carried out while the guarantee is still in force do not imply
extension of the guarantee. Recognition of the guarantee renders null and void any request
for compensation for any oversight in manufacture.
On behalf of the legal representative
Machine identification 1.5.1
The machine can be identified by means of a name plate posted on the right side of the machine
base as illustrated in fig.1. The name plate indicates all the data required for identifying the machine
and the EC marking which indicates it has conformed to EC regulations.
2
1
3 4
6 5
Fig. 1
7 8 9 10 11
1 - Name and address of Constructor

2 - EC marking indicating the machine has conformed to EC regulations
3 - Model of machine
4 - Serial number of machine
5 - Year of construction
6 - Weight
7 - Mains voltage
8 - Supply frequency
9 - Maximum current absorbed
10 - Maximum input
11 - Number of power supply phases
Machine documentation 1.5.2
The machine will be supplied to the Client fully equipped with the following documentation which
constitutes an integral part of the machine. Documentation must always be conserved together in
a safe place while the machine is still in use. In the event of a change in ownership the documentation
should be supplied with the machine :
code 295292 • Instructions and spare parts Manual for the SGUL/W
• EC statement of compliance to the essential requirements of the machine
safety as set out in UNI EN 292-2/A1.
• Report on electrical tests as stipulated in the CEI EN 60204-1.
Technical assistance 1.6
Any routine/periodical maintenance operations should be carried out in compliance with the
instructions contained in Chapter 10 of this Manual.
Any one-off maintenance, replacements of parts, overhauls and repairs to the machine should be
carried out by the Sisma Technical Assistance Service by contacting the Manufacturer at the
following address :
Sisma S.p.A. - Via Piemonte, 4

36015 SCHIO ( Italy ) - Tel. +39 0445 595511 - Fax +39 0445 595595 - E-mail:info@sisma.com
Http://www.sisma.com
quoting the following information taken from the identification tag on the machine:
• Model of machine
• Identification number
• Year of manufacture
Correct information will guarantee rapid and correct response.

• Possible replacements of machine parts must only be carried out using Sisma Original Spare
parts.
• The Sisma S.p.A. Technical Assistance Service is available for any periodical and/or one-off
maintenance operations as well as any form of overhauls or repairs to be carried out on the
machine.
• Partial or total failure to comply with the dispositions for periodical maintenance, use of spare
parts which are not Original and any other form of modification to the machine not previously
authorised in writing by the Manufacturer, renders the Guarantee contractually defined null
and void and relieves Sisma S.p.A of any responsibility for any damage to persons and
or items caused by the machine.
1.7 Glossary of special technical terms used in the Manual
CFD chain sensor = Electronic device used to check presence and variation in chain volume
Facons = Set of shaped tools used to close the link
Slings = Set of cables, chains or belts used for lifting and transporting objects
Supply kit = Parts or utensils supplied with the machine
LED = Diode light which also functions as a display for light on
Focusing optics = Laser beam focusing optical system
Pitch = Distance between one link and the next.
1.8 Terms and abbreviations used
The units of measurement used in this Manual conform to the international SI system of
measurement.
1.9 Global safety aspects

This paragraph describes the safety and accident prevention measures to be taken by the user.
1.9.1 Transport and installation
For instructions on transport, moving the machine and installation, see chapters 4, 5, 6.
1.9.2 Warnings for operators
The user is responsible for informing all those operating the machine of the contents of the Manual.
The user must also ensure that personnel using the machine and personnel carrying out maintenance
are given adequate training and are able to carry out the tasks assigned. Se la macchina è dotata
di Generatore Laser per la saldatura, leggere attentamente le avvertenze ai Punti 3.2,3.7,3.8.
Personnel 1.9.3
List of qualifications required of personnel
Operator
O who will operate the machine: use operating controls, carry out any possible
This is the person
loading and unloading of material to be worked on, other simple operations linked to normal
production, cleaning and daily inspections. Full protection must be provided.
Mechanical maintenance operator

MMof
This person will intervene in all conditions O function and at all levels of protection. He may intervene
when protection barriers are not in place if he has the required equipment for the task. He will carry
out all repairs/regulations of machinery though he will not work on electrical equipment under tension.
Electrical maintenance operator

EMO of function and at all levels of protection. He may intervene
This person will intervene in all conditions
when protection barriers are not in place if he has the required equipment for the task. He will carry
out all repairs/regulations of electrical equipment, even in the presence of electrical current tension.
Exposed person
Any person who is entirely or partially in a danger area.
Principal modes of function 1.9.4
Normal production O
Prescribed state: guards assembled, all safety catches inserted
Prohibited state: safety catches not inserted, feed disconnection
Type and no. personnel: one, operator not always present near the machine
Risks entailed: with guards assembled and closed: none
Assembly of equipment MMO

Prescribed state: electricity supply disconnected, disconnection and pneumatic feed
blowdown
Prohibited state: non disconnected feeds
Type and no. personnel: one, mechanical maintenance operator
Risks entailed: none
Timing of equipment MMO

Prescribed state: power and pneumatic pressure on
Prohibited state: disconnected feeds
Type and no of technicians: one mechanical maintenance technician
Risks entailed: danger of crushing in uncovered machine parts
Protective glasses must be worn to protect eyes from breakages

of parts of the equipment
Danger resulting from the presence of Class 4 Laser beam
One-off maintenance (carried out by mechanical maintenance operators) MM

Prescribed state: electricity supply disconnected, disconnection and pneumatic feed
blowdown
Prohibited state: non disconnected feeds
Type and no. personnel: one, mechanical maintenance operator
One-off maintenance (carried out by electricians) EMO
Prescribed state: electricity supply disconnected (unplugging electrical plug)
Prohibited state: non disconnected feed
Type and no. personnel: one, electrical maintenance operator
1.9.5 Foreseen errors and incorrect use
In order to avoid possible errors and/or incorrect usage, the operative procedures and danger
warnings in the Manual must be understood clearly by all personnel.
1.9.6 List of symbols and warning used
Symbols used on the machine to indicate danger during use and maintenance are described in
Point 2.6.
From now onwards, any signs in bold and accompanied by a triangular sign and
exclamation mark indicate information regarding safety warnings.
1.9.7 Safety prescriptions

Precautionary measures to be taken during use of the machine to ensure its safe function are
described in the manual.
General prescriptions
• Check that the space where the machine operates is free of obstacles, clean and has
sufficient lighting. Minimum lighting required to guarantee operators can see single parts properly
is to be from 280 to 350 lux. Maximum lighting permitted: lighting must not create strobe effects or
shine too brightly so as to distort the vision of the person operating the machine.
• Any intervention on the machine must be carried out by authorised personnel.
• Check that all protections and guards are in place, that all safety devices are present and in
good working order and that they have not been tampered with.
• Eliminate any elements which could endanger the safe function of the machine before using it
and always notify the person responsible for maintenance of any eventual irregularity in function.
• Any tampering with safety devices and circuits is absolutely prohibited.
• Production may not take place when safety devices have not been set or fixed guards not installed.
• The machine must never be left alone when the guards have been dismantled.
• No modification for adaptations of devices/objects not provided for by the manufacturer are
allowed.
• Never use the machine if it is damaged in any way.
• Dangerous maintenance operations which are to take place with increased safety conditions
must strictly be carried out with the type and number of operators prescribed.
• Check clothes worn by personnel operating the machine: keep sleeves well fastened at the
wrist and do not wear clothes with appendages such as ties, scarves, unbuttoned jackets or
torn clothes, clothes which are not fastened or where zips have not been closed to avoid any
risk of these becoming trapped in the moving parts of the machine.
• The electrical board or panel must always remain closed.
• The key for opening the electrical board must be given to a specialised person or person
responsible for the department to which the machine belongs.
Safety prescriptions for the mechanical maintenance operator
To ensure no damage is done to the machine and/or operators, check that no pieces of
equipment or foreign bodies have remained between the moving parts of the machine
after each maintenance or adjustment operation.
• Always keep the area for maintenance operations clean and dry, checking that there are no
spots or spillages of oil.
• Do not allow non-authorised personnel to intervene with the machine.
• Never insert the body, articulations or fingers into the articulated openings or cutting edges of
parts of the machine without guards.
• Never align holes or slots with ones fingers, always use the proper equipment.
• Do not use petrol or inflammable solvents as detergents, always use non-inflammable authorised
commercial and non-toxic detergents.
• Do not use compressed air to clean small parts; in the event that no other means can be used,
always protect the eyes with side shields and limit pressure to 2 bar.
• Never use a naked flame to illuminate the area when carrying out maintenance or checking
operations.
Safety prescriptions for the electrical maintenance operator

• Before embarking on any operation on electrical components, check that the supply has been
disconnected.
• After any operation on the panel, the panel must be closed and locked with the door lock on the
general switch before reconnecting the supply and turning on the machine.
• In the case of incidents caused by electrical current, immediately remove the person (they will
usually have lost their senses) from the parts where the tension is present. Remove the cables
from the electricity supply. If this takes too long, remove the victim with isolated materials such
as a wooden or PVC stick, piece of material, leather and immediately call in medical personnel
and get the victim admitted to hospital.
ATTENTION! Danger of electrocution.

This operation is dangerous: touching someone who has been electrocuted means
that you could also be electrocuted.
Responsibility 1.9.8
Lack of compliance with the instructions contained in the present Manual of use and maintenance
relieves the Manufacturer of all responsibility.
For any information not included or intended in the pages to follow, we recommend the Manufacturer
be contacted.
Required qualifications for operators 1.9.9
The operator is required to have a complete knowledge of the contents of the present manual.
The operator must be instructed in the use of the machine, how to turn it on and off and how to
carry out routine maintenance and must also be fully informed about the risks related to the
presence of the welding Laser.
Notes
Presentation of the machine
2.0
2.1
General description
High capacity automatic machine for the production of

universal single, double and triple curb chains with rapid
manually operated mechanism to allow the passage from
right curb to left curb, and specifically designed for the
assembly of a Laser system for the purpose of laser
welding of the chain link closure.
High operating speeds result from precision joints,
reduced track dimensions and inert masses, use of
extremely reliable components and reduced, cam heights,
allowing the manufacture of single or double wire chains
from 0.15 to 0.60 mm and triple wire diameters of up to
0.55 mm
Chain quality and consistency are guaranteed by the
insertion of hard metal pins, the capillary distribution of
forced lubrication, high precision mechanical tolerances
and precise wire tension, controlled electronically to
eliminate any inertial tension caused by unwinding of the
bobbin.
The main air blow is assembled on crossed cylindrical
joints which facilitate the positioning of the nozzle for
improved efficiency on multiple chains.
Other accessories for the machine include the third mobile
shaft, chain density sensor, electronic speed regulator Fig. 1a
with anti-jamming device, electronic wire tightener and
low power lamp.
Optional accessories available on request are listed
at Point 12.3.
2.2
General test and inspection
Before consigning the machine to the Client, the SGUL/W SISMA machine for curb chain has been
subjected to a breaking in period by the Constructor to ensure the perfect phasing of all mechanical
movements followed by a series of tests to guarantee:
• correct mechanical phasing of the machine cycle

• correct function of mechanical parts and lubrication system
• correct function of electrical and electronic parts and checking of all safety and
protection devices
• correct production of right and left curb chain
.
Supply equipment of the machine 2.3
The machine comes provided with a supply kit which includes the following:
Code Q.ty Name
691128 Group of keys and outfit

209540 4 Eyebolts M 10 UNI 2947
277000 1 Key AC 7x8 DIN 895
277009 1 Key AC 5,5x7 Usag item 251 DIN 895
277010 1 Key AC 10 UNI 6733
277012 1 Key AC 14 UNI 6733
277020 1 Key AC 1,5 Usag item 280 UNI 6753
277021 1 Key AC 3 Usag item 280 UNI 6753
277026 1 Key AC 2,5 Usag item 280 UNI 6753
277030 1 Key Q 34/36 UNI 6752
277040 2 Hook wrench 16/20 Usag item 282T UNI 6752
277045 1 Screwdriver 4x100 UNI 7077
281012 1 Pin 2X6A+T O.V.A.R. 401 T (99004)
282035 1 OMEGA 5X20 2A Fuse
282037 1 5X20 3,15 A Fuse
284000 1 Pear-shaped Lamp E14 24-25V 25W
284027 1 Spot light MC1 NO INT.24V 25W E14 CAV.1M
620762 1 Cam in two parts for sleeve rotation cable chain SGU
620763 1 Cam in two parts for sleeve rotation triple cable chain SGU
660010 1 Spring for wedge
660107 1 Spring for rotary pincer
660172 1 Clamping pincer opening spring
660243 1 Lightened spring for wedge
640898 1 Sleeve right-hand rotation lever stop plate
Conditions of use as foreseen by the manufacturer 2.4
The SGUL/W model SISMA machine has been designed and constructed for the production of
single, double and triple “curb chains” and cable chain in precious metal wire and brass alloys with
the following diameters: 0.15 to 0.60 mm.
Any other application must be considered to be outwith the aims for which the machine has been
designed and constructed. Any use other than that specified, or not included in the manual is to be
considered “UNAUTHORISED”.
Never elude or de-activate safety protection, either manually or by means of software.
The SISMA mod. SGUL/W machine can be used in industrial areas with temperatures of +10°C ÷
+40°C and a humidity count of 0% ÷ 85% without condensation.In the event that the machine is
equipped with a Laser Generator for link laser welding, see also indications set out at Point 3.3
The Sisma mod. SGUL/W machine must not be used in presence of explosive
sostances or where there is a risk of firebreaking out.
2.5 Space destined for the operator
The operator must work in all the area around the machine in order to carry out control commands,
loading and unload\ing materials, cleaning and ordinary maintenance. Fig. 2 indicates the operating
area used by the operator.
Fig. 2
700 mm
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operator area 12345678901234567890123456
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123456 12345678901234567890123456
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123456 12345678901234567890123456
123456
123456 machine space 700 mm
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800 mm
OPERATOR SIDE
2.6 Safety indications and warnings
The following safety warning signs are indicated on the machine (see fig. 2a):
1) Electrical Tension (code 288012)
Danger signal indicating the presence of electrical tension.

This is located on the lateral rear panel of the machine.
2) Danger of hands or fingers being crushed (code 288006)
Danger signal indicating the danger of one being crushed as there are moving
mechanical parts in operation during tooling of the machine.
This is located on the front part of the machine, on the transparent safety
guard.
3) Wear protective glasses (code 288005)
Signal indicating that protective glasses must be worn during machine

tooling.
This is located at the front of the machine, on the transparent safety guard.
4) Never carry out maintenance with moving parts of machinery (code

288014)
Do not open or remove protective guards when parts of machinery are

moving.
This warning is located on the right hand side lateral part under the
transparent safety guard.
5) Danger of hands and fingers becoming trapped (code 288007)
This warning sign indicates the danger of hands and fingers becoming
trapped in non-protected transmission machinery with timing belt.
This sign is located on the right hand side of the machine under the
transparent safety guard.
6) Presence of Laser beam and radiations (code 288001)

Danger signal indicating the presence of Laser beam and radiations.
.
Handle the spyglass, the fiber and the laser equipment with great care.
This is located on the safety cover.
7) Warnings (code 667017 , 667029)

Users must read all warnings on yellow labels carefully before working on the
machine.
Protection provided on the machine against laser radiation is only effective
for use with one Nd-YAG band with a wavelength of 1064 nm and average
max power of 50 W. The use of other generators over 50 W or with different
wavelengths to that indicated is strictly prohibited.
At no time must the direction of the laser beam be altered from that preset
by the constructor or the position or optic model assembled on the
machine be varied.
8) Read instruction manual carefully (code 288007)
Read this instruction manual carefully before installing and starting up the
machine.
Located at the front of the machine on the transparent safety guard.
Fig. 2a
6
cod. 667017
7
cod. 667029
7
5 4 1 3 2 8
Notes
2.7 Residual risks
When the machine is functioning normally and the guard is closed, the only risks to be highlighted
are the ones related to the invisible weak laser radiation which may come out of the labyrinth
barriers located at the chain inlet and exit point. Avoid exposure to these openings which are
clearly indicated by special yellow labels posted on the machine.
As the maintenance operator must have access to the machine in order to carry out the tooling and
settings, the machine has been equipped with a key-operated selector button (5 fig.17) which,
when activated, will permit the machine to function at reduced speed with the safety guard (2
fig.13) open, though the laser welding remains inactive (Laser Generator switched off. No laser
beam can be lased).
MM
During this operation the operator must be extremely careful to guard against
the hand or fingers becoming crushed or trapped in the machine.
This operation must only be carried out by the mechanical maintenance operator
who will wear the protective safety glasses when operating with open the safety
guard to protect eyes from accidental breakages of parts of the equipment.
Attention! This obligation applies also if the movement of the mechanical parts
is carried out manually by rotating the handwheel.
The key must be kept by the head of department and only used for the
aforementioned operation by authorised personnel specifically trained for this
purpose MM ME .
2.8 Safety regulations
We recommend the following safety regulations be followed with extreme care:
The personnel assigned the task of using the machine must have had previous
training and be able to carry out the task as dictated by law.
Only allow personnel operating the machine to enter the operating area.
The operator position must be kept clean at all times and free of any possible
obstacles which could limit their freedom of movement.
Before beginning any work on the machine, the operator must be fully informed
about the function of the machine and its controls and must have read and
understood all the technical information contained in this manual.
Only connect the machine to an alternating electrical supply (230 Volt 50/60 Hz).
Check that it has been properly earthed.
The plug is removed:
• in the event of an accident taking place during function.
• before any cleaning or maintenance operations are carried out.
• after use.
Never remove the plug by pulling on the cable for the electricity supply.
Make sure that the electricity supply cable is always straight and never passes
round corners.
Only use extensions which are in perfect condition.
The machine must never be started up when:
• the electrical supply cable has been damaged
• if it has been damaged in any way.
Any maintenance operation must be carried out as described in point 1.9.4, and
all electrical and pneumatic supply must have been switched off.
Never place hands on or use screwdrivers, keys or other utensils on moving
parts.
Electrical and electronical parts must only be repaired by authorised and qualified
personnel.
Repairs carried out incorrectly will incur grave risks for the user.
At no time must the machine be modified to exclude the safety precautions
provided to protect persons operating the machine.
It is recommended that clothing adherent to the body be used and that hair be
covered to avoid the risk of it becoming trapped in the machine and its parts.
Do not operate in conditions which are not safe, in positions which are
uncomfortable and which could cause the operator to lose his/her balance. Rings,
bracelets and chains should not be worn when operating the machine as these
could put the safety of the operator at risk.
On no occasion may the machine be operated when the operator is under

medication, on drugs or under the influence of alcohol as this will reduce the
attention span and vigilance of operating personnel as well as affecting their
reflexes.
No tampering or unauthorised replacement of parts is permitted. Any

replacements of parts must have been previously authorised by Sisma S.p.A.
The use of any accessories, utensils, materials or spare parts other than those
recommended by the manufacturer and/or described in the present manual may
constitute a risk for the operators and/or damage the machine.
ATTENTION! Protection against laser radiation is only effective for one Nd-
YAG laser band with a wavelength of 1064nm and max average power of 50
W. The use of generators with average powers of over 50 W or different
wavelengths to that indicated here is strictly prohibited.
At no time may the direction of the laser beam be altered from that preset by
the constructor or the position or model of optical equipment assembled on
the machine be varied.
The manufacturer will not accept responsibility for damage caused by incorrect use of the machine
or any use which does not conform to the instructions given.
Safety instructions
for use of Laser Generator 3.0
The SISMA machine Model SGUL/W has been designed for the application of a Class 4 Nd-YAG
Laser Generator (Neodimio-Yag) with a wavelength of 1064 nm and average max. power of 50W.
The use of Laser Generators of different type and characteristics from those indicated above with
a maximum average power of over 50 W or with a wavelength different from that indicated is
strictly prohibited.
When the machine is equipped with the Laser Generator, the operator must carefully read the
operating and maintenance instructions of the Laser Generator.
The safety instructions relevant to the use of the Laser Generator and set out in this Chapter do not
however replace the ones supplied by the Manufacturer of the Generator in his operating and
maintenance instructions.
Reference Specification
On the safe use of the Laser Generator 3.1
The specification consulted for this Chapter is as follows:
International Standard IEC 825-1 : 1993-11 Safety of laser equipment

Part 1: Classification of equipment,
prescriptions and guide for user
European Standard EN 60825-1 : 1994-03
Italian Standard CEI EN 60825-1
which are equivalent in all three areas. In Italy, any regulation regarding
• Safety Measures
• Risks connected to laser function
• Risk Control Procedures
must also observe the recommendations included in:
Guides CEI 3849 R and 3850 R: Guides for the use of laser equipment.
Any corresponding specifications in force in other Countries must be respected.
3.2 Important safety warnings
The Laser Generator may only be used by expert personnel trained in safety
techniques in accordance with the recommendations of the Reference
Specifications listed at Point 3.1.
The high intensity Laser Generator is a dangerous piece of equipment (Class 4

laser) in that it emits dangerous radiation not visible to the human eye. During
operations carried out with the ray open there is a risk of serious damage to
eyes and skin. Diffuse radiation is also a risk and therefore the greatest of care
must be taken.
Special protective glasses provided must be worn for the duration of all
operations carried out when laser is on!
Attention! The use of control and regulation devices other than those provided
by the Constructor or different procedures to those indicated in the present
manual can cause dangerous exposure to radiation.
ATTENTION!
The high intensity laser functions at high tensions which can present a serious
risk of death. Repair operations on the laser must only be carried out by expert
personnel with the appropriate authorisation.
3.3 Indications for use
Destined use
The Laser Generator has been exclusively designed for connection to and use with the SISMA
machine Model SGWL//W for the purpose of laser welding of links manufactured in precious metal
or metal alloys.
Any other use or any use which goes beyond that specified above does not conform to the indications
for use provided for by the Constructor of the machine and is therefore classified as “NOT
PERMITTED”.
Uses which conform to indications for use intend the following:
• the observance of all indications provided in the Instructions for Use and Maintenance contained
in the present manual and that provided by the Constructor of the Generator.
• the observance of inspection and maintenance operations
Use which does not conform to indications
In principle the laser radiation produced by the Generator can be used to melt, burn or evaporate
almost all types of material. Certain materials may give off gas and vapours which could present a
danger to the health!
Normal aspiration devices have not been designed to be able to filter these gases and vapours
sufficiently.
Any work on materials not made of metal, in particular work on plastic materials,
is intended as a use which does not conform to the indications of use for the
Generator.
Work area 3.4
The area in which the Generator is to be installed (or the area where the exit opening at the end of
the fibre optic unit is) must guarantee universal electric shielding as specified in the safety regulations
governing the use of laser radiation in force in the Country of use (See Reference Specifications at
Point 3.1).
Danger! Only those persons who have been adequately trained for this purpose
in accordance with the safety regulations for laser radiation as stipulated in the
abovementioned Reference Specifications and are wearing the required
protective glasses may operate in the laser zone.
The light signalling danger due to “Laser Generator in function” must be positioned so it is easily
visible at the entrance to the laser zone.
Responsibility 3.5
No responsibility will be accepted for damage to persons and/or things caused by the following
factors:
• Use of a Laser Generator of different type to that for which the machine has been built.
• Use of Laser Generator which does not conform to its destination of use.
• Improper assembly, function, use and maintenance of the Laser Generator.
• Use of Laser Generator with defective safety devices or safety devices and protection turned
off.
• Failure to observe indications contained in the Manual of Instructions, Use and Maintenance
regarding transport, storage, assembly, function, use and maintenance of the Laser Generator.
• Arbitrary modifications carried out to the Laser Generator.
• Inadequate checking of parts of equipment subject to wear and tear.
• Repairs that do not conform to the Constructors instructions.
• Events caused by foreign bodies or forces of circumstance.
Warnings contained in the operating and maintenance instructions 3.6
• To ensure that the laser Generator is used safely and without any problems the operators
must have read and understood all the warnings contained in this manual and in the
one supplied by the Manufacturer of the Generator, as well as all the safety regulations
set out therein.
• All the operating and maintenance instructions, particularly the safety warnings, must
be followed by all the operators operating the Laser Generator.
• The accident prevention regulations and rules in force within the User's Country must
also be followed, in particular the accident prevention standards for laser radiation as
set out in the Reference Specifications at Point 3.1.
3.7 Responsibilities of user Company
The user Company may only allow the following personnel to work on the Laser Generator:
• personnel familiar with the fundamental regulation on work safety and the prevention of accidents
who have been trained to use the Laser generator.
• personnel who have carefully read, understood and agreed in writing with the chapter on safety
and the warnings contained in the present instructions of use and maintenance.
• personnel trained and instructed as specified in the accident prevention standards in force
regarding the risks involved in the function of laser equipment (See Reference Specifications at
Point 3.1)
• personnel who periodically attend training courses specifically designed for operators of laser
equipment.
3.8 Responsibilities of personnel
All personnel assigned to carry out operations on the Laser Generator are, before starting
work, required to:
• respect the fundamental standards of work safety and prevention of accidents, in

particular the prevention of accident standards for the use of laser radiation as set out
in the Reference Specifications at Point 3.1.
• read and agree in writing with the chapter on safety and the warnings contained in the
instructions for use and maintenance of the Laser Generator.
3.9 Dangers involved in the use of the Generator
Laser Generators are constructed in accordance with the safety regulations in terms of technical
construction. However, improper use may entail danger for the user or for third persons and/or
damage to the Generator itself or other objects.
All recommendations regarding risks connected to the use of lasers in Italy contained in
guides CEI 3849R and 3850R must be observed. Users in other Countries must observe
any corresponding recommendations in force.
The Generator must only be used
• according to the instructions provided by the Constructor of the Generator
• for uses which conform to its destined use
• in perfect conditions from the point of view of safety technique.
Possible failures which could compromise safety must be resolved immediately.
3.10 Organisation
• The user company must provide personnel with the required personal protection (protective glasses
specifically designed for use with this laser, to be used only during maintenance operations on
the open laser).
• All special requirements in accident prevention standards in force in the Country of use must be
observed, in particular the accident prevention standards for laser radiation as set out in the
Reference Specifications at Point 3.1.
Safety devices 3.11
• Before setting the Laser Generator to function, all protection devices must be activated correctly
and in perfect working order.
• Safety devices may only be deactivated when the Generator is turned off and only after the risk of
the latter being turned on again accidentally has been eliminated by disconnecting the machine
from the mains electricity supply.
Information on safety 3.12
• The operating and maintenance instructions must always be kept in the place where the Laser
Generator is used.
• Besides these operating and maintenance instructions, the local and nationwide regulations
governing the accident prevention and the environmental preservation must also be followed. In
particular, the accident prevention standards for use of laser equipment must be followed (See
Reference Specification, Point 3.1).
• All the safety and danger warning signs posted on the Laser Generator must be kept in good
state and legible.
Training of personnel 3.13
• Only personnel who have been instructed, trained and prepared as stipulated in accident prevention
standards in force concerning the risks involved in the function of laser equipment (See Reference
Specifications at Point 3.1) can work on the Generator.
• Personnel still under training may only work the Generator under the supervision of an expert.
Safety measures in the course of normal function 3.14
• Only activate the Generator after checking that all protection devices have been inserted and are
in perfect working order.
• At least once a week, check that there is no visible damage to the Laser Generator and check the
function of safety devices (e.g.: defects to safety circuits, fibre glass conductors of the laser
beam, glass on the protective filters, protection at openings).
Danger resulting from the electric energy 3.15
• Any intervention on the electricity supply must only be carried out by the Manufacturer's
Assistance Service.
• Always keep the Laser Generator closed. Only allow authorized personnel in possession
of the special key to open it.
• In the event that any interventions on live parts are required, it is recommended that a
second person should also be present who will immediately press the main switch to
disconnect the electricity supply in case of emergency.
3.16 Points presenting particular danger
• Potentially dangerous points in the proximity of openings protected by

seals or labyrinth barriers have been indicated with specific yellow
warning labels.
Particular care must be taken to ensure that no laser impulses are emitted when
the laser ray is pointing in the direction of people or objects which are inflammable
or explosive.
3.17 Formation of gas and poisonous vapours
• The laser radiation produced by the Generator can be used to melt, burn or evaporate
almost all types of material. In the event that this is used on materials which do not
conform to those specified, gas and vapours could form which, according to the
composition of the initial materials, may prove to be damaging and dangerous to the
health.
Working with non metallic materials, in particular plastic materials, constitutes
one of the uses which do not conform to those stipulated for the Laser Generator.
3.18 Dangers involved in the use of laser equipment
The Generator is a piece of laser equipment which has been classified as a Class 4 laser.
Any users in Italy must observe the recommendations governing the risks involved in the use of
laser equipment contained in the Guides CEI 3849R and 3850R. Users in other Countries must
observe corresponding standards in force.
GENERAL WARNINGS
The Generator is a laser device with Neodymium-Yag and a high optical radiation power. This laser
radiation has a wavelength of 1064 nm and is located in the infrared area. It is therefore not
visible to the human eye.
This characteristic renders it particularly dangerous in that its invisibility does

not allow for any involuntary defensive reactions of the eye which, if hit, will
suffer irreparable damage.
The human eye is particularly sensitive to the risks involved in infrared laser radiation (invisible), as
this form of radiation is particularly concentrated on the ocular and focused on the retina. Extensive
irradiation of the retina produces extreme local overheating and the burning of retinal tissue which
means a partial or complete loss of eyesight.
It is therefore recommended that the specific protective glasses used for

protecting the eyes from laser radiation be used in the course of all operations
carried out with the laser on (regulation, maintenance, repair)!
In the course of the invisible Nd-Yag laser ray the visible (red) ray of a He-Ne laser is emitted which
is not as powerful. If observed for long periods, secondary visible radiation may cause glare.
DANGER TO EYES AND SKIN
The following cases present an element of danger:

• direct laser ray
• reflected laser radiation
• diffuse laser radiation
The protective glasses required for use with the laser provide protection from direct, reflected and
diffuse radiation. Avoid looking directly at the ray even when wearing the protective glasses. Intense
laser radiation can destroy the protective filter.
In the use of Class 4 laser devices with open ray, all the area of installation is classed as a ‘laser
zone’. In this case, we must bear in mind that neighbouring sectors, separated only by windows,
also become laser zones (eventually also the area outside the building). It is therefore recommended
that the laser zone be limited to the smallest minimum area by using walls or special protective
curtains to contain the area of installation.
All persons inside the laser zone must wear protective glasses specifically designed for
use with the wavelength of the laser irradiation indicated or else they must remove
themselves from the laser zone for the duration of operations carried out with open laser
ray.
The protective glasses must conform to the degree of protection predicted for the exit power of the
laser in question.
Before using the protective glasses for the laser, check carefully that the glasses do not have any
obvious defects. Any exchange of protective glasses with others which may look the same is
dangerous, in that the protective effect of the filter is only effective within a limited field of the
wavelength. Protective glasses commonly used with CO2 lasers are no longer effective, for example,
against the radiation produced by Nd-YAG lasers.
The skin can take significantly more radiation than the eye. However, it too is subject to the risk of
the destruction of tissue through burning according to exposure time and intensity of radiation.
Special protective clothing must be worn to protect the skin.
In case of presumed or certain lesions produced by laser radiation:
• Turn off the laser.

• Immediately inform the superiors, the persons responsible for protective measures for the
laser, the company doctor and the person assigned to laser safety.
• Consult a doctor or a specialised clinic.
ATTENTION! Fire risk!
The high exit power of the Class 4 laser can burn a large quantity of different materials and
therefore, when the ray is open, special fire measures must be taken.
Paper (wiring diagrams, notes or posters hung on the walls), curtains not coated with anti-
inflammatory substances, thin wooden panels and similar materials may all take fire easily on
direct or reflected radiation.
The operations area of the laser ray must not contain containers with solvent substances
or potentially explosive or inflammable detergents even in the course of maintenance.
In the event that solvents and detergents are used, all warnings must be observed and
respected!
Should the laser ray not visible at high intensity inadvertently strike one of such containers
it could perforate it and immediately create conditions for a fire to break out or explosion
to take place.
3.19 Use of a laser device in accordance with the stipulations governing the prevention
of accidents
In Italy, in accordance with the accident prevention standards governing the use of laser equipment,
the Institute of Insurance against Accidents in the Workplace and the Inspectorate of Employment
must be notified the first time the machine is set to functioned.
Any use of the machine in other Countries must observe any corresponding accident prevention
standards in force.
3.20 Personnel assigned to laser safety
For the use of the Laser Generator (Class 4 laser device), the Company must nominate a person
in writing who is expert in matters of safety of laser devices, and has the function prescribed in the
standards in force in the Country of use. For Italy the functions of the Personnel assigned to
laser safety are set out in the guides CEI 1284G and 1381G. For Class 1 laser devices, such
personnel only has to be present when the user is carrying out maintenance operations or for
assistance in the presence of non protected radiation.
This means that the user has shut off all safety switches or activated the key operated switch to
shut off safety devices.
The personnel assigned to laser safety must have the required knowledge to evaluate
and check the risks caused by the laser and has the responsibility to supervise the checking
of these risks.
The person assigned to laser safety assumes total responsibility for the safe use of a laser
device and the necessary protective measures required including those involving the
safety and integrity of the personnel assigned to its use.
The training of personnel assigned to laser safety must be guaranteed by an appropriate form of
training by the Constructor of the Laser Generator or by Companies with the required authorisation
(for example Companies Insuring against Accidents in the Work Place).
Notes
4.0 Instructions for transport
4.1 Consignment of the machine
All material is subjected to accurate checking procedures by the Manufacturer before shipping.
On receipt of the machine, check that no damage has taken place during transport and that any
packaging has not been tampered with or parts removed.
In the event of any damage or missing parts the carriers and the Manufacturer should be informed
immediately and photographic documentation of the above produced.
It is also recommended that the package be checked against the order.
4.2 Packaging and removal of packaging
The form of packaging to be used will be agreed upon with the Client in relation to the distance and
means of transport chosen for shipping. The machine may also be transported without packaging.
Packaging consists of a wooden case lined on the inside with waterproof paper.
Machine parts are protected by a hermetically closed plastic container and must be fixed so as to
prevent any horizontal or vertical movement. Parts may be fixed by wooden beams or foam
packaging.
The information noted in Point 4.7 is located on the outside of the packaging.
For the removal of packaging, see the following indications.

Take the packaged machine as close as possible to the area destined for installation.
Remove the wooden cover and plastic and free the machine.
How to dispose of packaging

Wood: this is non-polluting material which should, however, be suitably re-cycled.
Plastic: this material can pollute the environment and therefore should not be burnt (as it
produces toxic fumes), nor should it be disposed of in the environment. It should
be disposed of according to the regulations governing this by law.
4.3 Dimensions, mass and centre of gravity
The wooden case which is used to pack the machine weighs 140 kg and its dimensions are mm
950x750X820 as illustrated in fig. 3. Great care must be taken with its centre of gravity which is
located along the axis, 380 mm above the base. The wooden case which is used to pack the
machine and the base, weighs 230 kg and its dimensions are mm 1800x750X820 as illustrated
in fig. 3. Great care must be taken with its centre of gravity which is located along the axis, 380 mm
above the base.
4.4 List of parts

Packaging consists of a wooden case containing:
• the machine
• supply kit (see paragraph 2.3).
4.5 Regulations governing warehousing
If the machine is not used immediately on arrival, it must be warehoused in such a fashion that
none of the packaging is exposed to the elements or to humid conditions.
The machine and accompanying equipment must be kept in a dry area where there is no humidity.
Minimum temperature permitted: -5°C.
Fig. 3
packaging dimensions of of machine only packaging dimensions of machine + base
Provisions to be made by the user 4.6
Before the arrival of the packaging with the machine SGUL/W, the user must have provided lifting
equipment and form of internal transport adequate for the purpose of carrying out operations in the
manner illustrated in Point 4.8.
Packaging and identification of packaging 4.7
Packaging consists of a wooden case in the form and dimensions illustrated in fig. 3.
It can be identified by some of the following indications to be found on the case:
SISMA SPA MOD. SGUL/W

VIA PIEMONTE, 4 - SCHIO VI - ITALY Massa: 140 kg
GRAPHIC SIGNS IN ACCORDANCE WITH UNI ISO 7000 standard which can be used in packaging
FRAGILE UP SLING HERE SENSITIVE

HANDLE TO HUMIDITY
WITH CARE
CENTRE OF DO NOT STACKING LIMIT MINIMUM AND

GRAVITY ROLL MAXIMUM
TEMPERATURES
4.8 Lifting points and means of transport
The case used to ship the machine must be transported to the site chosen for installation either by
lifting the slinged case with a hook (see fig. 5) or by means of forklift truck (see fig. 6).
The packaging must be slinged using good quality slings (not damaged or deteriorated in any way)
with a maximum capacity greater than the weight of the machine + packaging as indicated in Point
4.3.
Fig. 5
Fig. 6
4.9 Safety regulations for transport

During unloading operations from the means of transport used to transport the machine and for
handling operations within the factory, particular attention must be paid to the following safety
regulations:
• During lifting all the area round the machine must be considered a danger zone.
• Keep the load as low as possible during movement to ensure greater load stability and improved
visibility.
• Any potentially mobile elements or any elements which will not be able to resist their own weight
must be fixed solidly to the machine so as to prevent parts becoming detached or a loss of
balance.
• Do not remain in the area of the package or machine turnover range.
• Use means and equipment suitable for the mass and volume of the packaging (see Point 4.3
ff.).
• Take care while positioning the hook units and slinging as illustrated in fig. 5 or fig. 6.
• The Manufacturer is not responsible for breakages during transport of the machine after it has
been consigned.
Preparation of place of installation 5.0
Physical characteristics of place of installation 5.1
The place of installation of the SISMA machine mod. SGUL/W does not need to comply with any
special requirements. It can operate in almost any industrial area within the limits as indicated in
Point 2.4 and the following characteristics.
A suitable base is required which will be able to support the weight of the machine which is 140 kg
(machine + chain recovery plate+ base), on all 4 support feet.
The place of installation must have the usual characteristics of an industrial site: 230 V earthed
electricity supply, compressed air system with minimum pressure of 5 bar and suitable lighting so
as to ensure control commands, warning signs and indications which can be seen easily.
To prevent problems with instability caused by accidental knocks, the machine should be anchored
to the floor by means of the EA M10 Fischer screw anchors as illustrated below in figure 7. The
machine can be anchored down using the two holes provided on the base of the machine according
to the technical instructions provided with the anchor screws. The fixing screws must be tightened
in such a way as to lightly pre-load the rubber supporting pads underneath the support base.
In the event that the machine has not been supplied with the support base (optional), it should be
placed on a floor or support able to support the weight of the machine and ensure stability so as to
prevent any possible danger of the machine being overturned.
Fig. 7
6.0 Preparation of the machine
6.1 Checking for damage
When the machine arrives (with or without case, as the case may be), the Client must check for
any obvious signs of damage occurring from droppages or the package having been knocked over.
Should there be any signs of the above, the Client must immediately inform the transporter and
immediately contact the supplier before opening the packaging.
6.2 Plan for installation
When positioning the machine in the operating area, any obstacles, connections to electricity supply
and space available must be taken into consideration as indicated in the following plan.
Adequate space must be provided for the movement of materials and operation space for
maintenance operations, ventilation, checking or routine interventions (see fig. 8).
Operation space
required
700 mm
OPERATOR
SIDE
800 mm 700 mm
700 mm
Fig. 8
Positioning 6.3
When the machine and the base (as the case may be) have been removed from the packaging,
they may be placed in the operating area by means of the slinging and lifting gear, after first having
assembled the 4 eyebolts supplied as illustrated in fig. 9 and 10.
Fig. 9
Fig. 10
6.4 Assembly on base
See fig. 11 for the lifting system which allows the machine to be mounted safely on the base by
means of the 4 eyebolts provided. The machine must be positioned on the base in such a way
as to ensure the antivibration pads are into the border of the base itself.
The base rests on the antivibration disks provided thus allowing the machine to be levelled. See
Point 4.1 for instructions on how to fix the base to the floor.
NOTE: After the machine has been positioned and assembled on the base, remove the 4 eyebolts
indicated in fig.11. Keep the eyebolts in the tool case in the event that the machine should be
moved again in the future.
4 3
Fig. 11
1 2
6.5 Connection to electricity supply
Ensure that the electrical equipment complies with the safety regulations as provided for
by the CEI 64-8 specification in force within the European Community. As far as non-European
Countries are concerned, ensure that the electrical system is in compliance with the safety
regulations in force. The electrical supply must be able to support the maximum input power provided
for the machine equal to 0,3 kW. The machine is usually able to work on a voltage and frequency of
230 Volt and 50Hz (60 Hz upon request). The user must provide a suitable disconnecting switch
for the electricity supply at the initial part of the machine as well as efficient protections against
indirect contacts/overcurrents.
Once connected, the user must check the following:
• that the voltage and frequency of the supply mains correspond to the ones indicated on the
identification tag of fig.1. The wrong tension could damage the machine
• that the supply mains be sufficiently earthed.
Carry out all connections to the supply mains with the utmost of caution when there is no tension
present in the network and in accordance with all safety regulations.
Connection to the network may only take place after proper earthing has been carried out.
The machine is connected to the electricity supply by means of a cable leading from the machine.
Connection to the power supply system must be carried out by the electrical maintenance
operator (EMO).
Connection to pneumatic system 6.6
The entrance to the pneumatic system of the SISMA machine mod. SGUL/W has been equipped
with a device for regulating air pressure.
Make reference to fig. 12 for all the following operations.
The machine has been equipped with a pressure gauge no. 1 to check the feed air pressure and a
quick exhaust cock no.2 connected to the inlet no. 3 of the compressed air which allows quick
disconnection or restoration of the pneumatic feed.
Connect the air supply tube leading from the compressor or pneumatic distribution system to the
quick connection no.4, provided in the form of a flexible nylon supply tube with an external diameter
of 6 mm and internal diameter of 4 mm.
Adjust the ring nut no. 5 on the pressure regulator, taking care to pull it upwards before turning and
set a pressure of min 5 - max 6 bar; then press down into block position.
Check that the air flow through the system is set so that the pressure will not drop under 5 bar
during machine function (minimum flow rate 70 l/minute).
ATTENTION! Only clean, dry air free from impurities, humidity and residual oil from the
compressor must be used for air supply to the machine. Pump connection must be carried
out by the mechanical maintenance operator (MMO).
1
3
Fig. 12
6.7 Safety devices
The Sisma machine mod. SGUL/W has been equipped with the following safety devices:
1) General switch for electricity supply no.1 (fig.13)
2) Emergency button for disconnection of electricity supply (2 e 4 fig.13).
3) Key-operated switch selector (3 fig.13) to enable machine function with safety protection open
( without laser shot )
4) Key-operated switch selector for activation of laser beam welding process (4 fig.13)
( when the machine is connected to the Laser Generator )
5) Metal safety guard (5 fig.13)
6) Transparent crystal with a protection filter which can not be passed through by laser radiations
(6 fig.13)
7) Metal shield for protection of the transparent crystal (7 fig.13)
8) Plate to close the opening for chain drop (8 fig.13)
9) Safety microswitch for safety guard closure (9 fig.13)
10) Manually-operated valve for rapid offload of pneumatic pressure (2 fig.12)
6 7 5 4
Fig. 13
8 9 1 3 2
6.8 Measures to limit noise levels and vibrations
To limit noise and vibration during function, the following steps must be taken when the machine is
being installed:
• Carefully level the machine by means of the antivibration feet of the base
• Check that the antivibration feet of the machine and the base are fastened tightly
• Avoid placing objects, equipment or anything which could vibrate on the machine
6.9 Measures to avoid dispersal of substances
The lubrication oil ( approx. 2,5 litres) is collected into the special tank on the machine base. This
should be replaced periodically (see table for periodic maintenance at Point 11.3.1 ). Any old oil
should be disposed of according to the instructions of Point 13.1.
Diagrams and tables 7.0
Table indicating technical characteristics 7.1
Dimensions of the machine: 500X790X580 mm ( width x length x height )

Weight of the machine: 84
Weight of the chain recovery plate 8 kg
Weight of the base: 54 kg
Mains voltage: 230 V single-phase

Frequency: 50 Hz (upon request 60Hz)
Earthing: obligatory
Max. input: 0,3 kW
Max. absorbed current: 1,30 A
System air pressure: min 5 - max 8 bar

Working air pressure: min 5 - max 6 bar
Air consumption: 28 nl/minute (with air blow in function)
Air connection: flexible nylon tube Ø 6/4
Dimensions of wire: curb chain: mm 0,15 ÷ 0,60 ( single ) - mm 0,20 ÷ 0,60 ( double )
mm 0,20 ÷ 0,55 ( triple )
rolo chain: mm 0,18 ÷ 0,60 ( single ) - mm 0,20 ÷ 0,60 ( double )

mm 0,25 ÷ 0,60 ( triple )
Link production: min 30/min - max 400/min
Fig. 13 Noise level: 76,7 dB at 250 links/min

production of double curb chain - wire d. 0,20 mm
Lubrication: automatic continuous, with gear pump flow rate of 0,9 litres
at 1500 revolutions/min and overpressure valve on the circuit
Wiring diagrams 7.2
See Appendix "A" at Point 15.1
Pneumatic system diagram 7.3
See Appendix "B" at Point 15.2
8.0 Start up and use
8.1 Tests and checks to be carried out before starting up the machine
Before the machine is consigned to the Client it is carefully assembled and subjected to a breaking-
in period to ensure that all the mechanical moving parts function perfectly. Before starting up the
machine it will be necessary for some rounds to be carried out slowly to check that the machine is
moving correctly according to the cycle described in the block diagram in Point 8.5.
Attention! If the machine is already tooled and the wire is threaded-in, proceed as indicated
in Point 9.3 with great care so as not to damage the equipment.
8.2 Machine controls
The machine has been provided with an electronic speed regulator on the panel of fig.17 located at
the front of the machine.
The controls on the front panel of fig.17 are the following:
1. red luminous general switch (line disconnecting switch)

2. red STOP button (stops rotation of the machine)
3. green START button (starts rotation of the machine)
4. red mushroom-headed button with emergency block
5. key-operated switch selector to enable machine functioning with open safety guard (the key of
the selector must not be removed when safety devices are disengaged)
6. indicator for machine speed of rotation and LEDs indicating the state of the solenoid valves
and CFD
7. speed regulator to control the machine speed (within the adjustable speed field)
8. switch to activate the solenoid valve “A”
9. switch to activate the solenoid valve “B”
10. switch to activate the sensor for presence of chain CFD
11. LED indicating the state of the solenoid valve A (LED on = solenoid valve activated)
12. LED indicating the state of the solenoid valve B (LED on = solenoid valve activated)
13. LED indicating the state of the sensor for presence of chain (LED on = intervention of the
safety device)
• On the right side of the base, in vertical position, there is a key-operated switch selector (4 fig.
13) which allows activation of the Laser beam welding process, when the machine is connected
to a Laser Generator.
Attention!
For safety reasons provided for by the accident prevention regulations in force and
relevant to the risks resulting from the use of Laser products, the laser shot (and
therefore the welding of the link) is not possible when the upper protection is open.
8.3 Switching on the machine
After the machine has been connected to the electricity and pneumatic supply as indicated at
Points 6.5 and 6.6, open the compressed air cock no. 2 (fig.12), turn the machine on by means of
the general switch no.1 (fig.17) and check that the emergency button no.4 (fig. 17) has been released.
Manually rotate the handwheel anticlockwise very slowly to effect a few complete rounds of
the cam shaft and check that the machine cycle described at Point 8.5 is phased properly.
Attention!
If the machine has been equipped with the wire already threaded in, before manually activating
the handwheel, check that the chain has been threaded correctly into the coil protruding
from the spiral unit or held by the pincers, that the electronic wire tensioner is ON (side LED lit up
and not flashing), that the switch no. 10 (fig.17) is set to position ON and that the switches nos. 8
and 9 (fig.17) are set to position ON if a double or triple chain has been mounted. After this manual
check which must be carried out with the safety guard up, lower the safety guard, set the
potentiometer no.7 (fig.17) to minimum speed and then start the machine by pressing the start
button no. 3 (fig.17). Gradually turn the potentiometer no.7 (fig.17) until the machine is working at
the desired speed. In the event that the machine should not start up, check the calibration of the
chain sensor as indicated in Point 9.12.
Stopping the machine 8.4

The machine may be stopped in the following ways :
• By setting the general switch to the OFF position, switch no. 1 (fig. 17).
This operation shuts off all the feeds and stops all moving parts of the machine.
• Pressing the emergency button no. 4 (fig.17)

This operation shuts off all the feeds and stops all moving parts of the machine.
• Pressing the Stop button no.2 (fig.17).

This stops all the moving parts of the machine but the machine remains connected to
the electricity supply and ready to re-start function. To restart the machine, press the
START button no.3 (fig.17).
• For intervention of the safety protections

- open safety guard
- end of wire
- when chain falls
1 2 3 4 6 7
5 8 9 10 11 12 13 Fig. 17
8.5 Machine cycle
When rotating, the link formation shaft moves the pin no. 2 ( fig. 26) which winds the wire around
itself to form a spiral which, at each turn of the machine, takes a coil out of the spiral unit no. 5 ( fig.
26).
This coil is taken by the pincers no. 4 (fig.36), cut by the knives nos. 1 and 2 (fig.36) and separated
from the spiral.
The pincers now move back and take the coil to closure position inside the façons no. 1 (fig.39)
which close in and press the two open ends of the coil within their impressions to make a closed
link.
The pincers no. 4 (fig.36) then rotate ( rightwards or leftwards ) to give twisting and yield to the link.
After this the façons open and the pincers rotate and move forward to link threading position.
The link will now be centred perpendicular to the coil protruding from the spiral unit.
At this point of cycle ( if the machine is connected to a Laser Generator ) the machine sends
the signal for the laser shot and therefore for the welding of the two closed ends of the link.
As soon as, after a new turn, the link is threaded by the spiral, the pincers open and move back to
let the chain fall onto the next coil, and the cycle then repeats.
Winding of wire onto pin

(link formation)
Link clamping
Wire cut
Link closure
Link twisting
( right or left )
Laser welding of the link point

of closure
Link threading
Sequence of operations for tooling and regulating the machine 8.6
The sequence of operations for tooling and regulating the SISMA machine mod. SGUL/W can be
seen in the following operations.
The instructions for the operations required to complete each point of the sequence are indicated
in order of execution in Chapter 8.
Assembly and regulation of the

Assembly of spiral unit
façon unit
Threading of wire and assembly

of pin Regulation of link twisting and
threading phases
Regulation of pin pitch

Check and regulation of
lubrication
Regulation of pin protrusion
Regulation of compressed air

Assembly and regulation of blows
rotating pincers
Calibration of sensor for chain

Assembly and regulation of the presence
cut unit
Assembly and regulation of laser

optics
Regulation of the laser shot

sensor
Note
9.0
Tooling and regulation of the machine
The machine must be prepared for tooling assembly according to the indications at Point 1.9.4.
In order to ensure rapid and accurate tooling of the machine, follow the instructions listed below in
the order that they appear. In order to carry out and check some of these operations correctly, the
machine may sometimes have to function with upper protection guard (2 fig.13) up. For this purpose
the machine has been equipped with a key operated switch (5 fig.17) allowing partial disengagement
of safety devices. When the key has been inserted and the switch set to ON, press the START
button (3 fig.17) to operate the machine at reduced speed which may not be adjusted by the operator.
These operations must only be carried out by mechanical maintenance

personnel (MM).
The selector key (5 fig.17), which allows partial disengagement of safety devices so
these operations may be carried out must be kept by the Section Head and only
consigned to persons with appropriate training who have been authorised to carry out
the following operations. The key must be removed from the machine after tooling or
regulation and must be kept in a safe place.
In the course of these operations the mechanical maintenance personnel (MM) must
take the greatest care to avoid hands or fingers being crushed or trapped by moving
parts of machinery.
When working with upper protection guards (2 fig.13) open, protective safety glasses
must be worn at all times in the event of accidental breakages of parts of equipment.
Attention! This also applies even if mechanical parts are being moved manually
by means of the handwheel.
9.1
Preparation for tooling
In order to facilitate tooling operations, the following units must be removed in order to prepare the
machine:
• air blow unit (see fig. 22)

unscrew the clamp screw (1 fig.22)
• rotating intake pincer support (3 fig. 23)
unscrew the screw (1 fig.23) and remove the pin (2 fig.23)
• facon support pincers (3 fig. 24)
unscrew screws (1 fig.24) and remove pins (2 fig.24).
Fig. 22
3
2
Fig. 23
1
Fig. 24
2
9.2 Assembly of spiral unit
Insert cylindrical part of spiral no. 1 (fig. 25) into the bed of the support no. 2 (fig. 25) and turn the
opening of the spiral channel upwards so that the front is parallel to the machine level. Block in this
position, assemble the cover no. 3 (fig. 25) and fix with the two screws no. 4 (fig. 25).
7
6
5
2
9 4
10
8 3
12 1
1
13
11
Fig. 25
Fig. 25a
9.3 Wire insertion and pin assembly
Load the wire bobbin onto the support pin provided no. 1 (fig. 25b) at the rear of the machine, taking
care that the wire winds on clockwise. Do not fix the internal end of the wire to the bobbin while
winding wire onto the bobbin as the wire could tense up at the end of winding between bobbin and
spiral unit, causing possible damage to equipment and the electronic wire tightener. Provisionally
assemble the knurled pawl no. 1 (fig. 26) on to the pin no. 2 (fig. 26) and block with the dowel no. 3
(fig. 26). Loosen the stop ring nuts no. 5 (fig. 25) and unscrew until they can be moved right along
to the left. With the help of a pair of small pincers, bend the end of the wire to form a hook small
enough to fit inside the spiral unit no. 4 (fig. 26). Insert into the first opening of the spiral unit with the
opening of the hook facing the operator and at the same time insert the pin into the pin support shaft
until it can be hooked on to the wire. Manually rotate the pin in the direction of winding on
(anticlockwise) and keep the pin pressed down inwards all the time and rotate until the pin has
been completely covered by the wire and is just showing above the spiral unit. The wire should be
kept slightly tight during manual rotation of the pin in order to make the operation easier to carry out.
The pin should then be locked in position with the dowel no. 6 (fig. 25). Pass the wire through the
transmissions provided: wire tightener lever wheel no. 2 (fig. 25b) and wire return wheel no. 1 (fig.
25c) and turn on the electronic wire tightener. Use the knurled knob of the tightener no. 3 (fig. 25b)
to regulate the tension of the wire in accordance with the diameter of the latter to ensure it has been
tightened sufficiently and guarantee correct winding onto the pin.
1
2
4
Fig. 25b
Fig. 25c
1
2
4
3
Fig. 26
Regulation of pitch 9.4
Manually rotate the handwheel anticlockwise, carry out 5 or 6 complete machine cycles to create
uniform winding on of wire onto the pin, taking care to stop the cycle in the max. forward position of
the pin. This position can be inferred by the position of the flat spring no. 7 (fig. 25) on the tooth of
the pin support shaft no. 8 (fig. 25). In this position check that the stop lever no. 1 (fig. 25a) is
positioned onto the respective tooth of the pin support shaft no. 2 (fig. 25a).
Should this not take place, lever no. 1 (fig. 25a) should be regulated in the following way:
• remove the left protection guard, loosening the two screws fixing it in place
• check that the machine cycle is in the abovementioned position and if not, manually set to this
position
• keep the roller no. 12 (fig. 25) right up against the respective cam on the toothed sector and
adjust the fastening screws no.13 (fig. 25) to block the lever no. 11 (fig. 25) after it has been
inserted into the tooth of the pin support shaft no. 2 (fig. 25a).
• reassemble the left protection guard.
Now adjust the ring nuts no. 5 (fig. 25) setting the beat against the surface of the support no. 2 (fig.
25) and close the one against the other with the keys provided.
A pre-load of around 15° should guarantee the wire adheres to the pin.
9.5 Regulation of protrusion of the pin
Manually rotate the handwheel anticlockwise to complete a full cycle of the machine and stop when
the flat spring engages with the pin support shaft no. 8 (fig. 25) which corresponds to the max.
forward position of the pin.
Loosen the fastening dowel no. 6 (fig. 25). Manually rotate the pin and move to radial position so
that the axis of the first complete link outside the spiral unit is parallel to the axis of the intake pincer
as illustrated in fig. 27.
In this position the end of the pin should protrude from the spiral unit so as to hold one loop (around 1 x
ø wire) as illustrated in fig. 27a. Block the pin in this position with the fastening dowel no. 6 (fig. 25) and
adjust the position of the knurled pawl no. 9 (fig. 25) setting the beat axially on the rear ring nut of the pin
support shaft. Ensure the reference marks coincide exactly and tighten the dowel no. 10 (fig. 25). This
operation allows the pin to be set back to exactly the same position after any eventual dismantling and
can also be used for reference purposes for eventual corrections.
Fig. 27
Fig. 27a
protrusion of pin
= 1 x Ø wire
Assembly and regulation of rotating pincers 9.6
Assemble the pincers no. 1 (fig. 28) onto the pincer supports no. 2 (fig. 28) taking care to note the
reference marks punched onto the pincer supports. The left pincer is assembled onto the point
with 1 reference mark. The right pincer is assembled at the point where there are two reference
marks. Block the pincers by tightening the screws no. 3 (fig. 28), taking care to ensure they have
been inserted right into the end of the socket. Check that the reference mark on the rear part of the
wedge no. 4 (fig. 33) is facing upwards. Assemble the pincer support onto the rotating sleeve with
the reference marks facing upwards (see fig.28), insert pin no. 4 (fig.28) and check that pincer
facings correspond exactly when closed. Assemble and tighten the block screw for the pin no. 5
(fig. 28).
2
1 3
4
3
5
Fig. 28
Particular care must be taken with the positioning of the link formation units and rotating pincer to
ensure that the pincers can close the loop without moving it as illustrated in fig. 29.
To carry out this operation, adjust the axial translation of the link formation unit no. 1 (fig. 30),
loosening the screws no. 2 and adjusting the adjustment screw no. 3 through the hole provided on
the left protection guard, until the pin has moved into the centre of the axis of the rotating pincer
(open) as illustrated in fig. 29.
Fig. 29
1
2
Fig. 30
5
The vertical position of the rotating pincer unit must be regulated by loosening the block screws no.
1 (fig. 31) and adjusting the vertical adjustment screw no. 1 (fig. 32) until the pincers take up the
loop right in the centre (see fig. 27). Adjust the screw no. 5 (fig. 33), to regulate the forward position
of the rotating pincer so that the pincer impressions correspond to the link of the spiral (see fig. 29).
Adjust the end forward course screw no. 2 (fig. 32) against the flange of the sleeve. The rotating
pincers with wire impressions must be regulated so that they almost close when the wire is not
inserted (pincer surfaces almost touching - see fig. 28). This operation can be carried out by
adjusting the adjustment nut no. 1 (fig. 33) which, once adjusted, should be stopped by the lock nut
no. 2. During the loop intake phase the pincers should be open and at a distance of 1.5 ÷ 2 x
diameter of wire from each other. This distance should be regulated by adjusting the adjustment
screw no. 3 (fig. 33). After insertion the pincers open to release the link. During this phase the
distance between pincer facings should be 2 ÷ 2.5 x the diameter of the wire. This adjustment can
be carried out by lightly loosening the nuts nos. 2 and no. 3 (fig. 34), and adjusting screw no. 1
which acts directly on the pin of the cam in question as required.
2
4
Fig. 31
Fig. 32 2
During the loop intake phase, the degree of inclination of the pincers must follow that of the spiral.
This can be achieved by adjusting the small block no. 2 (fig. 31) located on the side of the rotating
pincer, after loosening the screws no. 4 (fig. 31). Correct positioning of the link formation unit and
the rotating pincer unit as well as accurate angular position and opening of pincers allow the loop to
be taken up without moving the latter. The remaining adjustments of the rotating pincer unit are
dependent on the regulation of the facons unit and will therefore be described at a later stage in the
text.
15 14 16 6
12
4 2 1 8
Fig. 33
9 12 13 5 3
9.7 Assembly and regulation of cutting unit
Insert the horizontal knife no. 1 (fig.35) into the socket provided and position axially in correspondence
to the loop as indicated in fig. 36, provisionally blocking it with the screws no. 2 (fig. 35). Regulate
the angular position by means of the screw no. 4 (fig. 34) to allow it to move freely into the space
between the loops. Looking at the knife from the right side of the machine, regulate the vertical
position so that the cutting edge is centred in the middle of the spiral as indicated in fig. 37. Block in
position by tightening the screws no. 2 (fig. 35).
4 11
5 12
6
13
Fig. 34
14
10
15
8
2 1 3
Cut the loop with the cutter right outside the spiral unit. Insert the vertical knife (1 fig.38) into the
socket provided on the support (2 fig.38) and block with the screws no.3 after positioning it vertically
so that it rests on the flat surface of the horizontal knife (1 fig.36), as indicated in fig.37. To facilitate
this operation the vertical knife support (2 fig.38) should be placed provisionally over the horizontal
knife by loosening the screws (4 fig.38) fixing it in position. Bring the vertical knife unit over to the
right again so it does not interfere with the loop. Manually rotate the handwheel anticlockwise to
make a loop. Position the vertical knife by moving its support (2 fig.38) so that the impressions of
the two knives form a perfect semi-circle around the wire as indicated in fig. 36. Block the unit in
this position by tightening the screws (4 fig.38). Manually rotate the handwheel anticlockwise and
check that the spiral does not touch the knives when it rotates and adjust the screw (5 fig.34) so
that the horizontal knife moves just enough to cut the wire.
Fig. 35
2 4
The pinpoint adjustment of the position of the knife unit in respect to the loop can be made by acting
on the adjustment screw (6 fig.34), after loosening the two screws (8 fig.38), checking the movement
of the spiral between the knives and the correct cutting of the wire.
1 2
3
Fig. 36
Fig. 37
Fig. 37a
The corrector (5 fig.38) counteracts the thrust produced by the cutting of the link and pushes the
upper part downwards to aid closure.
The machine can still function well without the help of the corrector which could also be assembled
after all tooling and setting operations. Assemble the corrector (5 fig.38) into the socket provided on
the pincer (6 fig.38) and position so it comes alongside the upper part of the loop as indicated in
fig.36 and 37a. Block in this position by tightening the screws (7 fig.38). Manually rotate the handwheel
anticlockwise and check that its movement does not interfere with that of the upper blade during
the cutting operation (1 fig.38). If necessary bend it lightly to adapt its function.
1 2 4 6 7
Fig. 38
3
Assembly and regulation of facons unit 9.8
Manually rotate the handwheel anticlockwise, bring the rotating pincers as far back as they will go
(towards the operator) so they do not interfere with the facons unit. Before assembling the facons,
the facon support pincers must be dismantled (2 fig.39) from the unit after removing the pins (4
fig.39). Preliminarily loosen the screws (5 fig.39) and rotate the pin holder washers (12 fig.39).
Assemble the facons (1 fig.39) onto the facons support pincers (2 fig.39) ensuring they slot right
into the end of the socket and block in position by tightening the screws (3 fig.39). Reassemble the
pincers onto the support, insert the pins (4 fig.39) and block with washers (12 fig.39) and respective
screws (5 fig.39). Use a magnifying glass to check that the impressions on the facons match
perfectly when the facons are closed. At this point the unit should be adjusted provisionally so
that the axis of the facons coincides with the rotating axis of the pincers as indicated in fig. 40. To
make this adjustment, loosen the two rear screws (7 fig.34) which block the unit and the front
screw (6 fig.39). Adjust the pinpoint adjustment screw (7 fig.39) to regulate the transversal position
of the unit with the help of a magnifying lens until the axis of the closed facons coincides with the
axis of the closed pincers. The vertical position of the facons unit must be adjusted provisionally
before loosening the front screw (8 fig.39), by means of the pinpoint adjustment screw (9 fig.39) so
that the axis of the impressions on the facons coincides with the axis of the pincers. The
abovementioned regulations should then be checked with the formation and closure of a link. The
closure of the facons must be preliminarily regulated by means of the screw (10 fig.39) so that they
press lightly against each other on closure. Manually rotate the handwheel anticlockwise and
complete the phases of loop intake and cut and move the rotating pincers to the link closure phase
of the facons. Use the screw (6 fig.33) at this point to regulate the position of the rotating pincers so
that the link (still open) held by the pincers enters perfectly into the impressions of the facons.
Manually continue to complete the cycle and the facons will close the link. Once the facons have
closed, move the cycle slightly back by rotating the handwheel clockwise until the facons have
partially opened so that, with the help of an appropriate form of magnification, the closure on the link
can be checked. Should you note any malformations, burrs or maladjustments of the latter, correct
the adjustments by means of the screws (6 fig.33), (7 and 9 fig.39) or the vertical position of the
wire cutter. If necessary repeat these operations several times, taking care to remove the link from
the pincers each time and opening the pincers manually by means of the lever (8 fig.33).
11
1
8
4
12 7
6
9
10 Fig. 39 Fig. 40
9.9 Regulation of torsion and insertion phases
After ascertaining that the settings for link closure as described in paragraph 8.8 ensure the link
has closed satisfactorily, manually rotate the handwheel anticlockwise and the rotating pincers will
rotate about 90° to give torsion (right or left) and yield to the link. The machine has been equipped
with a rapid action manually operated mechanism which allows the position of the switch plate
(1 fig.40a) located under the rack of the sleeve rotation console to be adjusted manually for production
of left or right curb chain.
Fig.40a illustrates the manner in which the switch plate should be positioned for right torsion of
the link for the production of right curb chain. This positioning of the switch plate (1 fig.40a) engages
the lever for rotation to the right (2 fig.40a) of the sleeve / rotating pincers controlled by the two-part
cam no.3 (fig.44).
Fig.40b illustrates the position the switch plate should be set to for left torsion of the link for the
production of left curb chain. This positioning of the switch plate (1 fig.40b) engages the lever for
rotation to the left (3 fig.40b) of the sleeve / rotating pincers controlled by the two-part cam no.4
(fig.44). The lever for rotation to the right (2 fig.40b) must in this case be blocked in the set position
by assembly of the locking plate provided with the machine. To change the position of the switch
plate (1 fig.40a), unscrew the conical point block screw (4 fig.40a) and rotate manually for 90°
either clockwise or anticlockwise to engage the lever corresponding to the desired direction of
torsion. Tighten the block screw (4 fig.40a) in the new position, ensuring that the conical point
enters the positioning niche on the plate rotation pin. Correction of the angle of torsion of the link
can be made by means of the adjustment screw (5 fig.40a) for right torsion and by means of the
screw (6 fig.40a) for left torsion. The angle of torsion on the link should be about 90°. Correct angle
torsion can only be checked on production of a piece of chain long enough for quality to be checked,
which means that this regulation will usually be readjusted after chain production has commenced.
During torsion, to obtain satisfactory link closure the link held by the rotating pincers should be
guided and pressed against the facons (link closure pliers). The thrust is usually produced by the
rotating pincers / sleeve in the final phase of torsion and must be maintained up until the facons
begin to open. The movement that generates the thrust on the link is produced by the cam no.9
(fig.44) which controls the shaft (9 fig.33). The thrust on the link is regulated by screwing in or
unscrewing the screw (12 fig.33). To obtain satisfactory closure the yield on the link at end torsion
should also be regulated by accurate adjustment of the small block (1 fig.40c) on the respective
sleeve rotation control cam. Manually rotate the handwheel anticlockwise and the machine cycle
will completely open the facons while the pincers rotate and move forward to take the link to the
position for insertion. This position of the link can be regulated by means of the screw provided (13
fig.33). The insertion must be carried out so that the loop coming from the spiral unit inserts the link
held by the rotating pincers exactly in the centre without any interference.
Once insertion has been completed the cycle ends with the opening of the rotating pincers and
release of the chain link which remains attached to the last loop to come from the spiral unit. The
flat spring (7 fig.25) and stop lever (1 fig.25a) engage with the respective teeth on the pin support
shaft (2 fig.25a). The machine is now ready to begin a new cycle.
3 6
1
63
2 6
56
16
6 4 1
Fig.40a Fig.40b
1
Fig.40c
9.10 Check and regulation of lubrication
The machine has been equipped with a force feed lubrication system by means of a gear pump
with flow rate of 0,9 litres at 1500 revolutions/min controlled by the drive shaft.
The lubrication system consists of flexible nylon tubing, which cross special holes drilled into the
structure of the various units to reach all mechanical parts needing continuous lubrication.
The lubrication circuit has been equipped with an overpressure valve which offloads into the oil
tank in the aluminium base.
On the left side of the tank cover, in an easy-to-access position, there are four flow regulators
(nos. 1, 2, 3 and 4).
• The flow regulator 1 (1 fig.40a) regulates the quantity of lubricant reaching the lever pins, the pin
of the sector gear, the control rods and the slide supporting the compressed air blows.
• The flow regulator 2 (2 fig.40a) regulates the quantity of lubricant reaching the distributor on the
cams and the pincer support of the facon unit.
• The flow regulator 3 (3 fig.40a) regulates the quantity of lubricant reaching the sleeve / rotating
pincers unit and the wire roller on which the wire is lubricated before entering the spiral unit.
• The flow regulator 4 (4 fig.40a) regulates the quantity of lubricant reaching the cut unit and the
pin support shaft of the spiral unit.
3 4
1 2 2 1
Fig.40a Fig.40b
Through the flow regulator 3 (3 fig. 40a) it is possible to reduce the quantity of lubricating oil
towards the rotating pincers / sleeve assembly. This regulation may be useful when double chains
are processed using the compressed air nozzles, as the latter may cause nebulisation and dispersion
of lubricating oil inside the safety cover when too much lubricating oil is used..
Completely change the lubricating oil every 6 months with the oil recommended at Point
11.5. Drain the oil through the special hole provided by unscrewing the plug (2 fig.40b) on the right
side of the base.
During this operation remove any fragments of precious metal, which may have deposited during
the machine function, by thoroughly cleaning and washing the oil tank.
Remove the net filter on the oil suction pipe and wash it thoroughly. Replace it if necessary.
The quantity of lubricant necessary for changing the oil is of approx. 2,5 litres.
The waste oil should be disposed of according to the indications of Point 13.1.
We recommend that the level of the oil in the tank and the presence of oil flow on all
moving parts be checked visually on a daily basis through the special level indicator (1 fig.40b)
located at the right side of the base.
9.11 Function and regulation of compressed air blow
The machine has been equipped with a series of two compressed air nozzles (1 and 2 fig.42a).
The two nozzles linked to the pneumatic system are controlled by two solenoid valves (14 and 15
fig.33) on the front of the machine which receive the signal to open from two optical sensors (1
fig.41) activated by the disks (2 and 3 fig.41) on the cam shaft. The function of the compressed air
blow is to facilitate the insertion of the link onto the loop of the next when the space for insertion is
required. This is usually noted in the production of multiple link chains or chains which are particularly
dense. The compressed air blow can be inserted or removed by activating the respective switches
(8 and 9 fig.17) on the front panel in fig.17.
The latter must only be used according to the type of chain to be produced and when indispensable.
1) The production of single chain does not require the use of air blow. If necessary the air blow A
(1 fig.42a) controlled by the disk (2 fig.41) and solenoid valve (15 fig.33) can be used to ease
separation of link from the pincers and aid insertion into the loop during insertion. Regulation of the
amount of air from the nozzle can be achieved by adjusting the adjustment dowel (3 fig.42a) on the
end of the nozzle support. The diameter of the air exit nozzle must be proportional to the size of
chain assembled on the machine. Usually a diameter of 0.8 mm adapts well to a medium small
range (e.g. 0.15 – 0.35). During setting the air blow A (1 fig.42a) may be turned off by setting the EV-
A switch (8 fig.17) to OFF (led (11 fig.17) off). The nozzle should be right next to the profile of the link
intake pincers and must not interfere with the rotation of the latter. The nozzle can be positioned by
means of the joints and block screws on the unit itself (see fig. 22). The chain on which the air blow
is directed should move towards the knife unit. The air blow should start as soon as the rotating
pincer returns from torsion and should continue until insertion and intake have been completed.
2) The same applies for production of double chain. The nozzle should be positioned so that it
pushes the free link of the chain as far forward as possible towards the spiral, leaving the maximum
space possible for insertion.
1 5 7 6
Fig. 41
9
2 3 4
The downwards movement of the chain is deviated to the left by means of the adjustable hook
provided (1 fig.42b). This facilitates pincer intake of the link and creates sufficient space for this
operation, facilitating forward movement of the free link during insertion.
When regulating the hook by means of the screws (2 and 3 fig.44b), take care that the latter do not
interfere with the forward movement of the facons support unit.
3) For the production of triple chain proceed as for double chain with the addition of lateral blow (2
fig.42a), controlled by the solenoid valve (14 fig.33) which in turn receives the signal from the disk
(3 fig.41). The function of this blow is to move the free links backwards during the facon closure
phase, thus avoiding any crushing or deformation of the former. Regulation of the quantity of air
from the lateral nozzle (2 fig.42a) is carried out by adjusting the flow regulator with a small screwdriver
(16 fig.33).
During setting the air blow B (2 fig.42a) can be turned off by means of the EV-B switch (9 fig.17)
which should be set to OFF.
Fig.42a
3
2
1
Fig.42b
9.12 Setting the chain sensor
The machine has been equipped with a chain sensor no. 1 (fig. 43) which stops the machine in the
event of fallen chain or single linking. The sensor should be regulated in accordance with the type
and dimensions of the chain assembled on the machine. Regulation is carried out as follows by
using a small screwdriver to adjust the screw no. 2 (fig. 43).
If the LED no. 3 (fig. 43) is on, turn the adjustment screw anticlockwise until the LED goes off. Then
turn the adjustment screw clockwise until the LED turns on and turn the screw another half round.
If the LED was off at the beginning of setting, complete the second half of regulation as described
above.
The sensor can be turned off by means of the switch no. 10 (fig. 17) on the control panel:
ATTENTION! When the sensor is at OFF it does not stop the machine in the event of falling
chain.
If LED no. 13 (fig. 17) is on this indicates that the sensor has intervened following falling chain or
single linking.
If the cause activating intervention of the sensor (falling chain, single linking, critical regulation) is
resolved, the LED does not memorise the signal and turns off.
A regulation with narrow setting margins (less than half a round of a screw turned clockwise
after the LED has come on during setting) could cause machine stoppages which are not
visualised on the LED no. 13 (fig.17).
1 2
Fig. 43
Replacing the wire spool 9.13
In case the wire spool should need replacing because the size of the wire has changed or has
finished, proceed as follows:
• Use a cutter to cut the wire entering the spiral unit and remove the spool from the support pin no.
1 (fig.25b).
• By means of the knurled knob no. 9 (fig.25), manually rotate the pin in the winding direction (anti-
clockwise) until the remaining wire comes completely out of the spiral unit.
• Loosen the dowel no. 6 (fig.25) and extract the pin until it can be removed from the spiral unit.
• Place the new wire spool onto the special support pin no. 1 (fig.25b), checking that it rotates
clockwise when the wire unwinds, and then follow instructions at point 9.3 without loosening the
limit stop ring nuts no. 5 (fig.25) which have already been adjusted during the machine tooling and
setting operations.
Function of sensors and check devices 9.14
Sensor for chain presence

This sensor stops the machine when the chain falls or its size has changed (e.g.: when it changes
from double to single chain). It is activated or deactivated through the switch no. 10 (fig.17). See
Point 9.12 for instructions on its calibration.
Sensor to check end of wire

This sensor is part of the electronic wire tensioner and it stops the machine rotation when the lever
no. 4 (fig.25b) moves to back limit stop.
Device for saving the compressed air

When the machine has been left standstill (without a complete rotation of the handwheel) for more
than 2 minutes, the solenoid valves no. 14 and no. 15 (fig.33) are automatically closed. The air
blows are reset by pressing the Stop button no. 2 (fig.17) or automatically by rotating the handwheel.
Machine antifriction device

Should the machine stop functioning because of jamming or excessive friction, the machine Stop
mode is activated after approx. 6 seconds.
Regulation for the production of cable chain (rolo chain) 9.15
The operations required for this regulation must be carried out after the machine
has been disconnected from the mains supply and after the pneumatic system
has been blown down by means of the rapid discharge valve provided (2 fig.
12).
All safety measures detailed at the beginning of this chapter must also be
observed.
The SGUL/W machine can also produce single, double or triple cable (rolo) chain by using the two-
part cam provided code 620601 with the machine (See Point 2.3).
The Equipment and Mechanical chain recovery plate (PRC) or electronic chain recovery plate
(PRC/F) of the optionals available on request (See Point 11.3) should also be used.
Disconnect the machine from the mains supply and empty the pneumatic system by means of the
rapid discharge manually operated valve (2 fig.12).
Prepare the machine for right torsion of the link (rotation to the right of the sleeve / rotating pincers)
and position the switch plate (1 fig.40a) as illustrated in fig.40a according to the instructions detailed
in Point 9.9.
This positioning of the switch plate (1 fig.40a) engages the lever for rotation to the right (2 fig.40a)
of the sleeve / rotating pincers as for production of right curb chain.
As such, if the machine has been mechanically prepared for right torsion of the link or if the machine
has been mechanically prepared for the production of right curb chain as instructed in Point 8.9,
the regulatory operations of the machine for the production of cable chain can begin from here as
the switch plate (1 fig.40a) will already have been positioned as indicated above.
Dismantle the rear lever protection guard and manually rotate the handwheel anticlockwise to
position the cam shaft to allow access from the rear of the machine for the two block screws on the
cam in 2/2 no.3 code 620762 (fig.44).
Dismantle the abovementioned cam in 2/2 no.3 from the cam shaft by unscrewing the two screws
blocking it onto the shaft.
Assemble the cam in 2/2 code 620763 (optional) in its place with the hub turned to the left (towards
the handwheel) and position axially so that the roller of the lever (2 fig.40a / 8 fig.34) is in the centre
of the course of the cam contour and provisionally block in position on the shaft by tightening the
two screws.
Set the angular position of the cam to set its timing and block on the shaft by tightening the two
screws.
Correct timing is achieved when the pincers gently rotate first to the left and then to the right
after link closure at the facons to give yield to the wire and straighten the link so that after the facons
have opened the wire will remain perfectly closed and level.
This completes mechanical preparation for production of cable (rolo) chain.
The machine cycle described in Point 8.5 will now carry out yield and straightening of the link during
torsion.
Manually rotate the handwheel anticlockwise to complete a few cycles of the machine completed
by the forming of the loop at link insertion to check the above.
Reassemble the rear lever protection guard before checking all the screws are present and screwed
in correctly on the parts involved in the operation.
The machine may now be reconnected to the mains supply and pneumatic system and turned on
and prepared for tooling according to the instructions in Points 9.0 and 9.1.
Assemble the tooling for the production of (SGF/F) single cable chain, (SGF/F) double chain or
(SGF/T) triple chain according to the instructions in this chapter from Point 9.2 to Point 9.8.
Regulation of link yield can be carried out by adjusting the screw (5 fig.40a) used for altering pincer
rotation or wire yield.
Manually rotate the handwheel anticlockwise and the machine cycle will completely open the facons
while the pincers rotate and move forward to take the link to the position of insertion.
In this part of the cycle, shortly before insertion, use an appropriate form of magnification to check
the closure and form of the link which should appear as regular and level as possible.
The position of insertion can be adjusted by means of the screw provided (13 fig.33) as indicated at
Point 9.9.
Assemble the mechanical chain recovery plate (PRC) or electronical chain recovery plate (PRC/
F) onto the machine according to the instructions contained in the Manual for Use and Maintenance.
9
8
7
6
5
4
3
2
1
Fig. 44
9.16 Assembly and regulation of the horizontal laser optics
To carry out these operations, safety rules for use of the Laser Generator set
out in Chapter 3 should be followed to the letter.
In particular, Safety Warnings of Point 3.2 must be followed.
Assembly of the laser beam fibre optics and connection to the peripheral
focusing optics must only be carried out after the machine and the Laser
Generator have been switched off.
Fix the laser optics unit support ( 2 fig. 48 ) to the machine base by means of the two screws ( 3 fig.
48 ).
Assemble the laser optics fastening plier ( 4 fig. 48 ) onto the support ( 2 fig. 48 ) by inserting the pin
with the screwed graduated ring nut ( 6 fig.48 ) into the hole to be found on the support; insert the
angular positioning pin of the plier ( 5 fig. 48 ) into the hole located between the heads of the two
angular adjustment dowels ( 8 and 9 fig. 48 ) after having loosened the security dowel if necessary
(9 fig. 48).
Put the neck of the vertical adjustment ring nut ( 6 fig.48 ) flat against the surface of the laser optics
unit support ( 2 fig.48 ) by pressing down the plier ( 4 fig.48 ); moderately tighten the dowel ( 7 fig.
48 ) regulating the braking pad located inside until the rotation of the ring nut is properly braked.
Put the security dowel ( 9 fig. 48 ) flat against the angular positioning pin ( 5 fig. 48 ).
Loosen the screw ( 10 fig. 48 ) and insert the cylindrical neck of the laser optics ( 1 fig. 48 ) into the
hole of the clamping collar by positioning the latter as illustrated in figure 48.
11 10 12 13 1
Fig. 48
3 6 7 8 2
Insert the laser beam fibre optics ( 11 fig.48 ) through the inlet sloping tube to be found at the back
of the fix metal protection.
Connect the fibre optics trailing ( 12 fig. 48 ) to the focusing optics ( 1 fig.48 ) by inserting it into the
special pipe fitting of the optics and manually screw down the hexagonal ring nut ( 13 fig.48 ).
During these operations, the operator will handle the laser beam fibre optics ( 11 fig.48 ) with great
care and will not touch anything with the fibre head so as to avoid causing any damages or
dirtying the fibre head.
Cleaning and surface finishing of the head surface of the laser beam fibre optics are essential
conditions for the connection which should be carried out with the utmost of care so as not to
compromise perfect function of the laser welding system.
Position the machine cycle to welding point, at the end of the facon opening after the link closure
and twisting phase.
Turn on the Laser Generator and switch SHUTTER selector to position OFF to activate the emission
of the red beam.
Let the cylindrical neck of the laser optics ( 1 fig.48 ) slide into the hole of the loosened clamping
collar ( 4 fig.48 ), and regulate the optics focus ( red spot ) so that it is exactly onto the welding point
of the link closure. Slightly tighten the screw ( 10 fig.48 ) of the collar to block the optics in position.
• Regulation of the optics vertical position is obtained through the graduated adjustment ring nut (6
fig.48 ).
When this regulation is carried out, the angular positioning pin of the plier ( 5 fig.48) should be
allowed to move freely on the vertical plane and therefore the security dowel ( 9 fig.48 ) should be
loosened.
• To carry out the optics angular regulation, properly adjust the two opposing dowels ( 8 and 9
fig.48 ) so that the red spot of the beam is focused exactly on the welding point of the link closure.
On completion of regulation, block the position of the reference dowel ( 8 fig.48 ) by tightening the
respective locknut. All this to ensure quick repositioning of the optics after disassembly.
On completion of regulations, before starting up the machine, manually rotate very slowly the
handwheel anticlockwise to check that the focusing optics ( 1 fig.48 ) does not interfere at all
with any moving mechanical component positioned in the immediate vicinity ( corrector tool,
corrector tool support connecting rod, facons ).
The red beam emitted by the laser source is visible but is not dangerous for human eye. The
operator is anyway recommended not to observe it for long periods, since it may cause glare as
indicated in the Safety warnings at Point 3.18.
9.16.1 Assembly and regulation of the vertical laser optics ( Optional )
To carry out these operations, safety rules for use of the Laser Generator set
out in Chapter 3 should be followed to the letter.
Assembly of the laser beam fibre optics and connection to the peripheral
focusing optics must only be carried out after the machine and the Laser
Generator have been switched off.
Fix the unit support to the machine base by means of the 2 M5 screws.
Assemble the laser optics (1 fig.48a) onto the support (2 fig.48a) and position the square part at
approx. 1 mm from the support (2 fig.48a): slightly tighten the clamping screws (3 and 4 fig.48a) so
as to manually move the optics.
Point the optics towards the welding point and check that the optics does not interfere physically
with the other mechanical parts. Focus on the welding point by loosening the two dowels (5 fig.48a)
and tighten the screws (3, 4, 5 fig.48a).
Carry out the millimetric centring through the regulations (6 and 7 fig.48a) with the machine stopped
in welding standby.
When operating on the regulations (6 and 7 fig.48a), it is necessary that the clamping screws no.8,
located under the unit (fig.48a), be slightly loosened.
1 5
4
7
6 8
Fig. 48a
Regulation of the sensor for laser shot 9.17
To carry out this regulation, safety rules for use of the Laser Generator set out
in Chapter 3 should be followed to the letter.
The machine has been equipped with a ring (1 fig.49) which transmits to the Laser Generator the
signal to shoot by exciting a sensor (2 fig.49).
This signal must coincide with the beginning of the welding dwell (downward end of course of the
twisting rack / end of pincer rotation).
Any regulation to anticipate or postpone the laser shot, must be carried out by slightly rotating
clockwise or anticlockwise the ring (1 fig.49) after having loosened the security dowel on the latter.
Screw down the security dowel on completion of the regulation.
Whenever the sensor is excited, the red LED (3 fig.49) located on the sensor comes ON.
Any air blow for chain positioning must be stopped during the welding phase so as not to
compromise the results of the operation.
Fig. 49
1
Fig. 50
4
3
6
5
1) Rear panel
2) Outlet for electronic wire tightener cable
3) Outlet for machine cable (no.8)
4) Switch for 24 V lamp
5) Outlet for 24V lamp (plug no.7)
6) Outlet for eventual auxiliary safety devices
Malfunctions and remedial action 10.0
Table indicating malfunctions and remedial action 10.1
DEFECT ON CHAIN CAUSES REMEDIAL ACTIONS
Point of closure open Incorrect positioning of Re-centre facons unit. Check position of
impression with respect to link pincer and, if necessary, adjust by means
in closure phase of regulation n. 6 (fig. 33)
Insufficient thrust Increase thrust by means of regulation

n. 12 (fig. 33)
Increased depth of impressions Correct both upper surfaces of

on facons impressions by 0.01. Repeat operation
until problem is resolved after checking
wire diameter is correct.
Insufficient diameter of wire Replace wire with correct size
Incorrect cut Check impressions on cutting blades are

correctly aligned
Wire too hard Re-fire wire
Wire too soft Replace wire
Rags on outside Incorrect position of link in Sleeve too far forward during closure.
facon impressions Regulation n. 6 (fig. 33).
Rags on inside Incorrect position of link in Sleeve too far back during closure.
facon impressions Regulation n. 6 (fig. 33).
Rags on both inside and outside Incorrect size of impression or Replace wire or facons
wire
Facon closure excessive Reduce closure pressure on facons

Regulation n. 10 (fig. 39).
Blades should be sharpened or Sharpen or replace blades or align

aligned impressions
Chain scissored Incorrect yield on chain Regulation of yield on link by adjusting

screws n. 2 (fig. 31) and n. 8 (fig. 34).
Insufficient torsion Insufficient sleeve rotation Regulation of screws n. 4 and n. 5 (fig.

40a).
Spoke facon impressions Execution of a little spoking whit a round

diamond file on two facon impressions
edges on torsion engaged.
Too much sleeve rotation Decrease sleeve rotation. Regulation n.

Too much torsion 4 and n. 5 (fig. 40a).
Wire too soft Replace wire
Difference of torsion between Correct right or left torsion, by the screws

Chain on rotation right and left link n. 4 and n. 5 (fig. 40a).
11.0 Maintenance and repair
11.1 General recommendations for maintenance and repair operations
All cleaning operations, maintenance, replacement of parts and possible repairs

should be carried out periodically to ensure correct machine function and guarantee
safe working conditions. The abovementioned operations must be carried out
when the machine has been disconnected from the electricity supply and after
the pneumatic circuit has been offloaded by means of the manually operated
rapid offload valve (2 fig.12).
These operations must only be carried out by the mechanical maintenance

operator (MMO) and the electrical maintenance operator (EMO).
Before attempting any intervention read the instructions contained in the present manual
carefully.
Any interventions which do not conform to the safety instructions listed here
may incur grave risks for operators and/or objects involved.
•To guarantee maintenance of perfect machine function and safety conditions, the operations
indicated in the Table on Periodical Maintenance Operations at Point 11.3.1 must be carried out to
the letter at the intervals indicated in the table.
•Any replacements of spare parts must only be carried out using Original Sisma Spare Parts.
•The Sisma S.p.A. Technical Assistance Service is available for any form of periodical and/or
one off maintenance operation as well as for any form of overhaul or repair to the machine.
•Sisma S.p.A. will not accept any responsibility for malfunction and/or possible breakages of the
machine nor will it accept any responsibility for personal injury and/or material damage in the event
that the abovementioned dispositions should not be respected.
In the event that any of the dispositions provided for periodical maintenance, use of Original Spare
Parts and any other modification carried out on the machine without written authorisation from the
Manufacturer should not be observed in part or whole, this will invalidate the Guarantee defined
in the contract and relieve Sisma S.p.A. of any responsibilities for personal injury and / or
material damage caused by the machine.
On completion of cleaning or maintenance operations and repairs, before starting

machine function following the indications at Point 8.3, ensure that all tools (especially
those used on the inside of the machine) and any parts which have been replaced be
removed from the machine. Particular care should be taken with screws, nuts and
washers which were loosened to allow access to internal parts of the machine
which should all be re-tightened and checked.
Check that all the safety devices set out at Point 6.7 are present and in good
working condition.
Check that all graphic signs and safety signs shown in fig.2a, Point 2.6, are present, in
good state and legible.
Routine maintenance 11.2
1) Lubrication
The machine has been equipped with a force feed lubrication system by means of a gear pump
with flow rate of 0,9 litres at 1500 revolutions/min controlled by the drive shaft.
It is recommended that the level of the oil in the tank and the presence of oil flow on all
moving parts be checked visually on a daily basis.
2) Cleaning
It is recommended that general cleaning of the machine be carried out on a weekly basis;
check in particular the façon support block (fig.39) where fragments of wire may deposit.
Periodical maintenance 11.3
1) Checking oil level

Check the oil level through the specila oil window located at the right side of the base at intervals
indicated in the table at Point 11.3.1 and, if necessary, top up oil with lubricating liquid as indicated
at Point 11.5.
2) Checking the lubrication system

Check functioning of the lubrication system at intervals indicated in the table at Point 11.3.1.
Check that oil reaches all the mechanical moving parts. If necessary, adjust the oil flow by
following the indications of Point 9.10.
3) Checking presence of safety devices

Check at intervals indicated in the table at Point 11.3.1, that all the safety devices provided are
present and functioning on the machine as indicated at Point 6.7.
4) Checking presence of safety signs

Check, at intervals indicated in the table at Point 11.3.1, that all the safety signs of Point 2.6 are
present and clearly legible.
5) Checking the motor brushes

Check at intervals indicated in the table at Point 11.3.1, the wear and tear of the brushes (contact
carbons) of the d.c. motor. If necessary replace them by using new brushes of the same quality
and section as the original ones.
11.3.1 Table illustrating periodical maintenance ( see paragraph 1.9.3 for abbreviations )
FREQUENCY
OPERATION BEGINNING EVERY 4 EVERY EVERY EVERY 6

OF TASK HOURS DAY 7 DAYS MONTHS
MMO MMO
Check efficiency of safety protections and devices
Check safety signs are present on the machine MMO
Check connection to electrical supply is working correctly and efficiently EMO EMO
Check connection to pneumatic supply is working correctly and efficiently MMO
Check efficiency of lubrication system MMO MMO
Clean mechanical part O
Clean external parts of the machine O
Check function of controls on the frontal control panel EMO
Check oil level MMO O
Change oil MMO
Check motor brushes EMO
Check conditions of the laser protection filter crystal MMO
11.4 One-off maintenance

Any one-off maintenance operation, replacements, overhauls and repairs must be carried out by
Sisma Technical Assistance Service who can be contacted through the Manufacturer at the
following address:
Sisma S.p.A. - Via Piemonte, 4 Z.I.

36015 SCHIO (Italy) - Tel. +39 0445595511 - Fax +39 0445595595 - E-mail:info@sisma.com -
Http://www.sisma.com
11.5 Table with lubrications
- Top up and change of lubricating oil in the tank: ESSO Teresso 68 DIN-ISO 2909
- Points of possible manual lubrication on the machine: ESSO Teresso 68 DIN-ISO 2909
Notes
12.0 Spare parts
12.1 How to order spare parts
Any request for spare parts must be accompanied by:
• Machine identification number;

• Number code for piece;
• Name of piece;
• Quantity.
See following table as an example:
Machine identi- No. code Name of Q.ty

fication number for piece piece
02024970 690009 Lever 1
Requests for spare parts must be addressed directly to the Constructor at the following address:
SISMA SPA
Via Piemonte, 4 (z.i.)
36015 SCHIO (Italy)
Tel. (+39) 0445595511 - Fax (+39) 0445595595
E-mail: info@sisma.com
http:\\www.sisma.com.
Groups of spare parts 12.2
Spare parts have been grouped together to ease identification as follows:
Code Name
282784 Connettore per sensore m8 a 90° selet art.v7 02 00 kfl

282792 Sensore Selet B01AN10NOV6 (per connettore m8)
295291 Manuale di Istruzione-Ricambi SGU/W CE
350350 Schema Elettrico SGU mod.2002 ........
617107 Boccola passaggio catena Ø 3 mm per sensore Ø 10 mm
617108 Boccola passaggio catena Ø 6 mm per sensore Ø 10 mm
691128 Gruppo Chiavi e Dotazioni SGF
691257 Gruppo Formazione Anello SGU-SPIGA-CSC-LOVE
692782 Gruppo Pinza di Bloccaggio SGV-SGW
692786 Gruppo Supporto Mobile Tubo Aria SGF-SGV
693057 Kit Montaggio Bobina D.125 Din 46399 TFE
693201 Gruppo Taglio Regolabile Sgw
693455 Gruppo Motore Rinvio e Pompa SGF-S2/V
693460 Gruppo Basamento Macchina SGU
693495 Gruppo Impianto Lubrificazione SGU-SPF
693500 Gruppo Impianto Elettrico SGU-SGF-SGV-SGW
694135 Gruppo Soffio Aria SGU/W
694136 Gruppo Leve SGU/W
694137 Gruppo Pinza Rotante SGU/W
694138 Gruppo Supporto Albero a Camme SGU/W
694139 Gruppo Camme SGU/W
699121E TFE Gruppo Tendifilo Elettronico CE 230V 50HZ monof.
OPTIONAL units supplied on request 12.3
Code Name
693515 SGF Sheet metal base assembly with adjustable support for PRC
693487 SGW Adjustable cut unit with vertical-moving corrector tool
( only supplied when ordered with the machine )
691474 Mechanical PRC for single rolo chain and double and triple cord
699138E PRC/F Electronic chain recovery plate SGF CE
691476 Mechanical needle without chainpusher SGF/D - CSC
693287 SGW microscope support assembly
760000 Nikon microscope assembly
693211 Laser Optics vertical support assembly focal lenght 70 mm

693212 Laser Optics vertical support assembly focal lenght 80 mm
12.4 BASE AND WIRE FEEDING
Posit. Code Name
1 204119 VITE M 6X20 UNI 5931 TCEI

2 209024 VITE M 4X8 C.10,9 TBEI
3 209003 VITE M 4X8 DIN 7984 C.12,9 TCEI BASSA
4 230007 DADO M 5 UNI 5587 ALTO
5 250637 CUSC RNAO 18X30X24 INA
6 253011 RALLA CP 18-30 SERIE SOTTILE
7 253050 RALLA CP 6-14 SERIE SOTTILE SP. 0,8
8 600054 Perno snodo biella
9 601134 PERNO PER SETTORE DENTATO
10 610038 Rondella
11 610045 RONDELLA
12 615013 ANELLO DEVIATORE
13 625014 Settore dentato SGW-X
14 630037 Piastrina per settore dentato
15 646165 CARTER SINISTRO
16 647087 CARTER RIPARO LEVE SGF
17 656246 SUPPORTO PORTAGRUPPI SPF-SPF/S2V
18 680183 VITE SPECIALE PER PASSAGGIO OLIO
19 690567 ASSIEME ASTA ROTELLA DI RINVIO
20 690995 ASSIEME BIELLA SETTORE DENTATO SGW
21 205159 VITE M 8X70 UNI 5739 TEFT
22 231010 ROSETTA M 8 UNI 6592 PIANA
23 231058 ROSETTA M 6 DIN 6340 TEMPRATA
24 230108 DADO M 6 UNI 5588 NORMALE

36
12.5 MOTOR ASSEMBLY
Posit. Code Name
1 646185 Machine base SGF

2 640978 Oil regulator support plate SGF
3 640979 Oil tank guard SGF
4 647061 Safety guard
5 610190 Spacer for guard
6 204128 Screw M 6x60 UNI 5931 TCEI
7 640787 Cover for base cable passage SGF
8 209125 Screw M 8x10 UNI 7380 TBEI
9 271106 Antivibration foot Ø 25x20 M.F. M6x23-80 Sh
11 631084 Adjustable column
12 640981 Base lower protection
13 209062 Screw M 5x20 UNI 7380 TBEI
15 202057 Screw M 4x14 UNI 5933 TSVPEI
16 280008 Motor d.c. 90V 200W 2000G open
17 631646 Motor plate SGF
18 204118 Screw M 6x18 UNI 5931
19 231008 Washer 6,4 UNI 6592 flat
21 231010 Washer 8,4 UNI 6592 flat
22 230110 Nut M 8 UNI 5588 Normal
23 610447 Motor shaft spacer
24 620099 Motor pulley SGF
25 610011 Washer for shaft advance bush
26 204088 Screw M 5x16 UNI 5931 TCEI
231307 Knurl.saf. washer M 5 scnorr
27 270033 Timing belt 150L050
28 620096 Toothed drive pulley
29 600397 Transmission shaft
30 234410 Key 4x4x36 UNI 6604
31 232732 Snap ring Ø 32 UNI 7437
32 250105 Bearing 6201 2RS
33 610448 Spacer
34 232612 Snap ring Ø 12 UNI 7435 for shafts
35 610450 Flange for bearings
37 204060 Screw M 4x18 UNI 5931 TCEI
38 204098 Screw M 5x55 UNI 5931 TCEI
39 611077 Flange for gear pump SGF
40 640047 Transmission support plate
41 256056 Gear pump Marzocchi U 0,25 S 60 KA G
42 620472 Drive toothed pulley
43 270062 Timing belt 255L050
44 620478 Drive toothed pulley PRCM Z = 17
45 610846 Motor pulley washer
46 647007 Right side guard SGF-S2
47 281042 Brush CC L51F7 Polimotor 200-300-750W
48 611078 Gear pump junction SGF
49 204090 Screw M 5x20 UNI 5931 TCEI
10
38
12.6 CAM WHEEL ASSEMBLY AND CAM SHAFT SUPPORT
Posit. Code Name
1 202117 VITE M 6X16 UNI 5933 TSVPEI

2 204119 VITE M 6X20 UNI 5931 TCEI
4 210027 GRANO M 4X5 UNI 5923 PPEI
8 231058 ROSETTA M 6 DIN 6340 TEMPRATA
9 231308 ROSETTA M 6 SIC.ZIGR.SCNORR
10 232747 ANELLO SEEGER D 47 UNI 7437 PER FORI
11 232752 ANELLO SEEGER D 52 UNI 7437 PER FORI
12 250071 CUSC 6005 2RS
13 250130 CUSC 6005 2RS
15 600523 ALBERO A CAMME SGF/TERZA ASTA
16 600585 PERNO SNODO
17 610038 Rondella
18 610048 ANELLO PORTA CUSCINETTO SGF
19 610048 ANELLO PORTA CUSCINETTO
20 610049 RONDELLA
21 610128 ANELLO PORTA-CUSCINETTO
22 610657 SUPPORTO A FLANGIA SIN. SGF/TERZA ASTA
23 610722 RONDELLA PER ECCENTRICO
24 615195 DISCO DI LETTURA N.5-6 SOFFIO INF.S2/V
25 615196 DISCO DI LETTURA SX SGF
26 620481 ECCENTRICO SGV
27 620680 CAMMA TAGL. AVANZ.CANN.INFILATA SGW/TD
28 620681 CAMMA TAGL. AVANZ.CANNOTTO PRESA SGW/TD
29 620682 CAMMA TAGL. APERTURA PINZE INFIL.SGW/TD
30 620685 CAMMA TAGLIATA COMANDO TAGLIO SGW/TD
31 620686 CAMMA TAGLIATA CHIUSURA FACONS SGW/TD
32 620691 CAMMA T.COMANDO TERZA ASTA(SPINTA)N.1 *SGU-SGF-SGV-SPF
33 620899 PULEGGIA DENTATA Z=20 ALBERO A CAMME
34 620987 CAMMA ROTAZIONE CANNOTTO ESECUZIONE DEX-SIX SGU/W
35 620988 CAMMA ROTAZIONE CANNOTTO SGU/W
36 630260 LINGUETTA RETTIFICATA 4X4X25
37 631264 LINGUETTA RETTIFICATA 4X4X25
38 656045 SUPPORTO A FLANGIA SGF
39 666508 VOLANO SGF-TR

12.7 LEVER ASSEMBLY
Posit. Code Name
1 690790 Pincer feeding control lever assembly

2 610035 Roller
3 610053 Bush
4 600400 Pincer feeding lever pin
5 656011 Sleeve control lower lever SGF
6 690842 Pincer opening control lever assembly SPIGA/F
7 690346 Screw with plate assembly M 6x30
8 680026 Drilled screw SGF
9 680032 Special nut for levers SGF
10 650013 Fork SGF
11 690844 Sleeve left-hand rotation lever assembly SPIGA/F
12 600067 Pin for roller HSS-CO
13 690843 Sleeve right-hand rotation lever assembly SPIGA/F
14 656132 Clamping pincer control lever
15 610034 Clamping lever pin SGF
16 610039 Washer SGF
17 660017 Rod return spring SGF
18 610037 Spring resting ring SGF
19 690351 Pincer feeding control rod assembly SGF
20 601129 Pin for 3 levers SPIGA/F
21 690347 Screw with plate assembly M 5x25
22 630042 Guide key
23 660193 Central rod return spring
24 630041 Guide key
25 680030 Adjusting screw
27 680219 M 5 precision nut
28 680220 M 6 precision nut
29 209003 Screw M 4x8 DIN 7984 c 12.9
30 231306 Washer M 4 Sic. Zigr. Schnorr
31 234007 Split pin 1,5x20 UNI 1336
32 204086 Screw M 5x14 UNI 5931 TCEI
33 204155 Screw M 8x50 UNI 5931 TCEI
34 231310 Washer M 8 Sic. Sigr. Schnorr
35 210657 Dowel M 6x8 UNI 5929 PCOPEI
36 204124 Screw M 6x40 UNI 5931 TCEI
37 231308 Washer M 6 Sic. Zigr. Schnorr
38 233513 Elastic pin 2x10 UNI 6873
39 600129 Pin for spring
40 601018 Pin for lever clamping plate
41 601128 Pin for spring joint
42 660087 Spring for lever return
43 631119 Ground key 4x4x18
44 631299 Adjusting block
46 204084 Screw M 5x10 UNI 5931 TCEI
47 640898 Sleeve right-hand rotation lever clamping plate
48 635342 Cam lubrication raised rod SPIGA/F
49 204056 Screw M 4x12 UNI 5931 TCEI
52 600204 Pin for roller HSS-CO
53 631248 Rod guide Insert
54 690195 Screw with plate M 5x30 TCEI assembly
55 690845 Screw with plate M5x25 TE assembly
56 615054 Bush for pin
12.8 LINK FORMATION ASSEMBLY
Cod. Specifica 697522 SPEC.MONT. GR. FORMAZIONE ANELLO SGU-CSC-LOVE-SPIGA/

FV
Posit. Code Name
1 202054 VITE M 4X8 UNI 5933 TSVPEI 2

2 204053 VITE M 4X6 UNI 5931 TCEI 2
3 204055 VITE M 4X10 UNI 5931 TCEI 1
4 204057 VITE M 4X14 UNI 5931 TCEI 1
5 209064 VITE M 8X16 DIN 7984 C.10,9 TCEI BAS.AC5 2
6 210011 GRANO M 3X4 UNI 5923 PPEI 1
7 210457 GRANO M 6X8 UNI 5927 PCONEI 1
8 231306 ROSETTA M 4 SIC.ZIGR.SCNORR 1
9 232199 ANELLO OR 2021 1.78x5.28 1
10 600049 Perno SGF 1
11 601118 Alberino formazione anello SGX 1
12 610029 Bussola 1
13 610032 Ghiera 1
14 610033 Rullo 1
15 610111 RONDELLA PER SUPPORTO Ø13X2 2
16 610202 AGO POSTERIORE FILO 0,5 1
17 610294 Nottolino di regolazione SGF 1
18 610869 Nottolino corsa spiralatrice 1
19 615056 Distanziale per raccordo 1
20 615210 Tubetto di lubrificazione terza asta 1
21 626001 Ingranaggio con innesto 1
22 626002 Camma innesto SGF 1
23 640353 Carter settore dentato SGF 1
24 640971 Protezione anteriore spiralatrice 1
25 640975 Protezione antispruzzo form. anello 1
26 656038 Leva arresto 1
27 660016 Molla 1
28 660110 Molla a compressione per disinnesto 1
29 660173 Molla piatta scaricata 1
30 680022 Vite speciale SGF 1
31 680023 Vite speciale per rullo SGF 1
32 680093 VITE SPECIALE 1
33 680139 Granio spec. con riporto in ottone M4x6(7) 2
34 680182 Vite fissaggio raccordo 1
35 680325 RACCORDO MODIFICATO 1
36 690010 Assieme perno leva SGF 1
37 690362 Assieme supporto formazione anello SGF 1

12.9 ROTATING PINCER ASSEMBLY
Cod. Specifica 697537 SPEC.MONT. GR.PINZA ROTANTE SGU/W-SGUL/W
Posiz. Codice Denominazione
1 205034 VITE M 3X6 UNI 5739 TEFT

2 209025 VITE M 4X12 C.10,9 TBEI
3 209026 VITE TBEI M5X8 C. 10, 9
4 209063 VITE M 4X12 UNI 5931 C.12,9 TCEI
6 209084 VITE M 8X40 DIN 7984 C.10,9 TCEI BAS.AC5
14 232113 ANELLO OR 2062 1.78x15.6
15 232608 ANELLO SEEGER D 8 UNI 7435 PER ALBERI
16 232807 ANELLO ARRESTO D 4 UNI 7434 RADIALE
17 233010 SPINA 3X8 UNI ISO 8734/A RETT.DI PREC
18 233544 SPINA 3X14 UNI 6873 ELASTICA
19 250650 CUSC AX 3.5-5-13 NADELLA
20 251177 RULLINO D. 1X7.8 NBR G2 INA
21 253055 RALLA CP 2X5X13 SERIE SPESSA
23 253105 SFERA Ø 2.381 (3/32 pollice)
24 260046 GUARNIZIONE CAMOZZI 2661-M5
25 600046 Perno per pinza SGF
26 600047 PIOLO ATTACCO MOLLA PINZA SGF
27 600064 Spina regolazione SGF
28 600067 Perno per rullo
29 600309 PIOLO DI BATTUTA
30 600945 Perno supporto bilanciere
31 601120 PISTONCINO GUIDAMOLLA TORSIONE SX
32 601542 PERNO PER CREMAGLIERA SGU/W
33 610035 Rullo Di=5 De=12 Sp=5
34 610111 RONDELLA PER SUPPORTO Ø13X2
35 610721 Ralla per cannotto SFV
36 610729 Anello avanzamento cannotto SGU
37 610856 Tappo filettato
38 615220 Anello porta sfere cannotto SGF
39 615421 TAPPO PER CREMAGLIERA SGU/W
40 615422 TAPPO CHIUSURA CAVA SGU/W

"

12.9.1 ROTATING PINCER ASSEMBLY
Cod. Specifica 697537 SPEC.MONT. GR.PINZA ROTANTE SGU/W-SGUL/W

Posiz. Codice Denominazione
41 630294 CUNEO CHIUSURA PINZA

42 631900 Lardone fisso
43 631901 Lardone registrabile
44 631902 Piastrina di guida lardone registrabile
45 650283 Supporto bilanciere
46 650284 Bilanciere richiameo cuneo
47 650288 SUPPORTO ASTA SCORREVOLE SGW
48 660010 MOLLA PER CUNEO
49 660107 Molla apertura pinza rotante
50 660113 MOLLA SGU-SPF-TRA
51 660238 Molla di richiamo cannotto
52 676005 Pinza rotante SGF
53 680019 VITE PINZA SGF
54 680066 Vite fissaggio utensile morsetto
55 680094 VITE DI ARRESTO CON RIPORTO DI METALLO DURO
56 680095 Dado M5 con collare
57 680219 Dado di precisione M5
58 680324 Dado speciale
59 680398 Vite fissaggio piatello SGU
60 689207 ASSIEME CREMAGLIERA SGU/W
61 689208 ASSIEME PIATTELLO ROTANTE SGU/W
62 690195 ASS. VITE CON PLACHETTA M5x30
63 690348 Ass. vite con placchetta arresto cremagliera
64 690566 Assieme supporto pinza rotante Spiga
65 690788 Assieme asta scorrevole SGW/TD
66 690832 Assieme piolo di reg. cremagliera
67 690933 Ass. Cannotto pinza rotante S2/E

"

12.10 CUT UNIT
Cod. Specifica 697525 SPECIFICA MONT. GRUPPO TAGLIO REGOLABILE SGW
Posit. Code Name
1 204055 VITE M 4X10 UNI 5931 TCEI

2 204088 VITE M 5X16 UNI 5931 TCEI
3 204090 VITE M 5X20 UNI 5931 TCEI
4 209064 VITE M 8X16 DIN 7984 C.10,9 TCEI BAS.AC5
9 210253 GRANO M 5X35 UNI 5925 PCILEI
10 233340 PERNO SENZA TESTA 6X50 UNI 1707 RETT.
11 233513 SPINA 2X10 UNI 6873 ELASTICA
12 233707 SPINA 1,5X12 UNI 6875 ELASTICA A SPIRALE
13 251178 RULLINO D. 1X5.8 NRA G2 INA
14 273011 Molla a tazza 15x8.2x0.8 DIN 2093
15 600050 Perno leva comando taglio Ø8x30 HSS-CO
16 600063 Spina per regolazione SGF
17 600067 Perno per rullo
18 600129 Piolo per molla
19 600160 Perno per rullo Ø4x11.5 HSS-CO
20 600595 Perno per molla ritorno cuneo
21 600944 Perno pinza x supporto taglio regolabile
22 605078 Pastiglia Ø5 L.7 ottone
23 610022 Rullo pinza SGF DI=4 DE=10 SP=6
24 610395 Rondella per morsa utensile taglio
25 610884 Rullo per leve SGW-X Di=7 De=12 Sp=6
26 631786 Tassello bloccaggio coltello orizzontale
27 650282 Supporto taglio con regolazione vericale SGF-SGV-SGW
28 650295 Supporto inferiore taglio regolabile
29 650451 Supporto utensile verticale
30 656274 Leva comando taglio SGW
31 660032 Molla per ritorno cuneo
32 660108 Molla apertura pinza
33 670145 Pinza porta coltello orizzontale SGW
34 676002 PINZA LATO DX SGF
35 680161 Vite fissaggio coltelli e correttore L.7,5
36 680219 Dado di precisione M5
37 680220 DADO DI PRECISIONE M6
38 680374 Dado fissaggio pinze
39 680459 Vite fissaggio coltelli e correttore L.9,5
40 690346 ASSIEME VITA SPECIALE CON PLACCHETTA M6x30
41 690349 Assieme cuneo SGF

12.11 CLAMPING PINCER UNIT
Cod. Specifica 697523 SPEC.MONT.GRUPPO DI PINZA BLOCCAGGIO SGW
Posit. Code Name
1 203086 Vite M 5x14 UNI 6107 TCTC

2 205034 VITE M 3X6 UNI 5739 TEFT
3 205055 VITE M 4X10 UNI 5739 TEFT
4 209063 VITE M 4X12 UNI 5931 C.12,9 TCEI
5 209116 Vite M 8x35 DIN 7984 C.10,9 TCEI BAS.AC5
10 233008 SPINA 2X14 UNI ISO 8734/A RETT.DI PREC
11 600038 Vite di regolazione SGF
12 600289 Rinvio catena
13 600324 Perno per pinza
14 610698 Rondella di bloccaggio
15 640144 Supportino regolabile
16 650274 Supporto pinza di bloccaggio SGF
17 660091 Guidacatena inferiore SGF doppia
18 660114 Piolo con occhiello attacco molla
19 660172 MOLLA APERTURA PINZA DI BLOCCAGGIO
20 680011 Dado speciale SGF
21 680135 Vite di regolazione
22 680379 Vite bloccaggio slitta
23 690350 Assieme cuneo chiusura FACONS
24 690369 Assieme pinza di bloccaggio SGF
25 690481 Assieme piastra di regolazione

12.12 AIR BLOW ASSEMBLY
Posit. Code Name
1 260067 Filter Camozzi C104-D00-1/4 (GC104D)

2 260062 Bracket for regulator Camozzi C114 ST
4 260085 Pressure gauge Camozzi M 043 P12
5 260018 Pipe fitting Camozzi 2020-1/4"-1/4"
6 260113 Nipplo Camozzi 2510 1/4"-1/8"
7 260173 Manual valve Camozzi VMS-118 (1/8)
8 260071 Pipe fitting Camozzi 6510-6-1/8"
9 260010 Reduction Camozzi 2531-1/4"-1/8"
10 260174 Pipe fitting Camozzi 2023 1/8"-1/8"
11 260083 Revolv. ring Camozzi 6610-4-1/8"
12 260103 Special Screw Camozzi 1631-02-1/8"
13 260043 Screw plug 1/8" Bosch 2823462028
14 260282 Pipe fitting Bosch M5-3
15 260183 Regulator Camozzi SCU-602-5M
16 680326 Modified Pipe fitting for regulator
17 281470 Solenoid valve Matrix MX821.1X4.C224.H01
18 281807 Angle plug MAWI 60B item 110013
19 281806 Outlet MAB 6 6P item 110123
20 655065 Solenoid valve support
21 209047 Screw M 3x10 C.10,9 TBEI
22 204065 Screw M 4x35 UNI 5931 TCEI
23 680182 Pipe fitting fastening screw
24 680325 Modified pipe fitting
25 204037 Screw M 3x12 UNI 5931 TCEI
26 209022 Screw M 4x10 C.10,9 TBEI
27 630331 Plate for optic fork SGF
28 610318 Spacer for opt. fork
29 230105 Nut M 3 UNI 5588 Normal
30 306017 Double card “E 8625”
31 210041 Dowel M 5x5 UNI 5923 PPEI
32 615172 Right reading disk SGF
33 615196 Left reading disk SGU
34 210044 Dowel M 5x10 UNI 5923 PPEI
14
15
2 3 16
1 4
17
18
5
19
20 22
6
21
9 10 11 12
8 13
25 26
23
27
24
28
29
30
31
32
33 34
12.13 AIR BLOW SUPPORT ASSEMBLY SGW-SGU
Posit. Code Name
1 630329 Rod guide plate

2 630330 Rod slide plate
3 631360 Air pipe guide rod
4 635392 Air blow holder block
5 670078 Needle holder plier
6 670097 Needle holder short plier
7 690230 Compressed air pipe assembly SGV
8 680173 Needle clamping special nut
9 636066 Air blow needle Ø 1,00x0,2 SGW
9 636067 Air blow needle Ø 1,20x0,2 SGW
10 690108 Chain holder hook assembly
11 209074 Screw M4x14 DIN 7984 C. 10,9 TCEI low
12 205055 Screw M4x10 UNI 5739 TEFT
13 231006 Washer M4 UNI 6592 flat
14 204035 Screw M3x8 UNI 5931 TCEI
15 210416 Dowel M3x12 UNI 5927 PCONEI
16 230105 Nut M3 UNI 5588 normal
17 185074 Flexible nylon pipe Ø 3/2
10 12 9 5
6
14
4 8
3 6
16
12-13 1-2 11 17 15
12.14 LUBRICATION SYSTEM ASSEMBLY
Posit. Code Name
1 256056 Gear pump Marzocchi U 0,25 S 60 KA G

2 257000 Net filter Ø 8 B. 95703
3 260054 Pipe fitting CAMOZZI 1050 8-1/8
4 258042 Hollow pipe fitting M 12x1 B 91307
5 258045 Double cone Ø 8 D93008
6 258074 Pipe fitting for double cone Ø 8 B90480
7 260019 Pipe fitting CAMOZZI 1050 4-1/8
8 258075 Hollow pipe fitting M 8x1 B91301
9 258017 Double cone Ø 4 D93004
10 258040 Pipe fitting for double cone Ø 4 B90440
11 260259 Pipe fitting CAMOZZI 6540-4
12 260264 Pipe fitting CAMOZZI 6560-4
13 260270 BOSCH pipe fitting 1 823 391 710 4-1/8
14 260105 BOSCH pipe fitting 1 823 373 041 4-1/8
15 258004 Straight terminal pipe fitting M8x1 Ø 3085008
16 258017 Double cone Ø 4 D93004
17 258116 Nut for double cone Ø 4 D3235125
18 260080 Revolving ring CAMOZZI 6610-4-5M
19 260081 Bored screw CAMOZZI 1631-01-5M
20 260088 Revolving ring CAMOZZI 6610-4-6M
21 260185 Regulator CAMOZZI SCO-602-5M
22 258005 90° terminal pipe fitting M8x1 D3085030
23 258082 Pipe fitting DROPSA 92009
24 258089 5-way distributor D42126
25 258072 Plug M8x1 B91503
26 260099 Reducer CAMOZZI 2553 1/8 - 1/4
27 260293 1/4 Safety valve POWER SYSTEM calibrated at 3 atm
28 260021 Flow regulator BOSCH 0 821 201 004
29 260251 Fastening nut BOSCH 1 823 300 028 M 12x1
30 271025 Level indicator ELESA HFE 11 M 16x1,5
31 260043 1/8 screw plug BOSCH 1 823 462 028
32 635395 Cam lubricating square rod
33 615210 Third rod lubricating tube
34 640978 Flow regulator support plate
35 680445 Modified pipe fitting for double cone Ø 4
36 631645 Rotating pincer unit lubricating column
37 185065 Flexible nylon suction pipe Ø 8/6
38 185060 Flexible nylon delivery pipe Ø 4/2
38 20 21 36
32 33 19 18
10 16 35 15 16 17 38 29
25 22 16 17 12 14 28 13
38 38
34 38
14
7 38 10 9 8 27 26 14
11
23 30
Fast machine for the production of universal curb chain mod. SGUL/W
16 31
1 3 37 6 5 4
page 103
2 38 23 16 24 16 23
12.15 ELECTRONIC WIRE TENSIONER ASSEMBLY
Posit. Code Name
1 280319 Transformer 230-400/12-0-12 50VA

2 250024 Bearing 625 2Z
3 209042 Screw M 5x22 C. 10.9 TBEI
4 640676 Microswitch support plate
5 281766 Microswitch Matsushita AVT 3224
6 209025 Screw M 4x12 C. 10.9 TBEI
7 600486 Threaded pin
8 680435 Setscrew TFE
9 656165 Support for wire tensioner
10 280084 Motor reducer for TFE
11 691177 Spool with bushes assembly
12 234625 Handwheel Elesa
13 204090 Screw M 5x20 UNI 5931 TCEI
231007 Washer M 5 flat
14 617111 Damping tube
15 281052 Microswitch Petercen 250V CM11L41
16 232607 Snap ring Ø 7 for shafts
17 600487 Spring guide
18 660098 Spring for slide
19 666513 Adjusting handwheel
20 250010 Bearing 608 Z 06 APL
21 232608 Snap ring Ø 8 for shafts
22 209050 Screw M 5x10 C. 10.9 TBEI
23 657005 Strengthened lever ABS loaded
24 230107 Nut M 5 UNI 5588 normal
25 610271 Wire guide roller
26 647144 Safety guard for wire tensioner
27 303020 Electronic control TFE new
28 610578 Spacer for bearings
29 610798 Wire tension fastening ring nut
30 282009 ¼ brass cable clamp
31 310162 Optical fork card TFE FO B
32 204085 Screw M5x12 UNI 5931 TCEI
33 231007 Washer M5 UNI 6592 flat
34 231058 Hardened washer M6 DIN 6340
35 203009 Screw M2x20 UNI 6107 TCTC
36 203007 Screw M2x12 UNI 6107 TCTC
37 230107 Nut M2 UNI 5588 normal
12
11
36+37
9
33
10
8
6
7
8
4
5
3
16
2
25
15
30
24
22
34
17
23
13
35
18
28
20
26
21
29
1
19
32
33
27
31
12.16 WIRE TIGHTENER AND SENSOR ASSEMBLY
Posit. Code Name
1 281278 Sensor Selet B01AN10NO

3 209026 Screw M 5x8 C.10,9 TBEI
4 640215 Sensor chain support
5 617107 Chain passage bushing Ø 3 for sensor Ø 10
6 617108 Chain passage bushing Ø 6 per sensor Ø 10
7 690263 Ring for laser shot sensor assembly
8 631368 Laser shot sensor support plate
10 281543 Proximity AECO SI12-C2 PNP NO S L=40 mm
13 699121E TFE electronic wire tightener CE
14 303020 Electronic Control TFE new
15 610271 Wire guide wheel
16 691177 Bobbin with bushes assembly
17 234625 Handwheel Elesa VC254/50B M12
18 657005 Reinforced Lever ABS loaded black TFE
OPTIONAL PARTS supplied upon request:
281871 Sensor Selet B01AN1,5NO (for very thin chains - wire Ø 0,13÷0,16 mm)
281894 Sensor Selet B01AN2,5NO (for very thin chains - wire Ø 0,13÷0,16 mm)
5, 6
2
3
10
12.17 ELECTRICAL EQUIPMENT ASSEMBLY
Posit. Code Name
1 304011 Integrated electronic speed regulator mod. S2/V

2 635235 Rear panel SGF
3 281019 Socket Ticino 5129
4 281017 Socket Ticino A5113
5 282259 Safety plate Ticino TC5000
6 282001 3/8 G brass cable clamp
7 282009 1/4 G brass cable clamp
8 281037 Plug 16 A 707ST OVA
9 284027 Spot light MC1 NO INT.24V 25W E14 CAV.1 M
10 284000 Pear-shaped lamp 24-25V 25W
11 645175 Left side panel SGF
12 281456 Waterproof 16A luminous bipolar switch
13 209050 Screw M 5x10 UNI 7380 TBEI
15 307156 Harness for connection to Laser Generator SGVL
16 282046 1/4 cable clamp Gas MORGANA 1400
17 282047 1/4 nut Gas MORGANA 1410 for cable clamp
18 281550 Key-operated selector SIEMENS 3SB1000-LA20
14 13 18
11 12 15 16
17
9
6
7
5
10
2
8
1
12.18 UPPER GUARD ASSEMBLY
Posit. Code Name

1 640985 Upper metal guard SGVL - SGWL
2 647143 Transparent crystal with laser protection filter
3 270903 Rubber rim for crystal EPDM 5851 / 826A
4 270904 Rubber rim for profile EPDM 4065 / 722 / 1
5 271108 Antivibration foot d.15x15 - MF - M 4x13 - 70 Sh
7 234658 Handwheel ELESA VC309 / 40 - SS
8 640987 Safety metal shield for transparent crystal
9 234628 Handle ELESA M443 / 140
10 204150 Screw M 8x25 UNI 5931 TCEI
11 230620 Self-locking nut M 8 UNI 7474
12 231010 Flat washer M 8 UNI 6592
13 640977 Protection upper support
14 640976 Protection lower support
15 640986 Rear fix safety wall
16 611079 Bush for upper protection rotation
17 231012 Flat washer M 12 UNI 6592
18 680465 Upper protection setscrew SGVL - SGWL
19 601047 Pin for upper protection gas spring
20 273301 Gas spring SUSPANDER 16-2-01914 / 200 N
21 680462 Counterhinge for gas spring
22 204148 Screw M 8x20 UNI 5931 TCEI
23 640988 Spacer for ventilator
24 640989 Grid for ventilator
25 281293 Ventilator MATSUSHITA SF92 - 24V - CC
26 281679 Grid for ventilator MATSUSHITA ASF98001 d.82,6
27 640945 Microswitch key support plate
28 640934 Microswitch support
29 281682 Microswitch PIZZATO FR992 - D1
30 640933 Metal plate support bracket
31 640932 Metal plate for closing the chain drop opening
32 660042 Metal plate return spring
30 31 32 6 6 28 29
27
2 3 4
5 6
1 7 8
12
11
10
23 24 25 26
19 11 12
20
15
13
18 12
16 17 10 11 12
14
21 22
12.19 LASER OPTICS HORIZONTAL SUPPORT ASSEMBLY
Posit. Code Name
1 631923 90° laser optics base plate

2 690859 90° laser optics support assembly
3 615268 90° laser optics adjusting ring nut
4 233087 Rectified pin 8x40 UNI 6364
7 605028 Nylon brake pad Ø 3x3
10 210048 Dowel M 5x16 UNI 5923 PPEI
11 230207 Nut M 5 UNI 5589 low
OPTIONALS upon request:
12 693610L 90° Spy-glass focal length 50 mm

693611L 90° Spy-glass focal length 70 mm
693618L 90° Spy-glass focal length 80 mm
693633L 90° Spy-glass focal length 50 mm elliptic spot
13 689060L Fibre optics L=3 metres core diameter 200 micron

689061L Fibre optics L=3 metres core diameter 300 micron
13 5 12
6 3 7 10 1
8 11
12.19.1 GRUPPO SUPPORTO OTTICA LASER VERTICALE ( Optional )
Posit. Code Name
1 655066 Optics support

3 210057 Dowel M 6x8 PPEI
4 233052 Rectified pin 5x36 UNI 6364
6 680086 Screw for gib regulation
7 655071 Slide support for regulation of 70 mm focal lenght
10 615228 Bush for optics support adaptation
11 631914 Pin for 70 mm focal lenght
12 631915 Middling slide
13 631358 Rod support upper block
OPTIONALS upon request:
14 693612L Vertical Spy-glass focal length 50 mm

693613L Vertical Spy-glass focal length 70 mm
693614L Vertical Spy-glass focal length 80 mm
693636L Vertical Spy-glass focal length 50 mm elliptic spot
15 689060L Fibre optics L=3 metres core diameter 200 micron

1
10
15
14 13
11
6 7 12
12.20 BASE ASSEMBLY SGF ( Optional )
Posit. Code Name
1 640980 Sheet metal base SGF

2 640358 Support for chain recovery
3 630992 Column
4 630991 Blocking plate
5 234639 Elesa handle MR40P-M6x40 RAL 9005
6 271100 Antivibration foot Ø 50x20-M.F. M10x30-80SH
7 231011 Washer M 10 UNI 6592 flat
8 230611 Self locking nut M10 UNI 7473
9 209540 Eyebolts M10 male
10 640547 Support for oil recovery cup
11 687057 Oil recovery cup
12 260076 Pipe fitting Camozzi S6510 - 8 - 1/8
13 209028 Screw M 5x14 UNI 7380 TBEI
14 209045 Screw M 8x20 UNI 7380 TBEI
1
4
9
5
3
12.21 SGF/G EQUIPMENT FOR SINGLE CURB CHAINS
CODICE DESCRIZIONE RAPPRESENTAZIONE Q.tà POSIZIONE

6ABXXX ATTREZZATURA IN WIDIA SGF/G
6AAAXXX ASSIEME SPIRALATRICE IN ACCIAIO
A
. .
6ADAXXX ASSIEME SPINA IN WIDIA
B
6AGAXXX COPPIA FACONS IN WIDIA
C
. .
6AJJXXX COPPIA PINZE IN WIDIA
D
. .
6AMAXXX COLTELLO ORIZZONTALE IN WIDIA
Fo
6BMAXXX COLTELLO VERTICALE IN WIDIA

Fv
6BLAXXX CORRETTORE IN ACCIAIO

E
SGF/D EQUIPMENT FOR DOUBLE CURB CHAINS 12.22

6ADXXX ATTREZZATURA IN WIDIA SGF/D
6AABXXX ASSIEME SPIRALATRICE IN ACCIAIO
A
. .
6ADBXXX ASSIEME SPINA IN WIDIA
B
6AGBXXX COPPIA FACONS IN WIDIA
C
. .
6AJEXXX COPPIA PINZE IN WIDIA
D
. .
Fo

Fv

E
12.23 SGF/TD EQUIPMENT FOR TRIPLE CURB CHAINS

6AFXXX ATTREZZATURA IN WIDIA SGF/TD
6AACXXX ASSIEME SPIRALATRICE IN ACCIAIO
A
. .
6ADCXXX ASSIEME SPINA IN WIDIA
B
6AGCXXX COPPIA FACONS IN WIDIA
C
. .
6AJCXXX COPPIA PINZE IN WIDIA
D
. .
Fo

Fv

E
SGF/F EQUIPMENT FOR SINGLE CABLE CHAINS (ROLO CHAINS) 12.24

6AHXXX ATTREZZATURA IN WIDIA SGF/F
6AADXXX ASSIEME SPIRALATRICE IN ACCIAIO
A
6CBDXXX ASSIEME SPIRALATRICE IN WIDIA

6ADDXXX ASSIEME SPINA IN WIDIA
B
6AGDXXX COPPIA FACONS IN WIDIA
C
. .
6AJPXXX COPPIA PINZE IN WIDIA
D
. .
Fo

Fv

E
12.25 SGF/C EQUIPMENT FOR DOUBLE CABLE CHAINS (ROLO CHAINS)

6AJXXX ATTREZZATURA IN WIDIA SGF/C
6AAEXXX ASSIEME SPIRALATRICE IN ACCIAIO
A
6CBEXXX ASSIEME SPIRALATRICE IN WIDIA

6ADEXXX ASSIEME SPINA IN WIDIA
B
6AGEXXX COPPIA FACONS IN WIDIA
C
. .
6AJEXXX COPPIA PINZE IN WIDIA
D
. .
Fo

Fv

E
SGF/T EQUIPMENT FOR TRIPLE CABLE CHAINS (ROLO CHAINS) 12.26

6ALXXX ATTREZZATURA IN WIDIA SGF/T
6AAFXXX ASSIEME SPIRALATRICE IN ACCIAIO
A
. .
6ADFXXX ASSIEME SPINA IN WIDIA
B
6AGFXXX COPPIA FACONS IN WIDIA
C
. .
6AJFXXX COPPIA PINZE IN WIDIA
D
. .
Fo

Fv

E
12.27 SELF-STICK SAFETY SIGNS
288006 288004
288005
288007
288008 288013
288009 288012
288011 288001
288014 288010
Disposal of dangerous substances 13.0
Disposal of special liquids 13.1
Using the SGUL/W machine may produce special waste products. Any residuals from industrial
work, agricultural activity, commercial, handicraft and services, not similar in quality or quantity to
urban refuse are considered to be special waste products. Obsolete machinery or machinery in
state of deterioration is also considered to be a form of special refuse. On Italian territory, the
Decree issued by the President of the Republic of 23 August 1982 states that any loading or offloading
of exhaust oils, special waste and harmful toxic waste produced in industrial or crafts works must
be registered with the authorities. In Italy oils, special waste products and harmful toxic
substances must be disposed of by authorised companies.
In all the other Countries the user must conform to the laws in force.
14.0 Machine demolition
14.1 Instructions to be followed for the machine demolition
Dismantling must be carried out by authorised and qualified personnel.

Safety indications detailed in the present manual must be followed at all times
when the machine is scrapped.
The machine is a property; to be demolished follow the provisions provided by the laws in force in
the country of the final user. Before demolition request the inspection from the appointed authority
and consequent report. Disconnect the machine from the electric and pneumatic system.
Disassemble each single component and subdivide them into groups according to the material
they are made of. The machine is made up of steel, stainless steel, cast iron, aluminium and
plastic components.
Proceed to the scrapping according to the laws in force in the country of the final user.
Provide for the destruction of identification plates and of the instructions manual of the machine.
Appendixes 15.0
APPENDIX "A" 15.1
Wiring diagrams
350375_0-E.001 – List of documentation
APPENDIX "B" 15.2

Pneumatic system diagram
698922 Pneumatic system diagram

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Release 1.

How to read this manual 1.1

For example in: 1.2 Chapter 1, paragraph 2

Validity of the Manual 1.2

Limited circulation of the Manual 1.3

• the model of the machine

set out on the identification tag of fig.1.

On behalf of the legal representative

1 - Name and address of Constructor

Machine documentation 1.5.2

Technical assistance 1.6

Sisma S.p.A. - Via Piemonte, 4

Correct information will guarantee rapid and correct response.

1.7 Glossary of special technical terms used in the Manual

1.8 Terms and abbreviations used

1.9 Global safety aspects

1.9.1 Transport and installation

1.9.2 Warnings for operators

Mechanical maintenance operator

Electrical maintenance operator

Assembly of equipment MMO

Timing of equipment MMO

Protective glasses must be worn to protect eyes from breakages

Danger resulting from the presence of Class 4 Laser beam

One-off maintenance (carried out by mechanical maintenance operators) MM

1.9.5 Foreseen errors and incorrect use

1.9.6 List of symbols and warning used

1.9.7 Safety prescriptions

Safety prescriptions for the electrical maintenance operator

ATTENTION! Danger of electrocution.

Required qualifications for operators 1.9.9

High capacity automatic machine for the production of

General test and inspection

• correct mechanical phasing of the machine cycle

Code Q.ty Name

691128 Group of keys and outfit

Conditions of use as foreseen by the manufacturer 2.4

2.6 Safety indications and warnings

1) Electrical Tension (code 288012)

Danger signal indicating the presence of electrical tension.

2) Danger of hands or fingers being crushed (code 288006)

3) Wear protective glasses (code 288005)

Signal indicating that protective glasses must be worn during machine

4) Never carry out maintenance with moving parts of machinery (code

Do not open or remove protective guards when parts of machinery are

5) Danger of hands and fingers becoming trapped (code 288007)

6) Presence of Laser beam and radiations (code 288001)

7) Warnings (code 667017 , 667029)

8) Read instruction manual carefully (code 288007)

2.8 Safety regulations

We recommend the following safety regulations be followed with extreme care:

On no occasion may the machine be operated when the operator is under

No tampering or unauthorised replacement of parts is permitted. Any

The specification consulted for this Chapter is as follows:

International Standard IEC 825-1 : 1993-11 Safety of laser equipment

European Standard EN 60825-1 : 1994-03

Italian Standard CEI EN 60825-1

must also observe the recommendations included in:

Any corresponding specifications in force in other Countries must be respected.

The high intensity Laser Generator is a dangerous piece of equipment (Class 4

3.3 Indications for use

Uses which conform to indications for use intend the following:

Use which does not conform to indications

Warnings contained in the operating and maintenance instructions 3.6