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Service instructions for Doc. No.

AXR-9020H-MN02

portable X-ray Unit Rev. No. 0


AJEX Date Dec.26.2007
Model : AJEX9020H Page 1/38

REV. No. Date Clause Contents Prep. Chk. Remarks


0 Dec.26.’07 All New

AJ-CM-002(REV. 0) 210mm X 295mm (A4)


2004.05.31 승인
Service Instructions for Portable X-ray Unit
Model : AJEX9020H

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AXR-9020H-MN02 (E) / Rev. 00
Table of contents
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1. General informations --------------------------------------------------------------------- 4


1-1. Manufacturer
1-2. Symbols and Terms
1-3. Reference Standards
1-4. Warranty

2. Safety note ----------------------------------------------------------------------------------- 9


2-1. Radiation protection
2-2. Explosion protection
2-3. Mechanical safety
2-4. Electromagnetic protection

3. Product information --------------------------------------------------------------------- 13


3-1. Description
3-2. Intended use / Intended purpose
3-3. Applications
3-4. Accessory
3-5. Service & storage conditions
3-6. Overview of Service elements

4. Requirements for field service ----------------------------------------------------- 17

5. Check and adjustment ---------------------------------------------------------------- 18


5-1. Startup
5-2. Check & adjustment of the tube voltage (kV)
5-3. Check & adjustment of the tube current (mA/mAs)
5-4. Alignment of the B.L.D(beam limiting device)
5-5. Alignment of the laser pointer

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AJEX9020H / Service instructions -1-
AXR-9020H-MN02 (E) / Rev. 00
6. Disassembly ------------------------------------------------------------------------------- 37

6-1. Hand grip


6-2. Upper cover
6-3. H.V.T (high voltage tank)
6-4. Beam limiting device

7. Error code --------------------------------------------------------------------------------- 42

8. Troubleshooting ------------------------------------------------------------------------ 43

8-1. Error code ‘E01’


8-2. Error code ‘E02’
8-3. Error code ‘E03’
8-4. Error code ‘E04’
8-5. Error code ‘E05’
8-6. Failure of the control power
8-7. Power off when ready SW is ON
8-8. All LED is light up on the display board
8-9. Display data is unstable or abnormal on the display board
8-10. Abnormal memory data
8-11. Halogen lamp can’t light up
8-12. X-ray beam is not aligned with light beam
8-13. Abnormal X-ray image
8-14. Abnormal laser pointer

9. Maintenance --------------------------------------------------------------------------- 51
9-1. Daily/monthly test and annual maintenance
9-2. Cleaning
9-3. Service
9-4. Disposal

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AJEX9020H / Service instructions -2-
AXR-9020H-MN02 (E) / Rev. 00
10. Technical data --------------------------------------------------------------------------- 54
10.1 Specifications
10.2 Dimensions

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AJEX9020H / Service instructions -3-
AXR-9020H-MN02 (E) / Rev. 00
1. General information

1-1. Manufacturer

AJEX Meditech, Ltd.

- Head office ;
38-1, Mangpo-dong, Yeongtong-ku, Suwon-city, Kyunggi-do, KOREA
Tel: 82-31-204-4200∼2, Fax: 82-31-204-4203, e-mail: ajex@ajex.co.kr

- Seoul office ;
946-24, Dogok-dong, Gangnam-ku, Seoul-city, KOREA
Tel: 82-2-3462-8170∼2, Fax: 82-2-3462-1812, e-mail: ajextrad@kotis.net

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AJEX9020H / Service instructions -4-
AXR-9020H-MN02 (E) / Rev. 00
1-2. Symbols and Terms

The following symbols will be used in this manual : their meaning and
application are described further below.

This symbol warns the condition and/or


situation which, if not taken over or avoided,
could cause heavy damages to people or fatal
damages to the equipment.
WARNING

This symbol warns the condition and/or


situation which, if not taken over or avoided,
could cause damages to people or fatal
damages to the equipment.
CAUTION

This symbol inform the reader about the


relevant facts and conditions.

NOTE

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AJEX9020H / Service instructions -5-
AXR-9020H-MN02 (E) / Rev. 00
Protective earth :
This symbol identify the point where safety grounding of the
unit is fastened to the chassis.
Protective earth is connected to conductive parts for the
purpose of safety.

Ionized Radiation :
The ionized radiation is dangerous for the patient, the
operator and the other persons.
Therefore, the operator and his assistants must take
adequate precautions, to prevent the possibility of authorized
or unauthorized persons carelessly or unknowingly expose
themselves or others to direct or secondary radiation.

Dangerous high voltage:


Dangerous high voltage over 1,000VAC or 1,500VDC.

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AJEX9020H / Service instructions -6-
AXR-9020H-MN02 (E) / Rev. 00
1-3. Reference Standards

The AJEX9020H is manufactured according to the following standard.

- IEC 60601-1 : 1995


(Part 1:General requirements for safety)
- IEC 60601-1-1 : 2000
(Collateral standard:Safety requirements for medical electrical systems)
- IEC 60601-1-2 : 2001
(Collateral standard:Electromagnetic compatibility Requirements and tests)
- IEC 60601-1-3 : 1994
(Collateral standard:General requirements for radiation protection in
diagnostic X-ray equipment)
- IEC 60601-1-4 : 2000
(Collateral standard:Programmable electrical medical system)
- IEC 60601-2-7 : 1998
(Part 2-7:Particular requirement for the safety of high-voltage generators of
diagnostic X-ray generators)
- IEC 60601-2-28 : 1993
(Part 2:Particular requirement for the safety of X-ray source assemblies and
X-ray tube assemblies of medical diagnosis)
- Others : Related standards for the graphic symbols, risk analysis, quality
system, etc.

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AJEX9020H / Service instructions -7-
AXR-9020H-MN02 (E) / Rev. 00
1-4. Warranty

AJEX warrants the product for a period 12 months from date of shipment.
The warranty is valid only when the unit is used in the proper environment
as specified in operating instructions of the AJEX9020H. Make sure to use
the unit as instructed in operating instructions of the AJEX9020H.
The warranty provided hereunder is limited to the furnishing or replacement
parts only by AJEX without charge, FOB KOREA.

The warranty does not cover the damage and loss caused by outside factors
such as a natural disaster. ( for example ; fire, flood, storm, lightening etc. )

The warranty does not cover the damage and loss caused by operation
under abnormal conditions not specified in this Service instructions.

The warranty does not cover the upgrades, modifications or repairs are
performed by personnel not authorized by AJEX.

AJEX does not take the responsibility for damages or loss which appear after
the warranty period.

Service can be requested by letter, fax or e-mail to AJEX.


The name of product, serial number, date of purchase and details of the
problem should be contained in the letter, fax or e-mail.
The defective unit should be packed in a carrying box or safe packing box
to prevent damage prior to shipping for repair.

Local distributor will make available on request circuit diagrams, parts list,
service instructions, other information which will assist your appropriately
qualified technical personnel to repair those parts of unit which are
designated by AJEX.

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AJEX9020H / Service instructions -8-
AXR-9020H-MN02 (E) / Rev. 00
2. Safety note

CAUTION

Personnel Service the unit described in this Service instructions must


comply with government safety regulations and guidelines.

AJEX will not be held liable for the safety features, reliability and performance
of the unit, when :

- Upgrades, modifications or repairs are performed by personnel not authorized


by AJEX.
- The unit be used in a manner other than specified on operating instructions
of the AJEX9020H.

2.1 Radiation protection

WARNING
The ionized radiation is dangerous for patient, operator and the others.
Ensure maximum radiation protection for the patient when releasing an
exposure near reproductive organs and keep the distance above 65cm
between X-ray tube focal spot and image receptor.
Also, persons near the patient must wear protective clothing during X-ray
exposure. ( e.g. lead-rubber aprons etc. )

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AJEX9020H / Service instructions -9-
AXR-9020H-MN02 (E) / Rev. 00
One of the main considerations in X-ray work is protection against the
hazards of X-ray radiation. Proper use of the X-ray unit does not pose
any danger; however, Careless or improper usage can be dangerous.
Therefore, it is essential that all service or Service personnel should be
properly informed about this subject.

Although this unit incorporates protection against X-ray radiation other


than the useful beam, practical design can't guarantee the complete
protection. Therefore, the operator and his assistants must take adequate
precautions, to prevent the possibility of authorized or unauthorized persons
carelessly or unknowingly expose themselves or others to direct or
secondary radiation.

Ensure maximum radiation protection for the patient when releasing


exposures near the reproductive organs.

- Collimate the radiation beam field as small as possible.


- Persons near the patient during the exposure must wear protective
cloth ( e.g. lead-rubber apron, gloves etc. ).
- When releasing the exposure, the operator must keep away sufficient
protect distance from the radiation source.
( more than 2m from radiation source. )
- Wear the radiation monitor badge or pen dosimeter.

It is very important that all the operators must understand the ICRP (the
International Commission of Radiological Protection) rules and all the
advice which are listed on the NCRP (the National Council on Radiological
Protection and measurement) report.

For occupational exposures, the ICRP recommends that the maximum


permissible dose accumulated should not exceed of the following limits:

- Annual effective dose : 50mSv


- Annual dose for the lens of the eye : 150mSv
- Annual dose for all other areas : 500mSv
(i.e. red bone marrow, breast, lung, gonads, skin, and extremities)

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AJEX9020H / Service instructions -10-
AXR-9020H-MN02 (E) / Rev. 00
2-2. Explosion protection

WARNING
This unit is not intended for use in explosion-prone areas.

2-3. Mechanical safety

WARNING
The operator is responsible for ensuring the safety of the patient and third
parties prior to moving and positioning the unit.

Extreme care must be taken when positioning the unit in close proximity
to the patient.

If use stand unit for AJEX9020H, extreme care must be taken when
installing or separating the unit from stand unit to prevent injury.
If safe lock is not operated properly, support arm ( and/or guide ) of stand
unit is lift up rapidly when the AJEX9020H is separated from stand unit at
some weight balancing type stand unit.

CAUTION
No protection against water or any liquid.

Do not place objects on the X-ray unit. (film cassette, aprons, etc.)

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AJEX9020H / Service instructions -11-
AXR-9020H-MN02 (E) / Rev. 00
2-4. Electromagnetic protection

The electromagnetic disturbance it generates does not exceed a level allowing


other apparatus to operate as intended.

The apparatus has an adequate level of intrinsic immunity of electromagnetic


disturbance to enable it to operate as intended.

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AJEX9020H / Service instructions -12-
AXR-9020H-MN02 (E) / Rev. 00
3. Product information

3-1. Description

AJEX9020H is a portable X-ray unit designed for ease usage and applying high
frequency inverter type X-ray generator. AJEX9020H provide improved image
quality and reduced radiation dosage compare with the same rank different
type X-ray generators. ( self-rectification or full-wave rectification type )

3-2. Intended use / Intended purpose

This equipment is used for generating X-ray to get the X-ray image for the
purpose of diagnosis of patient.
This equipment is possible to move the place for patient because it is designed
for portable type.
This equipment is possible to combine with the mobile stand unit for
convenience for patient positioning according to user's needs.

3-3. Application

AJEX9020H is designed for the following applications :

- Physician with general practice for veterinary medicine only


- Beside exposures in hospital ward for veterinary medicine only
- Surgery and orthopedics for veterinary medicine only
- Veterinary medicine only

3-4. Accessory

If you unpack the unit, verify X-ray unit and accessories as shown belows.

Portable X-ray unit ; AJEX9020H 1 set


Accessories ; - Carrying case 1 ea
- Exposure switch 1 ea
- Wire jack for mAs (or mA) measurement 1ea
- Operating instructions 1ea
- Inspection sheets by manufacturer 1ea

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AJEX9020H / Service instructions -13-
AXR-9020H-MN02 (E) / Rev. 00
3-5. Service & storage conditions

1) Service conditions
- Temperature : 5 40
- Humidity : 30 85 %
- Atmospheric pressure : 600 1060 hPa

2) Storage conditions
- Temperature : -40 70
- Humidity : 10 95 %
- Atmospheric pressure : 50 1060 hPa

WARNING
This product is not intended for use in explosion-prone areas.

CAUTION

Avoid the following environments for operation or storage ;


- where the ambient temperature falls below -40 or exceed 70 .
( Normal Service & storage temperature range is 5 40 )
- where the ambient relative humidity fall below 10% or exceed 95%.
( Normal Service & storage relative humidity is 30 85 % )
- Where the atmospheric pressure fall below 50 hPa or exceed 1060 hPa.
( Normal Service & storage atmospheric pressure is 600 1060 hPa )
- where the unit is expose to toxic gas or explosion-prone areas.
- where the unit is expose to water vapor, spray or splashing water.
- where the unit is expose to salty atmosphere.
- where the unit is expose to excessive shocks or vibrations.
- where the unit is expose to dust.

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AJEX9020H / Service instructions -14-
AXR-9020H-MN02 (E) / Rev. 00
3-6. Overview of Service elements
3) 4)

2) 5)
1) 6)

8)

9) 7) 10)

1) Error indicator ; Yellow color

2) Power indicator ; Green color

3) kV display & up, down key ;

Display : 3 digit 7-segment


Key : - increment kV steps, - decrement kV steps

4) mAs display & up, down key

Display : 3 digit 7-segment


Key : - increment mAs steps, - decrement mAs steps

5) Ready indicator ; Green color

6) X-ray exposure indicator ; Yellow color

7) Beam limiting device lamp ON/OFF key

8) APR select key & indicator

'APR (Anatomical Programmed Radiography)' means the function which


is stored frequently used exposure conditions in this unit.
5 conditions are available. ( 1, 2, 3, 4, 5 )

Refer to '4-6. Setting the exposure parameters' on the page 20.


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AJEX9020H / Service instructions -15-
AXR-9020H-MN02 (E) / Rev. 00
9) Reset key

Error reset.
Exposure condition store.

10) LP key

Laser pointer ON/OFF

CAUTION
The equipment has been adjust in the factory for optimum performance.
Do not attempt to adjust any preset controls or switches except those
specified in this Service instructions.

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AJEX9020H / Service instructions -16-
AXR-9020H-MN02 (E) / Rev. 00
4. Requirements for field service

1) Training
Service have to be performed by qualified technical personnel designated
by AJEX. The warranty does not cover the upgrades, modifications or repairs
are performed by personnel not authorized by AJEX.

WARNING

User and field service engineers are not allowed to depart the unit
in anytime for HVT (High Voltage Tank) contained a X-ray tube and
insulating oil in itself.
It is very dangerous to dismantle without acknowledgement.

2) Documents required
- Service instructions ; AXR-9020H-MN02(E)
- Wiring diagram ; AXR-9020H-MN03

3) Tools and measuring instruments required


- Usual service tools
- Storage oscilloscope
- Digital multi-meter
- kV meter (e.g. RMI 240A) / mAs meter (e.g Victoreen 07-487)
- Leakage current test device
- X-ray dose/dose rate measurement device (e.g Radcal 2026C)
- Illuminometer
- Test tool for alignment X-ray beam with light beam of beam limiting device

4) Spare parts
Spare part sets are not supplied with the AJEX9020H because of its simple
design. If you have any problem related with spare parts, feel free contact to
AJEX Meditech, Ltd.

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AJEX9020H / Service instructions -17-
AXR-9020H-MN02 (E) / Rev. 00
5. Check and adjustment

5.1 Start up

1) Explosion protection

Do not operate this product in hazardous areas.

2) Power connection

Outside the KOREA, you must strictly observe the legal national
regulations. Nevertheless, we recommend that you observe the
present notes - as far as possible with respect to the existing
rules - to ensure the safety of operating staff, patients and other
persons.

- Power connection ; Grounded plugs


- Line voltage ; A TYPE - 1 phase, 110 V~ or 220V~ ± 10%
- Nominal frequency ; 50/60 Hz ± 5%

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AJEX9020H / Service instructions -18-
AXR-9020H-MN02 (E) / Rev. 00
5.2 Check and adjustment of the tube voltage (kV)

5.2.1 Check the kV

1) Connect exposure switch and plug the power plug of the


AJEX9020H into a safety socket.

2) AJEX9020H ON

3) Place the radiation detector on the center of the beam limiting


device light beam.

4) If you need, set the slide switch on the radiation detector to the
adequate measuring range.

5) Set the SID of 40 cm and collimate onto the radiation detector


with the beam limiting device.

6) Set the 3.6mAs by mAs , key operation and kV which is


checked on the display panel.

7) Releasing an exposure by exposure switch operation.

8) Verify admissible kV value on the kV measurement equipment.


( below ± 10% deviation )

9) In case of the deviation which is outside the specified tolerances,


perform an adjustment as described in 5.2.2 Adjustment of kV.

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AJEX9020H / Service instructions -19-
AXR-9020H-MN02 (E) / Rev. 00
5.2.2 Adjustment of kV

1) Verify operation mode on the display panel.


In case of operation mode is not normal radiographic mode,
return to the normal radiographic mode by key operation.

2) Press APR 1 key and APR 2 simultaneously for a few seconds


( more than 3 sec. ), then the normal radiographic mode is
changed to the calibration mode.

NOTE
The adjustments are performed at six kV steps only.
( 40kV, 50kV, 60kV, 70kV, 80kV, 90kV )
X-ray tube voltage (kV) between test point and next test point are
adjusted automatically when calibration mode is returned to normal
radiographic mode.

3) Display values are changed in calibration mode as shown below.

- In case of kV adjustment,
kV display segment : selected kV
04U→40kV, 05U→50kV, 06U→60kV, 07U→70kV, 08U→80kV, 09U→90kV
mAs display segment : selected kV reference data

4) Select kV value which is adjusted by kV , key operation and


verify mAs display segment value (kV reference data) is similar to
as shown belows Table 1. ( Below ± 40 deviation )

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AJEX9020H / Service instructions -20-
AXR-9020H-MN02 (E) / Rev. 00
Table 1.

Selected kV 40kV 50kV 60kV 70kV 80kV 90kV


kV reference data 240 300 360 420 480 540
If selected kV reference data is outside the specified tolerance, adjust it by
mAs , key operation.

NOTE
If the control pcb ass'y is not replaced, jump to the process 24).
The process of the next 5) 23) was performed properly before shipment.

5) Press APR 1 key and APR 2 key simultaneously during a few seconds
(more than 3 sec.), then the calibration mode will return to normal
radiographic mode after flickering all displays for a while.
6) AJEX9020H OFF
7) Remove the cover.
8) Establish safety of electrical hazard. (e.g. short, contact etc.)
9) AJEX9020H ON
10) Press APR 1 key and APR 2 key simultaneously during a few
seconds (more than 3 sec.), then the normal radiographic mode
will be changed to calibration mode.

NOTE
If the control pcb ass'y is not replaced, jump to the process 20).
The process of the next 11) 19) was performed properly before shipment.

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AJEX9020H / Service instructions -21-
AXR-9020H-MN02 (E) / Rev. 00
11) Set exposure conditions as shown below.

kV display : 06U(60kV), mAs display : kV reference data

NOTE

In calibration mode, the exposure time is set to 0.2 sec. automatically.

12) Connect the DC V meter to "TP5_9 (kV REF)" and "GND".

13) Verify the DC V meter. - Measured voltage : DC 6.0V ± 1%


If the measured voltage is outside the specified tolerance, adjust
VR5_1(kV_set).

14) Connect the DC V meter to "TP5_3 (Fil_fbk)" and "GND".

15) Verify the DC V meter when the ready switch is pressed.


- Measured voltage : DC 0.3V ± 1%
If the measured voltage is outside the specified tolerance, adjust VR5_4.

16) Connect the oscilloscope to "TP5_5 (mA FBK)" and "GND" on the
CONTROL PCB ASS'Y.

Setting of oscilloscope ; Trigger Mode-NORMAL, Trigger level-2V


V/div. - 2V/div. T/div. - 40ms/div.

17) Exposure condition is set as shown below.

kV : 60kV, mA : 16mA

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AJEX9020H / Service instructions -22-
AXR-9020H-MN02 (E) / Rev. 00
18) Releasing an exposure and verify admissible mA waveform on the
oscilloscope.

Verify the amplitude of mA waveform ( exclude starting position


50msec. ) is 4.8V ± 0.3V. In case of deviation which is outside
the specified tolerances, adjust it by mAs , key operation.

Verify the mA waveform is flat.

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AJEX9020H / Service instructions -23-
AXR-9020H-MN02 (E) / Rev. 00
19) If mA waveform on the oscilloscope is not flat, adjust VR5_4 on the
CONTROL PCB ASS'Y.

Turn VR5_4 counterclockwise slightly

Turn VR5_4 clockwise slightly

20) Select kV value which is adjusted by kV , key operation

kV display : 04U(40kV), 05U(50kV), 06U(60kV), 07U(70kV), 08U(80kV),


09U(90kV)
mAs display : kV reference data

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AJEX9020H / Service instructions -24-
AXR-9020H-MN02 (E) / Rev. 00
21) Releasing an exposure and verify admissible kV display on the kV
measurement equipment. ( Below ±10% deviation )

22) In case of deviation which is outside the specified tolerances, change kV


reference data by mAs , key operation. Repeat 21).
Otherwise, perform next step.

23) If you need another kV range adjustment, select kV which is adjusted


by kV , key operation.

kV display : 04U(40kV), 05U(50kV), 06U(60kV), 07U(70kV), 08U(80kV),


09U(90kV)
mAs display : kV reference data

24) Repeat 21) 23).

25) If you need another exposure parameter (e.g. mA), refer to ‘4.3 Checking
and adjusting the mAs or mA.’

Otherwise, press APR 1 key and APR 2 key simultaneously during


a few seconds (more than 3 sec.), then the calibration mode will return
to the normal radiographic mode after flickering all displays for a while.

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AJEX9020H / Service instructions -25-
AXR-9020H-MN02 (E) / Rev. 00
5.3 Check and adjustment of the tube current (mA or mAs)

5.3.1 Check the mA or mAs

1) Connect test jack for mA measurement and mAs meter.


2) AJEX9020H ON
3) If you need, set the range on the mAs meter to the adequate measuring
range.
4) Set the 60 kV and 3.2 mAs range on the display panel.
(by kV , key, mAs , key operation)
5) Releasing an exposure by exposure switch operation.
6) Verify admissible mAs value on the mAs measurement equipment.
( below ± 20% deviation )
7) In case of the deviation which is outside the specified tolerances,
perform an adjustment as described in below.

Jump to 5.3.2 5) process on the page 27.

5.3.2 Adjustment of mAs or mA

1) Remove the cover.


2) Connect test jack for mA measurement and mAs meter.
3) Establish safety of electrical hazard. (e.g. short, contact etc.)
Plug the power plug of the AJEX9020H into a safety socket.
4) AJEX9020H ON

NOTE

If the control pcb ass'y is not replaced, jump to the process 15).
The process of the next 5) 14) was performed properly before shipment.
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AJEX9020H / Service instructions -26-
AXR-9020H-MN02 (E) / Rev. 00
5) Press APR 1 key and APR 2 key simultaneously during a few
seconds (more than 3 sec.), then the normal radiographic mode
will be changed to calibration mode.

6) Set exposure conditions as shown below.

kV display : 06U(60kV), mAs display : kV reference data

NOTE

In calibration mode, the exposure time is set to 0.2 sec. automatically.

7) Connect the DC V meter to "TP5_9 (kV REF)" and "GND".

8) Verify the DC V meter. - Measured voltage : DC 6.0V ± 1%


If the measured voltage is outside the specified tolerance, adjust
VR5_1(kV_set).

9) Connect the DC V meter to "TP5_3 (Fil_fbk)" and "GND".

10) Verify the DC V meter when the ready switch is pressed.


- Measured voltage : DC 0.3V ± 1%
If the measured voltage is outside the specified tolerance, adjust VR5_4.

11) Connect the oscilloscope to "TP5_5 (mA FBK)" and "GND" on the
CONTROL PCB ASS'Y.

Setting of oscilloscope ; Trigger Mode-NORMAL, Trigger level-2V


V/div. - 2V/div. T/div. - 40ms/div.

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AJEX9020H / Service instructions -27-
AXR-9020H-MN02 (E) / Rev. 00
12) Exposure condition is set as shown below.

kV : 60kV, mA : 16mA

13) Releasing an exposure and verify admissible mA waveform on the


oscilloscope.

Verify the amplitude of mA waveform ( exclude starting position


50msec. ) is 4.8V ± 0.3V. In case of deviation which is outside
the specified tolerances, adjust it by mAs , key operation.

Verify the mA waveform is flat.

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AJEX9020H / Service instructions -28-
AXR-9020H-MN02 (E) / Rev. 00
14) If mA waveform on the oscilloscope is not flat, adjust VR5_4 on the
CONTROL PCB ASS'Y.

Turn VR5_4 counterclockwise slightly

Turn VR5_4 clockwise slightly

15) Press enter key, then kV calibration mode will be changed to mA


calibration mode.

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AJEX9020H / Service instructions -29-
AXR-9020H-MN02 (E) / Rev. 00
16) Display values are changed in calibration mode as shown below.

kV display segment : selected mA


(14A-14mA, 16A-16mA, 18A-18mA, 20A-20mA)
mAs display segment : selected mA reference data

17) Verify mAs display segment value (mA reference data) is similar to
as shown table 2. ( Below ± 40 deviation )
If selected mA reference data is outside the specified tolerance,
adjust it by mAs , key operation.

kV mA 1 mA 2 mA 3
reference data reference data reference data
40kV 16 mA 18 mA 20 mA
288 324 360
50 kV 16 mA 18 mA 20 mA
288 324 360
60 kV 16 mA 18 mA 20 mA
288 324 360
70 kV 16 mA 18 mA
288 324
80 kV 16 mA 18 mA
288 324
90 kV 14 mA 16 mA
252 288

18) Connect the oscilloscope to "TP5_5 (mA FBK)" and " GND" on
the CONTROL PCB ASS'Y.
Setting of oscilloscope ; Trigger Mode-NORMAL, Trigger level-2V
V/div. - 2V/div. T/div. - 40ms/div.

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AJEX9020H / Service instructions -30-
AXR-9020H-MN02 (E) / Rev. 00
19) Set exposure conditions which is calibrated as shown below.

kV display : 20A , mAs display : 20mA reference data

20) Releasing an exposure and verify admissible mA waveform on the


oscilloscope.

Verify the amplitude of mA waveform ( exclude starting position


50msec. ) is 6.0V ± 0.3V. In case of deviation which is outside
the specified tolerances, adjust it by mAs , key operation.
Verify the mA waveform is flat.

21) Set exposure conditions which is calibrated as shown below.

kV display : 18A , mAs display : 18mA reference data

22) Releasing an exposure and verify admissible mA waveform on the


oscilloscope.

Verify the amplitude of mA waveform ( exclude starting position


50msec. ) is 5.4V ± 0.3V. In case of deviation which is outside
the specified tolerances, adjust it by mAs , key operation.
Verify the mA waveform is flat.

23) Set exposure conditions which is calibrated as shown below.

kV display : 16A , mAs display : 16mA reference data

24) Releasing an exposure and verify admissible mA waveform on the


oscilloscope.

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AJEX9020H / Service instructions -31-
AXR-9020H-MN02 (E) / Rev. 00
Verify the amplitude of mA waveform ( exclude starting position
50msec. ) is 4.8V ± 0.3V. In case of deviation which is outside
the specified tolerances, adjust it by mAs , key operation.
Verify the mA waveform is flat.

25) Set exposure conditions which is calibrated as shown below.

kV display : 14A , mAs display : 14mA reference data

28) Releasing an exposure and verify admissible mA waveform on the


oscilloscope.

Verify the amplitude of mA waveform ( exclude starting position


50msec. ) is 4.2V ± 0.3V. In case of deviation which is outside
the specified tolerances, adjust it by mAs , key operation.
Verify the mA waveform is flat.

29) If need kV parameter, refer to ‘5.2 Check and adjustment of the tube
voltage (kV)’.
Otherwise, press APR 1 key and APR 2 key simultaneously during
a few seconds (more than 3 sec.), then the calibration mode will
return to the normal radiographic mode after flickering all display

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AJEX9020H / Service instructions -32-
AXR-9020H-MN02 (E) / Rev. 00
5.4 Alignment of the B.L.D(beam limiting device)

5.4.1 Aligning the light field to the radiation field

1) Load 10"x12" or 14"x14" cassette with film and place it on a table or


a similar base.
2) Using lead wire, tape etc., attach 20㎝x20㎝, 10㎝x10㎝ guide lines
and position mark R on the cassette as shown below fig. 6.

fig. 6

3) Set a SID (Source to Image Distance) of 100㎝ or 40".


4) Switch on the B.L.D light and align the 20㎝x20㎝ guideline on the cassette.
5) Releasing an exposure by hand switch operation and develop the film.
6) Using a waterproof felt pen, write the following data on the developed film.

- Set SID - Film size - Radiation field size

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AJEX9020H / Service instructions -33-
AXR-9020H-MN02 (E) / Rev. 00
fig. 7

7) Verify the radiation field corresponds with the light field.


If the radiation field does not correspond with the light fild, adjust it
according to 5.4.2 Horizontal/Vertical adjustment.
8) Measure the deviations between light field edges and radiation field
edges on the developed film. Verify deviation is within ±2% of SID.

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AJEX9020H / Service instructions -34-
AXR-9020H-MN02 (E) / Rev. 00
5.4.2 Adjustment

1) If the radiation field moves to horizontally or vertically compared to the light


field, readjust B.L.D light bulb position or mirror angle as belows.
2) Remove the front cover.
3) Place developed film on the cassette and set cassette and SID according to
5.4.1. Aligning the light field to the radiation field.
4) If need to move light beam to the horizontal direction, loosen the mirror fixing
screw ( ) as shown below fig. 8.
5) If need to move light beam to the vertical direction, loosen the lamp fixing
screw ( ) as shown below fig. 9.

fig. 8 fig. 9

: Screw for the mirror angle adjustment


: Screw for the light bulb position adjustment

6) Switch on the B.L.D light and move the light field toward to the radiation
field on the developed film by changing light bulb position.
7) Repeat 5.4.1 1) 6).
8) Verify the radiation field corresponds with the light field. If the radiation
field does not correspond with the light field, readjust according to
5.4.2 Adjustment. Otherwise, fasten the screws. Don’t move the light beam
during fastening of the screws.
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AJEX9020H / Service instructions -35-
AXR-9020H-MN02 (E) / Rev. 00
5.5 Alignment of the laser pointer

1) If need to adjust the laser pointer, loosen the laser pointer fixing screw as shown
below fig. 10.
2) Adjust the laser pointer angle.
3) Fasten the laser pointer fixing screw and attach the front cover.

Fig. 10

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AJEX9020H / Service instructions -36-
AXR-9020H-MN02 (E) / Rev. 00
6. Disassembly

6-1. Hand grip

1) Loosen the fixing screws of the angle indicator ( ) as shown below fig. 11.
2) Remove all angle indicator at the left side and light side as shown below
fig. 12.
3) Remove the fixing screws of the fixing guide at the left side and light side
as shown below fig. 12.

Fig. 11

Fig. 12


Fixing guide

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AJEX9020H / Service instructions -37-
AXR-9020H-MN02 (E) / Rev. 00
4) Remove the the hand grip as shown below fig. 13.

Fig. 13

6-2. Upper cover

1) Remove the fixing screws of the hand grip guide ( ) as shown below fig. 14.
2) Remove all hand grip guide at the left side and light side.

Fig. 14

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AJEX9020H / Service instructions -38-
AXR-9020H-MN02 (E) / Rev. 00
3) Remove the fixing screws of the knob as shown below fig. 15.
4) Remove the label on the side cover.

Fig. 15


BLD Label

5) Remove the front cover & rear cover.

(1) Remove fixing screw (4ea) on the front cover.


(2) Pull out the front cover.
(3) Remove fixing screw (4ea) on the rear cover.
(4) Pull out the rear cover.

Fig. 15

↑ ↑
Rear cover Front cover

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AJEX9020H / Service instructions -39-
AXR-9020H-MN02 (E) / Rev. 00
6) Remove the tape measure.

(1) Remove fixing screw (1ea) as shown fig. 16.


(2) Pull out the tape measure.

Fig. 16

7) Remove the upper cover.

(1) Push lightly upper cover toward rear direction as shown fig. 17.
(2) Lift up and pull out upper cover.

Fig. 17

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AJEX9020H / Service instructions -40-
AXR-9020H-MN02 (E) / Rev. 00
6.3 H.V.T( high voltage tank) ass’y.
1) Remove laser pointer connectors (2ea) on the bottom cover.
2) Lift up and remove the HVT ass’y. If need to remove or replace PCB,
remove all connectors and fixing screws.

Fig. 18

6.4 B.L.D(beam limiting device)


1) Remove fixing screws (4ea) on the base plate of the beam limiting device
as shown fig. 19.
2) Pull out the beam limiting device.

Fig. 19

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AJEX9020H / Service instructions -41-
AXR-9020H-MN02 (E) / Rev. 00
7. ERROR CODE

There are 5 types of errors ;


The following error codes are shown in the mAs display on the display
panel.

Error code

- E01 : Main switching overload error


- E02 : kV or mA overload error
- E03 : kV or mA is undetected error
- E04 : Unintended X-ray exposure termination error
- E05 : Overheat error

When error codes are displayed, "Error" message is flickered on the kV


display and flicker buzzer sound is occurred.

If error code is displayed, refer to ‘8. Troubleshooting’.

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AJEX9020H / Service instructions -42-
AXR-9020H-MN02 (E) / Rev. 00
8. Troubleshooting

8.1 Error code 'E01' ; Main switching overload error

"E01" error is displayed when over current is detected in kV switching


circuit.

8.1.1 Expected cause

- Caused by short circuit or components in the kV switching circuit on


the main switching board or high voltage tank.
- Caused by unpredictable electric/electromagnetic noise.

8.1.2 Check points

Press enter key, then error mode will return to the normal radiographic
mode. Release an exposure. If error code "E01" is not displayed again,
the X-ray unit is normal. If error code "E01" is displayed again and again
on the mAs display,

- IGBT (Q1 ~ Q4) and other components on the main switching board.
- H.V.T

8.1.3 If error code "E01" is displayed again and again on the mAs display and
defected components are not found, please contact AJEX immediately.

8.2 Error code 'E02' ; kV or mA overload

"E02" error is displayed when over load is detected in kV or mA feedback


circuit.

8.2.1 Expected cause

- Caused by excess compare with the upper feedback limit of kV


feedback or mA feedback signal on the control board or H.V.T.
- Caused by unpredictable electric/electromagnetic noise.

8.2.2 Check procedure

- Press enter key, then error mode will returned to the normal
radiographic mode. Release an exposure. If error code "E02" is not
displayed again, the X-ray unit is normal. If error code "E02" is displayed
again and again on the mAs display,

- Check kV REF/mA REF and kV Feedback/mA feedback on the control


board. If need, perform calibration again according to this instructions.
- H.V.T
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AJEX9020H / Service instructions -43-
AXR-9020HA-MN02 (E) / Rev. 00
8.2.3 If error code "E02" is displayed again and again on the mAs display and
defected components are not found, please contact AJEX immediately.

8.3 Error code 'E03' ; kV or mA feedback undetected or low

"E03" error is displayed when feedback signal is not detected in kV or mA


feedback circuit.

8.3.1 Expected cause

- Caused by low level compare with the under feedback limit of kV


feedback or mA feedback signal on the control board or H.V.T.
- Caused by non-emitting X-ray beam during exposure time.
- Caused by unstable contacts of exposure switch.
- Caused by unpredictable electric/electromagnetic noise.

8.3.2 Check points

Press enter key, then error mode will returned to the normal radiographic
mode. Release an exposure. If error code "E03" is not displayed again,
the X-ray unit is normal.
If error code "E03" is displayed again and again on the mAs display,

- kV REF/mA REF and kV Feedback/mA feedback on the control board.


If need, perform calibration again according to service instructions.
- IGBT (Q1, Q2, Q3, Q4) and other components on the main switching
board.
- Components of kV switching circuit and mA switching circuit on the
control board.
- H.V.T

8.3.3 If error code "E03" is displayed again and again on the mAs display and
defected components are not found, please contact AJEX immediately.

8.4 Error code 'E04' ; Unintended X-ray exposure finish

"E04" error is displayed when exposure release switch is terminated during the
X-ray exposure time which is selected.

8.4.1 Expected cause

- Caused by termination of X-ray switch before end of the X-ray exposure


time which is selected.

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AJEX9020H / Service instructions -44-
AXR-9020HA-MN02 (E) / Rev. 00
8.4.2 Check points

Press enter key, then error mode will returned to the normal radiographic
mode. Release an exposure. If error code "E04" is not displayed again,
the X-ray unit is normal.
If error code "E04" is displayed again and again on the mAs display,

- Exposure switch

8.4.3 If error code "E04" is displayed again and again on the mAs display and
defected components are not found, please contact AJEX immediately.

8.5 Error code 'E05' ; Overheat

"E05" is displayed when single tank or heat sink is overheated.

8.5.1 Expected cause

- Caused by overheat of high voltage tank.


- Caused by overheat of kV switching component (IGBT).

8.5.2 Check points

- Wait until single tank is cooled, then error mode will returned to the
normal radiographic mode. The cooling time depends on the
environment temperature.

- If 'E05' is displayed continuously after cooling, check temperature


sensor. (Surface of high voltage tank, Heat sink on the main switching
board)

8.5.3 If error code "E05" is not return to the normal radiographic mode after
fully cooling, please contact AJEX immediately.

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AJEX9020H / Service instructions -45-
AXR-9020HA-MN02 (E) / Rev. 00
8.6 Failure of the control power

8.6.1 Expected cause

- Caused by defected some components related to power input circuit


on the main switching board.

- Caused by defected some components related to control power


generation circuit on the control board.

- Caused by defected some components on the display board.

8.6.2 Check points

- AC input & rectification circuit on the main switching board.

- SMPS circuit on the control board.


(Test pin : DC5V, DC15V, DC-15V, DC24V)

8.6.3 If failure status is continued after check and repair or defected


components are not found, please contact AJEX immediately.

8.7 Power off when ready SW is ON.

8.7.1 Expected cause

- Caused by defected some components related to filament


heating circuit.

8.7.2 Check points

- If this case is occurred, power switch OFF and wait for above
20 minute. Power switch ON again, and then control power is
normal operated.

- Check components which is related to filament heating circuit.

8.7.3 If failure status is continued after check and repair or defected


components are not found, please contact AJEX immediately.

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AJEX9020H / Service instructions -46-
AXR-9020HA-MN02 (E) / Rev. 00
8.8 All LED is light up on the display board.

8.8.1 Expected cause

- Caused by defected IC1(DS1833) on the display board.


- Caused by defected CPU or memory.

8.8.2 Check points

- IC1(DS1833) on the display board.


If IC1 is defected, all LED is light up and all keys don't operated.

- High Voltage Tank.


If H.V.T is defected, high voltage noise can be defect IC on the
display board.

8.8.3 If failure status is continued after check and repair or defected


components are not found, please contact AJEX immediately.

8.9 Display data is unstable or abnormal on the display board.

8.9.1 Expected cause

- Caused by insufficient ground.


- Caused by unstable or abnormal contact of membrane switch.
- Caused by defect of EEPROM.

8.9.2 Check points

- Ground wires
- Membrane switch
- EEPROM

8.9.3 If failure status is continued after check and repair or defected


components are not found, please contact AJEX immediately.

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AJEX9020H / Service instructions -47-
AXR-9020HA-MN02 (E) / Rev. 00
8.10 Abnormal memory data

Removed memory data, Impossible storage of the memory data.


Changed memory data which is not intended, etc.

8.10.1 Expected cause

- Caused by defected EEPROM on the display board.


- Caused by defected components on the display board.
- Caused by noise of high voltage tank as like H.V arching.

8.10.2 Check points

- EEPROM
- u-processor
- membrane switch
- High Voltage Tank

8.10.3 If failure status is continued after check and repair or defected


components are not found, please contact AJEX immediately.

8.11 Halogen lamp can't light up.

8.11.1 Expected cause

- Caused by operation of thermal safety circuit on the BLD.


- Caused by defected halogen lamp on the BLD.
- Caused by defected thermostat on the BLD.
- Caused by unstable contacts of wire connection for halogen lamp
- Caused by defected components of halogen lamp drive circuit
- Caused by unstable contacts of membrane switch.

8.11.2 Check points

- Halogen lamp
- Thermostat
- Wire connection
- Lamp drive circuit
- Membrane switch

8.11.3 If failure status is continued after check and repair or defected


components are not found, please contact AJEX immediately.

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AJEX9020H / Service instructions -48-
AXR-9020HA-MN02 (E) / Rev. 00
8.12 X-ray beam is not aligned with light beam

8.12.1 Expected cause

- Caused by movement of lamp position on the BLD.


- Caused by movement of mirror angle on the BLD.

8.12.2 Check points

Check and readjust alignment of X-ray beam with light beam

WARNING

It is very hot the environs of a halogen lamp as well as halogen


lamp. Avoid direct contact with the environs of a halogen lamp
as well as halogen lamp. Take care of a burn when you do service
or adjustment.

8.12.3 If failure status is continued after check and repair or defected


components are not found, please contact AJEX immediately.

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AJEX9020H / Service instructions -49-
AXR-9020HA-MN02 (E) / Rev. 00
8.13 Abnormal X-ray image

8.13.1 Expected cause

- Caused by abnormal x-ray output.


(Arching, Error, Calibration data change)
- Caused by X-ray film processor.
- Caused by peripheral equipments
(Grid, Film Cassette, X-ray film, etc.)
- Caused by mistake of operator.

8.13.2 Check points

- X-ray beam output.


- kV REF/mA REF and kV Feedback / mA feedback on the control
board. If need, perform calibration again according to service
instructions.
- Memory data.
- High Voltage Tank.
- X-ray film processor.
- Peripheral equipments.
- Alignment of X-ray beam, patient, grid, film cassette, etc.
- Error 04 etc.

8.13.3 If failure status is continued after check and repair or defected


components/equipments are not found, please contact AJEX.

8.14 Abnormal laser pointer

8.14.1 Expected cause

- Caused by defected laser pointer.


- Caused by misalignment of laser pointer. (SID=26”)
- Caused by defected laser pointer drive circuit.

8.14.2 Check points

- Laser pointer
- Laser pointer drive circuit
- re-alignment

8.14.3 If failure status is continued after check and repair or defected


components are not found, please contact AJEX.

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AJEX9020H / Service instructions -50-
AXR-9020HA-MN02 (E) / Rev. 00
9. Maintenance

9-1. Daily / monthly tests and annual maintenance

1) Daily tests

- Ensure that exposure parameters display and all indicators are normal
when power switch is turned on.

- Ensure that the exposure indicators lights up only when X-ray is exposed.

2) Monthly tests

- Inspect the power cable to prevent electric shock and damage.

- Inspect exposure switch to prevent damage.

- Close collimator blades fully and make sure that no X-ray will be exposed.

- Perform a constancy test according to national and local guidelines.

3) Annual maintenance

- Maintenance should be performed every 12 months to maintain the


safety and functionality of the unit.

9-2. Cleaning

Switch off the unit prior to cleaning and unplug the power connector.

- Clean the unit with a damp cloth or cotton pad. Dampen the cloth or
pad with water or a lukewarm diluted commercially available liquid
cleaning solution.

- Do not use a scouring powder, organic solvents, or solvent-based


cleaning fluids( benzine, alcohol, etc. ).

- Do not spray on the unit. The cleaning fluid must not seep into the unit.

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AJEX9020H / Service instructions -51-
AXR-9020H-MN02 (E) / Rev. 00
9-3. Service

If there are any problems with the unit, follow steps as belows;

- Check the unit according to ‘8. Troubleshooting’


- If need, readjust the unit according to ‘5. Check and adjustment’
- If need, repair the unit according to ‘8. Troubleshooting’

Caution

Personnel Service the unit described in this Service instructions must


comply with government safety regulations and guidelines.

AJEX will not be held liable for the safety features, reliability and
performance of the unit, when :

- Upgrades, modifications or repairs are performed by personnel not


authorized by AJEX.
- The unit be used in a manner other than specified on operating
instructions of the AJEX9020H.

WARNING

User is not allowed to depart the unit in anytime for HVT (High Voltage
Tank) contained a X-ray tube and insulated oil in itself.
It is very dangerous to dismantle without acknowledgement.

- If the problem is not cleared after above activities, contact AJEX immediately.
Service may be requested by sending a letter, fax or e-mail to AJEX.
The product name, serial number, date of purchase and details of the
problem should be contained in the letter, fax or e-mail.
The defective unit should be packed in a carrying box or safe packing box
to prevent damage prior to shipping for repair.

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AJEX9020H / Service instructions -52-
AXR-9020H-MN02 (E) / Rev. 00
AJEX Meditech, Ltd.
- Head office ;
38-1, Mangpo-dong, Yeongtong-ku, Suwon-city, Kyunggi-do, KOREA
Tel: 82-31-204-4200∼2, Fax: 82-31-204-4203, e-mail: ajex@ajex.co.kr
- Seoul office ;
946-24, Dogok-dong, Gangnam-ku, Seoul-city, KOREA
Tel: 82-2-3462-8170∼2, Fax: 82-2-3462-1812, e-mail: ajextrad@kotis.net

9-4. Disposal

CAUTION

Personnel disposing the unit must comply with user's government


regulations and guidelines.

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AJEX9020H / Service instructions -53-
AXR-9020H-MN02 (E) / Rev. 00
10. Technical data

10.1 Specifications

Line input power : 110V /220V~, 50/60Hz, Single phase

Input power : 2.5 kVA max.

Maximum output power: 1.44 kW

Max. permissible apparent resistance of supply mains : 0.5 Ω

Protection against electric shock hazards : Class , Type B

Generator type : High frequency inverter type

Rating ;

- kV range : 40 90 kV ; 1kV step increment


- mAs range : 0.4 ~ 32 mAs
- Exposure time : min. 0.02 sec. max. 2.0 sec.

Cool-down period : 2 min. at maximum output

Maximum deviation ; - kV : ± 10%


- mAs : ± 20%

Filtration ;

- X-ray tube : min. 0.5 mmAleq.


- X-ray tube assembly : min. 1.5 mmAleq.
- Beam limiting device : min. 0.55 mmAleq.
- X-ray source assembly : min. 2.5 mmAleq.

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AJEX9020H / Service instructions -54-
AXR-9020H-MN02 (E) / Rev. 00
X-ray tube ; Fixed anode tube

- Model : OX/70
- Focal spot : 1.2 mm
- Target angle : 19 degrees
- Anode heat storage capacity : 10kJ
- Weight : approx. 122g
- Filtration : min. 0.5 mmAleq.

Beam limiting device

- Model : BLD-125N
- Lamp : DC12V / 50W Hallogen
- Filtration : min. 0.55 mmAleq. @ 90kV
- Min. X-ray field size : ≤ 5cm x 5cm at SID 100cm
- Max. X-ray field size : ≤ 35cm x 35cm at SID 65cm
- Manually adjustable, full field light beam collimator.
- Weight : 1.95 kg

Weight : Approx. 6.0 kg

Environmental conditions ;

- Operation : Temperature 5 40
Relative humidity 30 85 %
Atmospheric pressure 600 1060 hPa

- Storage : Temperature -40 70


Relative humidity 10 95 %
Atmospheric pressure 50 1060 hPa

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AJEX9020H / Service instructions -55-
AXR-9020H-MN02 (E) / Rev. 00
10.2 Dimensions

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AJEX9020H / Service instructions -56-
AXR-9020H-MN02 (E) / Rev. 00
AJEX Meditech, Ltd.
38-1, Mangpo-dong, Yeongtong-ku, Suwon-city, Kyunggi-do, KOREA
Tel : 82-31-204-4200 2, Fax : 82-31-204-4203, e-mail)ajex@ajex.co.kr
Seoul office ) Tel : 82-2-3462-8170 2, Fax : 82-2-3462-1812

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