Professional Documents
Culture Documents
AXR-9020H-MN02
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AXR-9020H-MN02 (E) / Rev. 00
Table of contents
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AJEX9020H / Service instructions -1-
AXR-9020H-MN02 (E) / Rev. 00
6. Disassembly ------------------------------------------------------------------------------- 37
8. Troubleshooting ------------------------------------------------------------------------ 43
9. Maintenance --------------------------------------------------------------------------- 51
9-1. Daily/monthly test and annual maintenance
9-2. Cleaning
9-3. Service
9-4. Disposal
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AJEX9020H / Service instructions -2-
AXR-9020H-MN02 (E) / Rev. 00
10. Technical data --------------------------------------------------------------------------- 54
10.1 Specifications
10.2 Dimensions
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AJEX9020H / Service instructions -3-
AXR-9020H-MN02 (E) / Rev. 00
1. General information
1-1. Manufacturer
- Head office ;
38-1, Mangpo-dong, Yeongtong-ku, Suwon-city, Kyunggi-do, KOREA
Tel: 82-31-204-4200∼2, Fax: 82-31-204-4203, e-mail: ajex@ajex.co.kr
- Seoul office ;
946-24, Dogok-dong, Gangnam-ku, Seoul-city, KOREA
Tel: 82-2-3462-8170∼2, Fax: 82-2-3462-1812, e-mail: ajextrad@kotis.net
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AJEX9020H / Service instructions -4-
AXR-9020H-MN02 (E) / Rev. 00
1-2. Symbols and Terms
The following symbols will be used in this manual : their meaning and
application are described further below.
NOTE
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AJEX9020H / Service instructions -5-
AXR-9020H-MN02 (E) / Rev. 00
Protective earth :
This symbol identify the point where safety grounding of the
unit is fastened to the chassis.
Protective earth is connected to conductive parts for the
purpose of safety.
Ionized Radiation :
The ionized radiation is dangerous for the patient, the
operator and the other persons.
Therefore, the operator and his assistants must take
adequate precautions, to prevent the possibility of authorized
or unauthorized persons carelessly or unknowingly expose
themselves or others to direct or secondary radiation.
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AJEX9020H / Service instructions -6-
AXR-9020H-MN02 (E) / Rev. 00
1-3. Reference Standards
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AJEX9020H / Service instructions -7-
AXR-9020H-MN02 (E) / Rev. 00
1-4. Warranty
AJEX warrants the product for a period 12 months from date of shipment.
The warranty is valid only when the unit is used in the proper environment
as specified in operating instructions of the AJEX9020H. Make sure to use
the unit as instructed in operating instructions of the AJEX9020H.
The warranty provided hereunder is limited to the furnishing or replacement
parts only by AJEX without charge, FOB KOREA.
The warranty does not cover the damage and loss caused by outside factors
such as a natural disaster. ( for example ; fire, flood, storm, lightening etc. )
The warranty does not cover the damage and loss caused by operation
under abnormal conditions not specified in this Service instructions.
The warranty does not cover the upgrades, modifications or repairs are
performed by personnel not authorized by AJEX.
AJEX does not take the responsibility for damages or loss which appear after
the warranty period.
Local distributor will make available on request circuit diagrams, parts list,
service instructions, other information which will assist your appropriately
qualified technical personnel to repair those parts of unit which are
designated by AJEX.
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AJEX9020H / Service instructions -8-
AXR-9020H-MN02 (E) / Rev. 00
2. Safety note
CAUTION
AJEX will not be held liable for the safety features, reliability and performance
of the unit, when :
WARNING
The ionized radiation is dangerous for patient, operator and the others.
Ensure maximum radiation protection for the patient when releasing an
exposure near reproductive organs and keep the distance above 65cm
between X-ray tube focal spot and image receptor.
Also, persons near the patient must wear protective clothing during X-ray
exposure. ( e.g. lead-rubber aprons etc. )
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AJEX9020H / Service instructions -9-
AXR-9020H-MN02 (E) / Rev. 00
One of the main considerations in X-ray work is protection against the
hazards of X-ray radiation. Proper use of the X-ray unit does not pose
any danger; however, Careless or improper usage can be dangerous.
Therefore, it is essential that all service or Service personnel should be
properly informed about this subject.
It is very important that all the operators must understand the ICRP (the
International Commission of Radiological Protection) rules and all the
advice which are listed on the NCRP (the National Council on Radiological
Protection and measurement) report.
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AJEX9020H / Service instructions -10-
AXR-9020H-MN02 (E) / Rev. 00
2-2. Explosion protection
WARNING
This unit is not intended for use in explosion-prone areas.
WARNING
The operator is responsible for ensuring the safety of the patient and third
parties prior to moving and positioning the unit.
Extreme care must be taken when positioning the unit in close proximity
to the patient.
If use stand unit for AJEX9020H, extreme care must be taken when
installing or separating the unit from stand unit to prevent injury.
If safe lock is not operated properly, support arm ( and/or guide ) of stand
unit is lift up rapidly when the AJEX9020H is separated from stand unit at
some weight balancing type stand unit.
CAUTION
No protection against water or any liquid.
Do not place objects on the X-ray unit. (film cassette, aprons, etc.)
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AJEX9020H / Service instructions -11-
AXR-9020H-MN02 (E) / Rev. 00
2-4. Electromagnetic protection
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AJEX9020H / Service instructions -12-
AXR-9020H-MN02 (E) / Rev. 00
3. Product information
3-1. Description
AJEX9020H is a portable X-ray unit designed for ease usage and applying high
frequency inverter type X-ray generator. AJEX9020H provide improved image
quality and reduced radiation dosage compare with the same rank different
type X-ray generators. ( self-rectification or full-wave rectification type )
This equipment is used for generating X-ray to get the X-ray image for the
purpose of diagnosis of patient.
This equipment is possible to move the place for patient because it is designed
for portable type.
This equipment is possible to combine with the mobile stand unit for
convenience for patient positioning according to user's needs.
3-3. Application
3-4. Accessory
If you unpack the unit, verify X-ray unit and accessories as shown belows.
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AJEX9020H / Service instructions -13-
AXR-9020H-MN02 (E) / Rev. 00
3-5. Service & storage conditions
1) Service conditions
- Temperature : 5 40
- Humidity : 30 85 %
- Atmospheric pressure : 600 1060 hPa
2) Storage conditions
- Temperature : -40 70
- Humidity : 10 95 %
- Atmospheric pressure : 50 1060 hPa
WARNING
This product is not intended for use in explosion-prone areas.
CAUTION
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AJEX9020H / Service instructions -14-
AXR-9020H-MN02 (E) / Rev. 00
3-6. Overview of Service elements
3) 4)
2) 5)
1) 6)
8)
9) 7) 10)
Error reset.
Exposure condition store.
10) LP key
CAUTION
The equipment has been adjust in the factory for optimum performance.
Do not attempt to adjust any preset controls or switches except those
specified in this Service instructions.
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AJEX9020H / Service instructions -16-
AXR-9020H-MN02 (E) / Rev. 00
4. Requirements for field service
1) Training
Service have to be performed by qualified technical personnel designated
by AJEX. The warranty does not cover the upgrades, modifications or repairs
are performed by personnel not authorized by AJEX.
WARNING
User and field service engineers are not allowed to depart the unit
in anytime for HVT (High Voltage Tank) contained a X-ray tube and
insulating oil in itself.
It is very dangerous to dismantle without acknowledgement.
2) Documents required
- Service instructions ; AXR-9020H-MN02(E)
- Wiring diagram ; AXR-9020H-MN03
4) Spare parts
Spare part sets are not supplied with the AJEX9020H because of its simple
design. If you have any problem related with spare parts, feel free contact to
AJEX Meditech, Ltd.
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AJEX9020H / Service instructions -17-
AXR-9020H-MN02 (E) / Rev. 00
5. Check and adjustment
5.1 Start up
1) Explosion protection
2) Power connection
Outside the KOREA, you must strictly observe the legal national
regulations. Nevertheless, we recommend that you observe the
present notes - as far as possible with respect to the existing
rules - to ensure the safety of operating staff, patients and other
persons.
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AJEX9020H / Service instructions -18-
AXR-9020H-MN02 (E) / Rev. 00
5.2 Check and adjustment of the tube voltage (kV)
2) AJEX9020H ON
4) If you need, set the slide switch on the radiation detector to the
adequate measuring range.
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AJEX9020H / Service instructions -19-
AXR-9020H-MN02 (E) / Rev. 00
5.2.2 Adjustment of kV
NOTE
The adjustments are performed at six kV steps only.
( 40kV, 50kV, 60kV, 70kV, 80kV, 90kV )
X-ray tube voltage (kV) between test point and next test point are
adjusted automatically when calibration mode is returned to normal
radiographic mode.
- In case of kV adjustment,
kV display segment : selected kV
04U→40kV, 05U→50kV, 06U→60kV, 07U→70kV, 08U→80kV, 09U→90kV
mAs display segment : selected kV reference data
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AJEX9020H / Service instructions -20-
AXR-9020H-MN02 (E) / Rev. 00
Table 1.
NOTE
If the control pcb ass'y is not replaced, jump to the process 24).
The process of the next 5) 23) was performed properly before shipment.
5) Press APR 1 key and APR 2 key simultaneously during a few seconds
(more than 3 sec.), then the calibration mode will return to normal
radiographic mode after flickering all displays for a while.
6) AJEX9020H OFF
7) Remove the cover.
8) Establish safety of electrical hazard. (e.g. short, contact etc.)
9) AJEX9020H ON
10) Press APR 1 key and APR 2 key simultaneously during a few
seconds (more than 3 sec.), then the normal radiographic mode
will be changed to calibration mode.
NOTE
If the control pcb ass'y is not replaced, jump to the process 20).
The process of the next 11) 19) was performed properly before shipment.
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AJEX9020H / Service instructions -21-
AXR-9020H-MN02 (E) / Rev. 00
11) Set exposure conditions as shown below.
NOTE
16) Connect the oscilloscope to "TP5_5 (mA FBK)" and "GND" on the
CONTROL PCB ASS'Y.
kV : 60kV, mA : 16mA
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AJEX9020H / Service instructions -22-
AXR-9020H-MN02 (E) / Rev. 00
18) Releasing an exposure and verify admissible mA waveform on the
oscilloscope.
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AJEX9020H / Service instructions -23-
AXR-9020H-MN02 (E) / Rev. 00
19) If mA waveform on the oscilloscope is not flat, adjust VR5_4 on the
CONTROL PCB ASS'Y.
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AJEX9020H / Service instructions -24-
AXR-9020H-MN02 (E) / Rev. 00
21) Releasing an exposure and verify admissible kV display on the kV
measurement equipment. ( Below ±10% deviation )
25) If you need another exposure parameter (e.g. mA), refer to ‘4.3 Checking
and adjusting the mAs or mA.’
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AJEX9020H / Service instructions -25-
AXR-9020H-MN02 (E) / Rev. 00
5.3 Check and adjustment of the tube current (mA or mAs)
NOTE
If the control pcb ass'y is not replaced, jump to the process 15).
The process of the next 5) 14) was performed properly before shipment.
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AJEX9020H / Service instructions -26-
AXR-9020H-MN02 (E) / Rev. 00
5) Press APR 1 key and APR 2 key simultaneously during a few
seconds (more than 3 sec.), then the normal radiographic mode
will be changed to calibration mode.
NOTE
11) Connect the oscilloscope to "TP5_5 (mA FBK)" and "GND" on the
CONTROL PCB ASS'Y.
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AJEX9020H / Service instructions -27-
AXR-9020H-MN02 (E) / Rev. 00
12) Exposure condition is set as shown below.
kV : 60kV, mA : 16mA
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AJEX9020H / Service instructions -28-
AXR-9020H-MN02 (E) / Rev. 00
14) If mA waveform on the oscilloscope is not flat, adjust VR5_4 on the
CONTROL PCB ASS'Y.
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AJEX9020H / Service instructions -29-
AXR-9020H-MN02 (E) / Rev. 00
16) Display values are changed in calibration mode as shown below.
17) Verify mAs display segment value (mA reference data) is similar to
as shown table 2. ( Below ± 40 deviation )
If selected mA reference data is outside the specified tolerance,
adjust it by mAs , key operation.
kV mA 1 mA 2 mA 3
reference data reference data reference data
40kV 16 mA 18 mA 20 mA
288 324 360
50 kV 16 mA 18 mA 20 mA
288 324 360
60 kV 16 mA 18 mA 20 mA
288 324 360
70 kV 16 mA 18 mA
288 324
80 kV 16 mA 18 mA
288 324
90 kV 14 mA 16 mA
252 288
18) Connect the oscilloscope to "TP5_5 (mA FBK)" and " GND" on
the CONTROL PCB ASS'Y.
Setting of oscilloscope ; Trigger Mode-NORMAL, Trigger level-2V
V/div. - 2V/div. T/div. - 40ms/div.
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AJEX9020H / Service instructions -30-
AXR-9020H-MN02 (E) / Rev. 00
19) Set exposure conditions which is calibrated as shown below.
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AJEX9020H / Service instructions -31-
AXR-9020H-MN02 (E) / Rev. 00
Verify the amplitude of mA waveform ( exclude starting position
50msec. ) is 4.8V ± 0.3V. In case of deviation which is outside
the specified tolerances, adjust it by mAs , key operation.
Verify the mA waveform is flat.
29) If need kV parameter, refer to ‘5.2 Check and adjustment of the tube
voltage (kV)’.
Otherwise, press APR 1 key and APR 2 key simultaneously during
a few seconds (more than 3 sec.), then the calibration mode will
return to the normal radiographic mode after flickering all display
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AJEX9020H / Service instructions -32-
AXR-9020H-MN02 (E) / Rev. 00
5.4 Alignment of the B.L.D(beam limiting device)
fig. 6
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AJEX9020H / Service instructions -33-
AXR-9020H-MN02 (E) / Rev. 00
fig. 7
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AJEX9020H / Service instructions -34-
AXR-9020H-MN02 (E) / Rev. 00
5.4.2 Adjustment
fig. 8 fig. 9
6) Switch on the B.L.D light and move the light field toward to the radiation
field on the developed film by changing light bulb position.
7) Repeat 5.4.1 1) 6).
8) Verify the radiation field corresponds with the light field. If the radiation
field does not correspond with the light field, readjust according to
5.4.2 Adjustment. Otherwise, fasten the screws. Don’t move the light beam
during fastening of the screws.
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AJEX9020H / Service instructions -35-
AXR-9020H-MN02 (E) / Rev. 00
5.5 Alignment of the laser pointer
1) If need to adjust the laser pointer, loosen the laser pointer fixing screw as shown
below fig. 10.
2) Adjust the laser pointer angle.
3) Fasten the laser pointer fixing screw and attach the front cover.
Fig. 10
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AJEX9020H / Service instructions -36-
AXR-9020H-MN02 (E) / Rev. 00
6. Disassembly
1) Loosen the fixing screws of the angle indicator ( ) as shown below fig. 11.
2) Remove all angle indicator at the left side and light side as shown below
fig. 12.
3) Remove the fixing screws of the fixing guide at the left side and light side
as shown below fig. 12.
Fig. 11
Fig. 12
↑
Fixing guide
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AJEX9020H / Service instructions -37-
AXR-9020H-MN02 (E) / Rev. 00
4) Remove the the hand grip as shown below fig. 13.
Fig. 13
1) Remove the fixing screws of the hand grip guide ( ) as shown below fig. 14.
2) Remove all hand grip guide at the left side and light side.
Fig. 14
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AJEX9020H / Service instructions -38-
AXR-9020H-MN02 (E) / Rev. 00
3) Remove the fixing screws of the knob as shown below fig. 15.
4) Remove the label on the side cover.
Fig. 15
↑
BLD Label
Fig. 15
↑ ↑
Rear cover Front cover
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AJEX9020H / Service instructions -39-
AXR-9020H-MN02 (E) / Rev. 00
6) Remove the tape measure.
Fig. 16
(1) Push lightly upper cover toward rear direction as shown fig. 17.
(2) Lift up and pull out upper cover.
Fig. 17
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AJEX9020H / Service instructions -40-
AXR-9020H-MN02 (E) / Rev. 00
6.3 H.V.T( high voltage tank) ass’y.
1) Remove laser pointer connectors (2ea) on the bottom cover.
2) Lift up and remove the HVT ass’y. If need to remove or replace PCB,
remove all connectors and fixing screws.
Fig. 18
Fig. 19
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AJEX9020H / Service instructions -41-
AXR-9020H-MN02 (E) / Rev. 00
7. ERROR CODE
Error code
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AJEX9020H / Service instructions -42-
AXR-9020H-MN02 (E) / Rev. 00
8. Troubleshooting
Press enter key, then error mode will return to the normal radiographic
mode. Release an exposure. If error code "E01" is not displayed again,
the X-ray unit is normal. If error code "E01" is displayed again and again
on the mAs display,
- IGBT (Q1 ~ Q4) and other components on the main switching board.
- H.V.T
8.1.3 If error code "E01" is displayed again and again on the mAs display and
defected components are not found, please contact AJEX immediately.
- Press enter key, then error mode will returned to the normal
radiographic mode. Release an exposure. If error code "E02" is not
displayed again, the X-ray unit is normal. If error code "E02" is displayed
again and again on the mAs display,
Press enter key, then error mode will returned to the normal radiographic
mode. Release an exposure. If error code "E03" is not displayed again,
the X-ray unit is normal.
If error code "E03" is displayed again and again on the mAs display,
8.3.3 If error code "E03" is displayed again and again on the mAs display and
defected components are not found, please contact AJEX immediately.
"E04" error is displayed when exposure release switch is terminated during the
X-ray exposure time which is selected.
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AJEX9020H / Service instructions -44-
AXR-9020HA-MN02 (E) / Rev. 00
8.4.2 Check points
Press enter key, then error mode will returned to the normal radiographic
mode. Release an exposure. If error code "E04" is not displayed again,
the X-ray unit is normal.
If error code "E04" is displayed again and again on the mAs display,
- Exposure switch
8.4.3 If error code "E04" is displayed again and again on the mAs display and
defected components are not found, please contact AJEX immediately.
- Wait until single tank is cooled, then error mode will returned to the
normal radiographic mode. The cooling time depends on the
environment temperature.
8.5.3 If error code "E05" is not return to the normal radiographic mode after
fully cooling, please contact AJEX immediately.
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AJEX9020H / Service instructions -45-
AXR-9020HA-MN02 (E) / Rev. 00
8.6 Failure of the control power
- If this case is occurred, power switch OFF and wait for above
20 minute. Power switch ON again, and then control power is
normal operated.
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AJEX9020H / Service instructions -46-
AXR-9020HA-MN02 (E) / Rev. 00
8.8 All LED is light up on the display board.
- Ground wires
- Membrane switch
- EEPROM
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AJEX9020H / Service instructions -47-
AXR-9020HA-MN02 (E) / Rev. 00
8.10 Abnormal memory data
- EEPROM
- u-processor
- membrane switch
- High Voltage Tank
- Halogen lamp
- Thermostat
- Wire connection
- Lamp drive circuit
- Membrane switch
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AJEX9020H / Service instructions -48-
AXR-9020HA-MN02 (E) / Rev. 00
8.12 X-ray beam is not aligned with light beam
WARNING
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AJEX9020H / Service instructions -49-
AXR-9020HA-MN02 (E) / Rev. 00
8.13 Abnormal X-ray image
- Laser pointer
- Laser pointer drive circuit
- re-alignment
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AJEX9020H / Service instructions -50-
AXR-9020HA-MN02 (E) / Rev. 00
9. Maintenance
1) Daily tests
- Ensure that exposure parameters display and all indicators are normal
when power switch is turned on.
- Ensure that the exposure indicators lights up only when X-ray is exposed.
2) Monthly tests
- Close collimator blades fully and make sure that no X-ray will be exposed.
3) Annual maintenance
9-2. Cleaning
Switch off the unit prior to cleaning and unplug the power connector.
- Clean the unit with a damp cloth or cotton pad. Dampen the cloth or
pad with water or a lukewarm diluted commercially available liquid
cleaning solution.
- Do not spray on the unit. The cleaning fluid must not seep into the unit.
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AJEX9020H / Service instructions -51-
AXR-9020H-MN02 (E) / Rev. 00
9-3. Service
If there are any problems with the unit, follow steps as belows;
Caution
AJEX will not be held liable for the safety features, reliability and
performance of the unit, when :
WARNING
User is not allowed to depart the unit in anytime for HVT (High Voltage
Tank) contained a X-ray tube and insulated oil in itself.
It is very dangerous to dismantle without acknowledgement.
- If the problem is not cleared after above activities, contact AJEX immediately.
Service may be requested by sending a letter, fax or e-mail to AJEX.
The product name, serial number, date of purchase and details of the
problem should be contained in the letter, fax or e-mail.
The defective unit should be packed in a carrying box or safe packing box
to prevent damage prior to shipping for repair.
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AJEX9020H / Service instructions -52-
AXR-9020H-MN02 (E) / Rev. 00
AJEX Meditech, Ltd.
- Head office ;
38-1, Mangpo-dong, Yeongtong-ku, Suwon-city, Kyunggi-do, KOREA
Tel: 82-31-204-4200∼2, Fax: 82-31-204-4203, e-mail: ajex@ajex.co.kr
- Seoul office ;
946-24, Dogok-dong, Gangnam-ku, Seoul-city, KOREA
Tel: 82-2-3462-8170∼2, Fax: 82-2-3462-1812, e-mail: ajextrad@kotis.net
9-4. Disposal
CAUTION
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AJEX9020H / Service instructions -53-
AXR-9020H-MN02 (E) / Rev. 00
10. Technical data
10.1 Specifications
Rating ;
Filtration ;
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AJEX9020H / Service instructions -54-
AXR-9020H-MN02 (E) / Rev. 00
X-ray tube ; Fixed anode tube
- Model : OX/70
- Focal spot : 1.2 mm
- Target angle : 19 degrees
- Anode heat storage capacity : 10kJ
- Weight : approx. 122g
- Filtration : min. 0.5 mmAleq.
- Model : BLD-125N
- Lamp : DC12V / 50W Hallogen
- Filtration : min. 0.55 mmAleq. @ 90kV
- Min. X-ray field size : ≤ 5cm x 5cm at SID 100cm
- Max. X-ray field size : ≤ 35cm x 35cm at SID 65cm
- Manually adjustable, full field light beam collimator.
- Weight : 1.95 kg
Environmental conditions ;
- Operation : Temperature 5 40
Relative humidity 30 85 %
Atmospheric pressure 600 1060 hPa
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AJEX9020H / Service instructions -55-
AXR-9020H-MN02 (E) / Rev. 00
10.2 Dimensions
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AJEX9020H / Service instructions -56-
AXR-9020H-MN02 (E) / Rev. 00
AJEX Meditech, Ltd.
38-1, Mangpo-dong, Yeongtong-ku, Suwon-city, Kyunggi-do, KOREA
Tel : 82-31-204-4200 2, Fax : 82-31-204-4203, e-mail)ajex@ajex.co.kr
Seoul office ) Tel : 82-2-3462-8170 2, Fax : 82-2-3462-1812