Professional Documents
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TABLE OF CONTENTS
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
1. General Description
1) Outline
Thank you for purchasing POX-100BT, high powered mobile x-ray system. POX-100BT is the most
powerful high frequency x-ray machine. Our mobile systems are ripple free high frequency type with
40~50% stronger power output efficiency compared with conventional x-ray systems. Therefore, it can
be called as the perfect concept of radiography system providing easy operation and mobility for indoor
and outdoor radiography.
2) Unique Features
3) Product Manual
This consolidated manual consists of operating and service instruction. Product manual provides POX-
100BT operating instructions for x-ray practitioner and other medical personnel trained in the use of x-
ray equipment. Service manual provides installation instruction, calibration and routine maintenance for
field service staffs.
This manual is not designed to replace or substitute for certified training in the radiological or medical
field. By reading this manual, the operator should be qualified in the use of this equipment.
This X-ray system is only to be used by licensed operators in diagnostic, operative and post-operative
procedures.
This manual provides guideline for safe use and operation of the medical radiographic system. The
operator should be trained in the use of this equipment and refer to this manual in conjunction with that
training.
It is owner’s responsibility to ensure that the system is operated by properly trained and qualified
personnel who have obtained credentials from local, state, and federal authorities where required only.
Potential hazards exist in the use of medical electronic devices and X-ray systems. All users and
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
operators must understand the safety and emergency procedures, and operating instructions written in
this manual
GEMSS HEALTHCARE certifies that each system complies with the Radiation Control for Health Safety
Act in Title 21, Chapter I, subchapter J of the Code of Federal Regulation in the USA and EN 60601,
general requirements for radiation protection in diagnostic X-ray equipment for IEC 601-1-3 in
European Nations.
GEMSS HEALTHCARE and distributors assume no responsibility or liability for after-sales operating
and safety practices, nor can it be responsible for personal injury or damage resulting from misuse of
its x-ray systems. Please address questions and comments regarding safety issue to GEMSS
HEALTHCARE service organization and/or each distributor in your region.
Possible hazards are associated with unsafe operation of x-ray equipments. These hazards are
described on the following warning or caution signs with the safety precautions which should be taken.
CAUTION
The X-ray radiation could be dangerous to patients and operators unless
following safety regulations are strictly observed.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
1) Equipment Direction
User’s safety, easy operation and product reliability are our major concern in designing this system of
generators. However, it is advisable to observe the following instructions and guidelines for your
additional safety in operating this equipment.
(1) This product should be operated only by or under the supervision of legally qualified persons.
(2) POX-100BT is designed for the radiographic uses and not for fluoroscopic or other associated
applications.
(3) POX-100BT should be used for the diagnosis, not for the therapy.
(4) POX-100BT is specified as ClassⅠtype B equipment under the IEC 601-1, 2 standards.
CAUTION
This equipment is not protective against ingress of water or liquid.
(5) Do not modify the equipment at your discretion and in case any modification is required unavoidably,
ask help of GEMSS HEALTHCARE or its authorized dealers for their service.
(6) This system has been calibrated for optimal operation.
(7) If you have any troubles with the equipment, turn off power immediately, and notify GEMSS
HEALTHCARE or its authorized dealers of their service and assistance.
(8) If you want connecting a device made by other manufacturers to this equipment, ask GEMSS
HEALTHCARE or its authorized dealers for their instructions.
This equipment and accessories are to be disposed of safely after the life span of them and national
regulation must be observed. - This equipment and accessories are to be disposed according to the
instructions given by national regulations or ask a specialized waste service company to dispose of
it.
“This equipment has been tested and found to comply with the limits for medical devices in IEC
60601-1-2:1994. These limits are designed to provide reasonable protection against harmful
interference in a typical medical installation.
This equipment generates and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to other devices in the vicinity.
However, there is no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to other devices, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or more
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
3. Operating Environment
1) Maintenance Environment
2) Operating Environment
Keep safe distance from strong vibration and maintain good environment
Operational Environment
Temperature range 10°C ~ 40°C (50℉ ~ 104℉)
Humidity range 30% ~ 75%RH
For safe storage and transportation, please keep proper temperature, humidity and other conditions.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
4. Radiation Safety
CAUTION
The ionized radiation could be dangerous to patients and operators unless
following safety regulations are strictly observed
-Users and operators are requested to wear appropriate protecting gears and clothes.
-Users and operators are requested to be leave safe distance from radiant sources and secondary
radiation zones.
-Users and operators are requested to eliminate all unnecessary objects near the exposure zones.
-Users and operators are requested to leave at least 20cm away from the target.
-Users and operators are requested to use minimum kV and mAs values for experimental use.
-Users and operators are requested to be careful not to exceed the limited radiograms in the exposure
zone.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
5. Composition
POX-100BT is a radiological device for medical uses. It should be operated by qualified practitioners for
radiographic diagnosis only. Users should comply with safety and health regulations concerning the
ionizing protection and the electrical/ mechanical safety of medical devices.
POX-100BT consists of following parts and devices: Following items should be firmly fixed and
connected for regular functioning.
1) Operation Console
2) Power Factor Controller Circuit & Inverter
3) HV Tank including X-ray Tube
4) Collimator
5) Hand Switch
Supplement
1) Operation & Service Manual
2) Power Plug
(Picture 1)
1st Stage = Prep Switch
2nd Stage = Exposure Switch
All of remote control functions are operated by depressing the first stage of the hand switch (ready).
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
6. Product Specifications
1) Electrical Features
Model POX-100BT
Input Power Battery
Output Power 5.0kW (Max.)
Generator Type Inverter
Switching Frequency 75kHz
Tube Voltage Current mAs
20mA 0.1mAs
40mA 0.2~0.3mAs
100mA 0.4~10mAs
40kV~50kV
80mA 12~32mAs
60mA 36~80 mAs
50mA 100mAs
20mA 0.1mAs
40mA 0.2~0.3mAs
51kV~60kV 80mA 0.4~8.0mAs
50mA 9.0~80mAs
40mA 100mAs
20mA 0.1mAs
40mA 0.2~0.3mAs
61kV~70kV 50mA 0.4~8.0mAs
Radiography
40mA 9.0~80mAs
30mA 100mAs
20mA 0.1mAs
40mA 0.2~0.3mAs
71kV~80kV 50mA 0.4~8.0mAs
40mA 9.0~21mAs
30mA 25~64mAs
20mA 0.1mAs
40mA 0.2~8.0mAs
81kV~100kV
30mA 9.0~30mAs
20mA 32~80mAs
20mA 0.1mAs
40mA 0.2~5.0mAs
101~110kV
30mA 6.4~12mAs
20mA 18~80mAs
Max. kV Deviation ±7 %
Max. mAs Deviation ±10 %
Max. sec. Deviation ±10 %
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
Model ES24-12
Battery Battery Voltage 12VDC /24A X 4EA
Capacity 5.0AH / 20°C
Tube Model OX/110-15
Anode heat storage 30kJ
X-ray Tube Inherent Filtration 0.5mm Al
Target angle 15°
Focal Sport 0.6mm × 1.8mm
Total Filtration 3.0 mm Al
Battery Charger Input 110 / 220VAC, 50/60Hz
Battery Input 54VDC / 0.5A
Collimat Type Double slit type, Manual operation
or Min. X-ray Field Size 5cm X 5cm @ 1m
Max. X-ray Field Size 35cm X 35cm @ 65cm
Timer Push button illuminator with 30 sec timer
Lamp 24VDC 150W Halogen
FAN 24VDC / 0.07A
Inherent Filtration 0.5mm Al
2) Mechanical Features
Section SPCIFICATION
GEMSS
Output 5.0 ㎾
HEALTHCARE
GEMSS
Power Board POX-100BT PWR
HEALTHCARE
GEMSS
HV Tank POX-100BT TANK
HEALTHCARE
kV & mA & mAs/sec digital display
-Thickness(for animal) / Density(for
human)
GEMSS
Console(OP) digital display
HEALTHCARE
-Prep. & Exposure LED
-Collimator lamp Switch
-APR Store Switch
Lamp: 24V150 Watt, halogen lamp,
Collimator Timer: 30sec GEMSS
(R72) X-ray Field Size: 43cm * 43cm @ 1m HEALTHCARE
SID
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
3) Specification
Dimension
(1) Main Body
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
4) Tube Specifications
B. Large Focus
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
B. Large Focus
(3) Dimension
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
(5) Dimension
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
1) Main Console
1 17
2 16
15
3 14
4 13
5 12
11
10
6 9
7 8
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
2) Sub Console
1
2
3
4 8
5 6
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
8. Operation
1) Preparation
WARNING
Please check if the voltage and current of the power supply observe the
specifications written on the system labels, attached to backside of machine body.
The levels of voltage should move within ±10% of the standard values.
CAUTION
Please check up all the line connections before the operation and x-ray
exposures of machine.
2) Collimator Check-up
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
3) Preheat
(1) Overview
All portable x-ray units require preheat procedure to protect the x-ray tube from an instant surge of
current and to secure long and safe operation of the system. Preheat of x-ray tube is required under
following situation.
A. Initial use or installation.
B. Non-use of the equipment over 1 month at low temperature
C. Temperature of x-ray tube is below 0℃ (32℉). (Cold tube)
CAUTION
Beep Sound will occur during x-ray exposures. Do not press exposure buttons at
wait mode after x-ray exposure is made.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
9. Operation Mode
1) General Mode
A. Open the carrying case.
B. Connect Power supply cable, communication cable and hand switch as following.
Communication Cable
[OP Console]
※ CAUTION※
Please use designated electronic parts (Power plug and Hand switch) and be
careful not to apply other components.
※ CAUTION※
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
C. Turn on the power on switch and initial conditions are displayed as follows.
D. Select kV settings by kV up/down switch. The speed of increasing or decreasing values can be
faster by keep pressing the buttons.
E. Select sec & mAs values by sec & mAs up/down switch. The sec segment displays the real
value of sec without separate table.
F. After setting the radiography conditions, make the x-ray at prep position by pressing the 1st
stage of hand switch.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
G. Press the 2nd step of hand switch and make exposure as soon as the ready LED is lighted on.
The exposure LED is lighted on during exposures.
H. The wait LED is lighted off for 0.5 seconds after the x-ray exposures.
I. Radiography conditions (kV & mAs) can be operated by sub console as well as the light on/off
of collimator lamp.
2) APR Mode
A. Select APR Switch.
B. Select the size of patient by APR Size Select Switch.
C. Select the subject region by APR region select switch.
D. Select the radiography direction by APR direction select switch.
E. Select wanted values by density up/down switch.
F. APR Storage
1) Users can save 30 (Body Size 2 X Region 5 X Direction 2) data for APR.
2) If you press Store Switch after changing kV/mA/Sec, the changed condition is saved.
※ NOTICE※
APR data can not be saved when OVER LED is lighted on or Density is not
Zero. In this case, change radiography condition (kV, mA, Sec) and density and
resave.
※ NOTICE※
Under APR mode, the last saved technique values are automatically selected
and display and saving of data is available only at x-ray exposures.
※ NOTICE※
As explained at previous pages, the exposure switch should be operated by 2
stages. It, however, instant exposure is available when the filament board is
heated enough.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
1. NOTICE
1) If the output calibration is needed after periodical inspection or repair, please observe following rules
and methods.
CAUTION
The ionized radiation could be dangerous to the operator unless following
safety measures are strictly observed.
2) This manual is designed to ensure correct use and operation of POX-100BT. Please read all the l lines
thoroughly before using this equipment.
3) Incorrect use and operation exceeding described conditions in this manual may cause damage of the
machine and shorten its life. Particular attention must be paid to all the warnings, cautions and notes
incorporated herein.
4) This equipment should be used only by the legally qualified persons and practitioners.
5) Regarding the AC cable and software, only the one developed and supplied by GEMSS HEALTHCARE
should be used.
6) No responsibility is taken by GEMSS HEALTHCARE for any infringement of patients or other rights of
the third parties which many results from the use of this manual.
7) Always keep the manual at hand for your reference.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
2. Regular Maintenance
1) Overview
Portable x-ray equipment should be inspected regularly according to following instruction. .
2) Periodical Inspection
1) Every 6 Month
A. Check all visual displays: display readout windows (FND), LEDs and other indication.
B. Check all functions: Operation switches, collimator, laser pointer and programme.
C. Check all status of calibration according to section 4 of service manual.
D. Test the thermal switch of x-ray tube inside the equipment.
Remove the connection to tube thermal switch and check the display of error message. Test
normal operation of x-ray exposure as well.
E. Execute additional test required by laws and official regulation.
2) Every 12 Month
A. Check damages on the outer case: Operation console including buttons.
B. Check cable connections to main body: hand switch cable, collimator cable and other connections.
C. Open the top cover of equipment and check visible damage: missing or loosened ground
connection,
D. Open the system cover and check the visible damage: missing or loose ground connections, oil
leakage, damaged cables and etc.
WARNING
This equipment should be handled and operated by the legally qualified persons
and practitioners only.
WARNING
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OP HEAD
110 100
kV mAS
3. Block Diagram
LAMP
CN11 CN12
4
3
2
1
4
3
2
1
HAND SWITCH CN21
623PCB4-B PHONE JACK 6P4C 623PCB4-B2 TX
RX 1
*2 EXP 2
1 GND 3
2 GND 4 HT CONTROL & HV TANK
Product Manual: POX-100BT
3 +15V 5
4 6
5 35312-06
REMOTE OP
6
7
8
9 OP BOARD
10
11
12
13
14
15
D-SUB DRV
1
2
1
2
3
BODY
25
1 2
SW2
1 2 COLLIMATOR
HANDLE S/W
LAMP
ON 보조 접점
F1
1 2 CN2
53258-03 3
2 100A
1
1
SW1 Batt Charger BT1
CARLING S/W 12V24AH
12
BT2
1 CN1 12V24AH
2
12
3 53258-05
4 BT3
5 12V24AH
12
BT4
INLET 12V24AH
2
PLUG AC MALE
Battery
E Approv ed By Designed By
D
C Title
POXBILE-100BT BLOCK DIAGRAM
B Checked By Date
A Size Document Number Rev
A3 POX-100BT-S001 B
NO. C ON TEN TS D at e Rev . By 2009-08-14
Date: Friday , August 14, 2009 Sheet 1 of 1
GEMSS HEALTHCARE Co., Ltd.
Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
4. Calibration procedures
▣ Preparation
Following instrument and tools are required.
a. Tools: Philips screwdriver No.1 & 2, Straight slot screwdriver
b. Testers: DVM, Digital Oscilloscope (Tektronics TDS 3032 or other device with higher calibers.
1) Power Supply
-The power switch should be at off condition.
-Connect power cables to power consent.
-Power on the switch.
※ CAUTION ※
As the kV value of channel 2 is automatically adjusted by standard parameters,
Additional calibration is not required.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
Calibration mode is displayed as below. “C00” on the kV segment is kV calibration code and “20” on
the mA segment is mA calibration value.
Refer to content of each menu at table 1.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
-Table 1 represents calibration code and data of each tube current vales at 5kW.
-If the preheat calibration data or VR1 are set in wrong way, over current or low current can occur at X-ray
tube.
-There are two methods about preheat calibration. Calibration data can be changed by tube conditions.
-VR1 can be applied to overall tube current. Filament preheat calibration data can be applied to each tube
current.
-Turn on the power switch.
- Under normal mode, press [‘S’+‘L’+‘kV_Down’] Key in case of human and [‘Bird’+‘Dog’+‘kV_Down’] Key
in case of veterinary over 2 seconds.
P00 is filament preheat calibration code (preheat calibration code and data of 20mA) and 28 is
calibration data.
-Apply the data by mAs up/down switch. (Refer to the OP sheet)
-Press the ‘Store’ key longer than 1 second (Refer to the OP sheet)
-Reset the calibration data if any over-shoot or under-shoot is observed.
Press kV up switch. (Refer to the OP sheet) and it displays as below.
-P01 is filament preheat calibration code and 30 is the calibration data (preheat calibration code and
data of 40mA)
-Apply the data by mAs up/down switch. (Refer to the OP sheet)
-Press the ‘Store’ Key longer than 1 second after application (Refer to the OP sheet)
-Exposure x-rays after saving the data.
-Reset the calibration data if any over-shoot or under-shoot is observed.
-Table 2 represents calibration code and data of each tube current vales at 3kW.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
[Human] [Veterinary]
※ Notice※
Calibration data can be changed by tube conditions.
※ Notice※
If you press [‘S’=‘Cat’] Key consecutively, it repeats P -> C -> L _ Mode.
[ P: Preheat, C: mA for 5kW, L: mA for 3kW ]
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
5. Calibration data
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
※ Notice ※
Do not use the machine in case of frequent errors. Please make contact to
GEMSS HEALTHCARE service team or authorized dealers for trouble shootings.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
Supplementary information:
- Model: POX-100BT, Serial No.: PTH100-0809-001
- Test Instrument: RADCAL, 10x5-180/1015
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
1) Error at stand-by
Without hand switch operation, if hardware is over than EP=10kV, IP=5mA, FIL=0.1V F/B Check, it is in
error.
Error Code Contents Measures
Err. 10 FILAMENT FEEDBACK OVER Change HT remote board or Drive board.
Err. 11 kV FEEDBACK OVER Change HT remote board or Drive board.
Err. 12 mA FEEDBACK OVER Change HT remote board or Drive board.
2) Error at ready
With ready switch on, check the filament conditions and if hardware is over than FIL=0.35V F/B Check, it
is in error.
Error Code Contents Measures
FILAMENT FEEDBACK LOW ERROR Calibrate mA feedback refer to “4. Calibration
Err. 14 procedures”
Or adjust VR1 on HT remote board.
3) Error at Exposures
EP, lP Low Error: Lower than minimum Value (30kV).
EP,IP Over Error: Higher than maximum Value (120kV).
EP,IP State Low Error: Lower than output kV (-10kV)
EP,IP State Over Error: Higher than output kV (+10kV)
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
4) Inter_Lock Error
Error Code Contents Measures
Err. 21 Tank Thermal S/W Check
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PRODUCT MANUAL: POX-100BT GEMSS HEALTHCARE Co., Ltd.
8. Schematics
1) Battery Charger
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
2) DRV Board
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
3) HT Controller
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
4) HT Controller
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
5) HT Controller
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
6) HT Controller
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
7) Console Board
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
8) Console Board
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
9) Console Board
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
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Product Manual: POX-100BT GEMSS HEALTHCARE Co., Ltd.
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