M501-E372

Rev.：First

UD150B-40/L-40
Service Manual

Shimadzu Corporation
This service manual is made by Shimadzu Medical Systems Nishinihon co. on request
from Medical Systems Division of Shimadzu Corporation. And Quality Control Section
of Medical Systems Division gives approval for publication.

This manual’s contents are for service engineer. Don’t hand in customers.

Revison History
Revision Date Contents
First Revision 2005.Jun.20
Prolouge
This service manual explain about “Xray High Voltage Generator
UD150B-40/V-40/L-40”.Please refer and use this in time of your installation, inspection
and repair.
There are relevant documents to this manual, as follow:

・UD150B-40/L-40 Operation Manual document No. **********

・UD150B-40/L-40 Installation Manual document No. **********
・UD150B-40/L-40 Connection Diagram document No. Nothing.

In case of installation, inspection and repair of UD150B-40/V-40/L-40, these all

manuals are necessary. Please refer all manualls.

Don’t execute as follow,

(1)Don’t operate Ready/X-ray in no connect condition with H.V.cable.
Because Diode of inside H.V.trans and IGBT unit will be damaged.
Attention, in the case of bad contact, devices will be damaged likely.

(2)Don’t work a filament circuit in situation of no load.

FET on MA-POWER2002 Board will be damaged when the power is turned on in case of
no load to FET.
It is the same thing in situation of no connection J3 on MA-POWER2002 Board.

(3)Don’t connect GND line of Source plug of oscilloscope.

For purpose of preventing other device damage, don’t connect GND line of Source
plug. And don’t measure voltages that have different standard by CH1 and CH2 at
the same time.

(4)Turn off power when take off and connect a connector and a Board.
Device will be broken when take off and connect a Board and connector while turning
on the power.

supplementary explanation
In case of B -40/V-40/L-40, it is able to measure VIN signal(CP14) with actual exposure
by oscilloscope and D.V.M.
However, likely other Generator, it is unable to measure F signal(CP12).
Contents

Chapter 1. Error Messages

Chapter 2. Outline of UD150B-40/V-40/L-40
2 . 1 c o m p a rison between B-30 series and B-40 series
2.2 kV control
2.3 mA control
2.4 error detect circuit of B-40 series
2.5 Radiography sec control
2.6 console panel

Chapter 3. Explanation of P.C.B. functions

3.1 main circuit
3.2 explanation of P.C.B.

Chapter 4. Troubleshooting
4.1 Measured kV Over
4.2 Radio Over Current and filament checking
4.3 Measured kV Under
4.4 Cautions on installation, Adjustment, troubleshooting.
4.5 Preparation for test operation

Chapter 5. Wave Form

5.1 Preheating and Heating wave form
5.2 FET gate pulse.
5.3 Heating wave form and FET pulse
5.4 kV/mA control circuit (kV/mA wave form)
5.5 Filament voltage(Filament wave form)
5.6 IGBT gate drive pulse

Chapter 6. Changing method of P.C.B.

6.1 UD CONT2002
6.2 mA POWER2002

Chapter 7. Battery and PLD changing method inside LCD

1. Error message
There are 5 types of error messages.
(1) Generator messages
Remarks:
Message Meaning
Circuit diagram page
Radio Over Current TMA is more than 30% of RMA. S/W detection
UD-CONT2002 (8/15)
TMA(CP13)
Fluo Over Current Fluoroscopy tube current is over Currently unused.
9 mA. UD-CONT2002 (10/15)

Line Voltage Over Power supply voltage is over the S/W detection
tolerance level. UD-CONT2002 (5/15)
LV(CP29)
Charge Volt ERR Primary smoothing capacitor’s S/W detection
charging voltage is an error. • UD-CONT2002 (4,5/15)
VP1,VP2(CP36,CP31)
‚ TERMINAL2002(1/3)
VC+, VC0, VC-
(CP5,CP3,CP9)
Measured kV Over Measured tube voltage is over UD-CONT2002 (9/15)
the tolerance level. TKV(CP32)
Starter ERR Starter has a problem.
I.F. Over There is a problem with the S/W detection
filament heating current. UD CONT2002(10/15)
IFV_F,S,L (CP4,8,23)
Power Down Control circuit’s power supply S/W detection
voltage is an error. UD CONT2002(11/15)
-15VOK (No CP)
H.V.T. Not Connected There is a problem with the S/W detection
connection to the high-voltage UD CONT2002(1/15)
transformer. HVCK (No CP)
Arcing Trouble Electric discharge occurred H/W detection
repeatedly. UD CONT2002(9/15)
TGD1,TGD2(No CP)
Inverter thermal Error IGBT inverter is over 95°C. INVERTER2002(1/1)
J4 connector pin 1, pin 2
(2) Radiography condition messages
Message Meaning
mAs Over The mAs value is over 800 mAs.
mAs too small The mAs value is smaller than 0.5 mAs. Or, tube
current is smaller than the minimum value at the mAs
setting method.
Emission Over Over the emission property limit.
Generator Load Over Over the instrument’s rating.
mAs/time Over Radiography time is over 10 seconds due to a high mAs
value. Or, radiography time is over the tolerance level.
2 control range Over Over the settable range at the mAs setting method.
(3) Messages concerning X-ray tube’s stored heat quantity

1-1
Message Meaning
HU OVER Prodicted If the heat quantity predicted at the set X-ray
condition is added to the current stored heat quantity,
the total heat quantity will exceed the tolerance level.
HU Full Stored Stored heat quantity has reached to the maximum
tolerance level.
Thermal Over X-ray tube container’s temperature is over the
tolerance level.
***Notice!!***
Take actions for messages described in (2) and (3) following the operation manual.

(4) Messages displayed when applying current (messages displayed right after turning
On the power)
Message Meaning
Panel Battery WARNING Operation panel’s data storage battery needs to be
changed soon. (An error is displayed at a figure smaller
than about 3.75V.)
Cabinet Battery WARNING Operation panel’s data storage battery needs to be
changed soon. (An error is displayed at a figure smaller
than about 3.75V.)
Panel Battery EMPTY Operation panel’s data storage battery is empty. (This
message is displayed when a memory error occurs, not
by the lowering of the voltage.)
Cabinet Battery EMPTY Control cabinet’s data storage battery is empty. (This
message is displayed when a memory error occurs, not
by the lowering of the voltage.)
***Notice!!***
Messages above may be displayed even when battery voltage is normal after
initialization is carried out on the control cabinet or operation panel. In this case, turn
OFF/ON the power for confirmation.

(5) Other messages

Message Meaning
F Opt device ERR The optical system has a problem during fluoroscopy.
R Opt device ERR The optical system has a problem during radiography.
Door/Interlock Examination room’s door is open.
AEC Over AEC did not operate and AEC backup functioned
during AEC radiography. (A message to be displayed
with the phototimer backup alarm sound has been
added.)

1-2
2.Outline of UD150B-40/V-40/L-40
2.1 Comparison between B-30 series and B-40 series
All P.C.B. are redesigned at New UD series (UD150B-40/V-40/L-40). So, it isn’t
compatible with old X-ray high voltage generator(B-30 series etc.).
In case of B-30 series, Boards are parted into by the function. However, almost of
functions in B-40 series are processed by CPU on UD CONT2002.

Relationship functions and Boards.

function (X)UD150B-30/L-30 UD150B-40/L-40

MPU TMP68303 SH7045CPU

Central control PCB
NEXSC PCB UD CONT2002

Display unit EL display unit liquid crystal display unit

Display control PCB DISP CONT-96 LCD-CONT
PANEL RECEIVER-96 TU-003U1-PC01C

Key input Touch sensor Touch sensor

Input control PCB (optical method) (detect pressure by resistor film)
DISP CONT-96 LCD-CONT
PANEL RECEIVER-96 TU-003U1-PC01C
NEXSC UD CONT2002

Radiography timer I/O CONT96 UD CONT2002

Xray irradiation control EMC-96 UD CONT2002

Tube voltage control ANALOG-96 UD CONT2002

Tube current and MA-POWER96 UD CONT2002

filament control MA-POWER2002
Tube voltage ANALOG-96 KV ADJ PCB
measurement
Direct phototimer Xe gas type
PH CONT-2001 PH CONT-2002
PH I/F-2002
Photo tube type
PH CONT96 PH CONT2002
PH POWER96 PH POWER-2002
PH I/F-2002
Indirect phototimer Photo diode type
PH CONT96 PH I/F-2002
Photo tube type
PH CONT-96 PH CONT2002
PH POWER-96 PH POWER-2002
PH I/F-2002

2-1
2.2 kV control
Case of B-30 series, NEXSC output “setting tube voltage signal(RKV)”.
I/O CONT received the signal(RKV) and convert digital to analog signal(PKV).
O n the other hand, B-40 series output PKV directly from CPU, and convert digital
to
analog on UD CONT2002.

Feedback signals(KVFB+/KVFB-)are input to KV_ADJ Board from resistor

detection
inside H.V.trans. And these signal are turned over from KV_ADJ Board to UD
CONT2002 . At the last, UD CONT2002 make “measured kV signal(TKV)” from
these signals.
*** So, when UD CONT2002 is damaged and change, leave KV_ADJ Board and use
new UD CONT2002 and old existing KV_ADJ Board. (Because KV_ADJ Board
have combination with H.V.trans.)***

UD CONT2002 take in “setting kV signal(RKV)” ,”setting mA signal(RMA)” and

“charged voltage signal(VP)”. UD CONT2002 output directly pulse signal(VS/VN) that
is based on gate signal of IGBT. When X-ray exposure start, compensation value from
feedback circuit is add to VN, and CPU(UD CONT) output this signal as VIN.

2.3 mA control
In case of B-30/L-30 series, NEXSC PCB output signals, RMA , FVR and LMT.
These signals are exchanged from digital signals to analog ,and use to dispose of
mA control.
B-40/L-40 series have these analog signals too, but does not use these signals for
mA control. CPU have FVR data matrix. CPU output FVR data from this matrix to
FPGA(M29) directly ,on conditions of input digital data. And FPGA hand over
Gate-pulse to mA POWER2002.

Concerning feedback motion, CPU read TMA and IFV value ,and output pulse for
heating filament directly that include feedback in case of B-40/L-40 series.
B-30/L-30 series feedback TMA and IFV on analog circuit.

Please refer figures as follow pages,

Figure A. is “Block diagram of H/W control”.

2-2
Figure B. is “Block diagram of S/W control”.
Figure C. is “TmA measure circuit”.

Q14 Q23

SM

mA POWER-2002
A／D

CONVERTER

PCB
FPGA

(gate array
IFV

TMA
CPU

GAIN

MAM adjustment

UD CONT−2002 PCB

MA MA0

ｍA DETECTOR-2002

PCB

Q14、Q23：gate drive signal

SM：focus select signal
IFV：measured filament current signal
TMA：measured tube current signal

2-3
 Figure A. is “Block diagram of H/W control”.

CPU
START
CPU compe nsate IFST

value. CPU set FVR value.

Compared RmA and

TmA by CPU.

CPU compensate IFV

value.

FPGA output gate drive

signal.(Q14,Q23)

A／D CONVERTER

mA POWER2002 detect IFV mA POWER2002 heat tube

value. filament.

Confirm MA signal and

compensated TMA is output from X−RAY

mA DETECTOR2002.

RmA : set up value of tube current.

FVR : set up value of filament heating.
TMA : measured tube current value.
IFV : measured filament current value.
Q14,Q23 : gate drive signals.

2-4
 Figure B. is “Block diagram of S/W control”.
X 線管に流れる X 線管管電流を測定する回路です。
図 D に示すように高圧回路の中性点カソード電流を管電流として計測します。
検出抵抗部は高圧発生器の MA DETECTOR-2002 基板に取り付けられています。
撮影時には、検出抵抗はリレーが働いて 2.5Ωと 500Ωの並列接続となり、透
K2
視時には、リレーが切れて 500Ωとなります。 K3
K2 K3 検出抵抗 TAM（CP27） 備 考
L OPEN CLOSE 2.5ohm 5V/1000mA 使用
M CLOSE OPEN 50 ohm 5V/50mA 現在未使用
H OPEN OPEN 500 ohm 5V/5mA 現在未使用
検出電流はオペアンプに入力され UD CONT−2002 の TMA に現れます。
透視時、約 1V/1mA、撮影時、約 1V/200mA の関係をもちます。

56.2Ω

Figure C. is “TmA measure circuit”.

2.4 abnormal detection circuit.

Abnormal detections are as follow ,
TKV OVER
………detected by H/W. B-40 series stop exposure when kV+ or kV- reach
more than 90kV or measured kV is over set kV more than 30kV.
TkV UNDER
………When measured kV is lower than 66% of set kV ,detected by S/W after
30ms from exposure.
CHGOVER
………When VP1, VP2 and VP are over more than 395V , detected by S/W.

RADIO OVER CURRENT

………When measured mA is over than “setting mA + 200mA” , detected by
S/W after 30ms from exposure.
IF Over
………detected by S/W. When IFV is over a limit, CPU stop to output gate
drive signal, Q14/Q23.
ARC OVER
………When H/W detect the arc , FPGA retry exposure after 15ms pause.

2-5
 H o w e v e r the number of retry is till three times. If arc happen 4 times,
exposure will be stopped with FAULT message.
LINE VOLTAGE
………Power source voltage is over more than 30% or is lower less than
20% ,this error message appear and stop Xray.
RmA OVER
………CPU measured MAM and if the value is over more than “RmA +
200mA”,
this message will appear.

2.5 Sec Control

A case of B-30/L-30 , Radiography-start-signal (KVT) is made by ANALOG-96 , and
this signal is handed over to EMC , I/O and NEXSC. The last, this signal is altered to
Xray-cut-off-signal(SOF).
However , in case of B-40/L-40 , KVT signal is sent from UD CONT to FPGA when
TKV reach at 94% of PKV. And then FPGA stop X-ray at the time when KTR-F reach to
the set time by CPU.
On the other hand , a case KVT signal doesn’t reach to 94% of PKV , CPU output KVT
forcibly when 10ms later from X-ray ON(EXRR : LD5).

Please refer figures as follow,

Figure D. is “Block diagram of Sec Control”.

2-6
 UD CONT2002
LCD
FPGA KVRF
Set kV data and CPU Set sec is handed
set sec over to the timer.

PKV
KVT
D/A PKV Comparison
Convertor circuit.(94%)

TKV

KV_ADJ PCB

Figure D. is “Block diagram of Sec Control”.

2.6 Console Panel

Console Panel (GSC-2002L) is structured by CPU CONT Board, LED Board, LCD
CONT Board, Power Supply Inverter Board and LCD.
Refer figure as follow about function of each Boards.

construction function

LED PCB LED control of GSC-2002L

circumferenceGSC-2002L.
UD-CO
LCD CONT PCB LCD control.
NT
・Control power inverter PCB
of back light.
CPU CONT PCB ・Control touch panel.
correspondence ・Control speaker volume.
・Control Hand Switch with
LED.
・Communicate with PC for
maintenance.
GSC-2002L

2-7
Figure E. is “Block diagram of Console Panel control”.

2-8
 3.各基板等の機能説明
3.explanations of each PCB
3.1
3.1Main circuit
主回路…基本的には B-30 と同じだが、電源部に NoiseFilter が標準設置されてお
Fundamentally this circuit is almost same with B-30. Main different parts is
asり、IGBT
follows, 素子の種類･個数が変更されている。
3.2Noise-Filter
基板説明 is include as standard.
And the number and kind of IGBT are changed.
(1) Explanation
3.2 UD-CONT2002……CPU
of PCB 基板(メイン制御基板)
(1) UD CONT-2002
撮影条件設定,OLP,管電圧制御,管電流制御(透視/撮影),フィラメント加熱制御(S/W
This board is CPU board , and control as follows,
制御で加熱インバータの駆動パルス(PWM)を発生),撮影タイマ,メモリ回路,EMC
Setting X-ray condition , Over load protect(OLP) , kV control ,
mA制御,アドレス制御,I/O,D/A,A/D
control(Fluoroscopy and Radiography), Filament-heating control , sec control ,
EMC circuit , Address control , Memory circuit , I/O circuit , D/A and A/D circuit.

UD CONT2002 のisCheckPinMAP
Check-Pin-Map drawing at theは据説 2 section
second 章にも記載があります。
of “B-40 Installation Manual” too.

CP13 CP8 B/C

VR2 VF
CP7
CP14
CP12 F SW2 AR

CP4 IFV_ F SW1

HX

CP8 IFV_ S CP20 VSIN

CP21 FB+

CP24
CP23 IFV_ L KVFB+
CP22 FB
VR1 PULSE ADJ CP26 KVFB

CP27 EXRR CP25 VP

CP35 CHGREF

CP28 KVT CP32 TKV

CP29 LV

CP33 IFV

CP31 VP2
VR9 FBRES L

CP36 VP1

CP34 ICV VR8 FBRES H

VR10 mAS
CP41 PKV

CP38 MASCLK
CP37 VS

CP40 VN
CP39 mA−IN
VR7 MAM ADJ

3-1
(2) INVERTER
(2) INVERTER-CONT2002
CONT-2002
IGBT 回路(インバータ＋スナバ回路＋ゲート駆動回路),(大電流対応)
This board is IGBT circuit.(Inverter + snubber circuit + gate-drive circuit )
従来の
New IGBT
IGBT is とは違うタイプの IGBT 素子が使われており、
using that one is include 2 個 1 型になっています。
two IGBT. But the frequency is same
ただし、周波数は
a s B -30.(50kHz) B-30 と同じ 50kHz です。

CP1,3,5,7 [G]Gate

CP2,4,6,8 [E]Emitter

3-2
 (3) kV ADJ-2002
(3) KV
This ADJ2002
board have volume resistance to agree with actual kV and measured kV.
kVADJ
And then 基板の時定数を調整することで高圧トランス内にある
kVFB signal is made by this board and CPU board. kV 検出回路の時定
数と比例した kVFB 信号を取出すための基板。(高圧トランス内検出回路のコンデ
ンサが個体差をもつため高圧トランスも個々で kVFB 信号にバラツキがあり、こ
Attention.
H . V. の個体差を吸収するための回路)
Trans and kV ADJ board are a pair. So at case of exchanging UD CONT-2002,
＊注記＊
use kV ADJ board that had already installed.
UD CONT2002 基板交換時

POWER-2002kVADJ 基板を新品の UD CONT2002 基板に取付けることで管電圧

(4) mA 現地に既納の
フィードバック調整がいらなくなる。
This board have filament heating circuit. It receive gate-drive signal from UD
CONT , and rectify from AC to DC , then heat filament. This board detect IFV too.
(4) mA POWER2002
加熱の主回路。UD CONT 基板からゲート駆動信号を受け、AC 電源を DC へ整流
してフィラメント加熱を行っている。また、IFV 検出もこの基板で行っている。

CP2(CO)

CP4 T1
CP1(CL)
GND
T2

J4 ｺﾈｸﾀ T3

T4

J1 ｺﾈｸﾀ
CP5 ‐ CP3 ＋

＊注記＊
Notes
一般撮影系の
Filament B-40/L-40
current では CL/CS(大焦点/小焦点)のフィラメント電流切替をこ
of CL/CS(Large Focus/Small Focus) is changed on this board.
の基板上で行っている。

3-3
 (5)TERMINAL-2002
(5) TERMINAL2002
撮影台等とのインターフェイス
Interface with Bucky system.
充電コンデンサの電圧検出(VC+/VC0/VC−)の検出回路
Detection of electrolysis-condenser-voltage.(VC+ / VC- / VC0)
電源電圧(LV)の検出
Detection of Line voltage.(LV)
システム電源
Control ON/OFF
system power の制御(MG-C,MG-L,MG-RS,MG-D)
source.(MG-C, MG-L, MG-RS, MG-D)

SW1

SW2

CP3 VC0

CP5 VC+

CP4 −15V CP9 VC−

CP6 ＋15V LD2 CP2

VC+ VPB＋
CP8 GND LD3 CP7
VC− VPB−

3-4
Attention
補足 as follows, when you connect with Bucky.
Ex. In (例)24VDC
case of interface line is装置と信号をやり取りする場合(端子板コード“02”)
系で Bucky DC24V at Bucky system. ( terminal code is “02” )

UD UD
side(TERMINAL-2002)
側(TERMINAL2002) Bucky side (BF-10H/11H
メカ側(BF-10H/11H 等),etc.)
X1
1Ｂ2 Bucky start
request signal
1Ｂ2

X2
0Ｖ
X-ray start
request signal
1Ｂ1

(例)
Ex.AC100V
In case系で Bucky 装置と信号をやり取りする場合(端子板コード“02”)
of interface line is AC100V at Bucky system. ( terminal code is “02” )

Need to short.
UD UD
side(TERMINAL-2002)
側(TERMINAL2002) Bucky side (BF-10 ,etc.)
X2
L100 In case of Bucky

X1 work by AC100V
1Ｂ2

1Ｂ2
Relay
(K15A etc.) X3
The fifth terminal on
X3 terminal board.
Bucky start and X-ray
L0
start request signal

X2
0Ｖ

1Ｂ1

Need to short.

＊注記＊
Note
本基板上にスタータ起動信号・サーマル確認用の端子盤(X4)が存在しますが、こ
Don’t connect to X4 terminal board.
board have starter andType)ですので、B-40/L-40
Thisれは汎用装置用(１Tube ではここに接続しないで下さ
thermal circuit on X4 terminal ,but this is only for
い。
other X-ray system(1 tube type). So don’t use this terminal.

3-5
 (6) TABLE i/F-2002(OP)

Interface with SGC-10. i/F

グリッドコントロールとの
3Control
管球時の管球切替制御
tube select when third tube is add on.
撮影台制御(S/W 制御) with table.(S/W control)
Control and interface
UD-CONT の CPU とバス接続によって S/W 制御される。

CP2
JUSD-2
JUSD-1
CP1 JGC4

CN8
X3

JP1

CP7 +５V X1

CP3 +24V

J132-1
CP5 −

CP6 ＋ JH3

CP4 GND
X5

(7) FLUO-2002(OP)
透視関連の制御全般(IRIS
Not supported yet. 制御,透視用共振コンデンサ切替,II 電源,視野切り替え)
現在はまだサポートされていません。

3-6
(8) mA DETECTOR 2002
Detection of actual tube mA.
管電流検出,検出感度の切替
(9) TUBE SELECTOR-96(OP)
Tube selection of No1 and No2.
第１管球,第２管球の切替
(10) D150KH-40
このトランスを B-30 で使用することも可能。ただし追加配線が必要。
High Voltage trans.

(11) COM i/F-2002

CPU
Interface B-40/L-40 通信ユニット OPTION で CR と接続時に増設
with outside device.
が搭載されており、
In case of “communication
し、外部器機との I/F を行ないます。option” is installed, CPU of this board communicate
with CR.

CP7

CP6 GND

SW2

CP3 +3.3V

CP2 VCC

CP1 +15V

SW1
JP4,3,2,1 CP4 +5V

CP5 GND

3-7
 (12) DAR i/F-2002
DAR-6000/循環器系メカとのパラレル
Not supported yet. I/F(撮影トリガ),
COM i/F2002 の CPU とバス接続による S/W 制御
現在はまだサポートされていません。

(13) 422 i/F-2002

UD CONT2002 と
Communicating COM
with UDi/F 間を 2 ポートメモリで接続
CONT-20002 and COM i/F.
UD CONT2002 と CPU とバス接続による S/W 制御

(14) PH i/F-2002(OP)
ホトタイマ制御を行ない、UD CONT 基板と通信します。 CP1 PH-DET
This board control PHOTO-TIMER of
ホトセルの制御もここで行ないます。
photo-multiplier type and photo-diode type.
J5 connector JM3

J6 connector J60
VR2 STC

CP2 ＋

15V

CP3 −

15V

CP4 GND

J4 CN8

CP12:CP13:CP14
J3
REF:GAIN_CONT1:GAIN_CONT2

CP15:CP16
GAIN_CONT3:GAIN_CONT4
J2 PH-POWER
CP6 FD1SIG CP9 FD2SIG
CP11 PHSIG2
CP7 FD3SIG

CP10 FD4SIG CP8 PHSIG1

3-8
 (15) PH POWER-2002(OP)
ホトマル型の受光部に高電圧を印可します。
This board supply power to the photo-multiplier.
VR1 CP1 DET1 -3
VR2 CP2 DET1 -2
VR3 CP3 DET1 -1
VR4 CP4 DET2 -3
VR5 CP5 DET2 -2
VR6 CP6 DET2 -1
VR7 CP7 DET3 -3
VR8 CP8 DET3 -2
SW1 VR9 CP9 DET3 -1

J1 DT1B
CP11 J2 DT1A
HV.SET J3 DT2B
J4 DT２A
J5 DT3B
J6 DT3A
CP14

J7 DT4

CP10 −HV
CP13 ＋
CP18 II2_IN
CP15 −15V
VR10
CP17 ＋15V
VR12 OFF_SET2
CP19 GND
VR11

CP19 II1_IN
CP16
VR13

VR14 S.T.COMP1 VR15 OFF_SET1

3-9
 (16) PH CONT-2002(OP)
ホトタイマの制御を行ないます。
This board control photo-timer.
CP29 PHM＿1

CP27 −15V

CP26 ＋15V

CN1 DET4

CP14 ＋15V

CP7 GND

CN1 DT1A CP3 CHECK

CN1 DT1B CP4 EXR

CP5 CHECK

CP15 IP OFF

CP6 REF IN
VR20 VR10
CN1 DT2A VR21 VR11 CP1 REF V+

CN1 DT2B VR18 VR8 CP8 REF V-

VR2 CP2 AVG SIG

VR3
VR5
VR22 VR12
CN1 DT3A
VR23 VR13 VR6 J1 ION DET1
CN1 DT3B VR4
VR19 VR9 J2 ION DET2

VR7 J3 ION DET3

X−DET1 X−DET3 CP10 ION DET3 SIG

CP11 ION SIG
X−DET2 CP12 ION DET1 SIG
CP13 ION DET2 SIG

(17) SA-42/SA CONT-2002(OP)

This board control starter.
スタータを制御するための基板です。
(18) PULSE i/F-94(OP)
Not supported.
現在はまだサポートされていません。
(19) J7 EXTENSION(OP)
Not supported.
現在はまだサポートされていません。

3-10
 4. Troubleshooting
4.1 When Measured kV Over (TOV) occurs

TOV occurs

Problem

Check the measured mA waveform. Check the heating

(TMA (C P13) on UD CONT) control system. To A

No problem
No problem
Check the waveform at kV+ and kV-.
Change the UD
From B (kV+(CP 52), kV-(CP 51), TKV (CP 32) on the
CONT2002 board.
UD CONT board )

Problem

Use the secondary kV meter for

checking .

If situations change , the high -pressure cable has a problem .

Change the high -voltage Change the high -

cable and check. voltage cable.

No change
Situations change

Use the X-ray tube for Change the X-ray

testing. tube .

No change

Change the high -voltage

transformer.

4-1
4.2 Checking the filament heating system control when ROC occurs

ROC occurs From A

No change
Enter into the adjustment mode (FVR ) and Is K3 relay on mA Detector
turn OFF feedback to check the situation. 2002 normal ?

Error occurs Normal Adhesion of K3

Check the cycle and pulse of heating waveform. Change K3.

Check UD CONT (IFV CP 33), mA Power CL (CP1) & C0 (CP2), and
AC power supply.

AC power supply
problem

Normal Problem
Check T1 power supply

Change mAPower2002 .

To B

4-2
4.3 When Measured kV Over (TUN) occurs

TUN occurs

Problem
Check the power fuse of Check IGBT gate
the inverter unit. waveform.

Normal

Check the charging voltage. Change the fuse

(Check at Terminal2002 VC + (CP5) - VC0 (C P3),
following the
VC - (CP9) - VC0 (CP3).)
appropriate
Or, check using the meanDSP command on the
procedures.
Normal PC’s terminal screen.

Problem

MGRS is not
Does MGRS operate and is charge operating
Check the J-MGRS
control resistance short-circuited
(Terminal2002) signal .
properly ?

MGRS is operating

Problem
Does MG-D operate properly ? Check the J-MGD
Are RC+ and RC- normal? (Terminal2002) signal .

Normal

Problem
Are A /D (CP7) and B/C (CP6) on UD Change UD
CONT board normal? CONT2002 .

Problem Check each IGBT to find

out which block has a
Check GateDRIVER waveform. problem IGBT and change
the IGBT .

Normal

To A

4-3
4.4 Notes for installation, adjustment, check, and troubleshooting

With UD150B-40/L-40, there are some notes for installation, adjustment, check, and
troubleshooting. Please make sure to follow them. Failing to do so may lead to
breakage of the instrument, secondary problems, or fire accidents.

(1) Notes for installation

1) Operation check on MG-RS and MG-D
When the power is turned ON, confirm that charge control resistance RSU, RSV,
and RSW are short-circuited at MG-RS and that discharge resistance RD- and
RD+ are open at MG-D. Charging when charge control resistance RSU, RSV, RSW,
discharge resistance RD-, and RD+ are connected may cause a fire accident.
Example: X-ray exposure when MGRS is not short-circuited
In this situation, an abnormal waveform where kV and mA gradually lower
appears. The drop is so gradual that the 15 kv drop detection circuit does not stop
oscillation. (If you check VP in this state, you can see that the charging voltage
suddenly drops because the capacitor is charged when charge control resistance is
connected.) Use of the instrument in this condition leads to burnout of MG-RS.

2) Make sure to turn OFF tube current feedback before adjusting the tube current.
Make sure to turn OFF mAFC in the adjustment mode (FVR mode) and tube
current feedback before adjusting the radiography tube current. Proper
adjustment is impossible when it is ON.

3) Check mA and kV waveforms using the oscilloscope during tube current

adjustment.
Measured values displayed by the MPU PC board are based on monitoring for a
certain period. When there is a problem, the protection circuit usually stops
oscillation and an error message is displayed. However, a problem may not be
detected by the protection circuit. Connect the oscilloscope to MAM and TKV and
monitor waveforms in order to check for a problem that occurs during time other
than the monitoring period. Connection to the secondary meter enables proper
tube current adjustment.

4-4
 Matters to be avoided at all costs

(1) Do not carry out X-ray operation when the high-voltage cable is disconnected.
Doing so with an inverter-type high-voltage generator will damage diode of the
IGBT unit or high-voltage transformer. Bad contact of a high-voltage cable may also
cause damage.

(2) Do not operate the filament heating circuit output side unloaded.
Turning ON the FET block of MA-POWER2002 unloaded may cause damage.
This is the same when J3 of MA-POWER2002 is disconnected.

(3) Do not connect the ground wire of the oscilloscope power plug.
Use the instrument without connecting the GND terminal of the oscilloscope’s
power outlet in order to prevent breakage. Do not perform measurements with
different reference potentials between CH1 and CH2.

(4) Turn OFF the power when connecting/disconnecting PC boards or connectors.

Make sure to turn OFF the power before inserting/removing boards or
connecting/disconnecting connectors.

Addition
Using this instrument (B-40/L-40), the inverter can be oscillated by connecting an
oscilloscope/DVM to the VIN (CP14) signal. (Connection to the F (CP12) signal is
impossible same as other models.)

4-5
4.5 Preparation for test operation

Prepare to test the Ready and X-ray operations without charging the electrolysis
condenser of the inverter unit. These connections must be restored when they
become unnecessary for other checking or adjustment. Restore them to their original
states after the preparation process is completed.

Step Action Remarks

Step j Turn OFF the power.

Step k Disconnect connector J2 J-MGL on the Charging to the

TERMINAL-2002 board. electrolytic capacitor is
stopped. (Refer to 4.5.1 of
the Installation Manual.)

Step l Disconnect J8, J10 To INVERTER UNIT on the Transmission of pulse

UD CONT-2002 board. signals to the gate drive is
stopped.

Step m Turn ON dip switch SW4-4 on the UD Fault detection is stopped.

CONT-2002 board. Charging detection is
recognized as 560V.

Step n Disconnect J1 and J2 (AC135V) on the mA Power supply for heating

POWER-2002 board. is stopped.

Step o Disconnect J7JS1 on the UD CONT-2002 Transmission of starter

board. driving signals is stopped.

Step p Turn ON the power.

Step q Select General Radiography Technique “ ”

on the control consol.

Addition
Steps 4 and 5 are unnecessary when a tube has been already attached.

4-6
5. Waveform collections
5.1 about filament heating control (Normal waveforms)

***Notice!!***
The waveform as follow isn’t appear in situation of “test operation”.

1) CL-CO Filament pre-heating waveform (normal waveform)

Connect probe-side of CH1to CL(CP1) and connect clip-side to C0(CP2) on mA
POWER2002.

CL-C0 normal waveform (at Pre-heating)

100V／div , 10μsec／div
CP1(CL) and CP2(C0) on mA POWER2002.
40kV,160mA,FVR=4.20,small focus.

Confirm both of Large and Small focus.

5-1
2) CL-CO Filament heating waveform (normal waveform)
This is a filament heating waveform at READY.

This width will be long.

このパルス幅が伸びる

CL-C0 normal waveform(at Ready Up)

100V／div , 10μsec／div
CP1(CL) and CP2(C0) on mA POWER2002
40kV,160mA,FVR=4.20,Small forcus

Confirm both of Large and Small focus.

5-2
 5.2 FET Gate-drive-circuit
***Notice!!***
The waveform as follow isn’t appear in situation of “test operation”. 1) FET Gate
pulse waveform( at Pre-heating)

Connect probe-side of CH1 to Q1-4L(CP15) and connect clip-side to GND on UD

CONT2002.
Connect probe-side of CH2 to Q2-3L(CP9) and connect clip-side to GND on UD
CONT2002.

下記条件時
This width depend on FVR value.
4μS
In case of under condition, width is 4μS.

Normal waveform of Q1-4L and Q2-3L (at Pre-heating)

CH1：5V／div ,CH2：5V／div
10μsec／div
CP15(Q1-4L) and CP9(Q2-3L) on UD CONT2002

Pulse width depend on FVR value.

pulse width is W=4.00μS in case of 40kV,160mA,FVR=4.20,Small focus ,

5-3
2) FET Gate pulse waveform( at Ready Up)

下記条件時
This width depend on FVR value.
6.60μS
In case of under condition, width is 6.60μ
S.

Normal waveform of Q1-4L and Q2-3L (at Ready Up)

CH1：5V／div ,CH2：5V／div
10μsec／div
CP15(Q1-4L) and CP9(Q2-3L) on UD CONT2002

pulse width is W=6.60μS in case of 40kV,160mA,FVR=4.20,Small focus

5-4
 5.3 Flash waveform (IFVL)
***Notice!!***
To check this waveform , it is need to prepare “test operation” setting.
(1)Select large focus.
(2)Connect probe-side of CH1 to IFVL(CP23) and connect clip-side to GND on UD
CONT2002.
(3)Set FVR Value to 4.0A .

C B A
B = 3/5 A
C = 4/3 A

Pre-heating

Ready Up After Ready Up

(Flash)

IFV_L waveform (CP23 on UD CONT2002)

2V/div , 100ms/div
condition：FVR Value is 4.00

5-5
5.4 IGBT Gate-drive-pulse waveform(F)
“F”：”VIN”＝”90.0kHz”：”8.25V”

***Notice!!***
To check this waveform , it is need to prepare “test operation” setting and need
to short circuit between CP20(VSIN) and CP3(+15V) on UD CONT2002.

11.1μs

Normal waveform of “F”

(CP12 on UD CONT2002)
5V／div , 5μs／div

5-6
6. Changing a PC board
Introduction
This section describes adjustment procedures to be taken at plants. Refer to this section
when there is a problem at a customer's site or readjustment is necessary after
replacement of a PC board or other parts. Adjustment work described in this section is
unnecessary at installation.
Use an about 18 meter-long high-voltage cable (low-capacity type) for adjustment work
at a plant. (Using a high-voltage cable other than 18 meter-long ones may hinder
adjustment work because normal waveforms cannot be obtained.)

Measuring instruments necessary for adjustment work

(1) X-ray tube voltmeter, X-ray tube ampere meter (ones calibrated within a past year)
(2) Oscilloscope (with a memory function): 100M S/S or more
(3) Digital voltmeter (Abbreviated as D.V.M or tester. The one with three decimal
places is preferable.)
(The one with DC1000V range)
(4) Direct current meter (The one that can measure about 0.1 mA to 1 A)

6.1 Changing the UD CONT2002 PC board

6.1.1 Preparation for test operation
6.1.2 Adjustment of the oscillation circuit
6.1.3 Adjustment of the oscillation pulse width
6.1.4 Verification of VS/VN output
6.1.5 Adjustment of gate waveforms
6.1.6 Adjustment of the charging voltage detection circuit
6.1.7 Verification of the tube voltage feedback system
6.1.8 Adjustment of tube voltage

6-1
6.1.1 Preparation for test operation
Prepare to test the Ready and X-ray operations without charging the electrolytic
capacitor of the inverter unit. Adjust the UD CONT2002 board with the X-ray tube and
starter connected. Make sure to restore connections when they become unnecessary for
other adjustments.

(1) Turn OFF the power.

(2) Make sure that connector J2 J-MGL on the TERMINAL-2002 board is disconnected.
(3) Disconnect J8, J10 To INVERTER UNIT on the UD CONT-2002 PC board.
(4) Turn ON dip switch SW4-4 on the UD CONT-2002 board.
(5) Remove J1 and J2 (AC135V) on the mA POWER-2002 board.
(6) Disconnect J7JS1 on the UD CONT-2002 board.
(7) Turn ON the power.
(8) Select General Radiography Technique “ ” on the control consol.

6.1.2 Adjustment of the oscillation circuit

(1) Connect a terminal PC to UD CONT-2002. (Refer to section 7 of Installation
Manual.)
(2) Type “check” on the terminal PC display and press the Enter key to list current
checking operations.
(3) Type “check 7FF” on the terminal PC display and press the Enter key to set VS/VN
10V OUT to ON. (The string “check mode=0X07FF” is displayed.)
* Type “check 7EF” or turn OFF the power to set VS/VN 10V OUT to OFF again.
(4) Make sure that the voltages between CP37 VS and GND, and between CP40 VN
and GND on the UD CONT-2002 are approximately 10V respectively.
(5) Connect CH1 and CH2 of the oscilloscope to CP27 EXRR and CP14 VIN on UD
CONT-2002 respectively.
(6) Make sure that the waveforms of CH1 and CH2 are as shown in the figure below
after operating “Ready Up” and “X-ray.”
(7) Adjustment of the oscillation frequency
Adjust VR2 VF ADJ(kV) so that the frequency becomes 11.1 µs +/- 0.1 µs (90.0 kHz).
The ratio between F and VIN is 90.0 kHz/8.25V.

6-2
6.1.3 Adjustment of the oscillation pulse width
Carry out rough adjustment in this stage. Fine adjustment should be carried out later.
(In subsection 1.5)
(1) Connect the prove of an oscilloscope to CP6 B/C and CP7 A/D respectively.
(2) Perform “Ready Up” and “X-ray” operations and adjust VR1 PULSE ADJ so that the
pulse width of CP6 and CP7 becomes approximately 10 µs.
(Before X-ray operation, ma ke sure that the gate driver cable J8 and J10 to
INVERTER-2002 are disconnected.)

CP6 B/C

10 µs

CP7 A/D

10 µs

(3) Make sure that each signal is alternately outputted as shown in the figure above.

6.1.4 Verification of VS/VN output

Set 60 kV 200 mA and confirm using a tester that the voltage between CP37 VS and
GND, and between CP40 VN and GND are values listed below. (Allowable error: ±0.2V)
60 kV, 200 mA VS=2.8V, VN=1.9V

6-3
6.1.5 Adjustment of gate waveforms
Make sure that the instrument is ready for test operation j.
After turning OFF the power, connect J8, J10 To INVERTER UNIT on the UD
CONT-2002 board.
(1) Connect CH1 of an oscilloscope to CP2 E and CP1 G on the INVERTER-2002 board.
(Connect GND to CP2 E.) Connect CH2 to CP4 E and CP3 G on the
INVERTER-2002 Board.
(2) Short-circuit CP20 VSIN and CP3 +15V on the UD CONT board.
(Or, type “check 7FF” on the maintenance PC’s terminal screen to forcibly maximize
VS/VN 10V OUT.)
(3) Turn ON the power.
(4) Perform “Ready Up” and “X -ray” operations and measure a gate waveform at its
stationary state. (The stationary state is achieved in 0.1 sec after the X-ray
operation starts.)
(5) Adjust VR1 PULSE ADJ on the UD CONT 2002 Board so that the pulse width is
10.0 µs±0.05 µs for 5V. Also, make sure that the phase lag is 11.1 µs±0.5 µs for 0V.
(6) Make sure that each waveform has a peak voltage of 20V or lower, positive flat
portion of 13V or higher, and negative flat portion of -6V or lower.
(7) Turn OFF the power and connect CH1 of the oscilloscope to CP6 E and CP5 G on the
INVERTER-2002 board. Connect CH2 to CP8 E and CP7 G on the INVERTER-2002
board.
(8) Perform procedures (3) through (6). Adjust VR1 PULSE ADJ on UDCONT 2002
Board described in (5) if necessary.
(9) When using B-40 type, perform procedures (3) through (8) for the other
INVERTER-2002 board as well.

CAUTION

Adjust VR1 PULSE ADJ on the UDCONT 2002 board so that all IGBTs
satisfy the condition described in procedure (5).

6-4
 10µs 10µs

11.1µs

6.1.6 Adjustment of the charging voltage detection circuit

….. Perform procedures described in “4.15.1 Verification of charging voltage”
and “4.15.2 Adjustment of the charging voltage detection circuit” of
Installation Manual.

6.1.7 Verification of the tube voltage feedback system

….. Perform procedures described in “4.15.3 Checking of feedback system
operation” in Installation Manual.

6.1.8 Adjustment of tube voltage

….. Perform procedures described in “4.16 Adjustment of tube voltage” in
Installation Manual.

When adjustment is completed, disconnect measuring instruments and restore conditions

prepared for test operation to their original states.

6-5
6.2 Changing the mA POWER2002 Board
Waveforms cannot be measured for the adjustment and checking described below if
“preparation for test operation” is taken.

6.2.1 Verification of pulse output of heat setting

….. Perform procedures described in “4.9.1 Verification of pulse output of heat
setting” in Installation Manual.
6.2.2 Verification of power circuit
….. Perform procedures described in “4.9.2 Verification of power circuit” in
Installation Manual.
6.2.3 Installation adjustment of radiography tube current
….. Perform procedures described in “3.6 Installation adjustment of
radiography tube current” in Installation Manual.
6.2.4 Adjustment of heating flash
….. Perform procedures described in “4.18 Adjustment of flash circuit” in
Installation Manual.
6.2.5 Adjustment of actual measurement tube current system
….. Perform procedures described in “4.9.3 Adjustment of actual measurement
tube current system” in Installation Manual.

When adjustment is completed, disconnect measuring instruments.

6-6
7. Changing the battery in LCD and PLC
If the message “Panel Battery WARNING” or “Cabinet Battery WARNING” is
displayed when the power is turned ON, the respective battery is flat. Change the
battery.

***Notice!!***
A warning message for flat battery is always displayed after initializing LCD/UD
CONT. This does not indicate that the battery is actually empty. Turn OFF/ON the
power to cancel the message.

Panel Battery WARNING: Battery on the control panel CPU board

Cabinet Battery WARNING: Battery on UD CONT-2002 in the control cabinet

Replacement battery
Lithium battery, CR2450 P/N 074-73307-02

All registered character strings and history information are initialized if the battery
on CPU board of the operation panel runs out. The calendar function is initialized
if the battery on UD CONT-2002 in the control cabinet runs out.

***Notice!!***
Changing a battery clears information included in “radiography condition currently
set,” “registered character strings information,” and “error history.”
Addition: ? With S/W Ver1.00 or Ver1.01, data cannot be downloaded to a PC. Make
sure to backup the data by writing it down.
? Domains for writing data are different for S/W “V1.00 and V1.01” and
“V1.10 or later.” Even when upgrading “V1.00 or V1.01” to “V1.10 or
later,” upload/download using a maintenance PC is impossible. Make
sure to backup data by writing it down.

Usually, change a battery on the control panel CPU board after turning OFF the
power.
When a battery actually runs down, the message “Panel Battery EMPTY” or
“Cabinet Battery EMPTY” is displayed.

Back up data by writing it down before changing the battery or ROM.

7-1
 (1) Disconnect the connector when the power is OFF and unfasten eight screws on
the back of the LCD.

LCD front LCD back

Unfasten 8 screws.

(2) There are about ten tabs on the LCD cover. Carefully remove the cover without
breaking them. (Do not pull the upper cover (LED board) too strong because it is
still connected to the lower cover (LCD) with a flat cable. * Carry out this process
carefully to avoid any damage to the flat cable or other components.)

Remove the upper

cover without LED board and LCD
damaging tabs. main unit are still
connected with a flat
cable.

7-2
 (3) Disconnect the flat cable and remove the upper cover (LED board) and LCD
main unit.

(4) Disconnect the brown flat cable connected to the LCD panel.
***Notice!!***
Do not put strong tension or distortion on the cable because it is very thin. If the
cable is damaged, the entire LCD unit needs to be replaced because it is
impossible to replace the cable only.

(5) Unfasten the screws to hold the LCD main unit (four places).

Unfasten four screws.

7-3
(6) Disconnect the power and signal cable connectors and detach the LCD panel and
board.
***Notice!!***
Do not pull the LCD panel and board with connectors too strong because they are
connected with the power and signal cables.

Disconnect the power and

signal
cable connectors then re
move the LCD panel and

***Notice!!***
An inverter board for the power supply is attached on the back of the LCD panel.
When wiring path is changed, inverter noise may hinder normal operation of the
LCD.
Surely remember the current wiring path on the board.

(7) On the board, the TU-003U1-PC01C board and LCD-CONT board are attached
two-tiered. Battery can be changed in this state.

LCD-CONT board

Battery

TU-003U1-PC01C board

7-4
(8) To change the PLD, unfasten four screws on the corners of the LCD-CONT board
to detach the board.
Check the PLD in this state and replace it with a new one using a special tool.

TU-003U1-PC01C board
(LCD-CONT has been removed)

Do not change the wiring path.

Sound control VR

PLD (Remove it
using a special tool.)

(9) Assemble the LCD with the reverse procedures of steps (1) through (8).
Turn ON the power and confirm operation.

7-5