DME 3rd Sem, AJC Bose Polytechnic

Class Test 1. Topic: Welding, Forging, Rolling, Heat Treatment Time: 30 min.

1. Write the name of materials used for making the composition of Thermit mixture used for
Thermit welding.
2. Differentiate AC and DC welding.
3. Themit is a form of _________ Welding. i. Fusion, ii resistance, gas welding.
4. Which welding process uses non-consumable electrode?
5. The colour of oxygen and acetylene cylinder is _______ and _______.
6. In which welding process the arc stability is better? AC or DC welding?
7. If there is no melting of the edges of the base metal at the root face or on the side face or
between weld runs, then it is known as i. lack of penetration, ii. Lack of fusion, iii. excessive
penetration.
8. Annealing of metals mainly done for ___________.
9. In the process normalizing of steel the steel is heated above ___________ OC of upper
critical temperature.
10. Machine tool guide ways usually hardened by ___________ hardening.
11. The process of reheating of martensitic steel to reduce brittleness without loss of hardness is
known as _________. i. normalizing, ii. Annealing, iii. Tempering
12. Which forming operation is suitable for making 3 meter long metallic tubes?
13. In 4 high roll mill how many rolls are working rolls?
14. In casting, machining and forging which process capable to produce strongest component?
15. In rolling process deformation is caused due to _________ and shear.
16. The process of increasing cross-sectional area of stock at the expense of length by
application of force in the direction of length is known as ___________.
17. Which of the following process induce more stress in material? i. Hot rolling, ii forging, iii.
Turning
18. In drop forging the forging is done by __________.
19. The property necessary for forging is __________.
20. Write the name of two types of flux used for welding process.