MINDANAO POLYTECHNIC COLLEGE

General Santos City

MIDTERM EXAM – ENGINEERING MATERIALS (FME 5)

DEADLINE: MAY 31, 2021 (6:00 P.M.), MONDAY

TEST I: MATCHING TYPE

INSTRUCTION: FILL OUT THE CORRECT ANSWER FOR EACH QUESTION BELOW. ANSWERS ARE PROVIDED BELOW
FOR YOUR CHOICES.

1. Is a heat treatment process that results in the formation of cementite in spherical form. _____________.

2. In this process, the steel is formed into either flat products or long products, both of which have either a
hot-rolled, cold-formed or coated surface. _____________.

3. In this process, the fluid is brought to a fluid state by heating and is then poured or forced into a mould.
__________

4. The procedure and results for ___________________ are the same as for flame hardening except that the
high temperature is produced by high-frequency alternating currents.

5. The __________________of steel is accomplished by heating to a temperature that is within or above the
critical temperature range, and then cooled rapidly.

6. Is the shaping of a piece of metal to produce a form close to that ultimately desired and to improve the
physical characteristics of the material. ______________

7. ________________is defined as the plastic deformation of a metal at a temperature low enough to

insure strain hardening.

8. _______________ process is applied to materials whose plasticity increases appreciably as the

temperature is increased.

9. Is one of the most severe cold working processes as the material is made to flow plastically in dies.
_______________.

10. Is a stamping process in which sheet or plates are subjected to shallow drawing in formed dies.
__________________.

11. Is a method of shaping sheet metals by stretching them over dies to attain the desired shape.
___________________.

12. ________________ is a process in which cup-shaped articles or shells are produced from sheet metals by
means of a punch or die.
 13. ________________ is a squeezing process used to work sheet or bar stock in hot rolling. The method
employs rolling mills similar to those used in hot rolling.

14. ________________ are made in a horizontal press. The hot metal in the form of a bar of uniform cross-
section, is subjected to a squeezing action resulting from a rapid push.

15. ________________ is related to stretching but is done by a punch and die on relatively small pieces. The
thickness remains uniform throughout the cross-section.

16. In this casting process, the greatest tonnage of castings is made in sand moulds.
_______________________

17. In this casting process, the molten metal is formed into a mould under pressures ranging from 7 to 2720
bars. To prevent overheating, the mould or die is usually water-cooled. _________________________

18. This process is used to develop compressive stresses in the surface of the metal to improve the metal’s
fatigue resistance. Hard shots strike and slightly indent the outer surface of the metal.
_______________________.

19. In this process, the metal is made to squirt up around a punch, which strikes a slug of the metal with a
great force. ______________________

20. In this process, the mould is rotated to the correct speed before pouring and sufficient metal is introduced
continuously to fill the mould to the required wall thickness. _____________________

CHOICES:

a) Cold working b) Hot working c) Swaging d) Pressing e) Stretch forming

f) deep drawing g) cold rolling h) machine forging i) embossing k)sand casting

l) die casting m) shot peening n) extruding o) centrifugal casting

p) Spheroidizing q) Rolling r) casting s) Induction hardening

t) Hardening u) Forging v) Annealing w) Normalizing

x) Carburizing y) spinning

TEST II: ENUMERATIONS

1. Enumerate the three (3) furnaces used for production of steels.

(a)
(b)
(c)

2. Enumerate the two (2) common types of tempering heat treatment process.
(a)
(b)
3. Enumerate the types of casting processes used.
(a)
(b)
(c)

4. Enumerate the types of forging processes.

(a)
(b)
(c)
(d)

TEST III: MULTIPLE CHOICE

INSTRUCTION: Write the letter of the correct answer from the choices provided after each question.

1. Hardened steel parts have :

A. fine grains C. coarse grains C. medium grains D. none of these

2. Tempering at temperatures up to _____ oC is used to relieve quenching stresses.

A. 105oC B. 205oC C. 305oC D. 400oC

3. Is a heat treatment that results in the formation of cementite in spherical form.

A. annealing C. tempering B. spheroidizing D. carburizing

4. The procedure and results for _______ are the same as for flame hardening except that the high temperature is
produced by high-frequency alternating currents.
A. Case hardening B. Induction hardening C. surface hardening D. nitriding

5. The ______ of steel is accomplished by heating to a temperature that is within or above the critical
temperature range, and then cooled rapidly.
A. Normalizing B. Hardening C. Tempering D. Annealing

6. Is the shaping of a piece of metal to produce a form close to that ultimately desired and to improve the physical
characteristics of the material.
A. Rolling B. Casting C. Forging D. Welding

7. In this process, the steel is formed into either flat products or long products, both of which have either a hot-
rolled, cold-formed or coated surface.
A. Rolling B. Casting C. Forging D. Welding

8. ______ is defined as the plastic deformation of a metal at a temperature low enough to insure strain hardening.
A. Forging B. Hot working C. Casting D. Cold working

9. ______ processes are applied to materials whose plasticity increases appreciably as the temperature is
increased.
A. Forging B. Hot working C. Casting D. Cold working

10. Is one of the most severe cold working processes as the material is made to flow plastically in dies.
A. swaging B. coining C. pressing D. embossing