Operating Instructions EN

Following RL 2006/42/EC
PowerMaster III
Pneumatic barrel pump consisting of
air motor, pump tube and pump hoist

Version 02
EN EC Declaration of Conformity

EC Declaration of conformity following machinery directive 2006/42/EC, annex II Part 1 A

The manufacturer
Lincoln Industrial, One Lincoln Way, St. Louis, MO 63120-1578 USA
hereby declares under sole responsibility that the product described in these instructions
Designation: Barrel pump to supply lubricant of the specification given in these instructions.
Type: PowerMaster III
Part no.: 274680 / 274681
Year of construction: see type identification plate
consisting of the following combination of incomplete machines
1. PowerMaster III air motor Part no‘s. 84803, 84804, 84806, 84808, 86810
2. PowerMaster III pump tube Part no‘s 84991 - 84998, 84976 - 84987, 85201, 85202 oder
2. PileDriver III Pumpe tube Part no‘s 84800 - 84904, 84921 - 84923
4. Pump hoist Part no‘s 2710, 2740
complies with all basic requirements of the following directives at the time when first being launched in the market.
Machinery directive: 2006/42/EC
RoHS II 2011/65/EC
Applied and harmonized standards
DIN EN ISO 12100:2011; DIN EN 809-1: 2011
In the case of modifications or alterations of the above mentioned machine not authorized by the manufacturer validity of this EC declaration of
conformity will cease. The person empowered to assemble the technical documentation on behalf of the manufacturer is the head of standardi-
zation; see manufacturer‘s address.
Manufacturer
EU Representative
Lincoln Industrial, One Lincoln Way
St. Louis, MO 63120-1578 USA SKF Lubrication Systems Germany GmbH
Werk Walldorf
Date: 15.01.2014 Heinrich-Hertz-Str. 2-8
DE - 69190 Walldorf

Paul G. Conley
Chief Engineer

2
Legal Disclosure EN

Legal Disclosure

The original operating instructions following
machinery directive 2006/42/EC are part of
the described products and must be kept at
an accessible location for further use.
Warranty
The instructions do not contain any infor-
mation on the warranty. This can be found
in the general terms and conditions.
Copyright
© SKF. All rights reserved.
Manufacturer
Lincoln Industrial, One Lincoln Way
St. Louis, MO 63120-1578 USA
Tel: +1.314.679.4200
Fax: +1.800.424.5359
E-mail: lincoln@lincolnindustrial.com
www.lincolnindustrial.com
www.skf.com/lubrication
Sales and Service Regions
Americas / Asia / Pacific
EU Representative
SKF Lubrication Systems Germany GmbH
Werk Walldorf
Heinrich-Hertz-Str. 2-8
DE - 69190 Walldorf
E-mail: Lubrication-germany@skf.com
www.skf.com/lubrication
Sales and Service Regions
Europe / Africa / Middle East / India

3
EN Table of contents

Table of contens

Original operating instructions 1 2. Lubricants 14 4.5 Pressure ratios of PowerMaster III

2.1 General information 14 air motors and PileDriver III
pump tubes 23
EC Declaration of conformity 2 2.2 Selection of lubricants 14
2.3 Approved lubricants 15 4.6 Compressed air quality 24
Explanation of symbols and signs 6 2.4 Lubricants and the environment 16 4.7 Tightening torques 24
2.5 Lubricant hazards 16 4.8 Material compatibility 24
1. Safety instructions 8
1.1 General safety instructions 8 3. Overview/ functional description 17 5. Delivery, returns and storage 25
1.2 General behaviour when handling 3.1 Short description 18 5.1 Delivery 25
the product 8 5.2 Returns 25
3.2 Operating and control elements 19
5.3 General notes related to the storage 25
1.3 Qualified technical personnel 9 5.4 Storage 25
1.4 Electric shock hazard 10 4. Technical data 20
1.5 System pressure hazard 10 4.1 Technical data PowerMaster III 6. Assembly 26
1.6 Operation 10 air motors 20 6.1 General information 26
1.7 Assembly, maintenance, malfunctions, 4.2 Technical data PowerMaster III 6.2 Set-up and attachment 26
shutdown, disposal 11 and PileDriver III pump tubes 21 6.3 Assembly dimensions 27
1.8 Intended use 12 4.3 Possible combinations of 6.4 Installation of the threaded rods 28
1.9 Foreseeable misuse 12 PowerMaster III air motors and 6.5 Installation of the quick air coupling 28
PowerMaster III pump tubes 22
1.10 Disclaimer of liability 12 6.6 Connection of air motor and
1.11 Referenced documents 12 4.4 Pressure ratios of PowerMaster III pump tube 29
1.12 Residual risks 13 air motors and PowerMaster III 6.7 Installation of the protective cover 30
pump tubes 23
6.8 Compressed air connection 30

4
Table of contentss EN

7. Start-up/ operation 31 11. Spare parts 37 12. Accessories 42

11.1 Pilot block assembly 37 12.1 Specific safety instructions for
7.1 General information 31 11.2 Sound absorber assembly 37 air operated pump hoists 42
7.2 Adjustment of the correct 11.3 Control slide subassembly 12.2 Technical data of pump hoist 43
air pressure 31 PowerMaster III air motor 37 12.3 Operating and control elements
11.4 Control slide subassembly of pump hoist 44
8. Shutdown and disposal 32 housing with valve piston 38 12.4 Installation of pump hoist 45
8.1 Temporary shutdown 32 11.5 Pilot block subassembly 12.5 Installation of barrel 46
Pneumatic relay valve 38 12.6 Remove barrel 46
8.2 Final shutdown and disposal 32
11.6 Pilot block subassembly 12.7 Spare parts of pump hoist 47
Pneumatic signal valve 38
9. Maintenance 33
11.7 Cover hood for PowerMaster III
9.1 General information 33 air motor 38
9.2 Cleaning 33 11.8 Set of seals for drive cylinder 38
9.3 Maintenance 33 11.9 Spare parts for PowerMaster III
9.4 Required tools 33 air motors 39
9.5 Maintenance of the pilot block 33
9.6 Maintenance of the sound absorber 34
9.7 Maintenance of the control valve 34
9.8 Maintenance of the drive cylinder 34
9.9 Test run 35

10. Troubleshooting 36

5
EN Explanation of symbols and signs

Explanation of symbols and signs

You will find these symbols, which warn of Please heed these instructions and proceed Symbols used
specific dangers to persons, material assets, with special care in such cases. Please for- Symbol Meaning
or the environment, next to all safety ward all safety instructions to other users.
General warning
instructions in these operating instructions.
Electrical component hazard
Electrical shock hazard
Slipping hazard

Warning level Consequences Probability Hazard from hot surfaces

DANGER Death/ serious injury Immediate
Crushing hazard
WARNING Serious injury Possible

CAUTION Minor injury Possible Pressure injection hazard

ATTENTION Property damage Possible

Wear personal protective equip-
ment (hearing protection)
Wear personal protective equip-
ment (goggles)
Symbols
Wear protective gloves
Symbol Meaning
 Prompts an action Note
 Used for itemizing
Refers to other facts, causes, or consequences Environmentally sound disposal
Provides additional information within procedures

6
Explanation of symbols and signs EN

Abbreviations and conversion factors

Abbreviations
re. regarding oz. Ounce
approx. approximately psi pounds per square inch
°C degrees Celsius rh relative humidity
cu.in cubic inch s second
dB (A) sound pressure level sq.in. square inch
i.e. that is e.g. for example
etc. et cetera > greater than
poss.. possibly < less than
°F degrees Fahrenheit ± plus or minus
fl.ou fluid once Ø diametre
fpsec feed per second mph miles per hour
gal. Gagallon assy. assembly

hp horse power
in. inch Conversion factors
incl. including Length 1 mm = 0.03937 in.
K Kelvin Area 1 cm² = 0.155 sq.in
kg kilogram Volume 1 ml = 0.0352 fl.oz.
kp kilopond 1 l = 2.11416 pints (US)
kW kilowatt Mass 1 kg = 2.205 lbs
l litre 1 g = 0.03527 oz.
lb. pound Density 1 kg/cm³ = 8.3454 lb./gal(US)
max. maximum 1 kg/cm³ = 0.03613 lb./cu.in.
min. minimum Force 1 N = 0.10197 kp
Min. minute Speed 1 m/s = 3.28084 fpsec.
ml millilitre 1 m/s = 2.23694 mph
ml/d millilitre per day Acceleration 1 m/s² = 3.28084 ft./s²
mm millimeter Pressure 1 bar = 14.5 psi
N Newton Temperature °C = (°F-32) x 5/9
Nm Newtonmeter Power 1 kW = 1.34109 hp

7
EN
1. Safety instructions
1.1 General safety instructions
The operator must ensure that the lifecycle
manual is read and understood by all
persons
tasked with working on the product
or who supervise or instruct such persons.
The operator must also ensure that the staff
fully understands the content of the lifecycle
manual.
The described product was manufactured
according to the state of the art. Risks may,
however, arise from its usage and may result
in harm to persons or damage to material
assets.
Any malfunctions which may affect safety
must be remedied immediately. In addition
to the lifecycle manual, general statutory
regulations and other regulations for acci-
dent prevention and environmental protecti-
on must be observed and applied.
8
1.2 General behaviour when handling
the product
○ The product may only be used in aware-
ness of the potential dangers, in proper
technical condition, and according to the
information in these instructions.
○ Technical personnel must familiarize
themselves with the functions and ope-
ration of the product. The specified as-
sembly and operating steps and their
sequences must be observed.
○ Any unclear points regarding proper
condition or correct assembly/ operation
must be clarified. Operation is prohibited
until issues have been clarified.
○ Unauthorized persons must be kept away
from the product.
○ All safety regulations and in-house in-
structions relevant to the particular task
must be observed.
○ Responsibilities for different activities
must be clearly defined and observed.
Uncertainty seriously endangers safety.
1. Safety instructions
○ Protective and safety mechanisms cannot
be removed, modified, or disabled during
operation and must be checked for pro-
per function and completeness at regular
intervals.
○ If protective and safety mechanisms must
be removed, they must be installed im-
mediately following conclusion of work
and then checked for proper function.
○ Any malfunctions that occur must be
resolved according to responsibility. The
operator of the system/ machine must be
notified in case of malfunctions outside
the scope of responsibility.
○ Wear personal protective equipment.
○ Observe the particular safety data sheets
(MSDS) when handling the materials to
be supplied.
1. Safety instructions
1.3 Qualified technical personal
Only qualified technical personnel may in-
stall, operate, maintain, and repair the pro-
ducts described in this document.
Qualified technical personnel are persons
who have been trained, assigned, and inst-
ructed by the operator of the final product
into which the described product is
incorporated.
Such persons are familiar with the
relevant standards, rules, accident preventi-
on regulations, and assembly conditions
as a result of their training, experience,
and instruction. They are qualified to carry
out the required activities and in doing so
recognize and avoid any potential hazards.
The definition of qualified personnel and the
prohibition against employing non-qualified
personnel are laid down in DIN VDE 0105
and IEC 364.
Relevant country-specific definitions of qua-
lified technical personnel apply for countries
outside the scope of DIN VDE 0105 or IEC
364.
EN
1
The core principles of these country-specific
qualification requirements for
technical personnel cannot be below those
of the two standards mentioned above.
The operator of the final product is respon-
sible for assigning tasks and areas of
responsibility and for the responsibility and
monitoring of the personnel. These areas
must be precisely specified by the operator.
The personnel must be trained and instruc-
ted if they do not possess the requisite
knowledge.
Product training can also be performed by
SKF in exchange for costs incurred.
9
EN 1. Safety instructions

1.4 Electrical shock hazard 1.5 System pressure hazard 1.6 Operation

The following must be observed during

WARNING
Electric shock
Performing work on products that
have not been de-energized may
result in serious injury or death.
Assembly, maintenance, and
repair work may only be perfor-
med on products that have
been de-energized by qualified
technical personnel.
commissioning and operation.
WARNING
○ All information within this manual and
System pressure the information within the referenced
The product is pressurized during documents.
operation. Centralized lubrication ○ All laws/ regulations that the operator
systems must therefore be depres- must observe.
surized before starting assembly,
maintenance, or repair work, or
any system modifications or sys-
tem repairs.

Electrical connections for the described

product may only be established by qualified
and trained personnel authorized to do so by
the operator, and in observance of the local
conditions for connections and local
regulations (e.g. VDE/ IEC). Serious injury or
death and property damage may result from
improperly connected products.

10
1. Safety instructions
1.7 Assembly, maintenance, malfunctions, shutdown, disposal
○ All relevant persons (e.g., operating per-
sonnel, supervisors) must be informed of
the activity prior to the start of work. Pre-
cautionary operational measures/ work
instructions must be observed.
○ Ensure through suitable measures that
moving/ detached parts are immobili-
zed during the work and that no body
parts can be pinched by unintended
movements.
○ Assemble the product only outside the
operating range of moving parts, at an
adequate distance from sources of heat
or cold.
○ Prior to performing work, the product
and the machine/ system in which the
product is or will be integrated must
be depressurized and secured against
unauthorized activation.
○ All work on electrical components may be
performed only with voltage-insulated
tools.
EN
1
○ Fuses must not be bridged. Always repla-
ce fuses with fuses of the same type
○ Ensure proper grounding of the product.
○ Drill required holes only on non-critical,
non-load bearing parts.
○ Other units of the machine/the vehicle
must not be damaged or impaired in their
function by the installation of the centra-
lized lubrication system.
○ No parts of the centralized lubrication
device may be subjected to torsion, shear,
or bending.
○ Use suitable lifting gear when working
with heavy parts.
○ Avoid mixing up/ incorrect assembling
of disassembled parts. Label parts
accordingly.
11
EN
1.8 Intended use
Supply of lubrication greases and oils
following the specifications made in chapter
‚Technical data‘. A use is allowed only in
the interior and by commercial operators
familiar with the country-specific opera-
tional health and safety measures. Other
transportable materials on request.
1.9 Foreseeable misuse
A usage of the product differing from the
aforementioned conditions and stated
purpose is strictly prohibited. Particularly
prohibited are:
○ Use in an explosive atmosphere.
○ Operation of the air motor with other
media than the specified compressed air.
○ The supply of flammable or toxic
substances.
○ Use to feed, forward or store Group 1
dangerous fluids according to Directive
67/548/EC.
○ Use to feed, forward or store gases, li-
quefied gases, dissolved gases, vapors, or
12
fluids whose vapor pressure exceeds nor-
mal atmospheric pressure (1013mbar)
by more than 0.5 bar at their maximum
permissible temperature.
○ Use of the Power Master III air motor
86810 with Power Master III pump tube.
○ Operation with protective cover.
1.10 Disclaimer of liability
The manufacturer shall not be held
responsible for damages:
○ caused by contaminated or unsuitable
materials to be supplied.
○ caused by contaminated or unsuitable
compressed air.
○ caused by the installation of non-original
SKF components or SKF parts.
○ caused by in appropriate usage.
○ Resulting from improper assembly, confi-
guration, or filling.
○ Resulting from improper response to
malfunctions.
○ Caused by unauthorized modification of
system components.
1. Safety instructions
1.11 Referenced documents
In addition to these instructions, the follo-
wing documents must be observed by the
respective target group:
○ Operational instructions and approval
rules
○ Instructions from suppliers of purchased
parts
○ Safety data sheet (MSDS) of the material
to be supplied.
○ Operating instructions of the air mainte-
nance unit.
○ Operating instructions of the pump hoist
to be used.
○ Project planning documents and other
relevant documents, if provided.
The operator must supplement these docu-
ments with applicable national regulations
for the country of use. This documentation
must be included, if the product/ machine is
sold or transferred.
1. Safety instructions EN

1
1.12 Residual risks

Residual risk Remedy

Life cycle assembly, start-up, operation, malfunction, troubleshooting, repair, maintenance, shutdown, disposal
Electric shock due to defective
connection cable
People slipping due to floor contami-
nation with spilled/ leaking lubricant
UV ink/ piston lubricant spraying out
due to faulty component fitting / line
connection
Injury caused by compressed air
• Check connection cable for damages
• Exercise caution when ocnnecting the ink connections
• Promptly apply suitable binding agents and remove leaking/ spilled ink
• Follow operational instructions for handling UV inks and piston lubricants and
contaminated parts
• Tighten all components securely or using the specific torques.
Use hydraulic connections and lines suitable for the indicated pressures.
These must be checked for proper connection and for damage prior to
commissioning
• Before any works on the UV ink pump, depressurize pump and secure against
accidental starting

During all works with UV ink and piston lubricant make sure to wear personal profesional equipment (protective glasses, protective gloves).

13
EN
2. Lubricants
2.1 General information
ATTENTION
All products may be used only for their in-
tended purpose and in accordance with the
lifecycle instructions.
Intended use is the use of the products for
the purpose of providing centralized lubri-
cation/ lubrication of bearings and friction
points with
lubricants within the physical usage limits
which can be found in the documentation
for the device, e.g., operating instructions
and the product descriptions, e.g. technical
drawings and catalogs. Particular attention
is called to the fact that hazardous materials
of any kind, especially those materials clas-
sified as hazardous by EC Directive 67/548/
EEC, Article 2, Para. 2, may only be filled into
Lincoln centralized lubrication systems and
components and delivered and/ or distri-
buted with such systems and components
after consulting with and obtaining written
approval from Lincoln.
14
No products manufactured by Lincoln are
approved for use in conjunction with gases,
liquefied gases, pressurized gases in soluti-
on, vapors, or such fluids whose vapor pres-
sure exceeds normal atmospheric pressure
(1013 mbar) by more than 0.5 bar at their
maximum permissible temperature.
Other media which are neither lubricant nor
hazardous substance may only be fed after
consultation with and written approval from
Lincoln.
SKF considers lubricants to be an element of
system design and must always be factored
into the selection of components and the
design of centralized lubrication systems.
The lubricating properties of the lubricants
are critical.
2. Lubricants
2.2 Selection of lubricants
ATTENTION
Observe the instructions from the machine
manufacturer regarding the lubricants that
are to be used. The amount of lubricant
required at the lube point is specified by
the bearing or machine manufacturer. It
must be ensured that the required lubri-
cant volume is provided to the lubrication
point. The lubrication point may otherwise
not receive adequate lubrication, which can
lead to damage and failure of the bearing.
Selection of a lubricant suitable for the
lubrication task is made by the machine/
system manufacturer and/or the operator of
the machine/ system in cooperation with the
lubricant supplier.
When selecting a lubricant, the type of be-
arings or friction points, the expected load
during operation, and the anticipated ambi-
ent conditions must be taken into account. All
economic and environmental aspects must
also be considered.
2. Lubricants
ATTENTION
If required SKF can help customers to
select suitable components for feeding the
selected lubricant and to plan and design
their centralized lubrication system.
Please contact SKF if you have further ques-
tions regarding lubricants. It is possible for
lubricants to be tested in the company‘s labo-
ratory for their suitability for pumping in cent-
ralized lubrication systems (e.g. „bleeding“).
You can request an overview of the lubricant
tests offered by SKF from the company‘s ser-
vice department.
2.3 Approved lubricants
ATTENTION
Only lubricants approved for the product
may be used. Unsuitable lubricants can
lead to failure of the product and to pro-
perty damage.
ATTENTION
Different lubricants must not be mixed.
Doing so can cause damage and require
costly and complicated cleaning of the
product/ lubrication system. It is recom-
mended that an indication of the lubricant
in use be attached to the lubricant reservoir
in order to prevent accidental mixing of
lubricants.
EN
2
The product described here can be operated
using lubricants that meet the specifications
in the technical data. Depending on the
product design, these lubricants may be oils,
fluid greases, or greases.
Mineral, synthetic, and/ or and rapidly bio-
degradable oils and base oils can be used.
Consistency agents and additives may be
added depending on the operating condi
tions.
Note that in rare cases there may be lubri-
cants whose properties are within permis-
sible limit values but whose other charac-
teristics render them unsuitable for use in
centralized lubrication systems. For example,
synthetic lubricants may be incompatible
with elastomers.
15
EN 2. Lubricants

2.4 Lubricants and the environment 2.5 Lubricant hazards

ATTENTION WARNING
Lubricants may pollute ground and wa- Risk of slipping and injury
ters. Lubricants have to be handled and Leaking lubricant represents a po-
disposed of properly. Relevant applicable tential source of danger.
regulations and laws regarind the disposal Leaks must be sealed off without
of lubricants must be observed. delay.

It is important to note that lubricants are

environmentally hazardous, flammable
substances which require special precauti-
onary measures during transport, storage,
and processing. Consult the safety data
sheet from the lubricant manufacturer for
information regarding transport, storage,
processing, and environmental hazards of
the lubricant that will be used.
The safety data sheet for a lubricant can be
requested from the lubricant manufacturer.

16
3. Overview/ functional description EN
3. Overview/ functional description

Overview Fig. 1 2
Item Description

1 PowerMaster III air motor

3

2 AirBrake switch-off modul L

1 L I
N

(option)
I C
N O
C L
N
O
L
N
3
3 Protective cover with cover
plate 2

4 PowerMaster III pump tube 5

or
PileDriver III pump tube

5 Pump hoist (option)

4

17
EN 3. Overview/ functional description

Overview Fig. 2 Overview Fig. 3

3.1 Short description

PowerMaster III pumps are compact power-

ful, pneumatically driven pumps to supply
lubrication greases and oils as specified in L
I
N

chapter ’Technical data’. C

O
L

To supply lubricant the supply piston inside

N

the pump tube carries out up- and down-

ward movements.
In combination with the Lincoln pump hoist
(5) and a follower plate (6) the PowerMas-
ter III pump can be driven also as a barrel
pump. In this case the follower plate is 5
seated on the surface of the material to be
supplied and lowers down into the round or
rectangular container while being emptied.
When reaching the adjusted minimum fil-
ling height (low-level indication) the Power-
Master III pump is switched off.

18
3. Overview/ functional description EN

Overview Fig. 3

3.2 Operating and control elements

3
7 Air pressure connection to refill the system. 7
For pneumatical connection of the Power-
L

8 Pumpe tube connection

I
N
C
Master III air motor via a corresponding Connection of the pump tube (supply 2
O
L
N

maintenance unit to the compressed air piston) to the pneumatic drive piston of the
supply of the operator. air motor. 3
2 AirBrake modul (option) 9 Connection for material to be supplied
The AirBrake modul prevents the air motor Serves to connect the tube line of the 8
from running too fast (e.g. when there is material to be supplied.
no material to be supplied). If the air motor 11 Vent valve
runs to fast, the AirBrake modul will switch Serves to remove air inclusions in the 9 11
the air motor off. pump tube.
3 Protective cover with cover plate 12 Suction bore
(without Fig.) Serves to take in the material to be supp-
Covers the area of connection of the air mo- lied. During operation the suction bore is
tor and the pump tube. The protective cover
immerged in the material to be supplied.
consists of two parts, each provided with
an inspection port covered by a cover plate
(no Fig.). The cover plate can be removed
by means of a screw driver. The inspection
ports serve to control the sealing of the
gland. In case of the pump tubes with lube
cup they serve to control the filling level and
12

19
EN 4. Technical data

4. Technical data
4.1 Technical data of the PowerMaster III air motor

Air motor 84803 84804 84806 84808 84810

Air motor with AirBrakeTM 94804 94806 94808 94810
Operating temperature min -34 °C max. + 93 °C
min. 02 bar min. 02 bar min. 02 bar min. 02 bar min. 02 bar
Operating pressure
max. 14 bar max. 14 bar max. 07 bar max. 07 bar max. 07 bar
Air consumption (l/min-1) 1400 2240 3220 5250 7210
Air pressure of quick coupling 1/2“ NPTF 1/2“ NPTF 3/4“ NPTF 3/4“ NPTF 3/4“ NPTF
Min. Ø compressed air line 10 mm 12 mm 12 mm 20 mm 20 mm
Max. double strokes per minute 70 min-1
Length of stroke 152 mm
Cylinder diameter 76 mm 108 mm 152 mm 203 mm 254 mm
Dimensions mm (BxTxH) 191x152x600 191x152x600 235x197x578 286x243x578 337x295x578
Sound pressure level < 85 dB (A)
Weight of air motor 11.3 kg 11.7 kg 15.5 kg 21.2 kg 28.1 kg

20
4. Technical data EN

4.2 Technical data of the PowerMaster III and PileDriver III pump tubes

Pump tube Length1 Output2 Material3 Version4 Pump tube Length1 Output2 Material3 Version4
PowerMaster III pump tubes
84991 864 100 G a 84976 864 110 S b
4
84992 695 100 G a 84977 695 110 S b
84993 864 61 G a 84978 864 75 S b
84994 695 61 G a 84979 695 75 S b
84995 864 49 G a 84981 864 195 O c
84996 695 49 G a 84982 864 195 O c
84997 864 34 G a 84983 864 195 O c
84998 695 34 G a 84984 695 195 O c
85201 864 21 G a 84985 864 195 O c
85202 695 21 G a 84986 232 195 O d
84987 232 195 O d
PileDriver III pump tubes
84900 436 360 G a 84904 436 295 O e
84901 436 278 G a 84922 505 754 O e
84902 436 196 G a 84923 505 1393 O e
84921 505 721 G a

Legend
1 = Length of immersion tube in mm / 2 = Output in ccm per double stroke
3 = Transportable material G = grease / O = oil / S = greases and special materials (e.g. inks, abrasive materials, etc.)
(special material only after previous approval/verification by the pump manufacturer)
4 = Versions a = shovel foot with plunger-in-bushing style piston / b = shovel foot with packed pistons
c = ball-style foot valve / d = ball-style foot valve (short version) / e = flat check foot valve

21
 EN 4. Technical data

4.3 Possible combinations of PowerMaster III air motors and PowerMaster III pump tubes

Air motor 84803 84804 84806 84808 Air motor 84803 84804 84806 84808

Pump tube Pump tube

84991 ü ü ü ü 84976 ü ü ü ü
84992 ü ü ü ü 84977 ü ü ü
84993 ü ü ü 84978 ü ü ü
84994 ü ü ü 84979 ü ü ü
84995 ü ü 84981 ü ü ü ü
84996 ü ü 84982 ü ü ü ü
84997 ü ü 84983 ü ü ü ü
84998 ü ü 84984 ü ü ü ü
85201 ü 84985 ü ü ü ü
85202 ü 84986 ü ü ü ü
84987 ü ü ü ü

• Note: PileDriver III pump tubes can be combined with all PowerMaster III air motors.

22
 4. Technical data EN

4.4 Pressure ratios of PowerMaster III air motor and PowerMaster III pump tubes

Air motor 84803 84804 84806 84808 Air motor 84803 84804 84806 84808

Ratio (i) Ratio (i)

Pumpe tube Pump tube
84991 12:1 24:1 48:1 84:1 84976 10:1 22:1 44:1 80:1
4
84992 12:1 24:1 48:1 84:1 84977 10:1 22:1 44:1 80:1
84993 20:1 40:1 80:1 84978 15:1 32:1 64:1
84994 20:1 40:1 80:1 84979 15:1 32:1 64:1
84995 24:1 50:1 84981 6:1 12:1 24:1 42:1
84996 24:1 50:1 84982 6:1 12:1 24:1 42:1
84997 36:1 75:1 84983 6:1 12:1 24:1 42:1
84998 36:1 75:1 84984 6:1 12:1 24:1 42:1
85201 50:1 84985 6:1 12:1 24:1 42:1
85202 50:1 84986 6:1 12:1 24:1 42:1
84987 6:1 12:1 24:1 42:1

4.5 Pressure ratios of PowerMaster III air motor and PileDriver III pump tubes
Air motor 84803 84804 84806 84808 86810 Air motor 84803 84804 84806 84808 86810

Pump tube Ratio (i) Pump tube

84900 3:1 7:1 15:1 25:1 42:1 84904 4:1 8:1 18:1 30:1 45:1
84901 4:1 10:1 20:1 35:1 55:1 84922 1,5:1 3:1 7:1 13:1 20:1
84902 6:1 12:1 25:1 45:1 75:1 84923 1:1 1,5:1 3:1 6:1 10:1
84921 1,5:1 3:1 7:1 13:1 20:1

23
EN 4. Technical data

4.6 Compressed air quality 4.7 Tightening torques 4.8 Material compatibility

The compressed air must comply with min. In the following please find the tightening The material to be supplied has to be com-
quality class 5 following DIN ISO 8573-1: torques to be adhered to. The item numbers patible with the following materials:
○ max. particle size/ particle density serve to identify the parts (see spare part
○ 40 μm / 10 mg/m³ drawings). ○ Steel / brass / copper / aluminium
○ pressure dew point 7°C (Item 5.1) ○ NBR
○ water content max. 7.800 mg/m³ Tightening torque = 156-170 Nm
○ residual oil content max. 25 mg/m³
The pneumatic connection may be realized (Item 26)
only via an air pressure regulator with pres- Air motors with pump tube
sure gauge and shut-off valve or via a corre- Motor Tightening torque
sponding maintenance unit. We recommend 84803 14.9 Nm
to realize the connection via a maintenance 84804 14.9 Nm
unit. The size of the air pressure regulator/ 84806 35.2 Nm
the maintenance unit depends on the size of 84808 71.9 Nm
the air quick coupling on the air motor ( 1/2“ 86810 81.3 Nm
or 3/4“).
If the inlet air pressure is greater than the (Item 30)
maximum operating pressure of the pump, Tightening torque = 5.6 Nm
there must be provided an air pressure re- Re-tighten screws after 24 hours
ducer with safety valve additionally. (Item 36) Tightening torque = 82-88 Nm
First wet adapter thread with Loctite 242
Blue.

(Pos. 37) Tightening torque = 14-16 Nm

24
5. Delivery, returns and storage
5. Delivery, returns and storage
5.1 Delivery
The product is packaged in accordance with
standard commercial practice according to
the regulations of the recipient‘s country.
During transport, safe handling must be
ensured.
After receipt of the shipment, the product
must be inspected for damage and for com-
pleteness according to the shipping docu-
ments. The packaging material must be pre-
served until any discrepancies are resolved.
5.2 Returns
Before sending the product back, it must be
cleaned and packed properly. The product
must be protected from mechanical effects
such as impacts. There are no restrictions for
land, air or sea transport. The packaging has
to be marked as follows.
5.3 General notes related to storage
○ The product can be wrapped in plastic
film to provide low-dust storage.
○ Protection against ground moisture by
storing on a shelf or wooden pallet.
EN
5.4 Storage
SKF products are subject to the following
storage conditions:
○ Dry and dust-free surroundings, storage
in well ventilated dry area. 5
○ Storage time: max. 24 months
○ Permissible humidity: < 65% (rh)
Storage temperature:
min. - 25 °C / max. + 70 °C
○ Avoid direct sun or UV exposure.
○ Shield product from nearby sources of
heat and coldness.
25
EN
6. Assembly
6.1 General information
Only qualified technical personnel may
install, operate, maintain, and repair the
progressive feeders described in the lifecycle
manual. Qualified technical personnel are
persons who have been trained, assigned,
and instructed by the operator of the final
product into which the progressive feeders
are incorporated.
Such persons are familiar with the relevant
standards, rules, accident prevention
regulations,
and operating conditions as a result
of their training, experience, and instruction.
They are qualified to carry out the required
activities and in doing so recognize and
avoid potential hazards.
26
Before assembling/ setting up the product,
the packaging material and any shipping
braces (e.g. plugs) must be removed.
The packaging material must be preserved
until any discrepancies are resolved.
ATTENTION
Observe technical data (chapter 4).
6. Assembly
6.2 Set-up and attachment
The product should be protected against
humidity and vibration and should be instal-
led in an easily accessible position to ensure
all other installations can be carried out
without any problem. For indications on the
maximum admissible ambient temperature
see the technical data. During assembly and
during any drilling work, always pay attenti-
on to the following:
o Other units must not be damaged by
assembly work.
o The product must not be installed within
the range of moving parts.
o The product must be installed at an
adequate distance from sources of heat
and coldness.
o Maintain safety clearances and comply
with local regulations for assembly and
accident prevention.
6. Assembly EN

6.3 Assembly dimensions

Assembly dimensions Fig. 5
To ensure enough space for maintenance
(e.g. change of cartridge) and for any di- Air motor Pump tube
sassembly of the product, provide sufficient A
space into each direction.

6
Air motor Dimensions (mm) L
Part no. A B C I
N
C B
O
L
84803 191 600 152 N

D*
84804 191 600 152
84806 235 578 197

84808 286 578 243

84810 337 578 295

* Values, see table 4.2

27
EN 6. Assembly

6.4 Installation of the threaded rods
All four threaded rods must be of the same
length.
• Screw threaded rods (7) with short th-
readed part into air motor (tightening
torques, see chapter 4.7).
• Repeat procedure with all threaded rods.
Installation of threaded rods Fig. 06
6.5 Installation of the quick air coupling
When tightening ensure that the thread of
the plug-in type fitting (7.1) is conical.
• Screw plug-in type fitting (7.1) into the
threaded opening (3/4” NPTF) of the air
motor.
• Install coupling (7.2) on plug-in type
fitting.
Installation of quick air coupling Fig. 07

L
L
I
I
N
N
C 7.2 7.1 C
O
O
L L
N N

28
 6. Assembly EN

6.6 Connection of air motor Air motor and pump tube Fig. 08
and pump tube
Completely extend the piston rod (8) of the • Insert the four threaded rods (13) into the 7 1
air motor, if necessary. To do so connect the bores of the flange on the pump tube.
air motor with the quick air coupling (7) to • Tighten the screw connections of the
L
the compressed air supply. Increase the air piston rods with a wrench. Adhere to the I
N
C
pressure only slowly and to that extent that tightening torques specified in chapter O
L
N
the piston rod extends slowly. Then open 4.7 Item 36. 8
13
quick air coupling to depressurize the pump. • Hand-tighten the threaded rods (13) with 6
• Clamp the pump tube (4) directly below the nuts on the flange. 14
the outlet housing on the immersion • Install the compressed air supply on
tube into a vice (23). Clamp the pump the quick air coupling (7) and let the air 15 15
tube only to that extent that is well fixed motor carry out few double strokes at
in the vice. low pressure (so that the air motor is just 23
• Place the air motor (1) from the top onto running).
the pumpe tube (4). • As soon as the air motor has reached its
• Hand-screw the piston rod of the air upper end position, remove the compres-
motor (8) to the piston rod of the pump sed air supply from the quick air coupling.
tube (14). • Firmly tighten the nuts (15) on the
4
ATTENTION threaded rods (13) crosswise using a
The two piston rods have to be aligned with wrench.
each other. Otherwise the sealing on the
glands will wear prematurely.

29
EN
6.7 Installation of the protective cover
An operation of the PowerLuber without
protective cover (3) and without cover plates
(16) is not allowed. To mount the protective
cover (3) proceed as follows:
• Position the two halves of the protective
cover around the threaded rods and
screw them together with the 4 screws. If
not done yet, install the two cover plates
(16).
Install protective cover Fig. 09
16
3
16
30
6. Assembly
6.8 Compressed air connection
Connect the compressed air system of the
operator via a suitable compressed air unit
and the air quick coupling only. In case of
pressure exceeding 7 bar there must be pro-
vided a pressure reducing valve.
• Connect the operator’s compressed air
system by means of a pneumatic hose to
the air quick coupling (7).
The pneumatic hose must be dimensioned
sufficiently long to cope with the maximum
up- and downward way of movement and
with the pressures of the PowerMaster
III pump. During up- and downward mo-
vement of the PowerMaster III pump no
tractive forces must affect the pneumatic
hose.
 7. Start-up/ operationtriebnahme EN

7. Start-up/ operation

7.1 General information 7.2 Adjustment of the correct air pressure

Prior to conmmissioning, ensure that: Now the PowerMaster III pump is ready for Depending on the material to be supplied
• the air line and the supply line have been operation. and its suction behaviour the air pressure
routed correctly and are provided with a must be increased slowly. The air pressure
shut-off valve. NOTE can be adjusted finally only after venting all
• earthing of the PowerMaster III pump In case of new systems further installation lines and correct suction of the material to
and between the container and the Po- steps may be required depending on the be supplied.
overall system and the local ambient condi-
7
werMaster III pump has been provided
and is fully functionable. tions. Please refer to the Instructions of the
• the maximum admissible operating pres- manufacturer of the overall system respecti-
sure of the PowerMaster III pump is not vely to the operator‘s supplements.
exceeded.
• control and monitoring parts are availa-
ble and fully functional, e.g.:
○ pressure limiting valve
○ pressure relief valve
○ Shut-off device for low-level signal
○ Shut-off device for stroke frequency
○ Maintenance unit/ air pressure regu-
lator with pressure gauge.

31
EN 8. Shutdown and disposal

8. Shutdown and disposal

8.1 Temporary shutdown 8.2 Final shutdown and disposal

Temporary shutdown If the product will be permanently shut

• Interrupt the compressed air supply.
down, the local regulations and laws regar-
ding the disposal of contaminated equip-
ment must be observed.
The product can also be returned to the
manufacturer for disposal, in which case the
customer is responsible for reimbursing the
costs incurred. The parts are recyclable.

32
 9. Maintenance
9. Maintenance
9.1 General information
The manufacturer shall not be held liable for
damages resulting from improperly perfor-
med assembly, maintenance or repair work
on the product.
9.2 Cleaning
Thoroughly clean all outside surfaces. Do
not use aggressive cleaning agents. Interior
cleaning normally is not necessary.
9.3 Maintenance
The PowerMaster III pump requires almost
no maintenance. To avoid malfunctions and
damages the following actions have to be
carried out. The actions refer to personnel
trained in maintenance with special know-
ledge of hydraulics and pneumatics.
NOTE
The item numbers refer to the indications
in the spare parts drawings and spare parts
lists.
9.4 Required tools
Hexagon wrench
7/64“; 5/32“, 3/16“
Flat wrench
1/2“ und 1-1/4“ (for air motor 84803 and
84804)
3/4” (for air motor 84806)
15/16” (for air motor 84808)
1-1/8” (for air motor 84810)
Torque wrench
0-20 Nm for hex wrench 3/16“
Screwdrivers and pliers of different sizes
9.5 Maintenance of the pilot block
To carry out the maintenance of the pilot
block, proceed as follows:
• Unscrew the 4 screws (23) and remove
the pilot block from the air motor. Make
sure the two O-rings (35) on the rear
side of the pilot block do not get lost.
• Unscrew the 2 screws (39) and remove
the pneumatic relay valve (17).
• Unscrew the 4 screws (40) and remove
the upper (31) and lower (32) housing
brackets .
EN
• Remove the 2 air signal valves (20) from
the pilot block.
• Blow the bores in the pilot valve housing
with compressed air.
• Clean the pneumatic relay valve (17), if
necessary, replace it by a new pneumatic
valve.
Reassembly is effected in reverse order. Use
new seals for the assembly (kit of seals part
no. 84967).
9.6 Maintenance of the sound absorber
• Remove the 2 screws (30) with a hex
wrench and pull off the sound absorber 9
housing together with the seal (28).
• Remove the screw (47), then remove the
sound absorber plate (46) and the end
plate (45) .
33
EN
• Remove the sound absorber element (43)
from the housing.
• Clean the sound absorber element (43),
replace by a new sound absorber element
(43), if necessary.
Reassembly is effected in reverse order.
Observe indications regarding the torque to
follow (chapter 4.7, Pos 30) beachten.
9.7 Maintenance of the control valve
• Remove screws (27 + 34).
• Remove valve end caps ( 10 + 14).
• Push valve piston (13) out of the valve
housing (12).
• Remove piston valve bumpers (9) from
the valve end caps (10+14).
• Remove the two O-rings (11) from the
valve body.
• Remove the 4 screws (37) and lift out
valve body (12) and seal (15).
• Check valve piston (13) and valve body
(12) and in case of damage or wear re-
place by new assembly (see 11.3).
34
• Reassembly to be effected in reverse
order. For assembly:
○ Use new seals (part no. 84968).
○ Lightly oil the piston rings of the
valve piston.
○ Adhere to the specifications regar-
ding the torque to follow regarding
the screws (37) (chapter 4.7, item
37).
9.8 Maintenance of the drive cylinder
• Remove pilot block and sound absorber
element as previously described.
• Remove nuts (26).
• Lift upper head of cyclinder (8)
upwards.
• Remove the 4 threaded rods (25) from
the lower cyclinder head (22) .
• Remove tube (7).
• Remove cylinder tube (6) upwards.
9. Maintenance
Air motor versions 84806, 84808, 86810
• Pull out piston with piston rod (5). In
case of air motor 86810 additionally the
pistons with piston rods have to be disas-
sembled (items 5.1 to 5.5).
Air motor versions 84803 and 84804
• Unscrew adapter (36) from piston rod.
The adapter is secured by Loctite 242
Blue. Observe the specifications regar-
ding the torque to follow (chapter 4.7,
item 36).
All air motors
• Unscrew the 4 threaded rods (41) out of
the cylinder head.
• Check cylinder tube (6). If the inner sliding
rails are damaged, replace the cyclinder
tube.
• Check piston and piston rod (5) and re-
place in case of damage.
• Check all further parts of the cylinder
head and replace in case of damages.
 9. Maintenance EN

9.9 Test run

• Reassembly is effected in reverse order. Before attaching the air motor to the pump
For assembly: tube, the air motor should pass a short test
○ Use new seals (sealing kits, see 11.8). run at the lowest possible air pressure. En-
○ Oil the grooved ring (1) and the bushi- sure that the piston rod (5.5) extends freely.
ng (2) of the piston with piston rod (5).
○ Observe the specifications regarding Attach the air motor as described in chapter
the torque to follow for the screw 6 Assembly (6.6).
(5.1), the screws (26) and the adapter
(36) (chapter 4.7, item 5.1).
○ Provide the adapter (36) with Loctite
242 Blue.
○ Align the cylinder tube (6). The cylin-
der tube is aligned correctly, if the 2
small bores on the cylinder bore aling 9
with the rear-side bores on the pilot
valve body (24) and are covered com-
pletey by the O-rings (35). Only after
aligning the cylinder tube (6) firmly
tighten the nuts (26).

35
EN
10. Troubleshooting
Fault
Air motor does not start.
Air motor does not change to
opposite stroke direction and cont-
inuously blows air out of the sound
absorber.
Air motor runs at uneven stroke
frequency and with abridged length motor contaminated or worn.
of stroke.
Pump runs at uneven stroke fre-
quency. However no increase of
flow volume when stroke frequency
increases.
Pump supplies during downward
stroke only.
Pump supplies during upward
stroke only.
Pump runs but does not supply.
Pumpe läuft bei geschlossenem
Förderauslass weiter.
36
Possible cause
Check air supply (too low or lacking air pressu-
re). Outlet clogged.
Check air supply (too small air volume).
Air relay valve and/or air signal valve in the air
Air inclusions in the pump tube.
Only small amount of material to be supplied
available.
Material to be supplied cannot be sucked in
properly as it is too highly viscous and/or the
stroke frequency is too high.
Note: Viscosity increase through changing
temperature.
Set of plunger-in-bushing style piston or valve
damaged or worn.
Inlet valve damaged or worn.
Poor material intake due to restrictions in
the inlet or suction line. Too high viscosity of
material to be supplied and too high stroke
frequency.
Inlet valve not seated correctly or damaged.
Leckage in Förderleitung/System. Stopfbuch-
senabdichtung undicht.
10. Troubleshooting
Remedy
Check air pressure and increase, if necessary.
Check outlet and supply line.
Check air pressure (air volume) and increase, if necessary.
Clean or replace pilot block subassembly on the air motor.
Carry out venting following the instructions of initial start-up.
Change/ refill container.
Throttle the output flow on the outlet valve.
In case of pump with pressing device, increase the contact pressure
of the follower plate. Check suction adapter/ suction line with re-
gard to possible clogging, if so, eliminate clogging.
Check parts and replace defective parts.
Check inlet valve and replace defective parts.
Verify material intake and remedy defects and restrictions.
Throttle output flow at the outlet of the system (material dispen-
sing valve).
Check inlet valve and replace, if defective.
Prüfen und abdichten. Pumpenrohr prüfen, instandsetzen.
11. Spare parts EN

11. Spare parts

11.1 Pilot block assembly 11.2 Sound absorber assembly 11.3 Subassembly - Control valve
PowerMaster III air motors
Fig. 10 Fig. 11 Fig. 12

Order numbers
244808 (air motors 84803 / 84804)
244806 (air motor 84806)
244804 (air motor 84808) 10
244800 (air motor 84810)
11

Order numbers Order numbers

84967X Set of seals for pilot block 242788 (with seal)
242799 Pilot block for air motor 84803 84939 (with seal and felt)
242786 Pilot block for air motor models
84804, 84806, 84808, 86810

37
EN 11. Spare parts

11.4 Subassembly - control valve 11.5 Subassembly - pilot block 11.6 Subassembly - pilot block
body with valve piston air relay valve air signal valve
Fig. 13 Fig. 14 Fig. 15

Order no. 24480 Order no. 24787 Order no. 41768

11.7 Protective cover for PowerMaster III 11.8 Set of seals for drive cylinder
air motor (2 parts)
Fig. 16 Order no. PowerMaster III air motor Cylinder diameter
84794 84803 3“ (approx. 76 mm)
84793 84804 4-1/4“ (approx. 108 mm)
84792 84806 06“ (approx. 152 mm)
84791 84808 08“ (approx. 203 mm)
84789 84810 10“ (approx. 254 mm)

Order no. 84723

38
11. Spare parts EN

11.9 Spare parts for PowerMaster III air motors

Fig. 17 Fig. 18

11

I = Pilot block assembly II = Sound absorber assembly

III = Control valve assembly IV = Components of the drive cylinder

39
EN 11. Spare parts

Part numbers of the different air motors

Item Designation Qty. 86810 84808 84806 84804 84803
1 Grooved ring (NBR) 1 #8 #1 #2 #3 #4
2 Bushing 1 247296 241732 241732 241733 241733
3 Cylinder seal (NBR) 2 #8 #1 #2 #3 #4
4 O-ring (NBR) 2 #8 #1 #2 #3 #4
5 Piston rod assembly 1 247449 241740 241741 241742 241743
5.1 Screw 1 272736 -------- -------- -------- --------
5.2 Washer 1 272737 -------- -------- -------- --------
5.3 Piston 1 272766 -------- -------- -------- --------
5.4 O-ring (NBR) 1 #8 -------- -------- -------- --------
5.5 Piston rod 1 272767 -------- -------- -------- --------
6 Cylinder tube 1 247448 241744 241745 241746 241747
7 Tube 1 247336 241788 241748 241749 241749
8 Upper cylinder head 1 247304 241750 241751 241752 241753
9 Valve piston bumper 2 #7 #7 #7 #7 #7
10 Valve end cap 1 241755 241755 241755 241755 241755
11 O-ring (NBR) 2 #7 #7 #7 #7 #7
12 Valve housing 1 #9 #9 #9 #9 #9
13 Valve piston 1 #9 #9 #9 #9 #9
14 Valve end cap 1 247302 241759 241760 241761 241761
15 Seal 1 #7 #7 #7 #7 #7
16 O-ring (NBR) 2 #7 #7 #7 #7 #7
17 Air relay valve 1 242787 242787 242787 242787 242787
18 O-ring (NBR) 3 #6 #6 #6 #6 #6
19 O-ring (NBR) 3 #6 #6 #6 #6 #6
#1 Part of part no.: 84791 (Set of seals for cylinder 8“) #6 Part of part no.: 84967 (Set of seals for pilot block)

#2 Part of part no.: 84792 (Set of seals for cylinder 6“) #7 Part of part no.: 84968 (Set of seals for control valve)
#3 Part of part no.: 84793 (Set of seals for cylinder 41/ “) #8 Part of part no.: 84789 (Set of seals for cylinder 10“)
4
#4 Part of part no.: 84794 (Set of seals for cylinder 3“) #9 Part of part no.: 244802 (Housing with valve piston)

#5 Part of part no.: 84939 (Spare parts kit sound absorber)

40
11. Spare parts EN

Part numbers of the different air motors

Item Designation Qty. 86810 84808 84806 84804 84803
20 Air signal valve 2 241768 241768 241768 241768 241768
21 O-ring (NBR) 1 #8 #1 #2 -------- --------
22 Lower cylinder head 1 247303 241773 241774 241775 241776
23 Screw 4 50526 50526 50526 50526 50526
24 Pilot valve body 1 241778 241778 241778 241778 241778
25 Threaded rod 4 247295 241766 241779 241767 241767
26 Nut 4 247298 51018 51007 51001 51001
27 Screw 2 244995 244995 244995 244995 244995
28 Seal 1 #5 #5 #5 #5 #5
29 Sound absorber body 1 241021 241021 241021 241021 241021
30 Screw 2 50051 50051 50051 50051 50051
31 Upper housing bracket 1 241784 241784 241784 241784 241784
32 Lower housing bracket 1 241785 241785 241785 241785 241785
33 Packed pistons 2 -------- -------- -------- #3 #4
34 Screw 2 247299 244993 2411783 244994 244994
35 O-ring (NBR) 2 #6 #6 #6 #6 #6
36 Adapter 1 -------- -------- -------- 241789 241789
37 Screw 4 244975 244975 244975 244975 244975
38 Quick coupling (air) 1 662012 655012 655012 655008 655008
39 Screw 2 50816 50816 50816 50816 50816
40 Screw 4 50823 50823 50823 50823 50823 11
41 Threaded rod 4 241023 241023 241023 241023 241023
42 Nut 4 236203 236203 236203 236203 236203
43 Sound absorber element 1 #5 #5 #5 #5 #5
44 Plug-in fitting 1 660112 660112 660112 660112 660112
45 End plate 1 #5 #5 #5 #5 #5
46 Sound absorber plate 1 241027 241027 241027 241027 241027
47 Self-tapping screw 2 66962 66962 66962 66962 66962
48 O-ring (NBR) 2 #6 #6 #6 #6 #6
49 O-ring (NBR) 4 #6 #6 #6 #6 #6

41
EN
12.1 Specific safety indications for
air-driven pump hoists
Lincoln pump hoists are accessories for
Lincoln barrel pumps of the PowerMaster III
and PileDriver III series.
It is prohibited to operate PowerMaster III
and PileDriver III pumps with other makes of
pump hoists. This could result in undefined
operating conditions that could endanger
persons and might result in damage to ma-
terial assets.
○ Do not use the pump hoist to lift other
loads.
○ Use the pump hoist only in combination
with the corresponding Lincoln pumps.
○ Do not overload the pump hoist. Max. 90
kg may be lifted (pump including all other
components to be lifted).
○ Use the pump hoist in rooms of at least 3
meters height.
○ Dimension the air hoses corresponding to
the stroke travel distance.
○ Use pump hoist only when screwed firmly
to the ground.
42
12. Accessories
○ Always operate the pump hoist within the ○ Never grasp into the suction bore of the
admissible technical limits. pump tube while pump is operating.
○ Never exceed the maximum admissible ○ Keep unauthorized persons away.
air pressures of pump, pump hoist or
other system components.
○ During assembly no parts must be below
the mounting place. Falling tools or parts
may cause personal injuries.
○ Risk of falling: During assembly bear in
mind steps, e.g. bottom panels or objects
on the floor. WARNING
○ While the pump is moved, e.g. when
changing the barrel or lowering the Risk of crushing
pump, do not touch the rim of the barrel During operation or travelling of
nor the follower plate as limbs could be the pump:
crushed. ○ Never touch the rim of the bar-
○ While lowering the pump ensure that no rel or the follower plate.
persons or components (except from the ○ Never bend over the barrel or
proper barrel) are positioned below the stay below the pump.
follower plate. Persons could be crushed
or the follower plate could be damaged.
12. Accessories EN

12.2 Technical data of the pump hoists

Pump hoist model 2710 Pump hoist model 2740
Kind of drive: compressed air compressed air
Driving compressed air: min 2.8 bar / max 7.0 bar min 2.8 bar / max 7.0 bar
Extended height: 1580 mm 1525 mm
Retracted height: 2616 mm 2463 mm
Lifting capacity: max. 90 kg max 90 kg
Suitable barrels: 400 LB (180 kg round barrel) 400 LB (180 kg round barrel)
Weight: approx. 40 kg approx. 40 kg

12

43
EN
12.3 Operating and control elements
of the pump hoist
In addition to the operating and control
elements of the PowerMaster III pump, the
pump hoist disposes of the following opera-
ting and control elements.
10 Control valve of pump hoist
The control valve of the pump hoist serves
to move the PowerMaster III pump up and
down. The PowerMaster III pump may be
moved only while being idle. When moving
the pump upwards, it may be necessary to
vent the barrel before (see 17).
17 Follower plate venting
Serves to vent the space below the follower
plate, e.g. to facilitate an easy exchange of
the barrel.
21 Follower plate venting
Serves to vent the space below the follower
plate when lowering the pump. Open the
follower plate venting by hand (anticlockwi-
se). As soon as the follower plate has been
44
12. Accessories
Operating and control elements Fig. 19
lowered completely onto the material to be
supplied, the follower plate venting must be 35/45
closed again (clockwise).
44 Air pressure regulator
Serves to adjust the operating air pressure 17
of the pump hoist. The air pressure may be
adjusted only that high that the pump can 10
be moved slowly with the control valve (10)
of the pump hoist.
44
If the operating air pressure is adjusted too
high, the pump moves fast. This may result
in damages or dangerous situations.
35/45 Shut-off valve - air supply of pump
To operate the PowerMaster III pump the
shut-off valve must be open. When moving
the pump hoist (change of barrel) or for
21
maintenance purposes the shut-off valve
must be closed.
12. Accessories EN

12.4 Installation of the pump hoist Fig. 20

• Transport the pump hoist to the place

where it will be used.
• Connect the pump hoist on the 4 faste-
ning points (20), e.g., with anchor bolts to
the foundation.
• Insert pre-assembled PowerMaster III
pump with pump tube in the support. If
required, use an indoor crane.
• Align PowerMaster III pump vertically and
screw it to the support with the 4 screws
(19).
• Mount the follower plate and connect it
19 Fig. 21
pneumatically to the pump hoist.
• Connect PowerMaster III pump and pump
hoist to the operator’s compressed air
supply (conditions, see chapter 6 Assem-
bly of the PowerMaster III pump).
20

12

45
EN 12. Accessories

12.5 Installation of barrel 12.6 Remove barrel Fig. 22

• Move pump hoist by means of the pump
hoist control valve (10) that high that the
barrel can be installed.
• Move the barrel towards the bumpers
(22) of the base plate and align it.
• Open the follower plate venting (21).
Lower the follower plate by means of the
pump hoist control valve (10) into the
barrel until it is seated on the material to
be supplied.
• Close the follower plate venting (21).
• Open the shut-off valve (35) of the air
supply of the PowerMaster III pump.
The PowerMaster III pump is ready for
operation.
To remove an empty barrel proceed as
35
follows:
• Close the shut-off valve (35) of the air
supply of the PowerMaster III pump.
• Parallely activate the pump hoist control 17
valve (10) and the follower plate venting
10
(17).
• As soon as the follower plate has moved
out of the barrel, release the pump hoist 44
control valve (10) and the follower plate
venting (17).
• Remove the empty barrel from the pump.
22
Install new barrel as described under 12.5.
21

46
12. Accessories EN

12. 7 Spare parts of pump hoist

Fig. 23

12

47
EN 12. Accessories

Fig. 24

48
12. Accessories EN

Fig. 25

12

49
EN 12. Accessories

Required quantities for pump hoist

Item Designation Part number 2710 2740
1 1/4 OD X 1/4 NPTF (M) 90° ELL 247761 7 7
2 1/4 OD X .160 ID Polyurethane hose as required as required
3 1/4-20 x 1-3/4“ cylinder screw 50779 4
4 3/8-16 X 1 hex screw 50044 10 10
5 3/8 circlip 66220 10 10
6 3/8 flat washer 48268 4 4
7 1/4-20 hex nut 51010 6 6
8 Mounting plate 274661 1 1
9 1/4 T-piece, male 274654 1 1
10 4-way air valve 237588 1 1
11 Tube cap 274719 1 1
12 #10-32 X 1/4“ threaded pin with ferrule 50522 1 1
13 1/4 NPT closure plug 67359 1 1
14 5/16-18 X 3/4“ cylinder screw 50016 6 6
15 Upper support tube 274666 1 1
16 1/4-20 X 1-1/2 cylinder screw 50051 2 2
17 2-way air valve 274682 1 1
18 Lower support tube 274664 1 1
19 Piston 274663 1 1
20 Piston seal 34327 1 1
21 Valve screw 274651 1 1
22 1“ ball 274715 1 1
23 Retaining ring 274650 1 1
24 Air connection 238208 ---- 1
25 O-ring (nitrile) 34337 2 2
26 1/4-20 X 5/8“ tapping screw 274648 18 18
27 Follower segment 274644 3 3
28 Wiper ring (nitrile) 34371 1 1
29 Pump mount assy., PM3 (incl. 4, 5, 6, 0,43) 274733 1 ----
30 Check valve 274653 1 1

50
12. Accessories EN

Required quantity for pump hoist

Item Designation Part number 2710 2740
31 O-ring (nitrile) 274678 ---- 2
32 5/16-18 X 1/2“ threaded pin with ferrule 50525 ---- 3
33 1/2 NPT St. Ell. 67074 1 ----
34 1/2 NPT hex nipple 11197 3 ----
35 1/2 NPT ball valve 66084 1 ----
36 1/2 NPT X 3/4 NPT bushing 67171 2 ----
37 Air connector 650108 1 ----
38 1/2 NPT T-piece 67041 1 ----
39 1/4 NPT X 1/2 NPT bushing 12080 1 ----
40 Extension adapter 242328 4 ----
41 1/4 NPT hex nipple 10462 1 3
42 Pressure gauge 247843 1 1
43 1/2-13 UNC hex nut 51014 4 ----
44 Mini pressure regulator 602003 1 1
45 1/4 NPT ball valve 274771 ---- 1
46 1/4 NPT T-piece 67102 ---- 1
47 Air connector 238394 ---- 1
48 Hose connector 10198 ---- 2
49 1/2“ X 84“ air hose 273304 1 ----
50 3/8“ X 84“ high-pressure hose 274727 1 ----
51 1/4“ X 84“ air hose 274728 ---- 1
52 1/4 X 84“ high-pressure hose 236921 ---- 1
53 Pump mounting assy, SER 40 (including 4, 5, 6, 54) 274734 ---- 1
54 1/4-20 X 9/16 hex screw and flat washer 50060 ---- 4 12
55 Follower adapter (including 31 & 32) 274679S ---- 1
56 Pump support 274669 1 1

51
 The Power of Knowledge Engineering

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and units systems years, SKF brings innovative solutions to OEMs and production facilities in every major industry world-
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Important information on product usage

! All products from SKF may be used only for their intended purpose as described in this
brochure and in any instructions. If operating instructions are supplied with the products, they
must be read and followed.
Not all lubricants are suitable for use in centralized lubrication systems. SKF does offer an
inspection service to test customer supplied lubricant to determine if it can be used in a central-
ized system. SKF lubrication systems or their components are not approved for use with gases,
liquefied gases, pressurized gases in solution and fluids with a vapor pressure exceeding normal
951-181-006-EN atmospheric pressure (1 013 mbar) by more than 0,5 bar at their maximum permissible
temperature.
07/2014 Hazardous materials of any kind, especially the materials classified as hazardous by European
Community Directive EC 67/548/EEC, Article 2, Par. 2, may only be used to fill SKF centralized
lubrication systems and components and delivered and/or distributed with the same after
consulting with and receiving written approval from SKF.

Lincoln Industrial, One Lincoln Way

St. Louis, MO 63120-1578 USA
Tel: +1.314.679.4200
Fax: +1.800.424.5359
E-mail: lincoln@lincolnindustrial.com
www.lincolnindustrial.com
www.skf.com/lubrication