Centrifugal Compressors

General specifications for centrifugal compressors
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CONTENTS
TITLE PAGE
I Introduction 3
II Custodian 3
III Guidelines to interpret the standard 3
SECTION-1 General 4
1.1 Scope 4
1.4. Definition of terms 5
SECTION-2 Basic design 7

2.1 General 7
2.2. Casings 8
2.3. Interstage diaphragms & inlet guide vanes 9
2.4. Casing connections 9
2.6 Rotating Elements 10
2.7. Bearing and bearing houses 10
2.8. Shaft seals 11
2.9 Dynamics 13
2.10 Lub and Seal oil systems 14
2.11 Materials 14
SECTION-3 Accessories 16
3.1 Drivers 16
3.2 Coupling & coupling guards 16
3.3. Mounting Plates 17
3.4. Controls and Instrumentation 18
3.5 Piping & Appurtences 21
SECTION-4 Inspection, testing and preparation for shipment 22

4.1. General 22
4.2. Inspection 22
4.3. Testing 22
4.3.4 Mechanical Running test 22
4.3.6 Optional Tests 24
4.4. Preparation for shipment 25
SECTION-5 Vendor Data 26

5.3. Contract Data 26
Note: Sections and subsections are in accordance with API standard 617(6th Edition, Feb.1995)
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(I) Introduction
This engineering specification along with API 617 sixth edition, February 1995 with stated changes
given hereunder outlines requirements for design, selection, manufacture and testing of centrifugal
process compressors with single and multiple casings arranged in tandem to cover the following
options
a. New equipment or one intended for modification and or upgrade

b. Continuous or intermittent operation
c. With or without standby concept
d. Direct driven or driven through gear box or close coupled
e. Indoor or outdoor installation
f. Driven by any one of the drivers such as electric motor, gas turbine, steam turbine, and turbo
expander.
g. Operating in hazardous or non-hazardous areas in any of QP’s on-shore & off –shore production
facilities.
This does not cover
• Packaged integrally geared compressors either for single or multiple service

• Centrifugal low pressure blowers
(II) Custodian
The Custodian of this specification is EE, who is responsible for the accuracy and quality of its
contents and for its future revisions, where these are required to reflect industry trends or changes to
QP business practices.
(III) Guidelines to interpret this Standard
The following paragraph numbers enlisted from API 617 sixth edition, February 1995, identify
additions, modifications, substitution or deletion to those stated in API standard. The remaining
paragraphs in API 617 sixth edition, February 1995 that do not appear hereunder are accepted without
modifications.
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SECTION-1 GENERAL
1.1.Scope
1.1.1 New paragraph
This specification with attached data sheets for the compressor & associated instrumentation forms
the total requirement for the supply of the compressors and auxiliaries alone. The additional
requirement of the driver, gear-box etc shall be covered by separate specifications and data sheets
applicable to them.
1.1.2 New paragraph
In the event of any conflict between various documents the following shall be the order of priority.
First priority: Statutory requirements of State of Qatar

Second priority: The purchase order
Third priority: Data sheets and attached relevant drawings
Fourth priority: Job specification
Fifth priority: This specification.
Sixth priority: International codes and standards
1.1.3 New paragraph
• Proven design and references
The proposed compressor, auxiliaries and its seal system (specifically applicable to the dry gas seal
system) shall comply with following mandatory guidelines:
(a) The impeller geometry must be proven for the service with special consideration to the molecular
weight and operating pressures and reliability of fabrication techniques.
(b) The compressor casing proposed for the application must be in regular production. There should
be ample proof of established procedure either for the cast, forged or fabricated construction.
(c) The proposed compressor shall have proven bearings, rotor dynamics.
(d) For quoted model, there should be a minimum of 3 compressors already in service with every one
of them at least clocking 24,000 hrs of continuous run without any compromise on the
performance or operating conditions in the same or similar duty. Specific reference is mandatory
to cases where rotating labyrinths and / or back to back impeller design are proposed.
(e) The vendor shall have a service organization, which is able to be present at the site at a short
notice period in the event of an emergency.
(f) The dry gas seal system, when requested, shall be from a reliable source with an established
record installation for 3 machines with every one of them clocking at least 24,000 hrs of
continuous run with accumulated total of at least 200,000 hrs for the quoted model and the
specified service under consideration. This is based on the consideration that dry gas seal
manufacturers usually indicate 5 year uninterrupted performance. The service crew should be
available at the site at a short notice in the event of an emergency with guaranteed storage of a
spare cartridge and also service capability at site. Limited shop assistance may be offered by the
purchaser.
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(g) Compressors manufactured under a license agreement, shall carry Licensor’s written performance
and mechanical integrity guarantee.
(h) The vendor shall provide a written guarantee that the spare parts for the quoted items shall be
available for a period of 20 years. It is stressed that manufacturer is discouraged from quoting a
model or components which have high probability of obsolescence in the near future.
(i) Vendor shall have a state of art facility for conducting mechanical, performance- equivalent and
full load tests, as well as a string test facility.
(j) A proposal without adequate information on the manufacturing capability, testing facility,
reference list of installations and service organization is liable to be rejected.
1.4 Definition of terms
1.4.4 Compressor rated point
Substitute the existing para by the following
Unless otherwise specified, the compressor rated point is the intersection on the 100% speed curve
corresponding to the highest capacity of any specified operating point. (Please refer figure 1 for
explanation)
1.4.23 Substitute the existing para by the following
Vendor shall have overall responsibility for the entire unit, which includes co ordination of all
technical aspects related to the main equipment, driver and auxiliary systems associated with package.
It is meant to ensure the correctness of engineering at all stages, successful installation,
commissioning and training of plant personnel covering the following as a minimum.
• Initial sizing of the driver and driven equipment and the associated auxiliaries.
• Detailed engineering
• Issues related to layout in relation to the purchaser’s equipment outside the battery limit
• Issues related to dynamic analyses and their verification on the test stand and subsequent
corrections if warranted
• Manufacturing
• Testing -stage wise, mechanical / performance /string test/full load
• Installation Supervision
• Pre-commissioning, commissioning & start-up assistance
• Training of the plant personnel
• Documentation
• Issues related to spare parts
• Handing over
If during the engineering phase, it is found necessary to carry out certain changes for valid reasons not
foreseen at the initial phase, it will be responsibility of the vendor to carry out the same.
1.4.24 New paragraph
Buyer or Purchaser: Qatar Petroleum and its subsidiaries that place the order for the main equipment
& auxiliaries. The order may be through the EPIC contractor
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Vendor: The other party to the purchase order. It may be the manufacturer or his authorized
representative.
Buyer’s or Purchaser’s representative
The person authorized to act on behalf of buyer, who may be from the buyer, EPIC contractor or the
end user from their Engineering, Project, Inspection, purchasing /expediting section.
1.5 Amendment to the first paragraphs to read as follows
Add prefix -“Unless otherwise specified” to the paragraph.
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SECTION-2 BASIC DESIGN
2.1 General
2.1.4 Addition of the clause at the end of the para:
The head at surge shall be a minimum of 10% greater than the value at the normal operating point.
The vendor’s drawing illustrating arrangement of equipment layout including auxiliaries shall be
submitted for QP approval.
Vendor shall provide of permanent tracks for the removal of inner barrel/bundle & a suitable
hydraulic extraction device for barrel compressors.
2. 1.9 Substitute the existing para by the following (from 2. 1.9 .1 to 2. 1.9 .6)
2. 1.9 .1 The compressor, driver and auxiliary equipment shall be suitable for outdoor installation
where they will be exposed to exposed to the ambient conditions and environmental conditions
specified in the data sheet. Clauses 2.1.9.2 to 2.1.9.6 form broad guidelines.
2.1.9.2 Maximum dry bulb temperature ranges from 45 -52 deg C and RH maximum 100%.
Expected metal temperatures when exposed to direct sun can reach 84 deg C.
2. 1.9 .3 Thunderstorms and lightening are relatively infrequent. The normal airborne dust
concentration shall be considered as 1mg / m3 with 95% of all dust particles less than 20 microns and
50% of all particles less than 1.5.microns in size. Depending on the location, the effect of the
sandstorm will be specified on the data sheets concerning the dust concentration.
2. 1.9 .4 For offshore installations or in the vicinity of the shore within ½ km, the equipment shall be
protected against failure due to wind borne seawater spray and the accumulation of dry and dissolved
salts.
2. 1.9 .5 Hydrogen sulfide upto 10 ppm may be present in the atmosphere
2. 1.9 .6 Following is the broad meteorological and environmental data. If the data sheets do not
provide the exact information the information hereunder shall form the guidelines
• Temperatures and pressures:
Average maximum shade temperature: 45 deg C

Maximum recorded shade temperature 52 deg C
Average minimum shade temperature 20 deg C
Minimum recorded shade temperature 0 deg C
Maximum sun radiation temperature 84 deg C
Design temperature 52deg C
Average barometric pressure 1.01 bar a
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• Relative humidity
Absolute maximum relative humidity 100%

Absolute minimum relative humidity 1%
• Rainfall
Maximum annual rainfall 175 mm

Minimum annual rainfall 13 mm
• Wind
Maximum sustained for 10 minutes 75 km/hr

Maximum gust velocity 100 km /hr
Design wind speed 130 km/hr at 7 m level in all directions
2.1.10 Substitute second sentence by the following
Noise levels at or beyond 1 meter from the compressor, gear, driver and associated auxiliaries shall
not exceed 85dB(A).
After installation, the performance of the combined units shall be the responsibility of the vendor.
2.1.14 Clarification
To ensure satisfactory service of machinery vendor shall in association with the representatives of the
purchaser review, in advance,
• Associated equipment and piping closely associated with the package to avoid harmful
vibrations and thermal expansion and consequential effects on the alignment.
• Foundation drawings of the equipment supplied by him to ensure that there are no undue
influences affecting the vibration & alignment of the machinery.
In addition, vendor shall
• Supply computer laser alignment kits, benchmarks, dowel, and brackets to carry out the
alignment in a reliable manner as well as measuring devices/gadgets necessary to check the
thermal expansion.
• Carry out the initial and final alignment.
2.2 Casing
The maximum allowable working pressure of the casing shall be able to meet the worst combination
of the following scenarios:
(a) 110% of surge pressure anticipated when the machine operates at maximum continuous speed
with highest mol weight, highest suction pressure, lowest inlet temperature
(b) Settling out pressure
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(c) Relief valve setting pressure
(d) 125% of maximum specified discharge pressure
2.2.8 Exception
Cast iron, as material of construction for casing is not acceptable.
2.2.10 Exception
No ‘O’ rings or ring groves are to be machined into the flange facing of an axially split casing joint.
2.2.17 New Paragraph
As a preference, radial split casings shall be fitted with one end cover. Self-energizing designs of end
cover with split ring retention or similar devices are preferred for barrel casings. Where bolted covers
are offered, they shall allow the use of hydraulic bolt tensioning device. Any of the items such as
extractors, hydraulic tensioning devices etc shall be supplied by vendor as part of special tool kit.
2.3 Interstage diaphragms & Inlet guide vanes
The labyrinth seals shall be stationary and easily replaceable.
2.3.5 Clarification
Diaphragm cooling is not acceptable
2.4 Casing Connections
2.4.2.1 Substitute the existing para by the following
Inlet and outlet connections shall be raised face steel flanges in accordance with the orientation
specified in the data sheets. Inlet and outlet connections in case of barrel compressors shall be located
in the outer casing.
2.4.2.2 Clarification
Steel flanges larger than 24” shall conform to MSS-SP-44.
2.4.2.2.2 Clarification
Steel flanges larger than 24” shall conform to MSS-SP-44.
API 605 shall not apply.
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2.4.3.2 Addition of sentence at the end of the paragraph
Individual stage drains shall be provided inclusive those for the balance piston &any dummy stages.
Drain points shall be individually flanged and valved using double block & bleed valves-not less than
¾”-terminate at the edge of base plate. Drain outlets shall be visible from drain valves to permit safe
monitoring by the operator.
Socket welded connections shall not be used.
2.6 Rotating Elements
2.6.8 Exception
Riveted impellers are not permitted
For all hydraulically fitted components such as collars & coupling hubs, vendor shall provide the
related drawings showing major dimensions identifying the location and tolerances on the mating
components including the surface finish. The manufacturer shall supply all the special tools &
hydraulic devices along with the procedure for assembly and disassembly.
Chrome plating of the impeller is not permitted either as part of regular manufacturing or as a means
of salvaging it.
Impellers shall be designed to limit the maximum stress at maximum continuous speed to 70% of
yield stress of the material under consideration.
The compressor manufacturer shall jointly with driver vendor, establish maximum transient torques
that will occur in the shaft system during the start-up, running and fault conditions. All components,
including the coupling hub on the shaft, shall be suitable for at least 125% of the aforesaid figure.
2.7 Bearing and Bearing houses
Specific approval shall be obtained where an alternative proposal using magnetic bearings or
externally pressurized fluid-film bearings are offered. There should be adequate information on
reference list, testing facilities to support the proposal.
Duplex type bearing metal temperature sensors consisting of 3 wire platinum RTDs shall be provided
for a minimum 2 nos. of most highly loaded pads of the journal bearing. The thrust bearings metal
temperature sensors shall also be provided in a similar manner to 2 nos. of pads of both active and
non-active sides. The installation shall be in accordance with API 670
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2.7.1.3 Addition
Radial and thrust bearing shall be capable of withstanding reverse rotation for a short period of time
without damage.
2.7.3.4 Exception
Since gear couplings are not acceptable this paragraph is not applicable.
2.7.4.1 Addition at the end of existing paragraph:
Compressor bearing housing shall be designed in such a manner that lubricating oil will not come in
contact with process gas handled by the compressor.
2.7.4.4 Addition at the end of existing paragraph:
When the system is provided with air cooled heat exchangers, vendor shall address and make special
provisions to deal with the summer conditions with ambient temperature in the range of 48-50 deg C
to maintain the oil supply header temperatures within the design limits so that neither the lube oil
return temperature nor the actual metal temperature reaches alarm limitation at any of the operating
points and does not impose limitations on the operating load and the speed in case of variable speed
machines . Vendor shall take adequate precautions in choosing the bearing metallurgy.
Bearing housings, shaft support structures bolted to the casing & oil-retaining parts shall be of steel.
2.7.4.8 New paragraph
All the orifices associated with bearing oil supply shall be clearly identified along with their size. This
is also applicable to the orifices within the bearing housing
2.8 Shaft Seals
2.8.1 Clarification
This paragraph shall apply.
2.8.2 Clarification
2.8.3 Clarification
Where feasible and proven by field experience, there shall be preference for the cartridge type self-
acting dry gas seal system.
Where the process gas contains H2S in excess of 50 PPM by volume, the seal oil system when
offered, shall be independent of Lube oil system. The vendor shall state total inner seal oil leakage
rate for each compressor casing at the time of proposal. This will be verified during the shop testing
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and the subsequent field commissioning. Leakage from every seal shall be piped to an independent
drain pot. No individual shaft seal shall have a leakage rate greater than 70% of the total expected seal
leakage from all the shaft seals in a single machine during any of the tests.
2.8.7 Clarification
Seal design shall have provision for buffer gas injection to each seal. Vendor shall closely work with
QP to identify necessity for buffer gas injection and specify the type of buffer gas, its pressure, flow
rate, degree of cleanliness, bill of materials along with flow schematic. The vendor shall guarantee the
flow rate and pressure required.
2.8.8 Clarification
2.8.9 New Paragraphs (From 2.8.9.1 to 2.8.9.7) for dry gas seals
2.8.9.1 When the dry gas seal is specified, it will meet the acceptance criterion as outlined 1.1.3(f).
The dry gas seal shall be tandem type with the addition of tertiary seal at the end to avoid process gas
escape to the atmosphere and also to prevent the lube oil reaching the seal side. The shaft seals shall
be capable of withstanding reverse rotation for a short period of time without damage.
2.8.9.2 Every dry gas seal system shall be complete with duplex filters with a minimum of 3 micron
filtration capability, and capability of on-line change over thus not interrupting the operations, piping,
transfer valves, safety relief valves, differential pressure control valve for the supply of seal gas,
buffer gas pressure control valve, supply and discharge manifold, a dedicated local panel showing
schematics and operating conditions and related components mounted next to the compressor skid.
2.8.9.3 The system shall be provided with necessary alarm and shutdown instrumentation with all the
pipe work fabricated from stainless steel 316 L. Complete wiring to the terminal boxes located at the
edge of the skid shall be provided.
2.8.9.4 The requirement for the buffer medium- its pressure & flow- will be highlighted in the
proposal. In case suitable buffer medium is unavailable at the user’s facility, the vendor shall offer a
package consisting of two nitrogen generators, to provide 100% back up to ensure continuous
operation of the compressor. As a matter of precaution, a nitrogen bottle rack inclusive of heater for 1
hour back up shall be provided. The degree of filtration of nitrogen supply shall be at least 3 micron.
The package will be subject to review by the purchaser to ensure smooth and continuous running of
main compressor package.
2.8.9.5 The vendor shall prove that the maximum leakage rate from the primary and secondary seals
at the time of testing - at the seal manufacturer’s shop, testing on the test stand at the compressor
manufacturer’s test facility and also initial field trial period of minimum one month-
does not exceed the figures stipulated in the proposal. The testing shall be performed at all the
combinations of speed and pressure. Dynamic seal leakage rates for both the primary and secondary
seals at all operating points, as well as static seal leakage in shutdown conditions at various pressures
shall be monitored and recorded.
2.8.9.6 The cartridges shall be checked and certified for integrity during the overspeed spin test. The
test shall be witnessed by the Purchaser’s representative.
2.8.9.7 When the dry gas seal is implemented as a retrofit, compressor vendor shall guarantee the
vibration level of the machine to be less than that before the modification comparable to the machine
in healthy condition, in view of complete check on the rotor condition and rotor balance. The subject
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shall be discussed and mutually agreed between the purchaser and the vendor before the placement of
the order.
Seals shall be capable of onsite removal without moving the driver or the driving equipment such as
gear boxes etc.
2.9 Dynamics
Critical speeds and their associated amplification factors shall be determined analytically by means of
a damped unbalanced rotor response analysis and shall be confirmed during the running test. In case
of any discrepancies between the test stand results and the analytical approach, it will be necessary to
resolve the matter with full technical review.
2.9.2.3. Clarification
Lateral analysis of the train shall be carried out.
2.9.2.4(e) Clarification
A stiffness map shall be provided for all analyses
2.9.4.1 Addition of the sentence at the end of the paragraph
Torsional analysis data shall be presented in the form of Campbell diagram
The vendor shall perform a torsional vibration analysis of the complete coupled train
2.9.5.1 Add a para at the beginning
The purchaser reserves the right to observe rotor assembly & balancing. Balancing machine should be
calibrated & duly certified within last 6 months prior to carrying out balancing.
2.9.5.2. Add a para at the end of the paragraph
Balancing procedures shall be such that rotor and coupling interchangeability can be achieved
without need for rebalancing. This will require rotors to be first balanced without the couplings and
then the check balance with coupling hubs mounted.
2.10 Lub and Seal Oil systems
2.10.1 Add a para at the beginning
Common lubricating oil systems supplying oil to more than one compressor are acceptable, if they
form a part of the tandem train handling the same service driven by a common driver and the
associated gear box (if applicable).
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2.10.2 Add a para at the beginning
Stainless steel material shall be used for all the system components, which are in contact with oil such
as reservoir, piping flanges, valves, run down tanks etc.
Where the process gas contains H2S in excess of 50 ppm by volume and cases where specifically
asked for, the seal oil system shall be independent of Lube oil system. When separate oil systems are
offered, the means of preventing interchange of oil between the two systems shall be described in the
vendor’s proposal.
2.11 Materials
2.11.1.2 Add a sentence at the end of the para
Vendor shall avoid use of comparative statements such as “equal” or “better”.
When the material is exposed to sour services this paragraph shall apply.
2.11.1.12 Add a sentence at the end of the para
Welders shall be qualified as per ASME IX and their qualifications shall be submitted for review to
the purchaser before commencement of the job.
2.11.2.9.3.1 Add a para at the end
Full penetration welds should have the root pass back gouged to sound metal and back welded. If
back gouging is not possible, the tungsten inert gas (TIG) process shall be used for the root pass. The
back gouged area and the final pass shall be subject to magnetic particle inspection.
2.11.2.9.4 Add a para at the end
Fabricated casings shall be subjected to non-destructive examination in accordance with ASME

Section VIII Div 1 and in accordance with following guidelines
(a) All the longitudinal and circumferential butt welds shall be 100% radiographed
(b) All the other welds shall be fully examined by magnetic particle methods as applicable to
Ferromagnetic materials or liquid penetrant methods in case of non magnetic materials
2.11.4.4 New Paragraph
Compressor shaft forging shall be subjected to UT examination in accordance with ASME SA388
with identification of the components for the purpose of the UT scans, with the acceptance criterion in
accordance with 2.11.5.4.1
Forgings used for the fabrication of Impellers shall be subjected to UT examination in accordance
with ASME SA388 with identification of the components for the purpose of the UT scans with
following acceptance criterion
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2.11.5.4.1 For straight beam testing
(a) Any indication equal to or in excess of 10% of the reference back reflection from an adjacent area
free from the indications shall be liable for rejection.
(b) Any area showing a loss of back reflection larger than 20% of the reference back reflection shall
be liable for rejection.
2.11.5.4.2 For angle beam UT testing
(a) Indications exceeding 50% of the reflection from the reference notch or the amplitude reference
line shall be subjected to investigation. If the results thereof interpret them as cracks, lack of
fusion or incomplete fusion, they are rejectable regardless of length.
(b) All linear indications shall be liable for rejection regardless of length if they equal or exceed the
reference level (from the reference notch or the amplitude reference line).
The following repair techniques are not permitted
! Straightening of shafts after completion of machining
! Rectification of machining errors of shaft, shaft sleeves, impellers, balance drum etc. by
application of metal coatings such as hard chrome plating.
2.12.1 Add a sentence at the end of the para
Nameplate shall be in English language located at a place easily accessible for reading.
2.12.2 Add a sentence at the end of the para
Nameplate information shall also include Purchase order number, equipment tag number, service,
rated head and type of lubricant.
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SECTION-3 ACCESSORIES
3.1 Drivers
3.1.1 Clarification
Driver site rating shall be at least 110% of the greatest power inclusive of all losses required for any
of the specified operating conditions.
3.1.7 Clarification
Gas turbine, as a minimum, shall be capable of delivering continously110%of max BHP at worst
ambient conditions.
3.1.9 New Paragraph
The recycle piping shall be sized to handle a minimum of 110% of full recycle flow with the system
adjusted to specified settling out conditions for worst scenario.
Compressor manufacturer and anti-surge system vendor shall work together in verifying recycle
system sizing to avoid malfunctioning.
3.2 Coupling & Coupling Guards
3.2.1 Substitute the existing para by the following 3.2.1.1 /3.2.1.2/ 3.2.1.3
3.2.1.1 It is the responsibility of the compressor vendor to supply the couplings and coupling guards
for the compressor train including the gearbox depending on the configuration. It includes the
machining and installation of the coupling halves on all the major equipment of the train unless
otherwise stated or agreed.
3.2.1.2 Lubricated gear couplings are not acceptable. Only diaphragm and disc pack couplings are
acceptable. They shall be suitable for taking twice the thermal expansion and also twice the magnetic
centering force in case of motor driven applications. Procedure for balancing shall be agreed upon
between the compressor vendor and the purchaser. All the coupling guards with proper enclosures
with vent and drain connection shall be provided by the compressor vendor.
3.2.1.3 Coupling spacers shall be adequately sized to allow pulling out the components for the
purpose of maintenance and fitting and moving the alignment fixtures during laser alignment and
other methods of alignment . Spacer length shall be so selected as to avoid moving or dismantling the
driver or driven equipment while carrying out aforesaid tasks.
3.2.2 Add a para at the end
All the couplings shall be totally enclosed with their guards sized to permit effective heat dissipation
to prevent overheating without the use of auxiliary cooling oil sprays. Coupling guards shall be non-
sparking.
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3.2.3 Clarification
Hydraulically -fitted couplings are required for shaft end diameters in excess of 4 inches or 100 mm.
Vendor shall supply the complete kit including hydraulic fixtures including pump, hoses etc. along
with the procedure for installation and dismantling with location and tolerances.
3.2.5 new paragraph
In case of gas turbine driven applications, vendor shall make an optional offer for the torque meter
coupling with associated instrumentation and monitors to be useful as condition monitoring tool.
Detailed proposal with description and location shall be forwarded. The offered torque meter coupling
should be able to withstand high temperature environment.
3.2.6 New paragraph
Spacers of the flexible element shall be positively contained from flying out in the event of the failure
of flexible membranes.
3.3 Mounting Plates
All major components shall be mounted on the structural steel baseplates. Their number will depend
the number of packages to be installed with due consideration to machinery alignment, lifting weight
and transportation volumes.
3.3.2.1 add a Para at the end
The baseplate shall be constructed with longitudinal structural steel beams and full depth cross
members. The crossbeams shall be located underneath of all of the machinery supports. All welding
shall be continuous.
Levelling pads shall be provided
3.3.2.8 Add a para at the end
Floor plates with diamond and other patterns are unacceptable. The baseplate design shall be such that
it will not promote the formation of liquid pools on the surface.
Oil reservoirs shall be separate from the baseplate in accordance with API 614, unless specifically
approved by the purchaser. Baseplate shall be box design without any doors. Specific openings shall
be permitted only for the case of integral lube oil reservoirs for which approval is sought by the
compressor vendor.
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3.4 Controls & Instrumentation
3.4.1.1 Add a para at the end
Purchaser reserves the right to suggest another vendor for the compressor control and anti-surge
system for inclusion in the scope of compressor vendor. The compressor vendor shall be responsible
for review and successful operation of overall control and protection system to ensure orderly start-up,
normal running, orderly shutdown at all operating conditions. In addition the control system shall deal
abnormal situations like surge, reverse rotation, emergency shutdown to save the machinery from
damage. There shall be compatibility between the compressor vendor supplied control elements and
those supplied from other specified sources outlined by purchaser.
Armoured cable shall be used in cable trays. Conduits shall not be used.
All wiring for customer tie-ins shall terminate in electrical junction boxes ( with terminal
strips)located at edge of skid. Location of junction boxes shall be approved by the purchaser.
Compressor control type and means shall be in accordance with data sheets and job specification.
When the purchaser specifies compressor anti-surge system from a supplier other than compressor
vendor, it is the responsibility of the compressor vendor to furnish all relevant performance maps with
surge lines to enable the supplier design and supply anti-surge system in order to ensure proper
functioning as part of overall responsibility in line with 3.4.1.1 above.
(a) The packaged instrumentation &control system provided by the vendor shall be with provisions
for interfacing with package instrumentation and plant control system with adequate provisions
for independent control.
(b) Unless specified otherwise, all analogue inputs and outputs to the control system shall be 4 -
20mA DC.
(c) For sour service, all the instrument and accessories that come in contact with the process fluid
shall be suitable in accordance with NACE MR -01-75 & QP std 153(QP Material standard for
sour service). All in-line instruments and valves shall follow the piping specification.
(d) All field instrumentation located in non-hazardous areas shall be suitable for hazardous area
classification Zone 2 , gas group IIB, temp class T3 as a minimum.
(e) Integral block and bleed manifolds shall be provided for all pressure and differential instruments.
(f) Instrument cables and individual signal cores shall be fitted with indication ferrules specified by
the purchaser.
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(g) Cable trays shall be made in 316 SS.
(h) Unless otherwise specified ,IP 42 protection shall be applicable to equipment located indoors or
IP 65 for outdoor /field located equipment .
(i) Vendor shall be responsible for tropicalisation to protect the electric system
(j) Vendor shall be responsible for protecting the equipment from the effects of stray RF fields,
which is a frequent occurrence during plant commissioning and regular plant running.
(k) Vendor shall be responsible to provide protection against surges in voltage and current due to
lightning strikes. A comprehensive provision shall be made by the vendor to protect plant
personnel against ill effects due to direct /indirect contact with conductors, lightning and static
electricity.
(l) All the instruments shall be tagged by the vendor with the provision of the permanently attached
nameplates in accordance with the instructions of purchaser.
(m) All the instrumentation shall be supplied from a list of approved manufacturers given by the
purchaser. The instrumentation shall meet all requirements of the purchaser.
Unless otherwise specified , the following shall be the minimum instrumentation associated with the
compressor supplied by the vendor .
Instrumentation Local Dedicated control panel located in LER or

schedule Indication suitable location
Function Indication Alarm Trip Remarks
Differential pressure Indication
Seal gas filter Yes H
Lube /Seal oil filter Yes H
Balance drum differential Yes H
pressure
Primary vent differential Yes H HH
secondary vent & inert gas Yes L LL
Pressure
Compressor inlet/intermediate/ Yes Yes
sidestream
Compressor discharge(final & Yes Yes H
intermediate)
Buffer(wet seal) supply Yes L
Inert gas supply(DGS) Yes L LL
Lube oil supply to bearings Yes Yes L LL
Main L.O. pump discharge Yes L LL Start aux.
Pump
Aux. L.O pump discharge Yes L LL
Main seal oil pump discharge Yes L LL Start aux.
Pump
Aux. Seal oil pump discharge Yes L LL
19
ES.5.14.0103
Revision A
Instrumentation Local Dedicated control panel located in LER or

schedule Indication suitable location
Instrument air Yes L
Reference gas pressure Yes L
Balance piston line Yes H
Temperature
Compressor inlet/inter stage Yes Yes
Compressor discharge Yes Yes
Journal /thrust bearing ( Metal Yes H HH
temp.)
Lube oil reservoir Yes H
Lube oil supply to bearings Yes Yes H
Lube /seal oil cooler Outlet Yes H HH
Lube /seal oil cooler in Yes H
Bearing drain temp. Yes H
Others
Recycle flow for each section Yes
Compressor speed Yes Yes
Shaft vibration at each bearing Yes H HH
Rotor axial position Yes H HH
Suction knock out drum level H
Bearing oil /seal oil flow Yes L
Inlet gas flow each casing /side Yes
stream
Bypass /recycle through anti- Yes H Indicate %
surge valve opening
Final discharge flow Yes
Seal flow meters (Buffer Yes Yes H/L
gas/primary
vent)
Aux. Lube/seal Oil pump on Yes L
Manual local shutdown Yes
Remote shutdown Yes
Running hours Yes
Operation mode selector( Yes
local/Remote)
Vendor shall offer an on-line monitoring system for the compressor, gear-box (if applicable) and
driver with following in view to serve as powerful condition monitoring and diagnostic tool.
• To capture operational and mechanical data both in steady state and transient mode.
• To generate trends of process and utility parameters.
• To generate trends on vibration parameters-overall values discrete frequencies and other

related information.
20
ES.5.14.0103
Revision A
The data should be available on the network within purchaser’s facility and also available for remote
transmission from corporate considerations.
There should be a separate chapter in the proposal highlighting the details of on-line monitoring
system.
This paragraph is applicable.
3.5 Piping & Appurtences
21
ES.5.14.0103
Revision A
ECTION-4 INSPECTION, TESTING, AND PREPARATION FOR SHIPMENT
4.1 General
4.1.6 Substitute the existing Para by the following
Unless otherwise specified, tests covered under following clauses highlighted in appendix H of API
617 shall be under the witnessed category
2.6.2 2.6.5 2.6.17 2.9.5.2 2.9.5.3

2.9.5.6 4.2.1.1g, 4.2.1.3 4.3.2 4.3.3
4.3.4.1.1 4.3.4.1.2 4.3.4.1.4 4.3.4.1.8 4.3.4.2.3
4.3.4.2.5 4.3.4.3.4 4.3.5 4.3.4.3.6 4.3.4.4.1
4.3.6.1 4.3.6.2 4.3.6.4 4.3.6.5 4.3.6.6
4.3.6.7 4.3.6.8 4.3.6.8 4.3.6.9 4.3.6.10
Remaining tests shall be under the observed category.
4.2 Inspection
4.2.1.1 Substitute the first Para by the following
The vendor shall keep the data available for at least 15 years for examination by the purchaser or his
representative upon request.
4.3 Testing
4.3.1.2 Substitute the existing Para by the following
At least 10 weeks before the first scheduled test, the vendor shall submit to the purchaser, for his
review and comment, detailed procedures for all running tests complete with the acceptance criteria
for all monitored parameters.
The vendor shall notify the purchaser not less than 20 working days before the date, the equipment
will be ready for testing. If the testing is rescheduled, the vendor shall notify the purchaser not less
than 5 working days before the new test date.
4.3.3 Addition
All impellers shall be checked for cracks before and after the overspeed test
4.3.4 Mechanical Running Test
When dry gas seals are specified, they will be used together with the seal gas supply and leakage
detection system during the test. Seal leakage rate shall be verified as per the agreed procedure.
22
ES.5.14.0103
Revision A
Test shall be conducted using seal oil ( applicable for cases using wet seal systems) /lube oil of the
grade that will be used by the Purchaser ( chosen after studying compressor manufacturer’s
recommendation) at the site as a first preference. When this is infeasible, an oil of equivalent grade
shall be used for the purpose of testing. The compressor shall be operated at the rated point for one
hour with maximum specified oil inlet temperature for worst summer conditions /operating conditions
for a period of not less than one hour at a temperature not less than 60 deg C.
4.3.4.1.7 Substitute the existing Para by the following
The contract couplings shall be used during mechanical & performance testing. In addition, all spare
rotors shall undergo mechanical running test with spare couplings.
4.3.4.1.8 Substitute the existing Para by the following
All purchased vibration probes, transducers, oscillator modulators, and accelerometers shall be in use
during the test and shall meet the accuracy in accordance with API 670.Vendor shall prove
compatibility between the contract probes and his test stand readout equipment, if used. Calibration of
the probes and monitors shall be verified before the commencement of the test with the help of
wobulator or a similar device.
4.3.4.1.10 Add at the end of the para
Prior to mechanical running test, mechanical and or electrical run-out shall be ascertained at each
location of proximity probe.
4.3.4.2.4 Add a sentence at the end of the para
Inner seal oil leakage ( applicable for wet seal system) shall be recorded at 30-minute intervals during
4-hour test for individual seal.
Applicable to lube oils & for seal oils (when wet seal system is proposed) .
4.3.4.2.6 New paragraph
During mechanical running test attempt will be made whether there are harmful effects due to
viscosity on the stability. This will be done by taking vibration data with oil supply at minimum
viscosity and maximum viscosity( please refer 4.3.4.1.2 above) in line with the extreme operating
conditions in winter and summer after holding for a minimum period of 30 minutes
4.3.4.3.2 Clarification ( First sentence)
The other speeds ( referred in the first sentence) for the purpose sweep of vibration amplitudes Vs
frequencies shall include normal operating speed and minimum operating speed for a given
application.
This paragraph is applicable. Data shall be presented in polar format.
4.3.4.3.6 Clarification .
23
ES.5.14.0103
Revision A
This paragraph is applicable with following addition.
Purchaser shall witness disassembly. All O rings, gaskets and sealant shall be replaced during
reassembly.
Immediately upon completion of the mechanical and performance tests and any other optional tests,
mutually agreed number of copies of all the test data, vibration information, calculation sheets, test
stand performance curves and predicted performance curves shall be handed over to the purchaser's
representative witnessing the tests.
4.3.6 Optional Tests
Extrapolated curves referring to the site conditions shall be drawn ranging from the surge flow to a
minimum of 115 % of the rated capacity at 100% speed. For variable speed machines, there will be
performance maps covering the 75 to 105% speed along with surge point at every step speed.
Applicable. Vendor shall perform string test including job auxiliaries and job controls.
Applicable to relevant cases.
Applicable to relevant cases.
4.3.6.5 Add sentence before the beginning of the paragraph
Compressors handling hydrogen or hydrogen rich mixtures shall be subjected to helium leak test after
the hydrostatic test.
Applicable
24
ES.5.14.0103
Revision A
Applicable
4.3.6.8. Substitute the existing Para by the following
The purchaser and compressor vendor shall jointly work out comprehensive testing program in order
to ensure that both main rotor and spare rotor undergo mechanical running test with the former slated
for another optional tests highlighted above. The compressor shall be dismantled, inspected, and
assembled after the completion of mechanical running test on every rotor. In the end, compressor will
be subjected to gas leakage test; when the results of inspection of the both rotors are satisfactory.
Mechanical running test is a minimum requirement . Additional complete Unit test shall be specified
in job specifications case to case basis.
This paragraph is applicable
All spare rotors shall undergo mechanical running tests.
4.4 Preparation for Shipment
4.4.3.10 Add sentence at the end of the paragraph
The rotors shall be stored in a purged container suitable for vertical orientation.
Painting of equipment shall be suitable to meet the site conditions and in accordance with QP
specification ES-Q-12
25
ES.5.14.0103
Revision A
SECTION-5 VENDOR’S DATA
5.3 Contract Data
Vendor shall supply 12 sets of- hard copies Plus 2 sets in electronic format of all final documents
which include -all the as-built certified documents, data sheets, performance curves, inspection and
test records, P& I diagrams, calibration certificates, installation, operation & maintenance manuals for
the main and auxiliary equipment, etc as identified in the Appendix 'C' of API 617.
5.3.5 Addition at the end of the paragraph
Vendor shall provide, as a minimum, the following as insurance spares
a. Compressor rotor
b. Set of gears for the gear box as applicable
c. 100% Spare cartridge for the dry gas seal
d. Spare coupling for complete train including those for auxiliary equipment
e. 100% bearings ( Journal and thrust)
f. 1set of seal rings ( for wet seal)
g. 1set of 'O' rings and gaskets
Vendor shall be required to submit the SPIR forms attached to the inquiry document along with the
prices for individual parts.
5.3.6.5 New Paragraph on Training
At the time of commissioning , vendor shall arrange a class-room training program in English for a
minimum of 30 employees consisting of operations & maintenance disciplines in 4 sessions spread
over a period of 2 weeks as a combination of class room exercise and field demonstration. The
training shall be conducted by at least one Mechanical specialist for every major equipment and also
an instrumentation specialist in addition to the other experts as demanded by the package. Every
participant shall be given a training manual which will be self explanatory giving a broad overview of
the package highlighting important areas from the point of view of operations and troubleshooting
considerations.
26

Centrifugal Compressors

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Centrifugal Compressors

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General specifications for centrifugal compressors

SECTION-2 Basic design 7

SECTION-4 Inspection, testing and preparation for shipment 22

SECTION-5 Vendor Data 26

a. New equipment or one intended for modification and or upgrade

This does not cover

• Packaged integrally geared compressors either for single or multiple service

(III) Guidelines to interpret this Standard

1.1.1 New paragraph

1.1.2 New paragraph

First priority: Statutory requirements of State of Qatar

1.1.3 New paragraph

• Proven design and references

1.4 Definition of terms

1.4.4 Compressor rated point

Substitute the existing para by the following

1.4.23 Substitute the existing para by the following

1.4.24 New paragraph

1.4.25 New paragraph

1.4.26 New paragraph

Buyer’s or Purchaser’s representative

1.5 Amendment to the first paragraphs to read as follows

Add prefix -“Unless otherwise specified” to the paragraph.

SECTION-2 BASIC DESIGN

2.1.4 Addition of the clause at the end of the para:

2.1.5 Addition of the clause at the end of the para:

2.1.8 Addition of the clause at the end of the para:

2. 1.9 .5 Hydrogen sulfide upto 10 ppm may be present in the atmosphere

• Temperatures and pressures:

Average maximum shade temperature: 45 deg C

Absolute maximum relative humidity 100%

Maximum annual rainfall 175 mm

Maximum sustained for 10 minutes 75 km/hr

2.1.10 Substitute second sentence by the following

2.1.13 Substitute second sentence by the following

In addition, vendor shall

• Carry out the initial and final alignment.

2.2.4 Substitute the existing para by the following

Cast iron, as material of construction for casing is not acceptable.

2.2.17 New Paragraph

2.3 Interstage diaphragms & Inlet guide vanes

2.3.3 Substitute second sentence by the following

The labyrinth seals shall be stationary and easily replaceable.

Diaphragm cooling is not acceptable

2.4 Casing Connections

2.4.2.1 Substitute the existing para by the following

Steel flanges larger than 24” shall conform to MSS-SP-44.

Steel flanges larger than 24” shall conform to MSS-SP-44.

API 605 shall not apply.

Socket welded connections shall not be used.

2.6 Rotating Elements

Riveted impellers are not permitted

2.6.18 New paragraph

2.6.19 New paragraph

2.6.20 New paragraph

2.6.21 New paragraph

2.7 Bearing and Bearing houses

2.7.1.2 Substitute the existing para by the following

2.7.4.1 Addition at the end of existing paragraph:

2.7.4.4 Addition at the end of existing paragraph:

2.7.4.5 Substitute the existing para by the following

2.7.4.8 New paragraph

2.8 Shaft Seals