Technical Specifications

COMPLETE AIR COMPRESSOR WITH ELECTRIC MOTOR: 01 (ONE)

SET
Offered
SL Specifications Requirement of the client Specifications
Compressor:
1 Type Reciprocating / Screw
1.1 Air capacity/Flow 500 Nm3/hr
1.2.1 Discharge pressure 10 barg
1.2.2 Discharge temperature 40 °C (Max)
1.3.1 Suction pressure Atmospheric Pressure
1.3.2 Suction temperature 10°C Min, 40°C Max
1.3.3 Relative humidity 60% Min, 90 % Max.
1.4 Fluid handled Ambient air
1.5 Coupling Flexible coupling
1.6 Compression type Oil Free
Pump should be driven by
Forced feed lubrication
1.7 crankshaft
1.8 Location Outdoor (Under shed)
1.9 Duty Continuous
No load at starting condition; Load
Loading condition Step: 0-50%-100% load control
1.10 both automatically & manually
1.11 Cooling System Air Cooled/ Water Cooled
1.11.
Cooling Water Condition: Closed loop cooling water circuit
1
1.11.
CW Inlet Header Pressure 1.8 barg
2
1.11.
CW Outlet Header Pressure 1.2 barg
3
1.11.
CW Inlet Temperature 30 °C Min, 40 °C Max.
3
Compressor Package &
1.12 Accessories:
Compressor set with motor and
transmission mounted on a steel
1.12. Assembly
skid. Fully assembled with all
1 accessories and tested
1.12. Reduction gear Drive/ Direct Drive/
Transmission
2 Belt-driven
I) Vessel-type Flanged pulsation
suppression devices and separators
(As per ASME code section-VIII)
1.12. with welded vent and purging
Dampeners, coolers & Separators
3 line with solenoid valve.
II) Shell & tube type stage cooler
(Material of Tube Sheet, Tubes,
Baffle Plates should be Brass).
 Offered
SL Specifications Requirement of the client Specifications
Compressor
1.13 Instrumentation:

a) Pressure gauges on each stage air

suction and discharge, on lube oil
main pump discharge and on cooling
water inlet & outlet header.

b) Temperature gauges on each stage

air suction and discharge, on inlet
& outlet of each cooler and on oil
pump discharge.
c) Pressure safety valves located on
discharge of each stage.
d) Alarm:
I) Low lube oil pressure.
II) High discharge air of temperature
of each stage
Compressor
1.13. e) Shutdown:
Instrumentation &
1 I) Low lube oil pressure.
control
II) High discharge air of temperature of
each stage
f) Control voltage for Instrumentation
110V, 50Hz, lph or 24VDC or380V,
50Hz, 3ph along with neutral.
g) All instrumentation should be ATEX
standard.
h) If PLC is used for instrumentation;
software, Communication cable should be
supplied with compressor.

i) All enclosure for instrumentation

control should be ATEX standard.

j) Panel front will be supplied with

necessary amount of start-stop-reset push
buttons, indicating lights.
Technical Offer shall
2.0 include:

Outline drawing of complete set of

Compressor & motor, Compressor &
motor data sheet, product catalogue for
2.1 the offered Compressor model & motor.
SL Specifications
2.2 Spare parts to be supplied
If offered Compressor is
2.2.
Reciprocating Compressor
1 than spare parts list will be:
If offered Compressor is
2.2.
Screw Compressor than spare
2 parts list will be
Commissioning spare parts
and Special tools (if any)
should be supplied with
compressor (List to be
2.3 provided with Technical Offer)
Requirement of the client Offered Specifications
List of spare to be provided with Technical Offer
without price
I) Piston ring for each stage - 02 sets
II) Rider ring for each stage - 02 sets
III) Main packing for each stage - 02 sets
IV) Secondary packing (if any) for each stage
- 02 sets
V) Suction valve for each stage - 02 sets
VI) Discharge valve for each stage - 02 sets
VII) Oil packing - 02 sets.
VIII) Piston rod with nut for each stage - 01
set
IX) All O-ring, Gasket & filters - 06 sets
X) Air filter - 06 sets
XI) Oil filter element - 06 sets.
XII) All indicator, switches, Pressure relief
valves, Temperature sensors, solenoid valves
& relay - 02 sets
XIII) Two years schedule maintenance
complete spare kit
I) Air filter - 06 sets
II) Oil filter element - 06 sets.
III) Suction valve for each stage - 02 sets
IV) Discharge valve for each stage - 02 sets
V) All indicator, switches, Pressure relief
valves, Temperature sensors, solenoid valves
& relay-02 sets
VI) All O-ring, Gasket, packing, oil rings and
filters - 06 sets
VII)Two years schedule maintenance
complete spare kit
Commissioning spare parts and Special tools
(if any) should be supplied with compressor
(List to be provided with Technical Offer)
 Offered
SL Specifications Requirement of the client Specifications
The following information
shall be provided on every Compliance with these documents must be
3.0 drawing & Document mentioned in the technical offer
The Purchaser / Customer’s Name (Eastern
3.1 Refinery Limited)
3.2 The Purchaser Order No.
The Purchaser Equipment item No.: KM
3.3 6001
The vendor’s Shop Order and/ or Serial
3.4 Number.
4 Motor
4.1 Type Squirrel Cage Induction motor
4.2 Power (KW) Must not exceed 90 KW
4.3 Speed (RPM) As required
4.4 Supply Voltage 380V
4.5 Frequency 50 Hz
4.6 Phase 3
4.7 Insulation Class F
EE×dll BT4 (ATEX Certification is
4.8 Type of Protection required)
4.9 Degree of Protection IP 55
4.1 Efficiency Class IE3
4.11 Starting System D.O.L (Direct-On-Line)
4.12 Duty S1 (Continuous at full load )
4.13 Frame size As required
4.14 Ambient Temperature 40° C (Max.)
Vibration Class B
4.15 Mounting Foot Mounting (IMB3)
4.16 Direction of Rotation Both
The terminal box is to be located on the top
of the motor and it can be rotated through
90° intervals in order to adjust the input of
4.17 Terminal Box the supply cable
A Double compression Exd type standard
cable gland must be supplied with the
4.18 Cable Gland motor
IEC standard local control panel must
4.19 Electrical Installation contain followings:
a) Main Circuit Breaker : As required rating
b) Compressor start & stop switch
c) Compressor lock switch
4.2 d) Auxiliary oil pump start/stop switch (if
any)
e) Ammeter for showing main motor
f) Interlock switch for motor start without
compressor etc.
 Offered
SL Specifications Requirement of the client Specifications
The successful
bidder will
have to provide
the following
documents (in
English) with Compliance with these documents must be mentioned in the
5.0 shipment Technical Offer
For Compressor
5.1 As-Built Data-Sheet
5.2 As built Outline Drawing for Compressor Assembly
5.3 Certified Hydrostatic Test data
5.4 Certified Performance Test data
5.5 Vibration data
5.6 Civil foundational drawing for Installation
5.7 Cooling or Heating schematic (If any)
Cross-sectional Drawing (showing all paerts & design running
clearance) & complete parts lists with quantity & material of
5.8 construction.
5.9 Coupling Assembly Drawing & parts list with materials
Instruction Manual for the equipment and any auxiliaries. The
Manual shall include: Instruction covering Installation, Start-up,
Operation & Maintenance Procedures. The recommended
Clearance and max. & min. Design Clearance of the mating parts
5.10 shall be clearly stated.
5.11 Material Compliance Certificate
5.12 Warranty Certificate
5.13 Certificate of conformity
5.14 Certificate for the country of Origin
For Motor
5.15 As-Built Dimensional Drawing
5.16 Data sheet
5.17 Vibration Test Certificate
5.18 Performance Test Certificate
5.19 Warranty Certificate
5.20 Certificate for the country of origin
Third Party pre-shipment inspection for compressor and motor
assembly following agency: Lloyds/SGS / Bureau Veritas/
ABS/DNV/TUV- to conform the country of origin of all
6.0 components, specifications, Brand new product and quality
Inspection report should be provided to us for review before
shipment. Compliance with these documents must be mentioned
6.1 in the Technical Offer
7.0 Third party inspection charge should be mentioned separately
Warranty: 18 months after shipment or 12 months after start-up,
whichever comes later covering defective materials or
8.0 workmanship.
Manufacturing Country of origin of Motor & Compressor:
USA/JAPAN/ GERMANY/ BELGIUM/ SWEDEN/ AUSTRIA/
9.0 DENMARK
Manufacturer’s name & Manufacturing country of origin of
MOTOR, COMPRESSOR and all components of the compressor
(if components are manufactured in different countries) must be
10.0 he mentioned in the offer.