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Madrid, última actualización 2014-2021

PE-B-0600.01
ESQUEMAS DE PINTURAS
PAINT SYSTEMS

HOJA FECHA TÍTULO

SHEET REV. DATE TITLE
PORTADA
0 05 2021
COVERSHEET
ESQUEMAS DE PINTURAS
1 06 2021
PAINT SYSTEMS
ESQUEMAS DE PINTURAS – NOTAS
2 05 2021
PAINT SYSTEMS - NOTES
THIS DOCUMENT BELONGS TO REPSOL. IT CAN NOT BE COPIED, REPRODUCED AND/OR USED WITHOUT PREVIOUS AUTHORIZATION OF REPSOL.
ESTE DOCUMENTO ES PROPIEDAD DE REPSOL. NO PUEDE SER COPIADO, REPRODUCIDO Y/O USADO SIN PREVIA AUTORIZACIÓN DE REPSOL.

ARRIMADAS PEREDA DIRECCIÓN DE INGENIERÍA

ENERO AÑADIDAS NOTAS BERZOSA, CONSTRUCTION,
MILLAN, TERESA
PE-B-0600.01H00R05.pdf JANUARY 28,29,30,31 C.A.B. CRISTINA
C.A.B. T.P.M.
2021.01.20 INSPECTION AND DIRECCIÓN TÉCNICA
2021.01.20
MAINTENANCE
2021 ADDED NOTES 28,29,30,31 09:40:16 +01'00' 14:53:34 +01'00'
CONSTRUCCIÓN, INSPECCIÓN Y
STANDARD
FICHERO FECHA DESCRIPCION REALIZ. COMPR. APROB. MANTENIMIENTO
DRAWING
FILE DATE DESCRIPTION PREP. CHECK. AUTHZ. PLANO ESTÁNDAR
TITULO NUMERO REV.
TITLE ESQUEMA DE PINTURAS NUMBER
HOJA 0 DE 2
PE-B-0600.01 SHEET 0 OF 2
05
PAINT SYSTEMS
 ©Repsol, S.A. Madrid – Last updated 2011 – 2021

SURFACE PREPARATION PRIMER REPAIR INTERMEDIATE FINISH

BUILD ALUMINIUM EPOXY

BUILD ALUMINIUM EPOXY

ZINC PHOSPHATE EPOXY

BUILD MICA IRON EPOXY

SILICONE PRODUCT FOR

THE SUBSEQUENT COAT

TWO COMPONENT EPOXY

TECHNICAL-HEALTH (RD

MANUAL CLEANING AND

TWO COMPONENT HIGH

TWO COMPONENT HIGH

TWO COMPONENT HIGH

AREAS WITH RESIN THE
ROUGHNESS

PHENOLIC EPOXY WITH

REMOVAL OF SALTS BY

PLASTICIZATION TOLERANT

TEMPERATURES UP TO
OIL/GREASE BY MEANS

INTERMEDIATE EPOXY
CLEANING AND BRUSH

THE GENERAL PRIMER

EPOXY WITH SOLVENT

WITH ACRYLIC RESINS

MECHANICAL/MANUAL

MECHANICAL/MANUAL
MEANS OF PRESSURE
TOTAL THICKNESS

CALKING OF CRITICAL

ALUMINIUM SURFACES

PRIMER THE SAME AS

PAINT SYSTEM No.

SAME AS THE ONE OF

118/2003, 31st January)

HIGH CROSS-LINKING
ZINC-ETHYL SILICATE
REMOVAL OF SHARP

SILICONE MODIFIED
EPOXY WITH INTERNAL

WITHOUT SOLVENT

WITHOUT SOLVENT
MODIFIED ACRYLIC
PREVIOUS REPAIR:
PRESSURE WATER

HIGH BUILD EPOXI

ROUGHNESS (Ra), mm

ZINC-RICH EPOXY
ROUGHNESS (Rz), mm

FOR GALVANIZED /

EPOXY WITHOUT
EDGES AND MILL

EPOXY WITHOUT

POLYURETHANE
POLYURETHANE
DENSITY EPOXY
OF DETERGENT

TO SURFACE AND
WET ABRASIVE
DRY ABRASIVE

DRY ABRASIVE
FRESH WATER
(MICRONS)

SOLVENT PER

REPAINTABLE
CLEANING OF

TEMPERATURE
ACCORDING TO

HIGH BUILD
ALIPHATIC
CLEANING
BLASTING

BLASTING

BLASTING

BLASTING
NOVOLAC
SOLVENT

SOLVENT
RUGOTEST
SCALES

PRIMER
BRUSH
AVERAGE
AVERAGE

400 ºC
No. 3
1 coat of 1 coat of 2 coats
06 1
260 X (7) X (3) Sa 2 ½ BN 10a 12,5 70 mm X (2) X 110 mm of 40 mm
NEW
(31) (22) (1)(5) (6)
STEEL (14) (27) 1 coat of 1 coat of
2 coats
STRUCTURES, 2 260 X (7) X (3) Sa 2 ½ BN 10a 12,5 70 mm X (2) X 110 mm
06 of 40 mm
(22) (1)(5)
SKIRTS AND
SADDLES OF 1 coat of 1 coat of 2 coats
3 330 X (3) St3
EQUIPMENT 125 mm 125 mm of 40 mm
EXISTING
(14) 1 coat of 1 coat of 2 coats
18 305 X (11)
100 mm 125 mm of 40 mm
1 coat of 2 coats
CARBON OR ALLOY STEEL

1 (28, 1 coat of
06 T<120 ºC 260 X (7) X (3) Sa 2 ½ BN 10a 12,5 X (2) X 110 mm of 40 mm
31) 70 mm
(1) (6)
2 coats
120<T<200 1 coat of
6 100 X (3) Sa 2 ½ BN 10a 12,5 X X (26) of 25 mm
ºC 50 mm
(12)
NOT INSULATED

2 coats
200<T<400 1 coat of
7 100 X (3) Sa 2 ½ BN 10a 12,5 X X (26) of 25 mm
ºC 50 mm
(12)
GALVANIZED
1 coat of 1 coat of 1 coat of
STEEL 4 195 X (25) X (7)
30 mm 125 mm 40 mm
(10)
1 coat of
EQUIPMENT STAINLESS STEEL 1 coat of
5 100 X BN 9a 60 mm
AND PIPING (10) 40 mm
(10)
THIS DOCUMENT BELONGS TO REPSOL. IT CAN NOT BE COPIED, REPRODUCED AND/OR USED WITHOUT PREVIOUS AUTHORIZATION OF REPSOL.

ALUMINIUM 1 coat of 1 coat of 1 coat of

8 170 X (25) X (7)
(10) 30 mm 100 mm 40 mm
1 coat of
1 coat of
-45 <T <20 ºC 10 170 X (7) X (3) Sa 2 ½ BN 10a 12,5 X (2) X 100 mm
70 mm
INSULATED

(1)
2 coats
20 <T <150 º C
9 200 X (3) Sa 2 ½ BN 10a 12,5 of 100 X (2) X
(29) 06 mm
2 coats
150 <T <200 ºC
20 200 X (3) Sa 2 ½ BN 10a 12,5 of 100 X (2) X
(21) mm
1 coat of
1500 mm
OUTSIDE

23 1500 X X (3) Sa 2 ½ 70 ÷ 100

(17)
UNDERGROUND STEEL DRUMS 1 coat of
70 ÷
25 1500 X X (3) Sa 2 ½ 1500 mm
100
(23)
1 coat of
70 ÷
1000 mm
OUTSIDE

24 1000 X X (3) Sa 2 ½
100
06 (19)(20)
UNDERGROUND STEEL PIPING 1 coat of
70 ÷
26 800 X X (3) Sa 2 ½ 800 mm
100
(19)(24)
NOT 1 coat of 2 coats
06 11 1 coat of
INSULATE 260 X (3) Sa 2 ½ 13 ÷ 17 X (5) X (9) X 110 mm of 40 mm
(31) 70 mm
D T < 60 ºC (1) (6)(8)
OUTSIDE

2 coats of
INSULATED

21
T < 100 ºC 200 X (3) X 13 ÷ 17 100 mm
(15)
(13)
2 coats
STORAGE TANKS AND SPHERES

19
T < 150 ºC 200 X (3) Sa 2 ½ 13 ÷ 17 of 100
(15) mm
2 coats
PRODUCTS I (table

13
400 X (7) X (3) Sa 2 ½ 18 ÷ 25 X (4) of 200
(16) mm
T < 50 ºC 3 capas
14
300 X (7) X (3) Sa 2 ½ 13 ÷ 17 X (4) de 100
I)

(16) mm
3 capas
50<T<95ºC 22 300 X (7) X (3) Sa 2 ½ 13 ÷ 17 X (4) de 100
INSIDE

mm
3 capas
PRODUCTS II (table I)
15 300 X (7) X (3) Sa 2 ½ 13 ÷ 17 X (4) de 100
T < 40 ºC
mm
PRODUCTS III (table I) 2 coats of
16 600 X (7) X (3) Sa 2 ½ 18 ÷ 25 X (4)
T < 40 ºC 300 mm

PRODUCTS IV (table I) SEE NOTE 18

NOTES: - THE TEMPERATURE WHICH LIMITS THE USE OF EACH PAINT SYSTEM IS THE OPERATING TEMPERATURE OF THE ELEMENT OR EQUIPMENT TO BE PAINTED.
- NUMBERS IN BRACKETS REFERRED TO NOTES IN SHEET 2.
- SEE TABLE I IN SHEET 2.

06 ADDED NOTES 28,29,30,31 JANUARY 2021 C.A.B. C.A.B. T.P.M. PREPARED BY B.C.R. DEC-10
FILE TITLE ENGINEER DIVISION
PE-B-0600.01-I-H01R06.XLS TECHNICAL DEPARTMENT
CONSTRUCTION, INSPECTION AND MAINTENANCE
05 REVIEWED SCHEMES 1, 2, 6 AND 7, ADDED (27) APRIL 2018 C.A.B. C.A.B. T.P.M. CHECKED BY J.J.S.C. DEC-10
PAINT SYSTEMS STANDARD DRAWING
No. REV.
REV. DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY APPROVED BY F.H.L. DEC-10 PE-B-0600.01 Sheet 1 of 2 06
 ©Repsol, S.A. – Last update 2011– 2021

NOTES:
1.- If the primer coat dries two days more than the recommended by the manufacturer, a previous washing down with fresh water shall be carried out. 05 TABLE I
2.- A manual/mechanical preparation of the welding or scratches areas shall be done. In the case of stainless steel, it shall be done with brushes of the CLASSIFICATION OF PRODUCTS STORED IN TANKS AND SPHERES
same material as the base material.
3.- Removal of splashes and bulges from welding and rounded of edges and corners will have to be done by means of grinding according to UNE-EN
PRODUCTS TYPE I PRODUCTS TYPE II PRODUCTS TYPE III PRODUCTS TYPE IV
ISO12944-3.
4.- A previous repair shall be done in the welding areas; calking of edges; application of stripes in damaged area, with the same paint or resin that the
used in the subsequent coats. The addition of fibers shall be considered by the Repsol representative in each case. CRUDE BENZENE DRINKING WATER AMINE
5.- When primers have been applied in workshops, after the assembliy of the elements on site, any dust, oil and grease shall be removed, followed by DEBALLASTING TOLUENE SOUR WATER
a brushing and a washing down with fresh water, before applying the next coat. NON-DRINKING PARAXYLENE OSMOTIZED WATER
6.- The substitution of two coats of 40 microns to just one of 80 microns shall be approved by Repsol, and only if it is justified for work planning SLOPS MIXED XYLENES CAUSTIC SODA
purposes. This product shall comply with UNE 48294. FUEL OIL UNLEADED GASOLINE CONDENSATE
7.- The removal of salts shall be considered whenever salts are detected. GASOIL METHANOL SOLVENT
8.- The colour of the finish coat will provide a total solar reflectance equal or greater than 70% (per RD 2102-96. BOE 26/10/96). KEROSENE DEMINERALIZED WATER
9.- A grade of Sa 2½ is required in welding areas. NAPHTAS STYRENE
10.- It will only be applied in storage tanks, drums, equipment or piping that shall be coloured for aesthetic or signiling reasons. Finish coat of modified HEXANE GLYCOL, POLIGLYCOL
acrylic can be replaced by alifatic polyurethane. HEPTANE MONOMERS
11.- Wet abrasive blasting is allowed as alternative. WHITE SPIRIT AGGRESSIVE SOLVENTS
12.- The two coats of silicone can be replaced with one coat of 125 microns inorganic silicate. ALKYLATE
13.- The application of paint on a surface shall be carried out when the state of the surface, as regards maxi flash rusting, is considered moderate. LEADED GASOLINE
14.- The systems No. 1 and No. 3 shall be applied, unless otherwise indicated by the Industrial Complex or the B.D.D. of the project. LSR
15.- The system No. 19 shall be used for new works and the system No. 21 shall be used for existing installations (maintenance). SEA WATER
16.- System No. 13 (without solvent) will be used in cold and wet climate, and system No. 14 (with solvent) will be used in normal and dry climate.
17.- This paint system shall be used for underground steel drums whose operating temperature is between -20 ºC and 80 ºC, with short time periods of
up to 110 ºC. For temperatures out of this range, the Engineering Company should specify the paint system to be used and it shall be submitted to
THIS DOCUMENT BELONGS TO REPSOL. IT CAN NOT BE COPIED, REPRODUCED AND/OR USED WITHOUT PREVIOUS AUTHORIZATION OF REPSOL.

Repsol for its approval.

18.- For products IV of the table I, the Engineering Company should specify the interior paint system to be used, taking into account the kind of product, GENERAL NOTES:
the operating temperature, pH, density, conductivity, etc. and it shall be submitted to Repsol for its approval. GN-1.- All schemes shall consider the following criteria regarding maximum thickness of paint:
19.- This paint system will be performed when the D.B.D. of the project determines the protection with painting for underground piping. - For internal paint systems, maximum thickness to apply shall comply with the maximum thickness specified by the painting
05 20.- This paint system shall be used for underground steel piping whose continuous wall temperature is between -20 ºC and 40 ºC. When temperature is manufacturer in the product data sheet.
between 40-60ºC, thickness shall be 1500 micres. For temperatures above, see Note 24 referred to squeme 26 and Note 30. - For external paint systems and low temperature applications (lower than 100 ºC), the following criteria shall be applied:
21.- This system shall only be used in special cases that require the application of paint in surfaces under insulation with operating temperatures of up to · The maximum thickness of the primer coat will be 1.25 times the nominal thickness fixed in sheet 1 of this Standard Drawing.
200 ºC. For cyclic services under CUI risk and with maximum temperatures above 200ºC, inorganic copolymer coating shall be applied. · The maximum thickness of the intermediate and finish coats will be 1.5 times the respective nominal thicknesses fixed in sheet 1 of
this Standard Drawing.
22.- Previous approval of Repsol, zinc-rich epoxi primer per UNE 48277 is allowed as alternative in those cases properly justified because of difficulties
- For temperatures greater than 100 ºC, isolated and non isolated, the maximum thickness of each coat shall be 1.25 times the
in applying zinc-ethyl silicate.
nominal thickness.
23.- This paint system shall be used for underground steel drums whose operating temperature is between -20 ºC and 80 ºC, with short time periods of GN-2.- Group I: Compounds with low chemical aggressiveness are included in this group. A non-exhaustive list of compounds is given in Table I. For
up to 140 ºC. For temperatures out of this range, the Engineering Company should specify the paint system to be used and it shall be submitted to 05 products not included in this list, Engineering shall confirm their suitability for the established scheme.
Repsol for its approval.
05 24.- This paint system shall be used for underground steel piping whose continuous wall temperature is between 20 ºC and 60 ºC. For the ranges from Group II: Aromatic and oxygenated organic compounds and waters treated with high chemical aggressiveness are included in this group. A non-
60 ºC to 90 ºC, the thickness shall be 1500 m. For temperatures out of these ranges, the Engineering Company should specify the paint system to exhaustive list of compounds is shown in Table I. For products not included in this list, Engineering shall confirm their suitability for the
be used and it shall be submitted to Repsol for its approval. established scheme.
25.- A washing with alkaline detergent shall be carried out.
26.- The silicate primer will be repaired with the same silicone product (or modified silicone) with zinc pigmentation, which works as an anticorrosive
primer that can overlap the finish silicone.
27.- In the case of structure bolts, the following criteria shall be applied:
- Surface preparation according to SSPC-SP11 "Power-Tool Cleaning to Bare Metal" .
- Primer coat according to what is fixed in column "Repair", intermediate coat according to scheme 1 in sheet 1 of this standard drawing.
- Application of monocomponent polyurethane filler in clearances, cracks and imperfections around the bolt.
- Application of the finishing coat over all surface according to scheme 1 in sheet 1 of this standard drawing.
05 28.- In the event that no prior preparation with abrasive blasting can be carried out, it can be replaced by:
- Wet abrasive blasting SSPC-SP 10 (WAB) surface roughness profile BN10a , or high-pressure water Wa 2 ½(1)(4) .
- Primer, intermediate and final coats shall be confirmed in each case.
05 29.- The temperature limits that imply the need for paint for CUI mitigation shall be established according to the criteria of ED-N.01.00 Section "Corrosion
insulation (CUI)".
05 30.- For continuous wall temperatures above 90ºC, should be adopted systems based on liquid epoxy resins (up to 120ºC maximum temperature), or
fusion bonded epoxy coating systems (FBE. "Fusion bonded epoxy"), to be confirmed maximum temperature with product supplier.
05 31.- Depending on service life of facility, for durabilities Low (up to 7 years) or medium (between 7 to 15 years), thicknesses and subsequent numer of
stated in this standard drawing shall be reduced according criteria of ISO 12944.

FILE TITLE ENGINEER DIVISION

05 NOTES 28,29,30, 31 ADDED JANUARY 2021 C.A.B. C.A.B. T.P.M. PREPARED BY B.C.R. DEC-10
PE-B-0600.01-I-H02R05.XLS TECHNICAL DEPARTMENT
REVIEWED 6 AND 19, ADDED 27, "GENERAL NOTES"
04 APRIL 2018 C.A.B. C.A.B. T.P.M.
ADDED", GN-1 ADDED CHECKED BY J.J.S.C. DEC-10 PAINT SYSTEMS CONSTRUCTION, INSPECTION AND MAINTENANCE
03b REVIEWED NOTE 21. FEBRUARY 2017 C.A.B. C.A.B. J.D.P.M. STANDARD DRAWING
NOTES No. REV.
REV. DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY APPROVED BY F.H.L. DEC-10 PE-B-0600.01 Sheet 2 of 2 05