CALCULATION MEMORY Doc. No.

: 100-MC-414-RA3
DILUTION TANKS
Review: 0
TDA 1-5 AND TDA 1-6
Customer: REICHHOLD QUÍMICA DE MÉXICO S. A. DE C. V. Edit by: JCMS
Project: DILUTION TANKS TDA 1-5 AND TDA 1-6
Date: 08-06-23
Location: ATLACOMULCO, ESTADO DE MÉXICO

REV. DATE EDITED REVIEW COORDINATED OBSERVATIONS

Ing. Juan C. Morales Ing. Isaías Funes David Ramirez S.
0 08-06-23 APPROVED BY
SERTINCO INDUSTRIAL SERTINCO INDUSTRIAL REICHHOLD
CONSTRUCTION
SPECIALIST FIRM
 CALCULATION MEMORY Doc. No.: 100-MC-414-RA3
DILUTION TANKS
Review: 0
TDA 1-5 AND TDA 1-6
Customer: REICHHOLD QUÍMICA DE MÉXICO S. A. DE C. V. Edited by: JCMS
Project: DILUTION TANKS TDA 1-5 AND TDA 1-6
Date: 08-06-23
Location: ATLACOMULCO, ESTADO DE MÉXICO

Section
Front page................................ 1
Index..................................... 2
Data Sheet................................ 3
Design Data............................... 4
Shell Design.............................. 5
Bottom Head............................... 6
Top Head…................................. 7
Static Loads.............................. 8
Support Lugs.............................. 9
 CALCULATION MEMORY Doc. No.: 100-MC-414-RA3
DILUTION TANKS
Review: 0
TDA 1-5 AND TDA 1-6
Customer: REICHHOLD QUÍMICA DE MÉXICO S. A. DE C. V. Edited by: JCMS
Project: DILUTION TANKS TDA 1-5 AND TDA 1-6
Date: 08-06-23
Location: ATLACOMULCO, ESTADO DE MÉXICO

DESIGN DATA

Design Code.............................................. ASME Section VIII Div. 1, 2021 Edition

Design pressure(PD)...................................... 0.10 MPa
Operation pressure(Po)................................... 0.05 MPa
Vacuum presure (Pv)...................................... 0.05 MPa
Minimum operating temperature............................ -10 °C
Maximum operating temperature............................ 60 °C
Design temperature(To)................................... 150 °C
Fluid.................................................... Unsaturated polyester
Specific Gravity (G)..................................... 1.17

Dimensions
Internal diameter(D)..................................... 4,000 mm
Lenght (T - Edge)........................................ 4,804 mm
Low head (1)............................................. Torispherical
Top head (2)............................................. Flat

Design material
Shell.................................................... A/SA-240 T304
Low head................................................. A/SA-240 T304
Top head................................................. A/SA-240 T304
Necks.................................................... A/SA-312 T304
Fittings................................................. A/SA-182 F304
Legs..................................................... SA-36
Joint efficiency(E).......................................... 0.85

Minimum thickness by UG-16 (t0).......................... 1.59 mm

Corrosion Allowance...................................... 1.5 mm
Letal service design (Radiography 100 %)................. No
Nozzles design for....................................... MAWP
Weight loss due to corrosion (theoretical)................ 100.0 %
Minimum nozzle projection................................ 6 in

Hydrostatic test
Hydrostatic test pressure................................ 1.3 MAWP
Test fluid specific gravity.............................. 1.00
Maximum stress during the test........................... 90.0 % Yield stress(Sy)

Required mark - UG-116

UG-116(e) Radiography level: RT3
UG-116(f) Stress relieved: None

UG-22 Loads Static

UG-22(a) Design pressure internal or external: Internal
UG-22(b) Weight of the vessel and normal content under operation or test conditions: Operation
UG-22(c) Equipment overlapping static reactions (external loads): Yes
UG-22(d)(2) Vessel suports as lifting lugs, legs, skirts, saddles: Yes
UG-22(f) Wind lods reactions: No
UG-22(f) Seismic loads reactions: Yes
UG-22(j) Pressure test and coincident static load during the test: No
Note: UG-22(b),(c) and (f) loads considered only when supports are present.
 CALCULATION MEMORY Doc. No.: 100-MC-414-RA3
DILUTION TANKS
Review: 0
TDA 1-5 AND TDA 1-6
Customer: REICHHOLD QUÍMICA DE MÉXICO S. A. DE C. V. Edited by: JCMS
Project: DILUTION TANKS TDA 1-5 AND TDA 1-6
Date: 08-06-23
Location: ATLACOMULCO, ESTADO DE MÉXICO

Shell design
Internal diameter(D)........................................ 4,000 mm
Lenght (T - Edge)........................................... 4,804 mm
Minimum thickness by UG-16 (t0)............................. 1.59 mm
Corrosion Allowance......................................... 1.5 mm
Design pressure(PD)......................................... 0.10 MPa
Design temperature(To)...................................... 150 °C
Specific Gravity (G)........................................ 1.17
Water density (rH2O)........................................ 1.00 kg/dm^3

Material
Shell....................................................... A/SA-240 T304
Low head.................................................... A/SA-240 T304
Top head.................................................... A/SA-240 T304
Maximum allowable stress value at T0(S)........................... 515 MPa
Joint efficiency(E).......................................... 0.85

Thickness
The minimum required thickness for any component that retains pressure(excluding allowable corrosion) is 1.59 mm (0.0625 in), in
accordance with UG-16 previsions.
For the case of vertical cilindrical vessels, the hydrostatic pressure (PH) of the design fluid shall be added to the
design pressure.
If the specific weight of the design fluid is less than the specific weight of water, the specific weight of water shall be
used to calculate the design fluid hydrostatic test. If the specific weight of the design fluid is greather than the
specific weight of water, the specific weight of the design fluid shall be used to calculate the hydrostatic pressure.

P = P D + PH

Hydrostatic pressure calculation (PH)

H1 = 4,448 mm Height for hydrostatic pressure calculation one feet over the union of low head with the first course.
H2 = 2,924 mm Height for hydrostatic pressure calculation one feet over the union of first course with the second course.
H3 = 1,400 mm Height for hydrostatic pressure calculation one feet over the union of second course with the third course.
H4 = 181 mm Height for hydrostatic pressure calculation one feet over the union of third course with the fourt course.

rF = 1.17 * rH2O 1.17 * rH2O

rF = 0.00117 kg/cm^3

The thickness required (tc) to handle the longitudinal stress arising due to the design pressure (PD) and the hidrostatic
pressure (PH), is giving for:

tc = ( P * R )/ (S * E - 0.6 * P )+ CA Si P ≤ 0.385 * S * E , conforme a **UG-27(1)**

0.385 * S * E = 168.53 Mpa P ≤ 0.385 * S * E

H PH P tc Concepto tc com.
[cm] [MPa] [MPa] [mm] [mm]
444.8 0.051 0.15 2.19 Thickness of the first course 5.00
292.4 0.034 0.13 2.11 Thickness of the second course 5.00
140.0 0.016 0.12 2.03 Thickness of the third course 5.00
18.1 0.002 0.10 Thickness of the fourt course 5.00
The thickness required (tc) to handle the hoop stress arising due to the design pressure (PD) and the hidrostatic pressure
(PH), is giving for:

tc = ( P * R )/ (S * E + 0.4 * P ) If P ≤ 0.385 * S * E , in accordance with **UG-27(1)**

R = D / 2
R = 2,000 mm

tc = 0.69 mm 1 course thickness

tc = 0.61 mm 2 course thickness
tc = 0.53 mm 3 course thickness
tc = 0.47 mm 4 course thickness

Maximum Allowable Working Pressure (MAWP)

MAWP
The MAWP for the longitudinal stress (MAWPl), for the allowable thickness:

MAWPl = ( S * E * t) / ( R + 0.6 * t)

tc = 5.0 mm

MAWPc = 1.093 MPa

The MAWP for the hoop stress (MAWPc), for the allowable thickness:

MAWPc = ( 2 * S * E * t) / ( R - 0.4 * t)

MAWPc = 2.191 MPa

The shell MAWPs is the smallest value between the MAWPc y MAWPl:

MAWPs = 1.093 Mpa

Hydrostatic test pressure(PT) = 1.42 MPa

Shell weight
Perimeter = π * (D + 2 * tc)
Perimeter = 12.598 m

Plate heigh = 5 ft = 1.524 m

Plate length = 20 ft = 6.096 m

Course Thickness Heigh Area Wgt/Pl Weight

[mm] [m] [m^2] [kg/m^2] [kg]
1 5.00 1.524 19.199 37.78 725.3392
2 5.00 1.524 19.199 37.78 725.3392
3 5.00 1.524 19.199 37.78 725.3392
4 5.00 0.232 2.923 37.78 110.42

Shell weight = 2,286.44 kg

Shell volume = 60.37 m^3

Shell volume - internal heaters = 57.96 m^3

Design fluid volume = 52.69 m^3 90 % of capacity

Design fluid weight = 61.64 ton 90 % of capacity

 CALCULATION MEMORY Doc. No.: 100-MC-414-RA3
DILUTION TANKS
Review: 0
TDA 1-5 AND TDA 1-6
Customer: REICHHOLD QUÍMICA DE MÉXICO S. A. DE C. V. Edited by: JCMS
Project: DILUTION TANKS TDA 1-5 AND TDA 1-6
Date: 08-06-23
Location: ATLACOMULCO, ESTADO DE MÉXICO

Low head design

Type of head................................................ Torispherical
Design pressure(PD)......................................... 0.10 MPa
Internal diameter(D)........................................ 4,000 mm
Course thickness (tc)....................................... 5.00 mm
Design fluid heigh (HF)..................................... 4,804 mm
Specific Gravity (G)........................................ 1.17
Joint efficiency(E).......................................... 1.00
Minimum thickness by UG-16 (t0)............................. 1.59 mm
Corrosion Allowance......................................... 1.5 mm
Maximum allowable stress value at T0(S)........................... 515 MPa

Thickness
Hydrostatic pressure
PH = rF * HF rF = 0.00117 kg/cm^3
PH = 0.56 MPa

P = PD + PH

P = 0.66 MPa

Inside radius of dish (L)

L = D + 2 * tc
L = 4,010 mm

For L / r = 15
r = 267 mm

M = (3 + RAIZ(L / r)) / 4
M = 1.72

tt = (P * L * M) / (2 * S * E - 0.2 * P)
tt = 4.43 mm
tt = 5.00 mm comercial

Maximum Allowable Working Pressure (MAWP)

MAWPt = (2 * S * E * tt) / (L * M + 0.2 * tt)
MAWPt = 0.75 MPa
r h

Dimensiones sf
D = 4,000 mm
L = 4,010 mm D tt
r = 267 mm
sf = 51.00 mm L
tt = 5.00 mm

BC = L - r AB = D / 2 - r
BC = 3,742.67 mm AB = 1,732.67 mm

L - RAIZ(BC^2 - AB^2)
h = 692.56 mm
Head 1 total heigh (Ht)
Ht = h + sf + tt
Ht = 748.56 mm

Low head weight = 612.00 kg (straight flange included)

Low head volume = 6.456 m^3 100 % capacity

Total vessel volume = 64.412 m^3 100 % capacity

Operation vessel volume = 58.556 m^3 90 % capacity

Weight of design fluid = 68.511 ton 90 % capacity

 CALCULATION MEMORY Doc. No.: 100-MC-414-RA3
DILUTION TANKS
Review: 0
TDA 1-5 AND TDA 1-6
Customer: REICHHOLD QUÍMICA DE MÉXICO S. A. DE C. V. Edited by: JCMS
Project: DILUTION TANKS TDA 1-5 AND TDA 1-6
Date: 08-06-23
Location: ATLACOMULCO, ESTADO DE MÉXICO

Top head design

Head type.................................................. Flat
Tank Diámeter...........................................[D] 4,000 mm
Design internal pressure...............................[PD] 0.10 MPa
Minimum design plate thickness (tmin)...................... 5.00 mm
Dead loads................................................. 2,229.15 kg
Maximum allowable stress value at T0(S)........................... 515 MPa
Joint efficiency(E).......................................... 0.85

Considerations
1.- The weight of the motor and the shaft will be supported by an auxiliary structure.This one wil be

Minimum thickness calculation

tmin = (P * Rt) / ( Sd * E)
tc = ( P * R )/ (S * E + 0.4 * P )
P = PD - Dead loads

Dead loads = 177.39 kg/m^2

Dead loads = 1.738E-03 MPa

P = 0.098 MPa

The thickness required (tc) to handle the hoop stress arising due to the design pressure (PD) less the dead loads, is
giving for:

tt = ( P * R )/ (S * E + 0.4 * P ) If P ≤ 0.385 * S * E , in accordance with **UG-27(1)**

tt = 0.0004489 mm
tt = 5.00 mm

Head 2 plate weight

tmin = 5.00 mm
Pl weight= 37.78 kg/m^2

Head 2 weight= 477.13 kg

Head 2 plate will be supported by an internal girder ring located at the top of the vessel.
 CALCULATION MEMORY Doc. No.: 100-MC-414-RA3
DILUTION TANKS
Review: 0
TDA 1-5 AND TDA 1-6
Customer: REICHHOLD QUÍMICA DE MÉXICO S. A. DE C. V. Edited by: JCMS
Project: DILUTION TANKS TDA 1-5 AND TDA 1-6
Date: 08-06-23
Location: ATLACOMULCO, ESTADO DE MÉXICO

Static loads

Baffles
Number of plates: 4 pza
Dimensions : 16 ft Length 1 ft Wide 0.25 in Thickness
Weight of the plate : 5 kg/ft^2
Total weight : 320.00 kg

Internal heaters
Pipe : A-312 T304
Diameter : 3 NPS
Schedule : 40
Weight : 11.3 kg/m
Length : 188.77 m
Volume : 1.15 m^3
Weight : 2,133.10 kg

Pipe : A-312 T304

Diameter : 3 NPS
Schedule : 40
Weight : 11.3 kg/m
Length : 208.00 m
Volume : 1.27 m^3
Weight : 2,350.40 kg

External heaters
Diameter : 3 NPS
Schedule : 40
Weight : 11.3 kg/m
Length : 76.13 m
Volume : 860.22 kg

Motor agitator

Weight : 1,500.00 kg

Grid supports
Length : 10.96 m
Weight/m : 27.9 kg/m
Total weight : 305.78 kg

Nozzles :
Weight : 423.37 kg

Internal girder ring:

Length : 12.57 m
Weight/m : 6.1 kg/m
Total weight : 76.65 kg

Total : 7,649.53 ton

 CALCULATION MEMORY Doc. No.: 100-MC-414-RA3
DILUTION TANKS
Review: 0
TDA 1-5 AND TDA 1-6
Customer: REICHHOLD QUÍMICA DE MÉXICO S. A. DE C. V. Edited by: JCMS
Project: DILUTION TANKS TDA 1-5 AND TDA 1-6
Date: 08-06-23
Location: ATLACOMULCO, ESTADO DE MÉXICO

Leg supports design

Internal diameter(D)............................................ 4,000 mm
External ratio (R0)............................................. 2,000 mm
Length of shell (L)...................................................... 4,804 mm
Thickness (t)..................................................... 5.000 mm
Number of legs (Np)............................................. 4
Length of legs (Lc)............................................. 1,163 mm
Importance of the structure (Group)............................. A
City............................................................ Atlacomulco, Edo. Méx.
Sesimic zone.................................................... B
Shell material................................................. A/SA-240 T304
Maximum allowable stress value at T0(S)........................... 515 MPa

Shell = 2,286.44 kg
Low head 1 = 612.00 kg
Top head 2 = 477.13 kg
Static loads = 7,649.53 kg
Total vessel weight = 11,025.10 kg

Tnak weight in operation (90 % capacity) Tank weight filled of water for hydrostatyc test (100 % capacity)
Weight of fluid = 68,510.56 kg Weight of water = 64,411.64 kg
TOTAL 79,535.66 kg TOTAL 75,436.74 kg

Leg supports

For the calculation of the axial load (Pc)that every leg will be submited,next conditions will be considered:
a) The normal load conditions, operation and test will be into account.
b) Wind and seism conditions will be into account.

Load per leg

Pw = W / Np
W = Weight of the vessel (kg), operation and test conditions.
Np = Number of legs

Pw = 19,883.92 kg

Wind loads (Fv)

Because the tank is located inside the plant, the calculation of adverse effects by wind is not considered.

Seismic loads (Fs)

It is considered that the effects of the seism will be supported by two of the columns, column A and column B, respectively.

Fs = C * W
C = Seismic coeficient
C = 0.24

W = 79,535.66 kg

19,088.56 kg
Height to the action line of the load force by seism(h)
h = 2 L / 3 + Lc

Lc = Unbraced column length

Lc = 1.163 m

h = 4.366 m

Calculation of the reaction forces and moments at the support points of columns A and B, generated by the application of the
seismic force.

For column A For column B

SFAX = 0 SFBX = 0
SFAY = 0 SFBY = 0
SMA = 0 SMB = 0

Column A Column B
SMA = RBY*D0 - Fs*h = 0 SFBX = Fs - RAX - RBX = 0
RBY = Fs*h / D0 Fs = RAX + RBX
RBY = -20,833.57 kg RAX = RBX
Fs = 2RAX
RAX = Fs / 2
RAX = -9,544.28 kg
RBX = -9,544.28 kg

SMB = RAY*D0 - Fs*h = 0

RAY = Fs*h / D0
RAY = 20,833.57 kg
(sketch for reference, only)

Data of the selected IPR shape

W8X28
Elasticity modulus of steel..................................[E] 2.00E+06 kg/cm^2
Column length correction factor(K).............................. 2
Maximum allowable yield stress(Fy).............................. 250 MPa
Allowable Axial Compressive Stress for Steel(Fy)................ 1,528.50 kg/cm^2
Area (A)........................................................ 5320 mm^2
Flange width (b)............................................. 166 mm
Moment of Inertia in axis "x" (Ix).............................. 40.8 x 10^6 mm
Moment of Inertia in axis "y" (Iy).............................. 9.03 x 10^6 mm
Turning radius (rx).............................................. 87.6 mm
Turning radius (ry).............................................. 41.1 mm

Column analysis Column effective length (Le)

Axial load on column (Pc) Le = 2 * Lc
Pc = Pw + RAY Le = 2326 mm
Pc = 40,717.49 kg Le = 232.6 cm

Slenderness ratio (K Le / ry)

Ratio = 113.19 < 200

Critical Load Calculation (Pcr)

Pcr = RAIZ(π^2 * E / sy)
Pcr = 113,640.24 kg

Safety Factor (For short and intermediate length columns)

F.S. = 5/3 + (3/8)*((Le/r)/Pcr)-(1/8)*((Le/r)/Pcr)^3
F.S. = 1.7

Critical stress (scr)

scr = (1 - 0.5 *((Le / ry)/Pc)^2)*Fy/F.S.
scr = 917.09 kg/cm^2
IPR compression stress (sIPR)
sIPR = Pc / AIPR
AIPR = 53.20 cm^2
sIPR = 765.37 kg/cm^2 < scr The steel shape is suitable to support the tank

Base plate calculation (AISC Steel design guide 1 method)