OptiX OSN 550 Multi-Service CPE Optical

Transmission System
Quick Installation Guide for Outdoor
Cabinets (APM30H&TMC11H)

Issue: 05
Date: 2016-07-30

HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2016. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice

The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://www.huawei.com
Email: support@huawei.com
Installation Process

Start

Before You Start

Page1 Precautions

Instructions and
Page 2 Precautions for
Handling Boards

Instructions and
Precautions for
Page 3
Handling Power
Cable Terminals

Page 4 Tools for Installation

Installation Scenarios
Installing the OptiX Pages Introduction to the Page 9 of the APM30H or
Page 16 OSN 550 in the 5 to 8 Equipment TMC11H Cabinet
APM30H Cabinet

Pages Installation Scenarios Pages

Page 17 Installing the SLPU 9 to 13 of Cabinets Installing the Cabinet
10 to 13

Installing the SOU in

the APM30H and Installation Scenarios
Page 18 Pages Page 14 Cabinet Sharing
TMC11H Cabinets of the Transmission
(Optional) 14 to 15
Equipment
Installing Heaters in Independent Outdoor
the APM30H and Page 15
Page 19 Pages Installation
TMC11H Cabinets Installing Assemblies
16 to 19
(Optional)

Pages Installing and Routing Page 42 Cable Hole Layout

Installing PGND
Page 20 20 to 38 Cables
Cables
Assembling Power
Installing and Routing Page 43 Series 120
Pages Pages Checking the
Power Cables – AC Connectors
21 to 26 39 to 40 Installation
Power Supply
Assembling Easy
Installing and Routing Power Female
Page 44
Page 27 Power Cables – DC Checking the Power- (Pressfit Type)
Pages 41 Connectors
Power Supply On Status

Installing Service
Cables for the Page 45 Replacing Fuses
Pages Pages
Equipment – APM30H Appendixes
28 to 33 42 to 48
Cabinet and AC
Power Supply
Page 46 Repairing Scratches
Installing Service
Cables for the
Page 34 Equipment – TMC11H
Cabinet and DC Page 47 Applying Grease
Power Supply

Pages Performing Sealing Checking DIP

35 to 37 Operations Page 48
Switches

Page 38 Installing Batteries

Precautions

Following All Safety Precautions

Before any operation, read the instructions and precautions in this document carefully to minimize the possibility
of accidents.
The Danger, Caution, and Note items in this document do not cover all the safety precautions that must be
observed. They provide only the generic safety precautions for operations.
When operating Huawei products and equipment, you must comply with safety precautions and special safety
instructions relevant to the corresponding equipment provided by Huawei. The safety precautions in this
document are relevant only to Huawei products. Huawei is not liable for any consequence that results from
violation of universal regulations for safety operations and safety codes on design, production, and equipment use.

Complying with Local Safety Regulations

When operating the product or equipment, comply with local safety regulations.

Qualified Personnel Only

Installation and maintenance personnel must be trained to perform operations correctly and safely.

Personnel Safety
The high-voltage power supply provides power for running the system. Direct contact with the high-voltage power
supply or contact through damp objects may result in serious injury or death.
Non-standard and incorrect operations on the high-voltage power supply may result in fire and electric shock.
Operations on high-voltage/AC power supply facilities or on a tower/mast in the case of thunderstorm may result
in serious injury or death.
Ground the device before powering it on. Failure to do so causes damage to the device or personal injury.
Power off the device before performing operations on the power supply facilities.

Personnel Safety
High-power radio-frequency signals are harmful to the human body. Ensure that the transmitter antennas are
muted before installing or maintaining an antenna on a tower or mast that holds a large number of transmitter
antennas.
Do not stand close to, or look into the optical fiber outlet without eye protection when handling optical fibers.
Take preventive measures when drilling holes. Otherwise, dust may hurt your eyes or you may inhale the dust.
Power off the batteries before connecting the cables to the batteries. Failure to do so causes personal injury.
When working at heights, be cautious about falling objects.

Device Safety
Check the electrical connection of the device before operation and ensure that the device is securely grounded.
The static electricity discharged from the human body may damage the electrostatic sensitive components, such
as large-scale integrated circuits (LSIs), on the circuit board. Wear an ESD wrist strap or ESD gloves when
handling a circuit board.
When operating batteries, take proper measures to prevent short circuits in the batteries and electrolyte spill or
loss. The electrolyte may erode metal and boards, or even cause rust of the equipment or short circuits in the
boards.

1
Instructions and Precautions for Handling Boards

CAUTION
Do not hold a board without hand protection. Wear an ESD wrist strip or ESD gloves before handling a board.

Wearing ESD gloves Wearing an ESD strip Holding a board without hand protection

CAUTION
Hold the front panel of a board with hands.

CAUTION

Insert filler panels into vacant slots on an NE to prevent foreign matters from getting into the NE, which
may result in faults on the NE.
Boards are fragile and valuable. When handling or placing a board, exercise caution and put it into a
dedicated packing box.

2
Instructions and Precautions for Handling Power Cable Terminals

1
2

1
2

CAUTION
Press the front of the red latch, and properly move the red latch outwards.

Latch after being assembled

Position at 1
which a
force can be 2
applied

CAUTION

Do not pick up the tail end of the red latch using a finger or a screwdriver to avoid damage.

3
Tools for Installation

Long measuring tape Level Phillips screwdriver Flat-head screwdriver Adjustable wrench

Socket wrench Torque wrench Hex key COAX crimping tool Wire clippers

Wire stripper RJ45 crimping tool Diagonal pliers Cold press pliers Needle-nose pliers

Bayonet wrench Combination pliers File Multimeter Heat gun

Hammer drill Marker Utility knife Claw hammer ESD gloves

ESD gloves ESD wrist strap Ladder Electric iron Impact tool

Vacuum cleaner Insulation tape COAX stripper Network cable tester

Binding strap

4
 Introduction to the Equipment

1 Introduction to the OptiX OSN 550

a Front View

NOTE
For installation in outdoor cabinets, the OptiX OSN 550 DC powered chassis is used. For information about
the OptiX 550 AC powered chassis, see the OptiX OSN 550 Quick Installation Guide.

In this document, the equipment exterior is for reference only. The actual equipment may differ from what is
shown in the figures.

b Side View

c Technical Specifications

Item Specifications

Dimensions (W x D x H) 442 mm x 220 mm x 88 mm

Weight 10 kg

Max. Power Consumption 154 W

Recommended Current ≥ 20A

for Fuse

5
2 Introduction to the APM30H/TMC11H Cabinet
a Front View of the APM30H Cabinet

Technical Specifications
Dimensions (mm): 700 (H) x 600 (W) x 480 (D)
Ambient temperature: –40°C to +50°C
Sunshine radiation: 1120±10% W/m2
Allowable heat dissipation: ≤ 700 W

NOTE
The exterior of the TMC11H cabinet is the
same as the exterior of the APM30H cabinet.

b Left View of the APM30H Cabinet c Right View of the APM30H Cabinet

6
d About the Internal Structure of the APM30H and TMC11H Cabinets

• Internal Structure of the APM30H Cabinet (AC Power Supply)

HPMI board *

Fan assembly (internal

circulating) *

CMUA board

PSU module

EPS frame

PMU module

Cable distribution box

NOTE

*: In cabinets of Ver. D, HPMI boards are not supported, and internal circulation fan boards are replaced by FAN 02D boards.

The layout and name change : When Ver.D APM30H cabinet replace the Ver.B cabinet, the EPU05A-03 (220V AC) or
EPU05A-05 (110V AC) replace the EPS 01B (220V AC) or EPS 01D (110V AC) of embedded power system. The height is
1U only for PSU and PMU in new version cabinet. The old PSU and PMU are 2U high. upgraded the highest efficiency from
91% to 96%.

7
• Internal Structure of the TMC11H Cabinet (DC Power Supply)

LOAD0 LOAD1 LOAD2 LOAD3

RTN(+) NEG(-) LOAD4 LOAD5 LOAD6 LOAD7 LOAD8 LOAD9
DCDU-12
OPEN
OUTPUT LOAD0-
LOAD6 LOAD7LOAD8 LOAD9
FUSE RATING
30A 30A 30A 30A

Fan assembly (internal circulating) * CUMA board

DCDU-12B/DCDU-12C module Cable distribution box

NOTE

*: Internal circulation fan boards are replaced by FAN 02D boards.

8
 Installation Scenarios of Cabinets

1 Installation Scenarios of the APM30H or TMC11H Cabinet

a Requirements for the Installation Dimensions and Space of the Cabinet (Unit: mm)

600 40 600 40 600 > 60

> 300 Cabinet Cabinet 480 Cabinet > 300

Maximum
120°
> 800

The data shown in the figure is not for the concrete pad.
The recommended distance between the cabinets is 40 mm,
and the maximum distance between the cabinets is 150 mm.
If the noise reduction module (NRM) is required, the distance
between the cabinets is 150 mm.

b Installation Scenarios

• Installing the APM30H cabinet on the base • Installing the APM30H cabinet in a stacked manner

APM30H

IBBS200D/T
battery
Base
cabinet
NOTE
The installation scenarios of the TMC11H cabinet are the same
as those of the APM30H cabinet.

9
2 Installing the Cabinet
a Installing the Base

Cast a concrete pad.

The height of the concrete pad must meet the heat-dissipation and waterproofing requirements of the
cabinet. The concrete pad must be 200 mm higher than the ground, and the horizontal error must be less
than 5 mm when the pad is cast.

Mark the anchor points for the base.

Unit: mm Concrete pad

Drill the holes by using a hammer drill.

Φ16

90°

Concrete
52-60 mm
pad

CAUTION
Do not use the base as a positioning tool when drilling. Otherwise, the paint coating on the base may be
scratched.

10
 Install the expansion bolt assembly.

M12x60 bolt Remove the spring washer,

Rubber flat washer, and bolt.
Spring washer 12 mallet

Flat washer 12

Expansion tube

Position the base, and then screw the bolt Adjust the base level.
with the spring washer and flat washer.

Adjust the base level by adding certain pads to the bolts

between the base and the concrete pad.

Tighten the bolts by using a torque Remove the front cover of the base.
wrench.

11
 Remove the baffle plates on both sides of 10 Remove the baffle pieces on the rear of
the base (removing the plate on the left the base.
side is used as an example).

NOTE
All the three cable holes on the base can be used for
cable layout. Use them based on onsite requirements.

b Moving the Cabinet onto the Base

NOTE

Select a proper method to move the cabinet based on onsite requirements. The crane is used as an example.

Install the lifting lugs. Tie the ropes.

Lifting lug
Plastic
screw

Maximum 90°

CAUTION
Store the plastic screws properly for future use.

Move the cabinet onto the base. Remove the ropes and install the plastic screws.

CAUTION
Before installing the plastic screws, clean the installation holes to ensure that they are free of metal shavings.

12
c Securing the Cabinet onto the Base

M12x30 (x4)

Gasket with an
oblong hole

Waterproof rubber pad

Gasket with an oblong hole

NOTE
The above figure shows how to secure the IBBS200D battery as an example. Use the same method for
installing the APM30H , TMC11H, or IBBS200T cabinet.

d Stacking Two Cabinets (Optional)

Remove the two cover plates on Remove the four rubber Stack the two cabinets, and
the top of the lower cabinet. caps at the bottom of the then secure them by
upper cabinet. fastening the four bolts.

Gasket with an oblong hole

Rubber cap (x4)

Remove the four plastic screws

(x4) on the top of the lower
cabinet.

Cover plate

CAUTION
Retain the cover plates
properly to ensure M12x30 bolt (x4) Gasket with an
waterproof performance of oblong hole
the cabinet.

13
 Installation Scenarios of the Transmission Equipment

1 Cabinet Sharing
a Installing the OSN 550 in the APM30H Cabinet

Fan unit
NOTE
When the SOU is not installed, the
heater (optional) is installed in the
Power supply system
5 U lowest part of the cabinet by default.

BBU 2U

SLPU

OSN 550 5U
1U A 1 U space needs to be reserved
Heater between the OptiX OSN 550 and
the heater.

If cable holes on the rubber blocks of the cabinet are insufficient for required cables, remove the rubber block
at one side, directly route cables out from the equipment, and then apply grease to seal the idle cable holes.
For cabinet sharing, E1 and Ethernet are directly connected to the opposite equipment and do not require
the SLPU.

b Installing theOutdoor
Independent OSN 550Installation
in the TMC11H Cabinet

LOAD0 LOAD1 LOAD2 LOAD3 LOAD4 LOAD5 LOAD 6 LOAD7 LOAD 8 LOAD9
DCDU-12
RTN(+) NEG(-) OPEN LOAD0-
OUTPUT
LOAD6 LOAD 7LOAD 8 LOAD9
FUSE RATING 30A

DCDU-12
30A 30A 30A

When the SOU is not installed, the heater

(optional) is installed in the lowest part of
the cabinet by default.
BBU
When installing two or more pieces of the
OptiX OSN 550, install them in the lower
part and then upper part of the cabinet.

SLPU

OSN 550
A 1 U space needs to be reserved between
the OptiX OSN 550 and the heater.
Heater

14
2 Independent Outdoor Installation

a Installing Sharing
Cabinet the OSN 550 in the APM30H Cabinet

Fan unit

NOTE
Power supply system
For independent outdoor
installation, the SLPU is mandatory,
but the heater and SOU are
SLPU optional.

OSN 550
7U A 1 U space needs to be
reserved between the OptiX OSN
Heater
550 and the heater.
SOU

b Installing the OSN 550 in the TMC11H Cabinet

Fan unit

When the SOU is not installed, the

heater (optional) is installed in the
LOAD 0 LOAD1 LOAD2 LOAD3 LOAD4 LOAD 5 LOAD6 LOAD 7 LOAD8 LOAD9
DCDU-12
RTN(+) NEG(-) OPEN LOAD0-
OUTPUT
LOAD 6 LOAD7LOAD8 LOAD 9

DCDU-12
FUSE RATING 30A 30A 30A 30A

lowest part of the cabinet by default.

When installing two or more pieces of
the OptiX OSN 550, install them in the
lower part and then upper part of the
cabinet.
SLPU
11 U

OSN 550
A 1 U space needs to be reserved
between the OptiX OSN 550 and the
Heater
heater.
SOU

15
 Installing Assemblies

1 Installing the OptiX OSN 550 in the APM30H Cabinet

a Fixing the Floating Nuts

Floating nut

Installation hole

NOTE
When installing the OSN 550 in the TMC11H cabinet, use the same method.

b Installing the OptiX OSN 550

NOTE

Remove the guide rail, if any, from the installation position.

16
2 Installing the SLPU
a Specifications of the SLPU

UELP UFLP

UELP UFLP FE0 FE1 FE0 FE1

INSIDE OUTSIDE INSIDE OUTSIDE

UELP

INSIDE OUTSIDE

The UELP is a general-purpose surge protection unit for E1 or T1 services. A UELP provides surge
protection for four E1 or T1 signals.
The UFLP is a general-purpose surge protection unit for FE or GE services. A UFLP provides surge
protection for two FE or GE signals.

NOTE

The SLPU is 1 U high.

If the OptiX OSN 550 and wireless equipment are installed in the same APM30H cabinet, the SLPU is optional. If
the OptiX OSN 550 is independently installed in the APM30H or TMC11H cabinet, the SLPU is mandatory.
You can select the port type of the board installed in the SLPU according to the port type of the OptiX OSN 550.

b Installing the SLPU

NOTE

The SLPU is equipped with two UELP boards and one UFLP board. If more than eight E1 signals are
transmitted, deliver one or two extra UELP boards with the equipment and install the extra UELP board
in the vacant slot of the equipment on site. If more than 12 E1 signals are transmitted, replace the UFLP
board with the UELP board. Return the removed UFLP to the local representative office of Huawei.

17
3 Installing the SOU in the APM30H and TMC11H Cabinets (Optional)
a Specifications of the SOU

American standard European standard Multi-purpose UK standard

NOTE
The SOU, which is an optional component, helps to convert power for customer AC powered equipment.
With configurable socket types, the SOU can be used in different countries.
The SOU is preferably installed in the bottom 1 U space of the cabinet.

b Installing the SOU

Install the SOU. Install the power cable for the SOU.

L2
PGND

N2

Installing the SOU

18
4 Installing Heaters in the APM30H and TMC11H Cabinets (Optional)
Install the heater.

The heater is preferably installed in the bottom 1 If both the SOU and the heater are installed in the
U space of the cabinet. cabinet, the heater is installed above the SOU.

NOTE
When the temperature inside the cabinet is lower than 0°C, the heater starts working. When the temperature
inside the cabinet is higher than 15°C, the heater stops working.
The maximum power of the heater during the heating process is 300 W.

Install the power cable for the heater.

AC
APM30H Cabinet TMC11H Cabinet
OUTPUT

L0
N0

AC input power
cable
power cable
for the
heater. power cable
for the
heater.

AC input
power cable

19
 Installing and Routing Cables

1 Installing PGND Cables

a Installing PGND Cables for the Cabinet

WARNING

NOTE
The ground cables and signal cables
must be bound separately or must be
separated from each other to minimize
mutual interference.

b Installing PGND Cables for the Equipment

Ground bar

PGND cable of the

SLPU

PGND cable of the

OptiX OSN 550

Ground bar

20
2 Installing and Routing Power Cables – AC Power Supply
a Installing Input Power Cable for the APM30H Cabinet

• APM30H (Ver.B)

NOTE
For an AC 220 V three-phase power
AC power input, the maximum input current is 16
box cover A. For a 220 V AC single-phase or
110 V dual live wires, the maximum
AC protecting cap input current is 40 A.

For an AC 220 V three-phase power

input, the cross-sectional area of the
core wire is 2.5 mm2. For a 220 V AC
single-phase or 110 V dual live wires,
the cross-sectional area of the core
wire is 6 mm2.

Remove the AC protecting cap on the Connect the AC input power cable of the APM30H.
left side of the EPS module, and then
remove the AC power box cover.

220 V three-phase AC mode

AC power box cover

L1
L2
Screw
L3
N

AC protecting PE
cap
Remove the short-
Screw circuit bar.

Put back the AC protecting cap, and

then close the AC power box. 220 V single-phase AC 110 V AC dual live wires
mode

Short-
AC protecting cap circuit bar L1

L2
N
L
PE

N
PE

21
• APM30H (Ver.D)

Use a Phillips screwdriver to remove an M3 screw from the AC input protective cap, and open the protective cap.

NOTE
The short-circuiting bar does not need to be removed when single-phase 220 V power is
input. The short-circuiting bar must be removed when three-phase 220 V power is input.
Route the power cables into the cabinet along the inner left side of the cabinet, connect each wire to the
corresponding terminal, and use a torque screwdriver to tighten the screws.

Tighten the AC input protective cap.

22
c Installing and Routing Power Cables for the OptiX OSN 550

NOTE
Before installing power cables, ensure
that the circuit breaker of the power
output terminal is set to the OFF state.

1 2
Binding Cable
strap bridge

3
NOTE

When the OptiX OSN 550 and wireless equipment are

installed in the same cabinet, Load 4 to Load 7 have a circuit
breaker that supports a maximum current of 5 A each and
provide power supply for the OptiX OSN 550. In this case,
replace the circuit breaker with a circuit breaker that
supports a maximum current of 20 A. For information about
how to replace the circuit breaker, see "Appendix 4".
When the OptiX OSN 550 is independently installed, the
TMC port is used to provide power supply for the OptiX OSN
550.
For information about how to assemble a connector for the
cabinet-side power cable, see "Appendix 3".

On a cabinet of Ver. D, connect the two power cables from

OptiX OSN 550 to two power output terminals with the
maximum output current of 30 A.

23
d Installing Power Cables for the IBBS200D/IBBS200T Battery Cabinet

• APM30H (Ver.B)

NOTE
Either the IBBS200D or the
IBBS200T is installed.

For information about assembling

the power series 120 connector,
APM30H see "Appendixes".

Power series 120 connector

IBBS200D/T battery
cabinet

Base

• APM30H (Ver.D)

APM30H

IBBS200D/T battery
cabinet

Base

24
e Installing Power Cables for the Fan Assembly in the IBBS200D Battery Cabinet

• APM30H (Ver.B)

Load 3
Easy power receptacle
(pressfit type) connector
APM30H

IBBS200D battery
cabinet

Base

• APM30H (Ver.D)

APM30H

IBBS200D battery
cabinet NOTE
For information about assembling the
easy power receptacle (pressfit type)
connector, see "Appendix 2".
Base

25
f Installing Power Cables for the Heating Films in the IBBS200D Battery Cabinet

CAUTION

L1
N1

Power box for the heating film

The power cables for the heating films in the

IBBS200D battery cabinet must be routed
downwards into the power box for the heating film.

CAUTION

Power box for the heating film

From L1/N1

Do not expose the core wires of the power cable

outside the power box for the heating film.

g Installing Power Cables for the TEC in the IBBS200T Battery Cabinet

Load 3

26
3 Installing and Routing Power Cables – DC Power Supply
a Installing the Input Power Cable for the TMC11H Cabinet

1 2 NEG (-)

DC power
box cover
RTN (+)

1 Remove the cover of 2 Install the input power cable.

the DC power box.

3 3 Put back the cover of

the DC power box.

b Installing the Power Cables for the OSN 550 in the TMC11H Cabinet

LOAD0 LOAD1 LOAD2 LOAD 3 LOAD4 LOAD5 LOAD6 LOAD7 LOAD 8 LOAD 9
DCDU-12
RTN(+) NEG(-) OPEN LOAD0-
OUTPUT
LOAD6 LOAD7LOAD8 LOAD9
FUSE RATING 30A 30A 30A 30A

NOTE
For a cabinet of Ver. D, use power output terminals with the fuse capacity
of 30 A to supply power to OSN 550.

27
4 Installing Service Cables for the Equipment – APM30H Cabinet and AC Power Supply

a Installing E1 Cables

INSIDE OUTSIDE

INSIDE OUTSIDE

1~8

E1 Rubber block
1-21

NOTE
Cable outlet bags are
used in cabinets of Ver. D.
For cabinet sharing, directly connect E1 cables to the opposite equipment.
The SLPU is not required.

b Installing Ethernet Cables

UFLP FE0 FE1 FE0 FE1

INSIDE OUTSIDE

UFLP FE0 FE1 FE0 FE1

INSIDE OUTSIDE

1 2

Rubber block

NOTE Cable outlet bags are

used in cabinets of Ver. D.
For cabinet sharing, directly connect Ethernet cables to the opposite equipment.
The SLPU is not required.

28
c Installing E3/T3 Cables

PL3T board

PL3T
STAT

SRV
TX1 RX1 TX2 RX2 TX3 RX3

Rubber block

Cable outlet bags are

used in cabinets of Ver. D.

d Installing Orderwire Phone Cables

PHONE port AUX board

AUX

STAT

SRV

F1/S1 PHONE ALMO ALMI ALMI2/EXT SYNC TOD0 TOD1

Rubber block

Cable outlet bags are

used in cabinets of Ver. D.

29
e Installing Asynchronous and Synchronous Data Cables

Assembling Asynchronous and Synchronous Data Cables Based on the Pin

Assignment

Pin No. Color Relationship Function

1 White/Orange Twisted pair Transparently transmits 19.2 kbit/s data signals.

2 Orange Grounding

3 White/Green Twisted pair Transparently receives 19.2 kbit/s data signals.

6 Green Grounding

4 Blue Twisted pair Transparently transmits 64 kbit/s differential data signals (+).

5 White/Blue Transparently transmits 64 kbit/s differential data signals (-)

7 White/Brown Twisted pair Transparently receives 64 kbit/s differential data signals (+).

8 Brown Transparently receives 64 kbit/s differential data signals (-).

Installing Asynchronous and Synchronous Data Cables

F1/S1 port AUX board

AUX

STAT

SRV

F1/S1 PHONE ALMO ALMI ALMI2/EXT SYNC TOD0 TOD1

Rubber block

Cable outlet bags are

used in cabinets of Ver. D.

30
f Installing External Clock Cables

Assembling External Clock Cables Based on the Pin Assignment

Pin Color Relationship Function

No.

1 White/Orange Twisted pair Differentiated signal input (-) of external clock 1

2 Orange Differentiated signal input (+) of external clock 1

3 White/Green Twisted pair Differentiated signal input (+) of external clock 2

6 Green Differentiated signal input (-) of external clock 2

4 Blue Twisted pair Differentiated signal output (-) of external clock 1

5 White/Blue Differentiated signal output (+) of external clock 1

7 White/Brown Twisted pair Differentiated signal output (+) of external clock 2

8 Brown Differentiated signal output (-) of external clock 2

Installing External Clock Cables for the OptiX OSN 550

AUX board SYNC port

AUX

STAT

SRV

F1/S1 PHONE ALMO ALMI ALMI2/EXT SYNC TOD0 TOD1

Rubber block

Cable outlet bags are

used in cabinets of Ver. D.

31
g Installing Fibers

CAUTION
When installing or maintaining fibers, do not look into the optical port without eye protection. See Figure 1.

NOTE
When routing fibers, take proper measures to avoid any damage to fiber connectors.
After installation of the fibers, place protective caps on to the idle optical ports, and place fiber caps on to the
idle fibers. See Figure 2.

Figure 1 Figure 2
Fiber with a short
protective tube

Fiber cap

Pluggable optical Dustproof cap

module

SL1Q board

TX3/RX3 TX4/RX4
SL1Q

CLASS1
STAT

LOS2
LOS3
LOS4
LOS1

LASER
SRV

PRODUCT

TX1/RX1 TX2/RX2

Binding strap

UFLP FE0 FE1 FE0 FE1

INSIDE OUTSIDE

Insulation tube

Cable outlet bags are

used in cabinets of Ver. D.

When routing and installing fibers onsite, you need to clean fiber end faces. For detailed operations, see the multimedia
at the following website:
http://support.huawei.com/carrier/docview!docview?nid=DOC1000132657

32
e Installing Signal Monitoring Cables

COM_IN port CMUA board

COM IN

AUX
STAT

SRV
F1/S1 PHONE ALMO ALMI ALMI2/EXT SYNC TOD0 TOD1

AUX board ALMI 2/EXT port

NOTE
Before installing a signal monitoring cable, disconnect the cable from the COM_IN port on the CMUA board
and connect another cable of a proper length.

•Mapping Relationships Between the Signals over Different Cables

RJ45 Connector of the Network Port to the RJ45 Connector (TOD2) of the Network Port to
Cable on the CMUA (COMIN) Board the Cable on the CSH/CST Board

Pin 1 TX+ White/Orange Twisted Pin 6 RX+ White/Orange Twisted

pair pair
87654321
Pin 2 TX- Orange Pin 3 RX- Orange

Pin 3 _ White/Green Twisted Pin 1 _ White/Green Twisted

pair pair

Pin 6 _ Green Pin 2 _ Green

Pin 4 RX+ Blue Twisted Pin 8 TX+ Blue Twisted

pair pair

Pin 5 RX- White/Blue Pin 7 TX- White/Blue

Pin 7 GND White/Brown Twisted Pin 4 GND White/Brown Twisted

pair pair

Pin 8 GND Brown Pin 5 GND Brown

NOTE

For cabinet sharing, the signal monitoring cable is not required for the OptiX OSN 550.

33
5 Installing Service Cables for the Equipment – TMC11H Cabinet and DC Power Supply

3 4
1
2

8
7
9
10 5

E1 cable (transit cable) E1 cable (lead-out cable) E1 cable (transit cable)

E1 cable (lead-out cable) External clock cable Monitoring cable

Fiber 8 E3/T3 cable 9 Asynchronous and

synchronous data cable

10 Orderwire phone cable

NOTE
For the details on how to route service cables, see “Installing the Service Cables for the Equipment – AC
Power Supply”. For cabinet sharing, the E1 and Ethernet cables need not be connected to the SLPU.
Instead, they are directly connected to the equipment at the opposite end.

34
6 Performing Sealing Operations
a Cable Module of the Cabinet

• APM30H (Ver.B)

CAUTION
To seal a cable hole properly, route the cable through the cable hole with a diameter matching the
cross-sectional area of the cable.

• APM30H (Ver.D)

1
2

NOTE
1: Left cable outlet; 2: Right cable outlet

35
b Performing Sealing Operations

• APM30H (Ver.B)

Route proper cables through the cable holes with mapping diameters and then apply plastic caps to the idle holes. The
following figures show an example of the RFC cabinet.

CAUTION
To seal a cable hole properly, route the cable
through the cable hole with a diameter mapping
the cross-sectional area of the cable.

Apply plastic caps

Fasten the screw. to the idle holes.

• APM30H (Ver.D)

Tighten the cable outlet bags.

36
c Sealing Cable Holes on the Base

Baffle plate

Fireproof mud

Fireproof mud

Fireproof mud
Baffle plate PVC corrugated tube
Baffle
piece

Apply baffle plates to the cable outlets on the base. Apply fireproof mud to the surroundings of
the cable outlets on the base.

Close the front cover of the base.

NOTE

Check whether the paint coating of the cabinet is scratched. Repair the scratch if there is any.

It is recommended that you contain the cable routed out of the cabinet in a PVC corrugated tube.

The fireproof mud can seal the cable outlets on the base, but cannot seal the cable outlets on the cabinet.

37
 7 Installing Batteries
Install the batteries.

WARNING

Before installing batteries, set the battery circuit breaker

BAT to OFF to prevent overcurrent.

When installing batteries, apply an insulation sheath to

the tool such as the wrench and screwdriver and avoid
short circuits between the positive and negative poles of
the batteries. Failure to do so may result in fire, serious
EPS Battery circuit breaker BAT
injury, or death.

Move the baffle plate upwards and then secure it.

Install the power cables for the batteries.

a b

a Remove the protecting cover. b Install the copper bar for serial
connections.

c d

Negative pole Positive pole

c Install the positive and negative d Put back the protecting cover.
cables.

38
 Checking the Installation

1 Checking Cabinet Installation

No. What to Check For

1 The physical layout of the cabinet complies with the engineering design.

2 The base is installed securely.

3 The horizontal error of the cabinet must be less than 3 mm, and the cabinet must be plumb line not
more than 3 mm.

4 All the bolts are tightened, especially for electrical connections. The flat washers and spring
washers are installed completely and properly.

5 The cabinet is neat and clean.

6 The cabinet meets the dustproof requirement.

7 The paint coating of the cabinet is intact.

8 The door and lock of the cabinet function properly.

9 All labels, tags, and nameplates are correct, legible, and complete.

2 Checking Installation Environment

No. What to Check For

1 No fingerprints or other smears exist on the surface of the equipment.

2 No excessive adhesive tapes or cable ties are left on the cables.

3 No tapes, cable ties, wastepaper, or packing bags are left around the equipment cabinet.

4 All the items around the equipment are neat, clean, and intact.

39
3 Checking Electrical Connections of the Cabinet
No. What to Check For

1 All the self-made PGND cables are copper-based with proper wire diameters. There is no
switch, fuse, or short circuit on the cable.

2 According to the wiring diagram of the power system, PGND cables are connected securely, AC
lead-in cables and cables inside the cabinet are connected properly, and screws are tightened.
The output and input cables are not short-circuited.

3 The redundant part of the power cable or PGND cable is stripped off rather than being coiled.

4 The lugs at both ends of the power cable or PGND cable are soldered or crimped securely.

5 Bare wires and lug handles at the wiring terminals are wrapped tightly by using insulation tapes
or heat shrink tubings.

6 Flat washers and spring washers are mounted securely to all the wiring terminals.

7 Connectors of all cables are securely linked, especially those at the bottom of the cabinet.

8 Cables are properly bound. Cable ties are installed at equal spacing and in the same direction.

9 The power cable and PGND cable are routed separately from other cables.

10 The cable layout facilitates maintenance and expansion in the future.

11 The labels at both ends of each cable are legible.

12 The excess of cable ties is trimmed off without remaining rough edges.

40
 Checking the Power-On Status

a Checking the Power-On Status

Correct statuses of the indicators on the PMU:

Start

RUN indicator: blinking

Power on the APM30H. Rectify the fault. ALM indicator: off

Correct statuses of the indicators on the PSU:

Are the LEDs No

on the
PSU/PMU Power indicator: steady on and green
Normal?
Protection indicator: off
Fault indicator: off
Yes

Normal voltage range of the EPS DC output power:

Is the voltage No
of the EPS
output
Power
normal ? –43.2 V DC to –57 V DC

Yes
Correct statuses of the indicators on the CMUA:

No
Are the LEDs
on the CMUA
Normal? RUN indicator: blinking
ALM indicator: off

Yes

End

b Closing the Door of the Cabinet

Lock

Tighten the screw to fix the locking piece to

prevent the lock from rusting.

Locking piece

41
 Appendixes

1 Cable Hole Layout

Layout of the cable holes at the Layout of the cable holes at the
left bottom of the cabinet: right bottom of the cabinet:

11

10

8 8 8

8 8 8

Cable Name Cable Hole Cable Hole Code

Input power cable of the cabinet Cable hole on the left

Any of the three

Input power cable of the heater Cable hole on the left

Any of the three

General ground cable of the Cable hole on the left

cabinet

E1 cable Cable hole on the right

Ethernet cable Cable hole on the right

Fiber Cable hole on the right

Any of the holes

E3/T3 cable Cable hole on the left

8 Any of the holes

Asynchronous and synchronous Cable hole on the left

data cable 9
Orderwire phone cable Cable hole on the left
10
External clock cable Cable hole on the right
11

42
2 Assembling Power Series 120 Connectors
1. Material: power series 120 connector, contact terminal, heat shrink tubing, and cable

2. Procedure for assembling the power series 120 connector

Strip a part of the jacket off the cable to expose the Route the cable through the heat shrink tubing,
conductor with a length of L1. and then place the contact terminal on the
exposed conductor.
L1 = 23 mm to 25 mm

L2

L1
Heat shrink tubing
Conductor

CAUTION Contact terminal

When stripping the jacket off the cable, do not damage the
metal conductor of the cable.
Press the end of the contact terminal on the
conductor by using the crimping tool.
CAUTION
Secure contact between the contact terminal and the end
of the jacket of the cable is required.
When placing the contact terminal on the conductor
securely to the end of the jacket, ensure that the L2 part of
the conductor that leads out of the contact terminal cannot
exceed 2 mm.

Heat the heat shrink tubing by using a heat gun.

L3 = 15 mm-16 mm

Heat shrink tubing

Connect the contact terminal to the power series
120 connector.

L3
Power series 120 connector
Heat gun

Heat shrink tubing

Contact terminal
Power series 120 connector Heat shrink
tubing L3

CAUTION
The heat shrink tubing cannot be led out of the power
series 120 connector.
Retaining spring

43
3 Assembling Easy Power Female (Pressfit Type) Connectors
1. Material: easy power female (pressfit type) connector, contact terminal, heat shrink tubing, and cable

2. Procedure for assembling the easy power female (pressfit type) connector

Strip the jacket off the cable based on the scale on Push sliding blocks by using a screwdriver until
the equipment. their in-position marks are exposed.

Scale

Core wire of the In-position mark

conductor

7.5 +0.5
-0
Ensure that the edge of the core wire is not split.

Insert conductors into the holes. That is, insert the

red cable into hole 1 to be connected to the
positive pole and blue cable into hole 2 to be Sliding block
connected to the negative pole.

Hole for the conductor CAUTION

The conductor must be in the

center of the hole.

The conductor needs to be

perpendicular to the holes.
The depth of the
conductor into the
hole cannot be less
than 11 mm.

The conductor must be in the

center of the hole.

Push the sliding blocks until they are in the original

position. Verify that the conductors are connected
securely by gently pulling the cables.
The conductor must be
perpendicular to the hole.

The conductor must be

perpendicular to the hole.

If the conductor slides outward or the core wire of the

conductor is exposed outside the hole for the conductor,
remove the conductor, cut the split wires, and then strip the
jacket and install the conductor again.

44
4 Replacing Fuses
Remove the extraction tool.

a b c

Remove the fuse from the case. Replace the fuse by using the extraction tool.

EPS

Align the bulge on

the extraction tool
with the hole on
Fuse
the fuse.

Fuse

EPS

Remove the fuse by

using the extraction tool.

45
5 Repairing Scratches
1. Codes of Color Samples

Object Color Name Huawei Color Code International Color Code

Cabinets RAL7035 YB026 RAL7035

Base 3010 light grey YB030 Pontone 422U

2. Operation Instructions

Polishing
If a damaged area is stained or the metal rusts, polish the damaged area or the rusty metal by using a piece
of fine sand paper to remove the stain or rust.

Cleaning
Use clean cotton cloth to rub the stain or dust on the surface of the area to be polished or repaired.

Repairing
Apply brushing paint in an appropriate color based on the original coating. Before the repair, shake the paint
properly. Then, use the small brush inside the bottle to absorb paint and evenly spread the paint on the
damaged area until the scratch/damage is covered. Ensure that the paint coating is thin and even and the
paint coating does not reveal any drops. The surface is smooth.

Drying
Put the surface of the repaired area in a place at room temperature for 30 minutes, and then perform
subsequent operations.

Quality
The color of the surface of the repaired area is consistent with that of the surrounding areas, without obvious
edges and bulge. The scratch or damage is covered properly, and no paint is dropped.

46
6 Applying Grease
Install the cable tray in the APM30H cabinet.

Before installing the rubber blocks for routing out cables, apply the grease to evenly cover the surface
and gaps of the blocks, and then insert the three rubber blocks into the cable tray.

Grease

Insert the rubber caps into the cable module after covering
the caps with grease, cover the jackets of the cables with
grease, and then route the cable through the cable module.

47
7 Checking DIP Switches
a DIP Switch on the PMU Module

The DIP switch on the PMU is set as follows:

PMU

The address of the PMU is set to 4.

The address of the PMU is set to 3.

NOTE
If two PMUs are installed and they share a bus (MON0 or MON1), set the addresses of the two PMUs to 3 and 4.

b DIP Switch on the UELP Board of the SLPU

The UELP board of the SLPU provides one DIP switch, which is used for determining whether to ground the
relevant cables at the receive end. The DIP switch contains four DIP digits and is shown in the following figure.

For a 75-ohm E1
cable
OFF
S1 ON 1 2 3 4
1 2 3 4
S1 S1
OFF
ON 4
3
2
1
ON OFF
ON
For other cables

ON OFF
S1
OFF 4
3
2
1
ON OFF ON OFF

NOTE
The 75-ohm E1 cable can be both grounded and ungrounded. The 120-ohm E1 cable and 100-ohm T1 cable
cannot be grounded.

48
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Shenzhen 518129
People’s Republic of China
www.huawei.com