Professional Documents
Culture Documents
AC K N OWL ED GM EN T S vii
ACKNOWLEDGMENTS (CONTINUED)
jim@jameshalderman.com
BRIEF C ON T EN T S ix
chapter 29 Engine cleaning and crack detection 272
chapter 30 cylinder Head and Valve Guide Service 280
chapter 31 Valve and Seat Service 293
chapter 32 camshafts and Valve Trains 314
chapter 33 Pistons, Rings, and connecting Rods 336
chapter 34 Engine Blocks 351
chapter 35 crankshafts, Balance Shafts, and Bearings 364
chapter 36 Gaskets and Sealants 381
chapter 37 Engine Assembly and dynamometer Testing 388
chapter 38 Engine Installation and Break-in 415
x BRIEF CONTENTS
chapter 64 Heating and Air-conditioning System diagnosis 737
chapter 65 Heating and Air-conditioning System Service 745
BRIEF C ON T EN T S xi
chapter 98 Wheel Bearings and Service 1070
chapter 99 drum Brakes 1087
chapter 100 drum Brake diagnosis and Service 1101
chapter 101 disc Brakes 1114
chapter 102 disc Brake diagnosis and Service 1128
chapter 103 Parking Brake operation, diagnosis, and Service 1145
chapter 104 Machining Brake drums and Rotors 1157
chapter 105 Power Brake Unit operation, diagnosis, and Service 1195
chapter 106 ABS components and operation 1208
chapter 107 ABS diagnosis and Service 1220
chapter 108 Electronic Stability control Systems 1232
Index 1617
OBJECTIVES: After studying this chapter, the reader will be able to: • Explain the evolution of the automobile. • Discuss the major
components of a vehicle. • Describe the evolution of engines. • List the common components of most vehicles. • List the eight areas
of automotive service according to ASE/NATEF.
KEY TERMS: Air filter 5 • Body 2 • Body-on-frame (BOF) 3 • Carbon monoxide (CO) 5 • Catalytic converter 5 • Chassis 2
• Coolant 5 • Drive shaft 5 • Double overhead camshaft (DOHC) 4 • Evaporative emission system (EVAP) 5 • Exhaust gas
recirculation (EGR) 5 • Flathead 4 • Frames 3 • Hydrocarbon (HC) 5 • Ignition control module (ICM) 5 • Inline engine 4
• Intake manifold 5 • Internal combustion engine 4 • Malfunction indicator lamp (MIL) 5 • Manufacturer’s suggested retail price
(MSRP) 4 • OBD-II 5 • Oil filter 5 • Oil galleries 5 • Oil pan 5 • Oil pump 5 • Oil sump 5 • Overhead camshaft (OHC) 4
• Overhead valve (OHV) 4 • Oxides of nitrogen (NOX) 5 • PCV valve 5 • Pillars 3 • Positive crankcase ventilation (PCV) 5
• Propeller shaft 5 • Radiator 5 • Scan tool 5 • Self-propelled vehicle 1 • Single overhead camshaft (SOHC) 4
• Thermostat 5 • Transaxle 6 • Transfer case 6 • Unibody 3 • Universal joints (U-joints) 5 • Water jackets 5 • Water pump 5
1896 Henry Ford (1863–1947) built his first car, called the
HISTOrICAl BACkgrOuNd Quadricycle. ● SEE FIguRE 1–1.
1900 About 4,200 total automobiles were sold, including:
• 40% were steam powered
For centuries, man either walked or used animals to provide power
for transportation. After the invention of electric, steam, and gasoline • 38% were battery/electric powered
propulsion systems, people used self-propelled vehicles, which • 22% were gasoline engine powered
are vehicles that moved under their own power. 1902 Oldsmobile, founded by Ransom E. Olds
Major milestones in vehicle development include: (1864–1950), produced the first large-scale,
affordable vehicle.
1876 The OTTO four-stroke cycle engine was developed
by a German engineer, Nikolaus Otto. 1908 William Durant (1861–1947) formed General Motors.
1885 The first automobile was powered by an OTTO cycle 1908 The Ford Model T was introduced.
gasoline engine designed by Karl Friedrick Beary
(1844–1929).
1892 Rudolf Diesel (1858–1913) received a patent for a
compression ignition engine. The first diesel engine
was built in 1897.
Au t o mo t i v e BAc k g ro u nd A n d overview 1
FIguRE 1–1 A Ford Quadricycle built by Henry Ford. FIguRE 1–2 Most vehicle bodies were constructed with a wood
framework until the 1920s.
1912 The electric starter was invented by
Charles F. Kettering (1876–1958) of Dayton, Ohio,
first used on a Cadillac. The starter was produced
by a new company called Delco, which stood for
Dayton Engineering Laboratories Company.
1914 First car with a 100% steel body was made by the
Budd Corporation for Dodge. Before 1914, all car
bodies had wood components in them.
1922 The first vehicle to have four-wheel hydraulically op-
erated brakes was a Duesenberg built in Indianapolis,
Indiana.
1940 The first fully automatic transmission was introduced
by Oldsmobile.
1973 Airbags were offered as an option on some General
Motors vehicles.
1985 Lincoln offers the first four-wheel antilock braking FIguRE 1–3 A chassis of a 1950s era vehicle showing the
system. engine, drivetrain, frame, and suspension.
1997 The first vehicle with electronic stability control was
offered by Cadillac. 3. The braking system of the vehicle is used to slow and stop the
rotation of the wheels, which in turn stops the vehicle. The brak-
ing system includes the brake pedal, master cylinder, plus wheel
BOdIES brakes at each wheel. Two types of wheel brakes are used. Disc
brakes include a caliper, which applies force to brake pads on
both sides of a rotating disc or rotor. Drum brakes use brake
Early motor vehicles evolved from horse-drawn carriages. The shoes which are applied by hydraulic pressure outward against
engine and power train were attached to a modified carriage lead- a rotating brake drum. The brake drum is attached to and stops
ing to the term “horseless carriage.” ● SEE FIguRE 1–2. the rotation of the wheels. Drum brakes are often used on the
The bodies evolved until in the 1930s, all-steel-enclosed bod- rear of most vehicles.
ies became the most used type. All bodies depended on a frame of
4. Wheels and tires—The wheels are attached to the bearing hubs
wood or steel to support the chassis components.
on the axles. The tires must provide traction for accelerating,
braking, and cornering, as well as provide a comfortable ride.
CHASSIS SySTEmS OvErvIEW Wheels are constructed of steel or aluminum alloy and mount
to the hubs of the vehicle using lug nuts, which must be tight-
ened correctly to the proper torque.
The chassis system of the vehicle includes the following components: The chassis components include:
1. Frame or body of the vehicle, which is used to provide the sup- • Front and rear suspension
port for the suspension and steering components as well as the • Axles and hubs (to support the wheels and tires)
powertrain. • Steering mechanism
2. The suspension system of the vehicle, which provides a smooth • Engine and transmission
ride to the driver and passengers and helps the tires remain on
the road even when the vehicle is traveling over rough roads. The
• Final drive differential and axles
suspension system includes springs and control arms which allow Often, these chassis were so complete that they could be
the wheel to move up and down and keep the tires on the road. driven without a body. ● FIguRE 1–3.
2 C HAPTER 1
C PILLAR
A PILLAR
COWL
HOOD PANEL
ONE PIECE GRILLE
SOFT COLOR-KEYED
BUMPER
FRONT FENDER
RUNNING TAIL LAMP
BELT LINE
SOFT COLOR-KEYED
BUMPER
LIFT GATE
FrAmES
Frame construction usually consists of channel-shaped steel
beams welded and/or fastened together. Vehicles with a separate
FIguRE 1–5 Note the ribbing and the many different pieces of
frame and body are usually called body-on-frame vehicles (BOF).
sheet metal used in the construction of this body.
Many terms are used to label or describe the frame of a vehicle
including:
TECH TIP
uNIT-BOdy CONSTruCTION Unit-body construction (some-
times called unibody) is a design that combines the body with the Treat a Vehicle Body with Respect
structure of the frame. The body is composed of many individual Do not sit on a vehicle. The metal can easily be distorted,
stamped-steel panels welded together. The strength of this type of which could cost hundreds of dollars to repair. This
construction lies in the shape of the assembly. The typical vehicle includes sitting on the hood, roof, and deck (trunk) lid, as
uses 300 separate stamped-steel panels that are spot-welded to- well as fenders. Also, do not hang on any opened door
gether to form a vehicle’s body. ● SEE FIguRE 1–5. as this can distort the hinge area causing the door not to
NOTE: A typical vehicle contains about 10,000 separate close properly.
individual parts.
Au t o mo t i v e BAc k g ro u n d A n d overview 3
FIguRE 1–8 A Monroney label as shown on the side window of a
new vehicle.
FIguRE 1–6 A Corvette without the body. Notice that the vehicle
is complete enough to be driven. This photo was taken at the Cor-
vette Museum in Bowling Green, Kentucky.
? FREQuENTLY ASKED QuESTION
FIguRE 1–7 A Ford flathead V-8 engine. This engine design was
used by Ford Motor Company from 1932 through 1953. In a flat-
head design, the valves located next to (beside) the cylinders. INlINE vErSuS v-TyPE dESIgN Most early engines used
four or six cylinders arranged inline. These were called inline en-
gines and are still produced today. Some engines with 4, 6, 8, 10,
12, or 16 cylinders were arranged with half of the cylinders on each
SPACE-FrAmE CONSTruCTION Space-frame construc-
set of a “V” and connected to a common crankshaft in the bottom of
tion consists of formed sheet steel used to construct a framework
the “V.” The crankshaft changed the up-and-down motion of the pis-
of the entire vehicle. The vehicle is drivable without the body, which
ton to rotary motion, allowing the engine to power the drive wheels.
uses plastic or steel panels to cover the steel framework. ● SEE
FIguRE 1–6.
vAlvE lOCATION dESIgN The design where the valves were
located in the engine block is called flathead design because the
cylinder head simply covered the combustion chamber and included
ENgINE dESIgN EvOluTION a hole for the spark plug. The engine block contains passages for
coolant as well as lubricating oil and is the support for all other en-
gine systems. ● SEE FIguRE 1–7.
All gasoline and diesel engines are called internal combustion en- By the 1950s, most engine designs placed the valves in the
gines and were designed to compress an ignitable mixture. This cylinder head. This is called an overhead valve or OHV design.
mixture was ignited by using a spark (gasoline) or by heat of com- Even newer engine designs feature overhead camshafts
pression (diesel). Early engines used valves that were in the engine (OHC), called single overhead camshaft (SOHC) designs and
block, which also contained the round cylinders where pistons were engines that use two overhead camshafts per bank of cylinders
fitted. The pistons are connected to a crankshaft, which converts called double overhead camshaft (DOHC) designs. The placement
the up and down motion of the pistons to a rotary force which is of the camshaft, which results in better flow of intake air into and
used to propel the vehicle. exhaust out of the engine.
4 C HAPTER 1
The need for reduced emissions and greater fuel economy led the electrodes of the spark plug ignites the air-fuel mixture in the
to advances in engine design. These changes included: combustion chamber and the resulting pressure pushes the piston
■ Electronic ignition systems down on the power stroke.
■ Electronic fuel injection
EmISSION CONTrOl SySTEm The control of vehicle emis-
■ Computerized engine controls
sions includes controlling gasoline vapors from being released into
■ Emission control devices, including the catalytic converter the atmosphere in addition to reducing the emissions from the ex-
used in the exhaust system to reduce emissions haust. Unburned gasoline emissions are called hydrocarbon (HC)
■ Improved engine oils that help reduce friction and reduce emissions and exhaust gases that are controlled include carbon
emissions monoxide (CO) and oxides of nitrogen (NOX). The evaporative
emission control system, usually called the EVAP system, is de-
signed to prevent gasoline fumes and vapors from being released.
Other emission control systems include:
ENgINE SySTEmS OvErvIEW ■ Positive crankcase ventilation (PCV). This system uses a
valve called a PCV valve to regulate the flow of gases cre-
Every engine requires many systems to function correctly. ated in the crankcase of a running engine, which are routed
back into the intake manifold. The engine will then draw these
gases into the combustion chamber where they are burned to
COOlINg SySTEm While some older engines were air cooled, help prevent the release of the gases into the atmosphere.
all engines currently in production are liquid cooled. Coolant is circu-
lated by a water pump through passages in the cylinder block and
■ Exhaust gas recirculation (EgR). The EGR system meters
head called water jackets. The coolant is a mixture of antifreeze and about 3% to 7% of the exhaust gases back into the intake
water to provide corrosion and freezing protection. After the coolant where the gases reduce the peak combustion temperature
picks up the heat from the engine, it flows through a radiator, which and prevent the oxygen (O2) and nitrogen (NO) from the air
cools the coolant by releasing the heat into the air. The temperature from combining to form oxides of nitrogen.
of the coolant is maintained by using a thermostat located in the ■ Catalytic converter. The catalytic converter is a unit located
coolant passage, which opens to allow coolant to flow to the radiator in the exhaust system usually close to the engine, which
or closes until the coolant is hot enough to need cooling. causes chemical changes in the exhaust gases.
■ On-board diagnostics means that the engine as well as the
luBrICATION SySTEm All engines need a supply of lubricat- engine management systems can test itself for proper opera-
ing oil to reduce friction and help to cool the engine. Most engines tion and alert the driver if a fault is detected. The warning
are equipped with an oil pan, also called an oil sump, containing lamp is called the malfunction indicator light (MIL) and is
3 to 7 quarts (liters) of oil. An engine driven oil pump forces the oil labeled “Check Engine” or “Service Engine Soon.” The on-
under pressure through an oil filter, then to passages in the block board diagnostic system is currently in the second generation
and head called oil galleries, and then to all of the moving parts. and is called OBD-II. Electronic hand-held testers, called
scan tools, are needed to access (retrieve) stored diagnostic
AIr INTAkE SySTEm All engines, both gasoline and diesel trouble codes (DTCs) and view sensor and system data.
engines, draw air from the atmosphere. It requires about 9,000 gal-
lons of air for each gallon of gasoline used. The air must be drawn
where deep water in the road cannot be drawn into the engine. The
air is then filtered by a replaceable air filter. After the air is filtered, it
POWErTrAIN OvErvIEW
passes through a throttle valve and then into the engine through an
intake manifold. The purpose of the powertrain is to transfer the torque output of the
engine to the drive wheels.
FuEl SySTEm The fuel system includes the following compo-
nents and systems: rEAr-WHEEl-drIvE POWErTrAIN A rear-wheel-drive
■ Fuel tank vehicle uses the following components to transfer engine torque to
the rear drive wheels:
■ Fuel lines and filter(s)
■ Transmission. An automatic transmission usually uses plan-
■ Fuel injectors
etary gearsets and electronic controls to change gear ratios.
■ Electronic control of the fuel pump and fuel injection In a manually shifted transmission, the drivetrain contains a
The fuel injectors are designed to atomize the liquid gasoline clutch assembly, which allows the driver to disengage engine
into small droplets so they can be mixed with the air entering the torque from the transmission to allow the driver to shift from
engine. This mixture of fuel and air is then ignited by the spark plug. one gear ratio to another. The transmission contains gears
and other assemblies that provide high torque output at low
STArTINg ANd CHArgINg SySTEm Engine starting and speeds for acceleration and lower torque output but at higher
charging systems, which include the battery, starting (cranking) speeds for maximum fuel economy at highway speeds.
system and charging system components and circuits. ■ Drive Shaft. A drive shaft, also called a propeller shaft, is
used to connect and transmit engine torque from the trans-
IgNITION SySTEm The ignition system includes the ignition mission to the rear differential. universal joints (u-joints) are
coil(s) which creates a high voltage spark by stepping up battery used to allow the rear differential to move up and down on the
voltage using an ignition control module (ICM). The arc across rear suspension and still be able to transmit engine torque.
Au t o mo t i v e BAc k g ro u n d A n d overview 5
FIguRE 1–9 A dash control panel used by the driver to control FIguRE 1–10 The alternator is in the heart of the electrical
the four-wheel-drive system. system.
6 C HAPTER 1
area are rear differential diagnosis and repair plus four-wheel-drive
component diagnosis and repair.
rEvIEW QuESTIONS
1. In 1900, what was the most produced vehicle powered by? 5. The powertrain consists of what components?
2. What parts are included in the vehicle chassis? 6. What are the eight automotive service content areas?
3. Why were early engines called flat heads?
4. What is the difference between a unit-body and body-on-frame
vehicle?
CHAPTEr QuIz
1. The first self-propelled vehicle that used an OTTO cycle four- 4. Early engines were called flat head design because they
stroke gasoline engine was produced in ______________. ______________.
a. 1885 c. 1902 a. Were only inline engines
b. 1900 d. 1908 b. Did not include valves
2. Early vehicles were constructed mostly of what material? c. Used valves beside the cylinder
a. Steel d. Used spark plugs at the top of the cylinders
b. Cast iron 5. A V-type engine could have how many cylinders?
c. Wood a. 4 c. 8
d. Tin b. 6 d. All of the above
3. Which component is not part of the chassis system? 6. What component regulates the temperature of the coolant in an
a. Frame engine?
b. Electrical system a. Cooling (water) jackets c. Cooling fan(s)
c. Suspension b. Thermostat d. Radiator
d. Brakes
Au t o mo t i v e BAc k g ro u nd A n d overview 7
7. A malfunction indicator light (MIL) on the dash may be labeled 9. A four-wheel drive vehicle often uses a ______________ to
______________. transmit torque to all four wheels.
a. Check engine c. MIL a. Drive shaft c. Transaxle
b. Service vehicle soon d. MAL b. U-joint d. Transfer case
8. To retrieve stored diagnostic trouble codes, a service techni- 10. Automotive service systems are generally separated into how
cian needs a ______________. many content areas?
a. Paper clip a. 4 c. 8
b. Desktop computer b. 6 d. 10
c. Wireless connection to an electronic tester
d. Scan tool
KEY TERMS: Entrepreneur 14 • On-the-job training (OJT) 10 • Parts counter person 13 • Service advisor 12
• Service consultant 12 • Service manager 12 • Service writer 12 • Shop foreman 12 • Team leader 12 • Technician (tech) 8
• VIN 11 • Work order 11
8 C HAPTER 2
■ Powertrain warranty covers the engine, transmission/
transaxle, and final drive units. This coverage usually is longer
than the bumper-to-bumper coverage.
■ Sheet metal rust through warranty is usually longer than the
bumper-to-bumper and powertrain warranty and covers rust
if a hole occurs starting from inside the outer metal surface of
the body.
■ Emission control device warranties depend on the emission
rating, the warranty coverage of the powertrain control module
(PCM), and the catalytic converter and are covered for eight
years and 80,000 miles up to 10 years and 150,000 miles.
Vehicle warranties, unless an emergency repair, must be per-
formed at a dealership, which is certified by the vehicle manufacturer
to perform the repairs. At the dealership, the technician performing
the repair must also be certified by the vehicle manufacturer.
All technicians should be familiar with what may be cov- FIguRE 2–1 A service technician removing a transaxle on a
ered by the factory warranties to help ensure that the customer front-wheel-drive vehicle at a GM dealership.
does not have to pay for a repair that may be covered. While
warranties do cover many components of the vehicle, wear and
service items are not covered by a warranty in most cases and
therefore, offer excellent opportunity for additional service work
for trained automotive technicians.
TECHNICIAN WOrk SITES different types of vehicle repairs and service. Some independent
garages specialize in just one or two areas of service work or in
just one or two makes of vehicles.
C ARE E RS I N T H E AU T O MO T I V E SE RVIC E IN D U S T Ry 9
repair of their vehicles. Service technicians are usually employees luBE TECH/QuICk SErvICE TECHNICIAN A lubrication
of the city, county, or state and are usually paid by the hour rather technician should be trained in the proper use of hand tools and
than on a commission basis. ● SEE FIguRE 2–5. instructed how to properly service various types of vehicles. The
training could be on-the-job (OTJ) or could be the result of high
school or college automotive training. Some larger companies pro-
TECHNICIAN JOB vide in-house training for new technicians and as a result they are
trained to perform according to a specified standard. It is important
FIguRE 2–5 A school bus garage is a typical fleet operation shop that needs skilled service technicians.
10 CHAPTER 2
?
new vehicle preparation person to see that all items are checked
and serviced, and all associated paperwork is completed. The ac- FREQuENTLY ASKED QuESTION
tivities normally associated with preparing a new vehicle for delivery
include: Why Is the Work Order Important?
■ Installing wheel center caps or wheel covers (if used) The work order is a legal document that includes the
■ Installing roof racks, running boards, and other dealer- description of the vehicle and the work requested by the
installed options customer. The customer then signs the work order au-
thorizing that the stated work be performed. If there are
■ Checking and correcting tire pressures
additional faults found then the shop must notify the cus-
NOTE: Many vehicle manufacturers ship the vehicles tomer and get permission to change the amount or extent
to the dealer with the tires overinflated to help prevent of the work originally authorized. As work is performed
movement of the vehicle during shipping. on the vehicle, the parts used and the labor operation
performed are added. This creates a complete file on the
■ Checking all fluids repair. This means that the vehicle has to be properly
■ Checking that everything works including the remote key fob identified by including the vehicle identification number
and all accessories (VIN) on the work order. There is only one vehicle with
■ Ordering any parts found to be broken, missing, and dam- that VIN, yet there may be many “white Chevrolet pickup
aged in transit trucks.”
The work order is the paper trail that shows all oper-
■ Removing all protective covering and plastic from the seats,
ations, labor times, and parts used when the vehicle was
carpet, and steering wheel
in control of the shop. A work order is often required even
■ Washing the vehicle when the technician is working on his or her own vehicle.
C ARE E RS I N T H E AU T O MO T I V E SERVIC E IN D U S T Ry 11
■ Suspension-related service including tire inspection and ■ Assisting the service manager
replacement; shock and strut replacement; servicing or ■ Verifying that the repair is completed satisfactorily
replacing wheel bearings; performing steering component
The shop foreman is under the direction and control of the
inspection and parts replacement; and performing wheel
service manager.
alignment and vibration diagnosis.
■ Electrical-related diagnosis and repair including starting and
charging problems; correcting lighting and accessory faults; SErvICE AdvISOr A service advisor, also called a service
and general service such as light bulb replacement and key writer or service consultant, is the person at the dealership or
fob reprogramming. shop designated to communicate the needs of the customer and
accurately complete a work order.
■ Heating, ventilation, and air conditioning work usually involves
A service advisor should:
the use of diagnostic and service equipment that requires
special training and certification if working with refrigerants. ■ Have a professional appearance
■ Engine performance-related diagnosis and repair including ■ Be able to speak clearly
replacing fuel pumps and filters; cleaning or replacing ■ Be able to listen carefully to the customer
fuel injectors; service ignition system components; solving ■ Write neatly and/or type accurately
emissions-related failures; and determining the cause and
correcting “Check Engine” lights.
■ Be familiar with industry and shop standards and procedures
■ Manual transmission service and repairs including replacing Most service advisors would benefit from taking a short course
clutches; adjusting, or replacing clutch linkage; and perform- on service advising skill development and interpersonal relationship
ing four-wheel-drive diagnosis and service procedures. building. A service advisor should be familiar with the operation of the
vehicle, but not to the same level as a service technician. A service
■ Automatic transmission service and repairs including performing
advisor should not diagnose the problem, but rather state clearly on
routine automatic transmission service; removing and replacing
the work order what, when, and where the problem occurs so that the
automatic transmissions; servicing differentials, transmissions/
service technician has all the needed information to make an accurate
transaxles and performing diagnosis and service checks includ-
diagnosis. ● SEE FIguRE 2–6 for an example of a typical work order.
ing fluid pressure and scan tool diagnosis.
The service advisor’s duties include:
The vehicle is then driven by the service technician to verify
1. Recording the vehicle identification number (VIN) of the vehicle
the repair.
on the work order
2. Recording the make, model, year, and mileage on the work order
TECHNICIAN TEAm lEAdEr A team leader is an experi-
enced service technician who is capable of performing most if not 3. Carefully recording what the customer’s complaint (concern)
all of the work that the shop normally handles. The team leader is so that the service technician can verify the complaint and
then assigns work to others in the group based on the experience make the proper repair
or competency of the technician. The team leader then checks the 4. Reviewing the customer’s vehicle history file and identifying
work after it has been completed to be sure that it has been correctly additional required service
performed. The number of hours of labor for each member of the 5. Keeping the customer informed as to the progress of the
team is totaled each pay period. Each member of the team is paid an service work
equal share of the time but at different rates. The team leader gets a
A service advisor must be at the shop early in the morning to
higher per hour rate than the others on the team. The rate of pay per
greet the customers and often needs to stay after the shop closes
hour is based on the level of training and experience. A beginning
for business to be available when the customer returns at the end
technician may or may not be paid as part of the total team hours de-
of the day.
pending on how the team system is organized. While some shops do
not use teams, many large shops or dealerships have two or more
teams. The advantage of a team-type organization is that everyone
SErvICE mANAgEr The service manager rarely works on a
vehicle but instead organizes the service facility and keeps it oper-
on the team looks out and helps each other if needed because they
ating smoothly. A service manager can be a former service techni-
are all paid based on the number of hours the team generates. The
cian or in many larger dealerships, a business major graduate who
team leader performs the duties of a shop foreman but only for those
is skilled at organization and record keeping. The service manager
members on the team and not the entire shop. The team leader is
typically handles all of the paperwork associated with operating a
under the direction and control of the service manager.
service department.
SHOP FOrEmAN A shop foreman (usually employed in larger NOTE: In a small shop, the shop owner usually performs all
dealerships and vehicle repair facilities) is an experienced service of the duties of a shop foreman and service manager, as well
technician who is usually paid a salary (so much a week, month, or as the lead technician in many cases.
year). A shop foreman is a knowledgeable and experienced service
technician who keeps up-to-date with the latest vehicle systems, Typical duties of a service manager include:
tools, and equipment. Typical shop foreman’s duties include: ■ Establishing guidelines to determine the technicians’ efficiency
■ Test-driving the customer’s vehicle to verify the customer ■ Supervising any warranty claims submitted to the vehicle
concern (complaint) manufacturer or independent insurer
■ Assigning work to the service technicians ■ Evaluating and budgeting for shop tools and equipment
■ Assisting the service technicians ■ Establishing service department hours of operation
■ Helps maintain the shop and shop equipment and employee schedules
12 CHAPTER 2
Another random document with
no related content on Scribd:
“Pity our waiting list is so long. We must try to get your name
advanced, by hook or crook.”
While Hathorn departed to give his personal orders for the dinner,
Jimmy Potter drew apart to glance over a handful of cards, letters
and billets d’amour which a grave old club steward had handed to
him.
He critically selected two, the missives of “she who must be obeyed,”
and then carelessly slipped the fardel of the others into the oblivion
of his breast pocket.
He sat there, the ferret-eyed young millionaire, glowering after
Hathorn’s retreating form. “Pity to see Alida VanSittart wasted on that
cold human calculating machine! Fred is as indurated as a steel
chisel.”
The little child of Pactolus felt his tiny veins still tingling with the
exhalant magnetism of the budding heiress whom Hathorn had
selected as a second spoke in that wheel of fortune of which the
unconscious Jimmy was the main stay.
The aforesaid young patrician, Miss Alida, was “divinely tall” and of a
ravishing moonlight beauty, two elements of ensnaring witchery to
the dapper, blasé young Midas, whose little patent leathers had
pattered vainly along after the stride of that elastic young goddess.
The alert Vreeland grimly eyed the eager Jimmy Potter, and noted
the tell-tale quiver of the youth’s slim fingers as he fished out the two
“star” leaders of his evening mail.
“I would like just one night with that chap at poker, with no limit,”
gravely mused Vreeland, with an inspirational sigh. “He looks soft.”
While the parvenu “sized up” his man, he was aware of a hum of
murmured comment at a table near him.
Two men were following with their envious eyes the tall form of the
fortunate Hathorn—“the very rose and expectancy of the state,” as
he called his myrmidons around him.
“Lucky devil is Hathorn,” quoth A. “Saw him get out of the train to-
night with Mrs. Wharton Willoughby. Potter over there and a gang of
girls have been up at Lakemere. He still holds her fast.”
Quoth B: “He has a regular run of nigger luck. Elaine Willoughby is
the Queen of the Street. Her account must be worth a cool hundred
thousand a year to the firm. And here drops in to him, the whole
VanSittart fortune, a cool ten millions.”
Vreeland started as A rejoined moodily: “I had hoped that some
other fellow might have a chance to make the running at Lakemere,
now that Hathorn is rangé; but it really seems to be ‘a petit ménage à
trois’ so far.”
And B, thereat, enviously growled: “He ought to cling to the generous
woman who made him. I always thought Hathorn would finally marry
her. She trusts him with her chief account, the —— deals.” Vreeland
cursed the caution which cost him that one keyword “but, there’s a
mystery.”
It was with a wolfish hunger for “more sweetness and light” that the
unmoved Vreeland deftly arose and followed his host and Potter to a
fair upper chamber of that narrow-chested corner club house on Fifth
Avenue in the thirties, at whose critic-infested windows both Miss
Patricia and Miss Anonyma “give a side glance and look down.”
The royal road to fortune which had led the ambitious Hathorn “on
the heights” seemed to be clear of mist now to his hypocritical visitor.
Was there room for another chariot in the race? The familiar sprite
was busy with daring suggestions.
If a rich woman—not of an age très tendre—had made one man,
some other woman of that ilk might be waiting with a willing heart in
the babel of Gotham for the shapely young Lochinvar come out o’
the West.
The fires of hope leaped through his veins.
As they seated themselves to the enjoyment of that particular clear
turtle soup which is justly the pride of the club chef, both host and
guest were adroitly playing at cross-purposes.
Hathorn, with a secret avidity entirely New Yorkish, determined to
find out all the details of Vreeland’s financial windfall.
He had a vague idea that the outlandish wilds of Montana were
stuffed with copper mines, gold ledges, silver leads, cattle ranches,
and “all sorts of things that might be gotten hold of,” i. e., other
people’s money.
And if this placid and lamb-like blonde guest had “dropped into a
good thing,” then by a judicious use of a regulated social hospitality,
Hathorn now proposed to “drop into that same good thing.”
An uneasy fever seems to burn in a New York man’s blood from the
moment when he knows his neighbor to have an unprotected penny.
The keen-eyed Vreeland minutely examined his old chum’s “get-up,”
and quickly decided that he would closely copy this easily graceful
“glass of fashion and mould of form.”
He had already resolved that he would also try to make a “run in” at
Lakemere, if the cards came his way.
“I could always give Fred ten points at billiards and twenty with the
women, and then do him every time,” mused Vreeland. “He only
plays a sure-thing game.”
Vreeland’s own motto had always been “De l’audace! Toujours de
l’audace!” and in fact, the root of his quarrel with his own cowardly
father had been the sniveling, self-deprecatory caution of that “Old-
man-afraid-of-his-record.”
The little dinner was “très-soigné,” for Mr. Fred Hathorn did
everything “decently and in order,” and it calmly proceeded to the
gastronomic delight of a pleasure-loving man who had long nibbled
at jerked elk and biscuits à la Mike Muldoon.
The wines, with their soft suggestion and insinuating succession,
soon led them up to the point where Fred felt that he “had his man
about right.”
The shame-faced Potter, with his mandatory billets from “She,”
burning under his waistcoat, soon mumbled several iron-clad
excuses of unnecessary mendacity about “seeing a man,” and then
gladly escaped, hustling himself into the hack with all the fond
expectancy of a man who bought quite unnecessary diamond
necklaces loyally and cheerfully for that queen of bright eyes, Miss
Dickie Doubleday of the Casino.
When the old college comrades were left alone, even the shaven
servitor having fled, over the cigars of the incomparable Bock & Co.,
the two young men drifted into a considerable rapprochement.
The old friendly days came back. Château Yquem, Pontèt Canet,
fine Burgundy, and Pommery Sec have often mended many a torn
thread in the web of friendship, as well as patched up the little rift in
the Lute of Love. Your sweet devil-born spirit of champagne always
stands smiling at the crossroads of life.
The dinner was a “howling success” from the varying points of view
of each sly schemer and his would-be dupe.
Hathorn smiled knowingly when Vreeland carelessly remarked that
he was not familiar with the dry details of Montana investments.
“I leave all that drudgery to my lawyers,” he airily remarked, with all
the nerve of a Napoleon Ives.
“I must try and work his account in our direction,” mused the ardent
devotee of business, while Vreeland gracefully bowed his thanks,
when Hathorn rejoined:
“Mrs. Willoughby? Yes. A wonderful woman. Prettiest place at
Irvington. She entertains a great deal. I’ll ask her if I may present
you. She’s probably the heaviest operator on the Street of all our rich
women.”
It was long after midnight when the two chums separated.
Their strange life orbits had intersected for the first time since they
sang “Lauriger Horatius” together in an honest, youthful chorus.
Mr. Harold Vreeland now felt intuitively that his “bluff” was a good
one. He had always battled skillfully enough in the preliminary
skirmishes of his conflict with the world, but he felt that the scene of
action had been poorly chosen.
Hard-hearted and pitiless, he cursed the memory of his corrupt and
inefficient father, as he directed his lonely steps to the “Waldorf,” to
register his name as a permanent guest.
His heart beat no throb warmer in acknowledgment of the seven
thousand dollars’ windfall which was to bring his star up from an
obscure western declination to a brilliant eastern right ascension.
He delivered his luggage checks to the night clerk of New York’s
greatest hotel, and proudly inscribed himself as a member of the
“swell mob” filling that painted Vanity Fair.
A strange fire burned within his veins. He recalled Fred Hathorn’s
final semi-confidential remark: “Do you know anything of handling
stocks? If you do, we could put you up to a good thing or two on the
Street now.”
It was no lie. The glib story which had fallen easily from his lips of the
six-months’ exciting experience in which he acted as dummy cashier
for a San Francisco kite-flying “Big Board” firm of brokers during a
sporadic revival of the “Comstock craze.”
He had learned then how to “wipe out a margin” as deftly as the
veriest scamp who ever signed a fraudulent “statement” for reckless
man or sly, insinuating woman.
He had artfully led Fred Hathorn on to describe the unique position
of Mrs. Elaine Willoughby among the bravest of the swim. The New
Yorker was over-eager in his fencing, and so Vreeland easily
gathered him in.
Lighting a cigar, he strolled along the silent Fifth Avenue, arranging
with quick decision his preliminary maneuvers.
“This lovely woman who has built up Hathorn must surely have a
vacancy in her heart at present, vice Hathorn, ‘transferred for
promotion’ to head the VanSittart millions.”
“It’s a good play to come in between them now. He will never
suspect my game, but I’ll block his little scheme some way, unless
he carries me along upward. He evidently wishes to be rid of the old
rapprochement now, and yet not lose her stock business. By Jove! I
would like to cut in there.”
He strolled along toward the “Circassia,” that pink pearl of all
sumptuous apartment palaces, and eagerly reconnoitered the
superb citadel of Elaine Willoughby’s social fortifications.
“Lakemere, a dream of beauty,” he murmured. “I’ll soon get into that
same gilded circle, and work the whole set for all they are worth.”
He plumed himself upon the approving glance of the beautiful brown
eyes of the mistress of Lakemere as she had swept by on Fred
Hathorn’s arm.
“She accepted my bow as an evident homage to her own queenly
self,” mused Vreeland, who was no dabster at reading the ways of
the mutable woman heart.
“Yes, she is my first play. I must burn my ships and now go boldly in
for ‘High Life.’ I’ll risk it. Carlisle said: ‘There are twenty millions of
people in Britain—mostly fools.’ Among the gilded fools of Gotham,
some one easy mark must be waiting for me on general principles.
I’ll take the chances and play the queen for my whole stack of chips.”
He wandered homeward, after narrowly inspecting the “Circassia,”
and unconsciously attracting the attention of Daly, the Roundsman,
the bravest and cheeriest member of the Tenderloin police.
Lights still gleamed from a splendid second-floor apartment above
him, where a lovely woman, royal in her autumnal beauty, gazed out
at the night.
Elaine Willoughby sighed as she turned away. “If I had told Hathorn
all, he might have made me his wife. Alida—” Her face hardened as
she choked down a sob. “My God! if I only knew! I must have
Endicott renew his search.”
In some strange way, the handsome Western stranger returned to
haunt her disturbed mind. “He looks like a man brave, gallant, and
tender,” she sighed, as she forgot Hathorn, who, in his bachelor
apartments was now musing upon the ways and means to hold
Elaine Willoughby’s heart after he had wedded Miss Millions.
CHAPTER II.