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Acta Astronautica
journal homepage: www.elsevier.com/locate/actaastro
a r t i c l e i n f o abstract
Article history: The mission complexity of Nanosatellites has increased tremendously in recent years, but
Received 10 July 2012 their mission range is limited due to the lack of an active orbit control or Δv capability.
Received in revised form Pulsed Plasma Thrusters (PPT), featuring structural simplicity and very low power
14 June 2013
consumption are a prime candidate for such applications. However, the required
Accepted 15 June 2013
miniaturization of standard PPTs and the adaption to the low power consumption is not
Available online 22 June 2013
straightforward. Most investigated systems have failed to show the required lifetime. The
Keywords: present coaxial design has shown a lifetime of up to 1 million discharges at discharge
μPPT energies of 1.8 J in previous studies. The present paper focuses on performance char-
PPT
acterizations of this design. For this purpose direct thrust measurements with a mN thrust
Pulsed plasma thruster
balance were conducted. Thrust measurements in conjunction with mass bit determina-
Thrust measurement
CubeSat tion allowed a comprehensive assessment. Based on those measurements the present
Propulsion mPPT has a total impulses capability of approximately I≈1.7 Ns, an average mass bit of
0.37 mg s−1 and an average specific impulse of Isp≈904 s. All tests have shown very good
EM compatibility of the PPT with the electronics of the flight-like printed circuit board.
Consequently, a complete mPPT unit can provide a Δv change of 5.1 m/s or 2.6 m/s to a
standard 1-unit or 2-unit CubeSat respectively.
& 2013 IAA. Published by Elsevier Ltd. All rights reserved.
0094-5765/$ - see front matter & 2013 IAA. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.actaastro.2013.06.012
188 D. Krejci et al. / Acta Astronautica 91 (2013) 187–193
of the expelled plasma, making the need for charge acceleration chamber consists of two concentric, tubular
neutralization obsolete. shaped electrodes made of copper with the propellant
PPTs were first flown in space on the Soviet Zond-2 TEFLONs in between. The external diameter of the PPT is
mission [12]. Ever since then, PPTs have been employed in roughly 9 mm and its length is 35 mm. The diameters of
various space missions [13], with utilization reaching from the concentric electrodes are 6.0 mm and 4.8 mm respec-
orbit insertion and drag make-up (TIP/NOVA with a total of tively. With the total propellant area of 10.2 mm² and the
28 thruster) to east-west station keeping (LES-6) [14] to total weight of only 15 g, even 2-unit CubeSats can easily
active attitude control (SMS and LES-8/9) [15,16]. Typical be equipped with multiple PPTs in order to allow sophis-
discharge energy levels of flight experienced PPTs range ticated attitude control and formation flight maneuvers.
from a few joules (LES-6, SMS) to one hundred joules (EO-1, The PPT head was designed and manufactured at FOTEC
MightySat-II) [17–19]. and is optimized for low mass and volume, low discharge
Presently, several research teams focus on the investiga- energy and good electro-magnetic compatibility. A high
tion of mPPTs [20,21], but none has shown the reliability and voltage capacitor, used to store the discharge energy for
lifetime necessary for such application. The investigation one pulse, is connected to the electrodes. While the
presented in the following has focused on mPPT performance plasma acceleration process is a highly complex physical
evaluation during long term employment, similar to future matter [23–27], simple models are available to guide the
employments on CubeSats. Fig. 1 shows the plasma plume of preliminary thruster design [28–35]. The size of the
the coaxial mPPT design investigated in this work. With the complete thruster module including four PPT heads, high
available resources no further characterization of the plume, voltage capacitors shared between the individual mPPTs
especially the divergence angle, could be performed. heads, igniters and conditioning electronics is 90 90
30 mm3. Total weight of the unit is about 300 g with the
capacitors being the major driver of the weight. The usage
2. Operation principle of custom-made peak current optimized capacitors, sig-
nificant weight reduction is expected for future revisions.
The PPT is an electro-dynamic thruster, accelerating The igniter is introduced annularly into the acceleration
ionized propellant by interaction of the electric current in chamber through the TEFLONs propellant. The igniter
the plasma and the self-induced electromagnetic fields triggers the main discharge, featuring peak current values
[22]. In an annular coaxial design, shown in Fig. 2, the
Current I
Lorentz force
Capacitor F=jxB
C
Current I
3
AR = 1
2 AR = 1.67
AR = 2.5
AR = 3.33
1
Current [kA]
0
-1
-2
-3
0 5 10 15 20
Time [µs]
Fig. 3. Typical current pulse during discharge.
3. Thrust balance
Therefore, proper performance of these crucial components (or alternatively 1 Hz, 1/2 Hz and 1/4 Hz), resembling the
has been validated. The accurate operation of the reflective operation conditions for limited power budgets when
displacement transducer was verified with the aid of a Key- employed in CubeSats. An operation time of 60 s was
ence LC-2400W laser displacement meter. No malfunction or found to be long enough to compute a reliable value of
unexpected deviations have been detected. In addition, mag- the average thrust. To account for the thermal drift of the
netic deflection has been used to validate the electrostatic thrust balance which results in a drift rate as given in
comb structure since only small direct currents are used and Table 1, that distorts the measurement results when used
no high voltage is needed which may be a potential source of over a long-term interval, the deflection is measured
measurement errors due to unmeant static charging. before and after the mPPT operation for 60 s when kept
idle. Fig. 5 shows a section of a thrust measurement at the
3.2. B. Balance accuracy discharge energy of 1.82 J where the mPPT is kept idle for
60 s and then pulsed at 1/3 Hz for 120 s. The generated
The optical displacement sensor uncertainty was deter- mean thrust is indicated based on an averaging interval of
mined using a mirror at mechanically fixed distance to the 3 s. The recorded thrust signal shows constant thrust
sensor face. The resulting measurement noise and drift of the levels throughout the entire firing period, without any
reflective displacement sensor and the measurement electro- noticeable influences caused by initial thermal disequili-
nics are listed in Table 1. The noise and drift of the overall, brium and thus justifies the choice of measurement inter-
fully equipped, thrust balance was determined at vacuum vals of 60 s. Due to the inertia of the thrust balance and the
operation conditions for a chamber pressure below 5 aforementioned natural frequency of 0.6 Hz, the arm does
10−7 mbar after 48 h in vacuum conditions in order to achieve not return to its initial position between the pulses.
thermal equilibrium and to rule out outgassing effects. The corrected thrust is then given by
The balance response time was determined by applying T before þ T after
a step force of 100 mN to the fully equipped thrust balance T corr ¼ T− : ð3Þ
2
using the electrostatic comb. The response time, defined as
with the subscripts “before” and “after” referring to the
the time elapsed from 10% to 90% of the final deflection
measurements periods in which the thruster is kept idle.
was found to be 1.6 s. The natural frequency of the balance
is therefore 0.6 Hz but it strongly depends on the weights
put on the tables. 5. Thrust measurement of a miniaturized coaxial thruster
3
Thrust [µN]
-1
0 50 100 150
Time [s]
Fig. 5. Typical thrust measurement sequence of a mPPT.
D. Krejci et al. / Acta Astronautica 91 (2013) 187–193 191
Fig. 6. mPPT EBB module for CubeSats with four independently controllable thrusters and application example (CubeSat structure by Pumpkin, Inc.).
25 20
Force, 0.5Hz
Force, 0.25Hz
20 Force, 1.0Hz 15
15
10
10
5
5
0 0
0.5 0.7 0.9 1.1 1.3 1.5
Energy [J]
Fig. 7. Averaged impulse bit for coaxial annular electrode configuration.
Fig. 7 shows the direct thrust measurements for three 4.2 105 discharges. The resulting impulse bit measured
different firing frequencies, each repeated three times, and as function of the number of ignitions is shown in Fig. 8.
the resulting mean impulse bit measured as a function of To avoid the increasing complexity of a moving pro-
the discharge energy. Three different discharge energies pellant in the highly miniaturized design employed, the
were tested by varying the capacitor charging voltage. As propellant was not repositioned as in the case of standard
can be seen, in this energy and discharge frequency range, PPT designs, in which the propellant front face position is
the impulse bit determination is independent from dis- kept constant. Therefore, ablation of the propellant leads
charge frequency, only showing minor effects of increased to recession of the propellant face relative to the thruster
thermal load for increased firing frequencies. The bars electrodes, prolonging the acceleration chamber. The
indicate the deviation between the single measurements degradation of thrust as already been observed in previous
and do not correspond to the total thrust measurement designs [42] is traced back to this recession of propellant.
error. Further measurements will be necessary in order to The accumulated impulse delivered by the thruster was
determine the temperature increase of the PPT head for determined to I ¼ 1:7 N s for 4.2 105 discharges. Assum-
various ignition frequencies. ing a standard 1-unit CubeSat with a maximum mass of
1.33 kg, a propulsion unit containing four thruster heads
would be able to deliver a Δv change of Δv≈5:1 m=s,
5.1. A. Lifetime thrust measurement enabling drag make-up maneuvers, formation flight and
constellation maintenance [37–41]. In a realistic scenario
Lifetime tests have been performed using a coaxial type concerning volume and power budgets available, the
mPPT incorporated into the PPU module. The entire thrus- thruster module will most likely be employed in a 2- or
ter module was mounted on the balance and fired at 3-unit CubeSat architecture, with accordingly reduced
1/3 Hz continuously to simulate CubeSat operational con- velocity changes delivered to the satellite of Δv≈2:6 m=s
ditions with an average power consumption of less than or Δv≈1:7 m=s respectively, again assuming a mass of
1 W. 1.33 kg per CubeSat unit. However, long duration tests
Thrust measurements using the test procedure performed without thrust measurements showed success-
described before were conducted at intervals of 2 h, or ful thruster operation up to 106 discharges, therefore
approximately 2400 ignitions. A long duration test includ- significantly increasing the total impulse per thruster and
ing thrust measurement was conducted for a total of the corresponding Δv change.
192 D. Krejci et al. / Acta Astronautica 91 (2013) 187–193
0
0 100 200 300 400 ·103 6. Conclusion
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