QA/QC CHECKLIST

PRE POUR AND CONCRETE POUR INSPECTION FOR

PRODUCTION OF NON PRESTRESSED PRECAST CONCRETE ELEMENT

PROJECT: CONTRACTOR: PROJECT NO.:

CLIENT: CONSULTANT: DATE OF CASTING:
ELEMENT CODE NO.: ELEMENT TYPE: QUANTITY:

INSPECTION
ACCEPTANCE
REF. CRITERIA TO BE CHECKED RESULT REMARKS
NOT
CRITERIA PASS
PASS
A DESIGN SHOP DRAWING AND INFORMATIONS RELATED TO ELEMENT TO BE CAST
1 Shop drawing Ref. No. Approved Production Shop Drawing

2 Revision No. Approved Production Shop Drawing

3 Casting Hall No. As per Production Layout

4 Element Code No. Approved Production Shop Drawing

5 Concrete Mix Type / Grade Approved Production Shop Drawing

B CASTING PLATFORM / FORMWORK AND MOULD

1 Level of platform / casting Table properly level and staight

2 Tighness of mould Properly Tight

3 Cleanness of mould Properly Clean

4 Length / Height of mould Approved Production Shop Drawing

5 Width of mould Approved Production Shop Drawing

6 Diagonals of mould Approved Production Shop Drawing

7 Rib width Approved Production Shop Drawing

8 Distance between ribs Approved Production Shop Drawing

9 Thickness / depth of mould Approved Production Shop Drawing

10 Flange Thickness Approved Production Shop Drawing

11 Opening / blockout location Approved Production Shop Drawing

12 Opening / blockout Length Approved Production Shop Drawing

13 Opening / blockout Width Approved Production Shop Drawing

14 Opening / blockout Thickness Approved Production Shop Drawing

15 Corbel location and size Approved Production Shop Drawing

16 Step location Approved Production Shop Drawing

17 Step Individual Tread size Approved Production Shop Drawing

18 Step Individual Riser depth Approved Production Shop Drawing

19 Chamfer Size / Location Approved Production Shop Drawing

20 Size of architectural features such as Groove Approved Production Shop Drawing

21 Mold Release Type / Application Approved material / MS

22 Surface Retarder Type / Application Approved material / MS

C REINFORCEMENT STEEL CAGE

1 Manufacturer As per approved source

2 Type / Grade As per specifications

3 Size Approved Production Shop Drawing

4 Spacing Approved Production Shop Drawing

5 Cover to Concrete Approved Production Shop Drawing

D WELDED WIRE MESH

1 Manufacturer As per approved source

2 Type / Grade As per specifications

3 Size Approved Production Shop Drawing

4 Spacing Approved Production Shop Drawing

5 Cover to Concrete Approved Production Shop Drawing

E CONCRETE LIFTING ANCHORS / HANDLING DEVICES

1 Manufacturer / Type As per approved source

2 Capacity Approved Production Shop Drawing

3 Location Approved Production Shop Drawing

4 Fixing of Anchor / device Approved Production Shop Drawing

F FACING PANEL SYSTEM (FOR CONCRETE CLADDING)

1 Manufacturer / Type As per approved source

2 Capacity Approved Production Shop Drawing

3 Location Approved Production Shop Drawing

4 Fixing of Anchor / device Approved Production Shop Drawing

 QA/QC CHECKLIST
PRE POUR AND CONCRETE POUR INSPECTION FOR
PRODUCTION OF NON PRESTRESSED PRECAST CONCRETE ELEMENT

PROJECT: CONTRACTOR: PROJECT NO.:

CLIENT: CONSULTANT: DATE OF CASTING:
ELEMENT CODE NO.: ELEMENT TYPE: QUANTITY:

INSPECTION
ACCEPTANCE
RESULT
REF. CRITERIA TO BE CHECKED REMARKS
NOT
CRITERIA PASS
PASS
G CONCRETE EMBEDS, INSERTS, FIXING ACCESSORIES AND UTILITIES
I) Connecting Dowels / Connecting Wire loop System

1 Manufacturer / Type As per approved source / Material

2 Size Approved Production Shop Drawing

3 Length Approved Production Shop Drawing

4 Location / Spacing Approved Production Shop Drawing

5 Quantity Approved Production Shop Drawing

III) Connecting Channel

1 Manufacturer / Type As per approved source / Material

2 Size Approved Production Shop Drawing

3 Length Approved Production Shop Drawing

4 Location / Spacing Approved Production Shop Drawing

5 Quantity Approved Production Shop Drawing

IV) Connecting Plate / Angle

1 Manufacturer / Type As per approved source / Material

2 Size Approved Production Shop Drawing

3 Location / Spacing Approved Production Shop Drawing

4 Quantity Approved Production Shop Drawing

V) Lifting / Fixing Socket

1 Manufacturer / Type As per approved source / Material

3 Size Approved Production Shop Drawing

4 Location / Spacing Approved Production Shop Drawing

5 Quantity Approved Production Shop Drawing

VI) Fixing sleeves

1 Size Approved Production Shop Drawing

2 Location Approved Production Shop Drawing

VII) Conduits

1 Size Approved Production Shop Drawing

2 Location Approved Production Shop Drawing

IX) Boxes

1 Size Approved Production Shop Drawing

2 Location Approved Production Shop Drawing

X) Insulation

1 Manufacturer / Type As per approved source / Material

2 Density Approved Production Shop Drawing

3 Size Approved Production Shop Drawing

4 Location Approved Production Shop Drawing

H CONCRETE POURING, VIBRATING, LEVELLING, AND FINISHING

1 Concrete Batching Sampling & Delivery As per approved concrete mix design

2 Concrete Pouring Proper way of pouring concrete

3 Concrete Vibration Sufficient Vibration of concrete

Concrete Surface Levelling, Trowelling, and Proper Levelling ,Trowelling , and

4
Finishing Finishing of concrete

5 Surface Quality surface as per requirements

Checked By QC ……………………………………..