Bezares Alpha Drives QUALITY PLAN

Part No Part Name Drg. Rev. QP Rev / Date

Housing (Machining) 00/10.06.09

Sample
Sl.No. Characteristics Specification Method of Check Frequency Record Responsibility
Size

1 Material As per Drawing Supplier Report

2 Lab Analysis
Ht. Gauge &
3 Bearing Bore CD As per Drawing
Micron Dial
Ht. Gauge &
4 Dowel Hole CD As per Drawing
Micron Dial
Setup
5 Bearing Bore diameter As per Drawing Bore gauge 1 no Inspector
approval
6 Dowel Hole Diameter As per Drawing Digital caliper

7 Bore depth As per Drawing Depth caliper

8 Circlip groove width As per Drawing Slip gauge

Inside Groove
9 Circlip groove dia As per Drawing Inprocess
Caliper
Inspection
Report

Once in 4
hrs (or)
1 no Operator
every 5
parts

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

G 600 Input Shaft (Turning) G 600 V0, G 600 V1, G 600 V2 AD/QP-04 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis

2 Gear OD 1 As per Drawing Digital Caliper / Micrometer

3 Gear OD 2 As per Drawing Digital Caliper / Micrometer

4 Gear1 Face width As per Drawing Digital Caliper

5 Gear 2 Face width As per Drawing Digital Caliper

6 Bearing OD 1 As per Drawing Digital Caliper / Micrometer

7 Bearing OD 2 As per Drawing Digital Caliper / Micrometer

As per Inspector /
8 Bearing Face Distance As per Drawing Digital Caliper Every Lot Inward Inspection Report
Sampling Plan Opeator
9 Circlip Groove diameter As per Drawing Digital Caliper

10 Circlip Groove distance As per Drawing Digital Caliper

11 Circlip Groove width As per Drawing Digital Caliper / Slip Gauge

12 Grinding Relieve groove As per Drawing Visual

13 Center hole As per Drawing Visual

14 Angle in Gear As per Drawing Bevel Protractor

15 Chamfer As per Drawing Visual

16 Run out As per Drawing Dial & Between centers

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

G 600 Input Shaft (Teeth cutting) G 600 V0, G 600 V1, G 600 V2 AD/QP-05 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 No. of teeth As per Drawing Counting

2 Normal Module As per Drawing Refer cutter

3 Pressure Angle As per Drawing Refer cutter

4 Profile As per Drawing Profile Tester 1 no Set up approval Set up approval Report Inspector / Opeator

5 Lead As per Drawing Profile Tester

6 Backlash As per Drawing Feeler gauge

7 BTL As per Drawing Flange micrometer 1 no Set up approval Set up approval Report Inspector / Opeator

1 no 2 hrs Inprocess Inspection Operator

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

Sliding Gear (Turning) G 600 V0, G 600 V1, G 600 V2 AD/QP-08 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis
2 Gear OD As per Drawing Digital Caliper / Micrometer
3 Bore dia As per Drawing Digital Caliper / Bore gauge
4 Gear face width As per Drawing Digital Caliper
5 Chamfer angle in Gear As per Drawing Bevel Protractor
As per Inspector /
6 Chamfer angle length As per Drawing Digital Caliper Every Lot Inward Inspection Report
Sampling Plan Opeator
7 Groove dia As per Drawing Digital Caliper
8 Groove width As per Drawing Digital Caliper
9 Total length As per Drawing Digital Caliper
10 Run out As per Drawing Dial & Between centers
11 Face out As per Drawing Dial & Between centers
12 General Chamfer As per Drawing Visual

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date
G 600 Sliding Gear (Teeth
Various 00 G 600 V0, G 600 V1, G 600 V2 AD/QP-09 00/10.06.09
cutting)

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

Spur

1 No. of teeth As per Drawing Counting

2 Normal Module As per Drawing Refer cutter

3 Pressure Angle As per Drawing Refer cutter

4 Profile As per Drawing Profile Tester 1 no Set up approval Set up approval Report Inspector / Opeator

5 Lead As per Drawing Profile Tester

6 Backlash As per Drawing Feeler gauge

7 BTL As per Drawing Flange micrometer 1 no Set up approval Set up approval Report Inspector / Opeator

1 no 2 hrs Inprocess Inspection Operator

Spline

1 Root diameter As per Drawing Digital Caliper

2 Spline diameter As per Drawing Digital Caliper 1 no Set up approval Set up approval Report Inspector

3 No of splines As per Drawing Counting 1 no 2 hrs Inprocess Inspection Operator

4 Gap between splines As per Drawing Digital Caliper

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

Rear Housing 00 G 600 V0, G 600 V1, G 600 V2 AD/QP-03 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis

2 Bore dia As per Drawing Bore Gauge

3 Bore Depth As per Drawing Depth Caliper

8 Bore CD As per Drawing Ht.Gauge & Micron dial

4 Tap holes As per Drawing Thread Plug Gauge

5 Hole size As per Drawing Digital Caliper As per Inspector /

Every Lot Inward Inspection Report
Sampling Plan Opeator
6 Hole CD As per Drawing Ht.Gauge & Micron dial

7 Tap holes CD As per Drawing Ht.Gauge & Micron dial

9 Surface Roughness As per Drawing Roughness Tester / Visual

10 Thickness As per Drawing Digital Caliper

11 Total Length As per Drawing Vernier Caliper

12 Total Width As per Drawing Vernier Caliper

13 Chamfer As per Drawing Visual

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date
Spline Shaft Turning G 600 V0 AD/QP-18 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis
2 OD As per Drawing Digital Caliper / Micrometer
3 Step Length As per Drawing Vernier Caliper
4 Tap As per Drawing Thread Plug Gauge
As per Inspector /
5 Tap Depth As per Drawing Depth Caliper / Vernier caliper Every Lot Inward Inspection
Sampling Plan Opeator
6 Total length As per Drawing Vernier Caliper
7 Relieving groove As per Drawing Visual
8 Relieving groove width As per Drawing Slip gauge
9 Perpendicularity As per Drawing Dial & Between center
10 Concentricity As per Drawing Dial & Between center

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Alpha Drives QUALITY PLAN

Part No Part Name Revision Product Quality Plan No. Revision / Date
Spline Shaft Spline cutting G 600 V0 AD/QP-19 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Major dia As per Drawing Digital caliper / Micrometer

2 Minor dia As per Drawing Digital caliper 1 no Set up approval Set up approval Report Inspector / Opeator
3 No of slots As per Drawing Counting
4 Teeth thickness As per Drawing Digital caliper 1 no 2 hrs Inprocess Inspection Operator
5 Face out As per Drawing Dial & Mandrel
6 Run out As per Drawing Dial & Mandrel

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date
Spline Shaft Teeth cutting G 600 V0 AD/QP-20 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility
1 No of teeth As per Drawing Counting
2 Module As per Drawing Refer Cutter 1 no Set up approval Set up approval Report Inspector / Opeator
3 Pressure Angle As per Drawing Refer Cutter
4 PCD Runout As per Drawing Dial & Mandrel 1 no 2 hrs Inprocess Inspection Operator
5 Face out As per Drawing Dial & Mandrel
6 Run out As per Drawing Dial & Mandrel

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Alpha Drives QUALITY PLAN

Part No Part Name Revision Product Quality Plan No. Revision / Date

Spline Shaft Hardening G 600 V0 AD/QP-06 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Hardness As per Drawing Hardness Tester As per Inspector /

Every lot Inward Inspection Report
2 Case Depth As per Drawing Supplier Report Sampling Plan Opeator

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Alpha Drives QUALITY PLAN

Part No Part Name Revision Product Quality Plan No. Revision / Date
Spline Shaft Grinding G 600 V0 AD/QP-21 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 OD As per Drawing Micrometer

As per Inspector /
2 Length As per Drawing Digital caliper Every lot Inward Inspection Report
Sampling Plan Opeator
3 Surface Roughness As per Drawing Surface Roughness Tester
Prepared by : Approved by :
ator
ator
Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

Spline Shaft Turning G 600 V1 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis

2 OD As per Drawing Digital Caliper / Micrometer

3 Step Length As per Drawing Vernier Caliper

4 Outer thread As per Drawing Thread Ring Gauge

5 Taper Length As per Drawing Vernier Caliper

6 Total length As per Drawing Vernier Caliper

As per
7 Taper Angle As per Drawing Bevel Protractor Every Lot Inward Inspection Inspector / Opeator
Sampling Plan
8 Hole dia As per Drawing Pin gauge

9 Hole CD As per Drawing Digital Caliper

10 Relieving groove As per Drawing Visual

11 Key length As per Drawing Digital caliper

12 Key width As per Drawing Slip gauge

13 Face out As per Drawing Dial & Between center

14 Run out As per Drawing Dial & Between center

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Alpha Drives QUALITY PLAN

 Part No Part Name Revision Product Quality Plan No. Revision / Date

Spline Shaft Spline cutting G 600 V1 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility
1 Major dia As per Drawing Digital caliper / Micrometer
2 Minor dia As per Drawing Digital caliper 1 no Set up approval Set up approval Report Inspector / Opeator
3 No of slots As per Drawing Counting
4 Teeth thickness As per Drawing Digital caliper 1 no 2 hrs Inprocess Inspection Operator
5 Face out As per Drawing Dial & Between center
6 Run out As per Drawing Dial & Between center

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Alpha Drives QUALITY PLAN

Part No Part Name Revision Product Quality Plan No. Revision / Date

Spline Shaft Hardening G 600 V1 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility
1 Hardness As per Drawing Hardness Tester As per
Every lot Inward Inspection Report Inspector / Opeator
2 Case Depth As per Drawing Supplier Report Sampling Plan

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Alpha Drives QUALITY PLAN

Part No Part Name Revision Product Quality Plan No. Revision / Date
Spline Shaft Grinding G 600 V1 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility
1 OD As per Drawing Micrometer
As per
2 Length As per Drawing Digital caliper Every lot Inward Inspection Report Inspector / Opeator
Sampling Plan
3 Surface Roughness As per Drawing Surface Roughness Tester

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

Cleaves G 600 VO,G 600 V1, G600 V2 AD/QP-12 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Width As per Drawing Vernier Caliper

2 Length As per Drawing Vernier Caliper

3 Radius As per Drawing Vernier Caliper

4 Hole size As per Drawing Vernier Caliper

5 Hole CD As per Drawing Vernier Caliper

6 Broaching Hole dia As per Drawing Digital caliper

As per Inspector /
Every Lot Inward Inspection Report
Sampling Plan Opeator
7 Thickness As per Drawing Vernier Caliper

8 Clearance As per Drawing Vernier Caliper

9 Gap As per Drawing Vernier Caliper

10 No of teeth As per Drawing Counting

11 DP As per Drawing Matching with Mating

12 Parallelism As per Drawing Ht.Gauge & Dial

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

Brass Pad G 600 V0,G 600 V1, G 600 V2 AD/QP-13 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis

2 Diameter As per Drawing Micrometer

3 Thickness As per Drawing Vernier Caliper

4 Width As per Drawing Vernier Caliper

As per Inspector /
5 Groove diameter As per Drawing Digital Caliper Every Lot Inward Inspection Report
Sampling Plan Opeator
6 Length As per Drawing Vernier Caliper

7 Angle As per Drawing Profile Projector

8 Perpendicularity As per Drawing 'V' Block & Height gauge

9 Surface Roughness As per Drawing Surface roughness tester

10 Chamfer As per Drawing Visual

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

Dummy 00 G 600 V2 AD/QP-29 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

2 Diameter As per Drawing Micrometer 1 no Set up approval Set up approval Report Inspector / Opeator

3 Length As per Drawing Vernier Caliper

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

Hinge Pin G 600 V0,G 600 V1,G 600 V2 AD/QP-17 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis

2 Diameter As per Drawing Micrometer

3 Length As per Drawing Vernier Caliper

4 Width As per Drawing Vernier Caliper

As per Inspector /
5 Thread As per Drawing Thread Ring gauge Every Lot Inward Inspection Report
Sampling Plan Opeator

6 Chamfer As per Drawing Visual

7 Hole dia As per Drawing Pin Gauge

8 Hole CD As per Drawing Vernier Caliper

9 Releif Groove As per Drawing Visual

10 Thread Under cut As per Drawing Visual

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Alpha Drives QUALITY PLAN
Part No Part Name Revision Product Quality Plan No. Revision / Date

Bearing Cover G 600 G 600 V0,G 600 V1,G 600 V2 AD/QP-10 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis

2 Diameter As per Drawing Vernier Caliper

3 Hole diameter As per Drawing Vernier Caliper

4 Thickness As per Drawing Micrometer

As per Inward Inspection Inspector /
5 PCD As per Drawing Vernier Caliper Every Lot
Sampling Plan Report Opeator
6 Angle As per Drawing Bevel Protractor

7 Radius As per Drawing Radius Gauge

8 CD As per Drawing Height Gauge

9 Depth As per Drawing Depth Micrometer

10 Surface Roughness As per Drawing Roughness Tester

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Alpha Drives QUALITY PLAN

Part No Part Name Revision Product Quality Plan No. Revision / Date

Shifting Fork G 600 V0,G 600 V1,G 600 V2 AD/QP-11 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis

2 Hole diameter As per Drawing Bore gauge / Digital caliper

3 CD As per Drawing Digital caliper

4 Thickness As per Drawing Micrometer

As per Inward Inspection Inspector /
5 Diameter As per Drawing Micrometer Every Lot
Sampling Plan Report Opeator
6 Angle As per Drawing Bevel Protractor

7 Radius As per Drawing Radius Gauge

8 Length As per Drawing Vernier caliper

9 Chamfer As per Drawing Visual

10 Hardness As per Drawing Hardness tester

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Alpha Drives QUALITY PLAN

Part No Part Name Revision Product Quality Plan No. Revision / Date

Coupler Sleeve G600 VO AD/QP-14 & 15 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis
2 OD As per Drawing Digital caliper
3 Length As per Drawing Digital caliper
4 No of teeth As per Drawing Counting
5 Module As per Drawing Refer cutter As per Inspector /
Every Lot Inward Inspection Report
Sampling Plan Opeator
6 Pressure angle As per Drawing Refer cutter
7 Root circle diameter As per Drawing Vernier caliper
8 Pin dia As per Drawing Micrometer
9 PCD Runout As per Drawing Dial & Between center
Distance b/w Pin OD and
10 As per Drawing Pin & Digital caliper
coupler sleeve OD

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Alpha Drives QUALITY PLAN

Part No Part Name Revision Product Quality Plan No. Revision / Date

Sealing Plug G 600 V0,G 600 V1,G 600 V2 AD/QP-16 00/10.06.09

Sl.No. Characteristics Specification Method of Check Sample Size Frequency Record Responsibility

1 Material As per Drawing Supplier Report

Lab Analysis

2 Thread As per Drawing

3 Length As per Drawing Vernier caliper

As per
4 Chamfer As per Drawing Visual Every Lot Inward Inspection Report Inspector / Opeator
Sampling Plan
5 Hexagon dimension As per Drawing Vernier caliper

6 Bore dia As per Drawing Vernier caliper

7 Bore depth As per Drawing Depth caliper

8 Finish As per Drawing Visual

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