SIGMA CNC SCP/QA/25

AGREEMENT OF INSPECTION (AOI)

PRODUCTS 00 / 02.01.2019

SUPPLIER NAME : ULTRA FORGE

PART NAME : SAPCER OIL LOCK

PART NO : REV No. & Date : DATE OF ISSUE : 20.11.2019

APPLICABLE / NOT
SL NO PARAMETERS FREQUENCY
APPLICABLE
As per Drawing (A), (S),(F) & (M) mentioned parameters are considered for
1 Once in 6 month's A
Cp, CpK
Raw material Mechanical & Chemical Test certificate as per drawing
2 Once in 3 month's NA
(standard).

3 Supplier Inspection Reports as per AOI For every consignment A

Corrective Action has to

4 If overall PPM level exceeds above 500 PPM be submitted within 7 A
days

5 Salt Spray - Plating, Powder Coating, Painting & ED Coating Once in 6 month's NA

Lot and Line rejection Containment Action < 24hrs, Root Cause Analysis(5why)< 5days, & Prev.
6 A
Action (PDCA) <10 days
Supplier is required to submit PPAP
7 A
for every new development or process / material / design change
Marked (S) Safety Parameter : Parameters affecting Assembly, Tensile Strength, Weld Strengths &
8 A
Parts Strengths Cpk should be control > 2

9 Marked (F) Critical Fit / Function : Parameters affecting performance. Cpk should be control > 1.67 A

Marked (M) Major Fit / Function : Parameters affecting Product assembly. Define samples Inspection
10 A
Plan in Control Plan & Lot Inspection to Pass Defined sampling Plan

A) Material Specification:

NIL
B) Dimensional :

SCP INSPECTION SUPPLIER INSPECTION SAMPLING SIZE @

SL NO PAREMETERS SPECIFICATION
METHOD METHOD SUPP.END

1 OUTER DIA 29.50 / 29.80 MICROMETER MICROMETER

2 INNER DIA 17.60 / 17.70 VERNIER DVC

3 BOTTOM THICKNESS 3.80 / 4.20 Dial with DHG Dial with DHG

4 Total length 28.50 MIN VERNIER Dial with DHG

5 concentricity 0.30 max Dial with DHG Dial with DHG

Note - As per SCP RPN : (S)-Safety /Regulation ( 9 -10 ) , (F) -Critical fit /function ( 8 -5 ) , (M)-Major fit/function ( 2 - 4) .

C) Mechanical properties :

NIL

D) Performance Characteristics :

NIL
E) Visual (including appearance item) :

GIL INSPECTION SUPPLIER INSPECTION SAMPLING SIZE @

SL NO PAREMETERS SPECIFICATION
METHOD METHOD SUPP.END

1 BURR NOT ALLOWED VISUAL VISUAL

2 SHARP EDGES NOT ALLOWED VISUAL VISUAL

100%
3 DAMAGES NOT ALLOWED VISUAL VISUAL

4 DENTS NOT ALLOWED VISUAL VISUAL

F) Packing Standard :

QTY:

G) Cleaning Standard :

NIL

H) Final surface condition ( Powder coating, Plating, RP oiling etc.) :

NIL

NOTE :

1.) All the Dimensions are in 'MM'

2.) Samples for appearance items to be decided jointly.

SCP Sampling Plan

LOT SIZE 0-150 Nos 151 - 500 Nos 501 - 3200 Nos 3201 - 35000 Nos 35 001 - 150 000 Nos

DIMENSIONAL 5 8 13 20 32

TIGHTENED
SAMPLING 10 16 26 40 64

PERFORMANCE /
DESTRUCTIVE 2 2 2 3 5

SUPPLIER SAMPLING PLAN SHOULD BE SAME OR MORE THAN SCP SAMPLING PLAN

Other non-defined requirements will be in accordance with applicable National/ International standard

SCP - Incharge QA : SCP - SQA Incharge : SUPPLIER : :