Professional Documents
Culture Documents
Disclaimer
The information contained in this handbook is not intended to be exhaustive statement of all the relevant data
applicable to the manufacturing process of tube. This has been designed as a guide for customers.
We endeavour to ensure the information within the catalogue is as accurate as possible, however we cannot accept
responsibility should it be found that in any respect the information is inaccurate or incomplete. It is solely the
responsibility of designers and manufacturers to select the most suitable products for the specified application.
CONTENTS
PRECISION TUBE / CARBON STEEL RANGE STAINLESS TUBE
Summary 7 Summary 29
Table of Sizes
Food and Beverage 30
Square 8
Round 9, 10, 11 Annealed Tube 31
Rectangle 12 Table of Sizes
Flat Sided Oval 13 Round 32
Oval 14
UltraBrite 33
High Strength Tube
Roll Cage Tube 14
Galvanised Tube VALUE ADDED SERVICES 34
Galvanised Tube 15
Square 16
Round 17, 18 SPECIFICATIONS
Rectangle 19 Precision Tube 35
Aluminised Tube Stainless Steel 36
Aluminised Tube 20 Stainless Steel Bursting Pressure Table 37
Round 21
Eco Trellis System 22, 23
CONVERSION TABLES 38
Cattle Rail 24
AgBeam 25
Telescoping 26 COLOUR CODES 38
Signpoles 26
Tapers 26, 27 QUALITY ASSURANCE 39
CARBON STEEL RANGE
PRECISION TUBE / CARBON STEEL RANGE
Summary
Features Specification and Quality
Benefits r During manufacture, the tube undergoes a series of tests to ensure that it meets
our high quality standards.
r Orders are also run off published mill schedules in lengths to suit.
r Tube can be offered on a cut to length basis to suit specific manufacturing Product Range
requirements.
r We manufacture round, square, rectangle, oval and flat- sided oval tube. For size
r Deburring options are available. profile options outside the range listed contact NZTM sales office.
It is important in the handling process that tube is kept dry and free from moisture to
Material Properties
ensure surface oxidisation does not occur.
Specified minimum mechanical properties of strip:
Where possible avoid long term restrictive covers over the tube as temperature
7
Square Tube Mild Steel, High Strength, Semi-Bright & 4D
6.1 Metre Length 5.5 Metre Length
Tube Size Tube Size Actual Wall Thickness Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Mass and Bundling Data Nominal (mm) A (mm) B t (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
38.1 x 38.1 38.1 x 38.1 1.6 1.7874 16 30 174 327 157 295
38.1 x 38.1 2.0 2.1903 16 30 214 401 193 361
38.1 x 38.1 2.5 2.6691 16 30 261 488 235 440
Tube Size Tube Size Actual Wall Thickness Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Mass and Bundling Data Nominal (mm) d (mm) t (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
Tube Size Tube Size Actual Wall Thickness Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Mass and Bundling Data Nominal (mm) d (mm) t (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
10
Round Tube Mild Steel, High Strength, Semi-Bright & 4D
6.1 Metre Length 5.5 Metre Length
Tube Size Tube Size Actual Wall Thickness Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Mass and Bundling Data Nominal (mm) d (mm) t (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
Tube Size Tube Size Actual Base Metal Wall Corner Radius Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Mass and Bundling Data Nominal (mm) (mm) Thickness (mm) R Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
A B t
12
Flat Sided Oval Tube
Tube Size Tube Size Actual Wall Thickness Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Nominal (mm) (mm) (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
A B t
13
True Oval Tube
Tube Size Tube Size Actual Wall Thickness Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Nominal (mm) A (mm) B t (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
High Strength is run from mill production and is not a standard stock item.
Refer to your sales office for mill details.
14
GALVANISED TUBE
Features
- higher strength and heavier coating options include G310/Z450 and
r NZTM galvanised steel tube profiles are manufactured from pre-galvanised G450/Z450 for external or harsh environments where durability is required
strip (both the inner and outer strip surfaces are zinc coated). (subject to availability).
Benefits MAINTENANCE
r The coating protection provides superior surface protection for the tubes internal
Storage
and external surface.
r Tube in packs or bundles must be stored in clean, dry ventilated conditions.
r Orders are also run off published mill schedules in lengths to suit.
r If the tube has been exposed to moisture, stack the tube on timber bearers with
Applications one end higher than the other to enable the water run off.
r General Engineering r Handrails r Greenhouses r Wet tube should be separated immediately so it dries by natural ventilation.
r Agricultural Buildings r Ladders r Fencing
What is white rust
r Garage Doors r AgBeam r Cattle Rail
White rust occurs on zinc coated (galvanised) products when they are subjected to
Material Properties moisture or damp conditions. The moisture, in conjunction with the surface coating,
creates electrolysis, which forms the white rust. Galvanised tube must be stored
Specified minimum mechanical properties of G250 strip: - correctly to avoid this occurring.
r Yield Stress 250 MPa (min)
Dealing with wet tube
r Tensile Stress 320 MPa (min)
r Action procedure as described above in “Storage”.
r Elongation 25% (min)
r If oxidation on the surface coating occurs wipe each length of tube with kerosene
NB Grades G310 and G450 with higher tensile properties are available on a made to or an approved solution.
order basis. r Heavier deposits may be cleaned with a soft scouring pad but care will be
required not to remove the zinc coating protection.
Specification and Quality
r The equivalent external standards: AS1450, BS EN 10296-1. NB: If the tube has been chemically treated or acids applied the surfaces must be
neutralised or rinsed to remove any remaining traces.
r During manufacture, the tube undergoes a series of tests to ensure that it meets
15
Square Tube
G250/Z275
Galvanised 6.1 Metre Length 5.5 Metre Length
Tube Size Tube Size Actual Wall Thickness Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Nominal (mm) A (mm) B t (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
16
Round Tube
Tube Size Tube Size Actual Base Metal Wall Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Nominal (mm) d (mm) Thickness t (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
17
Tube Size Tube Size Actual Base Metal Wall Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Mass and Bundling Data Nominal (mm) d (mm) Thickness t (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
18
Rectangular Tube
G250/Z275 Galvanised
6.1 Metre Length 5.5 Metre Length
Tube Size Tube Size Actual Base Metal Wall Corner Radius Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Nominal (mm) (mm) Thickness (mm) R Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
A B t
19
ALUMINISED TUBE
Features
r Aluminium coated steel tube (Aluminised) is used in applications where heat and
corrosion resistance is necessary.
r Whilst these profiles have a number of uses the main requirement comes from the
automotive industry.
Benefits
r We offer a limited range of plain Aluminised ex stock.
r Other plain profiles and all perforated tube requirements are sold on an ex
mill basis.
Note: minimum order requirements may apply.
Applications
Applications for use of plain and perforated Aluminised Tube include:
r Exhaust systems r Architectural applications
r Heater cases r Gas light heaters
CARBON STEEL RANGE
20
Round Tube
Tube Size Tube Size Actual Wall Thickness Kilo’s/ Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Nominal (mm) d (mm) t (mm) Metre Mini Bundle Master Bundle Mini Bundle Master Bundle Mini Bundle Master Bundle
21
Eco Trellis System
In Brief
As the name implies, our product is a complete trellising system primarily targeting Bundle dimensions: 1180mm wide x 750mm
the viticulture industry. The Eco Trellis System is comprised of four key components. high x 2530mm long
r Trellis post “AgPost” Bundle mass: 770kg approximately
r Trellis wire clip “Rotalock clip” Unique features:
r Ground Retention Flange “GRF” r Clip slots spaced at 100mm pitch for full
length of post on both sides.
r Stay post structure “AgStay” (Available late 2010)
r Curled top for net protection, user safety
NZTM has designed the Eco Trellis System in conjunction with growers throughout & aesthetics.
NewZealand. Together we have been able to overcome many of the difficulties faced
r Expanded footing for ground retention.
in today’s competitive grape growing arena, such as:
Patents: NZ Patent 577942, NZ Design 412441,
r CCA treated timber.
NZ Design 412605
r Yearly post replacement due to brittle timber posts breaking.
Rotalock clip
r Metal posts bending in high wind due to inherent weakness of open rolled sections.
Dimensions: 35mm long x 12mm wide x 15mm
r No more punctures due to nails lying on the ground when clips pull free from
proud of post surface
a post.
Wire hole 5.3mm diameter
r No more nails getting mixed in with the harvested crop eliminating the need for
magnetic separators. Material: Nylon 66 with
carbon black UV stabiliser
r Reducing cost through ease of installation, no need for tools, nails, hammers etc.
Bag quantity: 3000 clips
r Reducing cost by eliminating the need for purchasing net protectors.
per bag
r Eliminating post sinking and lifting issues via the systems unique ground
Bag mass: 14kg
retention features.
approximately
r Minimising damage to harvester beater rods due to the smooth rounded surface of
Patents: NZ Patent 577942,
the AgPost.
NZ Design 412432, Aus
CARBON STEEL RANGE
22
Questions & Answers 8. How do you install the Ground Retention Flange?
1. Will the post rust? Post-hole bore or dig the ground first. Slide the GRF over the top of the post until
Eventually yes, in the same way a CCA treated timber post will eventually rot. it hits the expanded footing to stop posts from lifting. Alternatively slide the GRF
Because of the many contributing factors effecting corrosion it is impossible to give a up from the bottom of the post until it hits the expanded footing to stop posts from
definitive life expectancy. We can only use comparisons to similar products currently sinking. Finally place the post in the hole and back fill and compact the soil around
being used in vineyards around the country, knowing they have lasted more than 10 the base of the post.
years without failing. 9. Do I have to buy the Ground Retention Flange?
2. Are the posts strong enough for high wind conditions? No, it’s optional but the use of a GRF is recommended where post lifting is a
Extensive comparative testing shows our post is stronger than many other steel major issue.
posts currently on the market. We have replaced bent metal posts in high wind 10. Is the Rotalock clip strong enough?
vineyards with our AgPost and have not had them fail. We are confident our posts
The Rotalock clip has undergone extensive lab analyses including Tensile, Fatigue,
are suitable for the high wind areas in NZ.
Creep, Temperature and Comparative tests. Field tests have also been performed
3. What post spacing do you recommend? and NZTM are confident that the Rotalock clip will exceed growers’ expectations.
We don’t recommend post spacing but can say that we have posts in vineyards 11. How do you install the clip?
spaced at 7m which are operating successfully.
Simply push the retaining tongue of the clip through the vertical slot in the post and
4. How do you insert posts without damaging them? rotate it 90º in either direction until the clip locks into place.
Depending on soil conditions a standard manual post rammer will work. We have 12. Does your system work with automatic vine stripping?
developed a post rammer with a urethane cushion to protect the curled top when
Yes. The clips are strong enough to handle the likes of the Langlois automatic
ramming in firm ground, it also has a PVC liner to protect the galvanized surface of
vine stripper.
the post.
Hydraulic post rammers can be used but a Urethane, or similar material cushion 13. Do you supply a clip to work with automatic vine strippers that need to lift
should be placed between the impacting surfaces. the wires?
No not as yet. Klima will make their automatic vine stripper commercially available in
5. How do you orientate the posts?
2010, if there is a major move toward this technology we will make a clip suitable for
They rotate easily by hand after ramming them in. If the below surface end is the process.
damaged during the ramming process you may have to put a screw driver through
the slots and twist the post or use a strap wrench on the post. 14. Can you reuse the clips in different slots?
Yes, but they start to loose their ability to hold themselves vertical. This is because
6. What is the expanded footing for?
the locating lug gets damaged if you try to remove them once they have been put
23
CATTLE RAIL Tube Size
Nominal
Wall Kg/m
Thickness
Qty /
Bundle
Kg/ Bundle
(6.100m)
A B t
Tube standard manufactured to AS 1450, AS 1163
60 x 30 1.6 1.8742 30 342
Advantages: 60 x 30 2.0 2.3230 30 425
67 x 48 1.6 2.3081 25 352
r Tube can be made in high strength light weight carbon steel to reduce
67 x 48 2.0 2.8655 25 437
weight and cost of galvanising.
97 x 42 1.6 2.9757 20 363
r Also available in pre Galvanised strip. 97 x 42 2.0 3.6999 20 451
115 x 42 1.6 3.4279 20 418
r NZTM Yard rail is manufactured for reliability and durability at an
115 x 42 2.0 4.2651 20 520
affordable price.
Minimum Order Qty Applies
r Cut lengths ex mill by negotiation.
Materials Galvanised High
Application:
Steel
G310 / Z450
Strength
Mild Steel
r Cattle Yards r Horse Yards r Goat Yards Yield (MPa) min 310 350
r Alpaca Yards r Loading Ramps r Combination Yards Tensile (MPa) min 400 370
r Calf Cradles r Cattle Drafting r Cattle Crushes & Head Bails Elongation (%) min 18 10
24
AGBEAM
What is NZTM AgBeam Packing and Handling
AgBeam is a hollow rectangle tube section manufactured from high strength, high For ease of handling NZTM AgBeam is packed in bundles of 30 units per pack. This
zinc, pre-galvanised coil. This is then slit, rolled and seam welded to form the OD weighs no more than 600kg maximum (based on 10.0m lengths).
section size 63.5mm x 37.6mm. The wall thickness is 1.15mm.
Each layer is filleted with plastic strips, which allows the tube to ventilate in the event
The seam welded area is on the 63.5mm face with the weld repair away from the the tube gets wet.
wire stringers and nail fixing.
To avoid white rust contamination break open the packs and store tube ensuring the
The Joiner section 68.0mm x 43.0mm is also manufactured in a 1.85 wall thickness tubes do not come into contact with each other.
and to the same material specifications as above.
The joiner is designed as a connecting sleeve to slide easily over the top of the
63.5mm x 37.6mm section.
The zinc coating weight of the sacrificial protection layer inside and outside of the
tube section is 450 grams per square metre.
Strength is a feature of this lightweight section with a finished yield stress in excess
of 350mpa.
25
TELESCOPING All poles are coated with an approved anti graffiti coating with a thickness greater
than 60 microns. This provides the poles with excellent corrosion protection as well
Telescope tube is used where additional strength is required. Common uses as a high level of scratch and abrasion prevention.
for telescope tube are tent poles, extension arms, shop-fittings, tables,
architectural features. Signpoles are manufactured from galvanized coil comply with AS/NZS 1397 – 1993.
The internal tube can be of any nominated wall thickness however the Tube sizes in round
telescoping tube (external) must be of 1.2mm wall thickness. Telescope tube 60.3mm 76.2mm
run from mill production schedules may require internal plug gauges or client Tube sizes in square
specifications to ensure correct sizing of the tube. Please contact your local sales
office when ordering. 50.8x50.8mm
Round Profiles Square Profiles Signpoles are available ex-mill in a variety of lengths. Colours include black
and white.
26
Taper Tube Sizes & Tooling
diameter
external
Tube Size Tube Thickness Tooling Taper length End diameter End diameter Minimum internal
(mm) (mm) number (mm) internal (mm) external (mm) diameter (mm) Tube diameter, the Tube wall
End
16.0 1.2 T2 30 12.4 15.0 12.4 thickness and the Tooling number,
16.0 1.4 T2 30 12.0 15.0 12.0 e.g. (28.6 x 1.4 x T3). Other
16.0 1.6 T2 30 11.9 15.0 11.9
information that is required is the
19.0 1.2 T2 120 12.8 15.1 12.5
overall finished length, material type
diameter
internal
19.0 1.4 T2 120 11.9 15.1 11.6
& custom end diameter if required.
End
27
STAINLESS STEEL TUBE
28
STAINLESS TUBE
SUMMARY Austenitic stainless steel
New Zealand Tube Mills produce a leading stainless tube primarily used for running New Zealand Tube Mills manufacturers tube from the austenite family of
lines in sanitary and food grade applications. stainless steel.
The tube is longitudinally welded using TIG (Tungsten Inert Gas) to produce a large This group contains a minimum of 16% chromium and 6% nickel. The basic 304
range of rounds for this specific market. Tube has been manufactured on site grade is commonly referred to as 18/8.
beginning in 1967. Finished goods are manufactured to the following standards:
Additional elements can be added such as molybdenum (316) titanium or copper
r AS1528.1 r 3A to modify and improve the material properties. This makes the material suitable for
many critical applications involving high temperature and corrosion resistance.
r ASTM A554 r JIS G3447
The material is also suitable for low temperature applications. The nickel content
r NZTM Q12A
assists with its resistance to brittleness at low temperatures.
Telarc ISO 9001 accreditation ensures the highest quality tube reaches the market.
Characteristics of austenitic stainless steel are
Material types include 304 / 304L, 316 / 316L.
r Good corrosion resistance
Food and Beverage tube for sanitary applications is weld bead controlled (31.8mm
to 152.4mm) and eddy current tested to ASTM A240M to ensure quality for end r Ease of welding using standards equipment
use applications. r A stable grain structure at all temperatures
Tube is offered in an As Welded (AW) condition or, 320G Polished (AWBP). r Cannot be hardened by heat treatment
Brighter finishes are available and these can be requested to a UltraBrite.
Refer to your local sales office for more information.
Tube is cut to a standard 6.00m length with a length tolerance +35mm / -0mm.
The round tube has chamfered OD and ID ends. Inkjet marking ensures full
traceability back to the mother coil. Colour coded plastic sleeving allows for ease of
identification and protection from scratching and marking. Tube is sold in bundles
(refer the bundle chart) and is wrapped for maximum protection to ensure it reaches
its destination clean, dry and undamaged.
Certification of test and mill certificates are issued on request to ensure appropriate
accreditation and full traceability.
If test and mill certificates are required this should be specified at the time of
order placement.
STAINLESS TUBE
Typical uses for Stainless Tube:
r Food processing r Wine flow lines r Brewing flow lines
r Milk processing r Cheese processing r Automotive
r General fabrication r Handrails r Kitchen
r Architectural r Heating Elements
29
FOOD AND BEVERAGE APPLICATIONS Typical application for Food and Beverage Tube
New Zealand Tube Mills produce world class stainless tube. Tube is used in
the following applications:
r Beverage r Food
r Architectural
r JIS G3447
Beverage and Food tubes supplied for sanitary applications are weld bead
controlled and eddy current tested and ink jet marked.
30
ANNEALED TUBE
Heat Exchanger Tube
History
New Zealand Tube Mills has been
manufacturing and supplying
annealed tubes for over 6 years.
The product is built on the solid
reputation of 40 years of stainless
steel tube manufacture and supply
to the pharmaceutical industry and
other food standard applications.
We have excellent manufacturing
and testing facilities on site assuring
your product quality
every time.
Product
NZTM annealing line is a continuous type bright annealing process and tube is
manufactured to ASTM-A269 and ASTMA249 for high-temperature application.
Annealed tube manufactured to ASTM A249 is tensile tested by NZTM.
Capabilities
We can supply in sizes ranging from 25.4mm diameter to 63.5mm diameter.
Lengths are customer specific up to 20 metres (calibrated). Material thickness range
from 0.9mm to 2mm. Ends can be chamfered or straight cut and deburred.
STAINLESS TUBE
r Annealing range is 70 – 85 HRB
Service
NZTM have fast change, agile tube mills. We programme our rolling programme to
meet customer deadlines and requirements.
31
Note: -1 Length = 6 Metre
Round Tube stainless steel 304 & 316L type 304 Stainless 316L Stainless
Tube Size Tube Size Actual Wall Thickness Lengths/ Lengths/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/ Kilo’s/
Mass and Bundling Data Nominal (mm) d (mm) t (mm) Mini Bundle Master Bundle Metre Mini Bundle Master Bundle Metre Mini Bundle Master Bundle
7.94 7.94 0.9 125 250 0.1578 118 237 0.1588 119 238
9.53 0.9 125 250 0.1935 145 290 0.1947 146 292
9.5 9.53 1.2 125 250 0.2490 187 374 0.2506 188 376
12.7 0.9 83.5 167 0.2646 133 265 0.2662 133 267
12.7 12.7 1.2 83.5 167 0.3438 172 344 0.3460 173 347
12.7 1.6 83.5 167 0.4425 222 443 0.4452 223 446
15.88 0.9 83.5 167 0.3359 168 337 0.3380 169 339
16.0 15.88 1.2 83.5 167 0.4389 220 440 0.4416 221 443
15.88 1.6 83.5 167 0.5692 285 570 0.5728 287 574
19.05 0.9 83.5 167 0.4070 204 408 0.4095 205 410
19.1 19.05 1.2 83.5 167 0.5336 267 535 0.5370 269 538
19.05 1.6 83.5 167 0.6956 348 697 0.7000 351 701
32
Typical application for UltraBrite Tube
SPECIFICATION
Size Range
19.1mm to 63.5mm rounds Graph indicates the typical surface roughness on UltraBrite.
Compared to standard stainless tube.
76.2mm to 152.4mm 600# only
Roughness Curve - 320#
62.8 x 31.8mm D section 1
0.8
0.6
47.3 x 26.5mm Oval 0.4
0.2
Wall thickness 1.6mm and 2.0mm 0
-0.2
Polished condition -0.4
-0.6
600# -0.8
-1
0.000 0.050 0.100 0.150 0.200 0.250 0.300
800# (mm)
STAINLESS TUBE
-0.2
-0.4
-0.6
Working conditions -0.8
-1
r Austenitic grades provide good corrosion resistance. 0.000 0.050 0.100 0.150 0.200 0.250 0.300
(mm)
r It is easily cleaned in marine environment.
Certification of test and mill compliance is issued as standard.
r The finished surfaces perform well and look aesthetically good. New Zealand tube Mills is an accredited exporter.
33
VALUE ADDED SERVICES Capabilities and Capacities
We offer several in-house services to compliment our tubular product range so when Processing Min-Max Diameter Min-Max Length Wall Thickness
you receive our products they are ready for use. (mm) (mm)
SPECIFICATION
r Cutting Cold Saws 9.5 to 101.6 10 mm to 8.5 metres 0.9 to 3
STAINLESS TUBE
Swaging and Tapers
We know that all of our customers are different. Our knowledge and experience in
designing for manufacture allows us to work with you to help you achieve your goals *Depending on profile
All refer to carbon steel products. Other materials can be processed on application.
for specific product requirements.
We utilise 3D CAD and CNC equipment for the modification of existing products and
new product design. This gives us advantages in accuracy and speed in getting the
finished product to you.
COLOUR CODES
Process Improvement:
We have the experience to help you with your individual projects around
tube processing.
Accreditation:
NZTM is accredited to ISO 9001. We have an active quality department ensuring a
quick resolution to any problems and driving continuous improvement throughout
the company.
34
MILD STEEL TUBE SPECIFICATION
MATERIAL PRODUCT
SPECIFICATION
NZTM-Q05C2 NZTM-Q06C Tensile Strength 350 MPa min
4D Sign Pole Tube NZTM-Q19
NZTM-Q05D
Colour Coding NZTM-Q32
Storage Guidelines for
Galvanised Tube NZTM-Q31
Tapered Tube NZTM-Q23A
35
STAINLESS STEEL TUBE SPECIFICATION NZTM Q12A
GENERAL INFORMATION TUBE DIMENSIONAL
TOLERANCES
Specification scope This specification applies to general tube and food / milk processing
industry (FQ). Outside diameter (OD) O/D (D) Tolerance (V) D +V
O/D <= 31.8mm +/ 0.13mm
Equivalent standards AS1528.1 - Food / Milk Processing Industry and 31.8 < O/D < =76.2mm +/-0.25mm
ASTM A554 - General & Architectural O/D = 101.6mm +/-0.38mm
Available sizes Tube sizes range from 7.94 mm to 152.4 mm outside diameter. O/D = 152.4mm +/-0.76mm
Refer NZTM-Q08B for available Tubes sizes.
Grades of material 304, 316, 316L stainless steel Ovality Difference between maximum and minimum diameters at any one cross
section to be within max & min sizes as above.
Manufacture Automatic welding with no addition of filler metal.
Thickness tolerance +/-10% of nominal tube thickness.
Heat treatment Tube is not post weld heat treated except for Standards ASTM A269 &
A249 where tube is annealed. Weld bead Weld bead of tube without cold work controlled to 110% of wall thickness.
CHEMICAL COMPOSITION Unless specifically requested otherwise chemical tests are from coil Length tolerance Standard length 6 meters -0/+35 mm.
(COIL) manufactured to ASTM A240 / A480 Cut to exact length jobs, by agreement (-0.0 / +2.0 mm).
Flare / Cone Test Minimum 1.2 times tube diameter (60 deg included angle) steel protection.
Flange Test Minimum 1.2 times tube diameter Traceability SAP controlled batch traceability from raw material to finished tube.
Eddy current test Tubes with diameters greater than (>) 14.7 are on-line Test certificate For traceability purpose the tube is either inkjet marked or attached with
eddy-current tested. label identifying sizes , batch & trace numbers.
Tubes with diameters less than & equal to (≥) 14.7 are off-line
eddy-current tested. Raw material test certificates are available on request.
Certificate of Test of Finished Tube is provided for the tube dispatched.
36
STAINLESS STEEL TUBE WORKING AND BURSTING PRESSURES NZTM Q26C
Type 304 and 316L Stainless Steel Tube Bursting and Working Pressures
The following are typical values and are not a guarantee of maximum or minimum values
pressure
pressure
pressure
pressure
pressure
pressure
pressure
pressure
pressure
pressure
Bursting
Bursting
Bursting
Bursting
Bursting
Working
Working
Working
Working
Working
Tube
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
(psi)
diameter For elevated temperatures please multiply by the
(mm) following factors:
9.5 14003 2976 19598 4165 24378 5180 26003 5526 33203 7056 149ºC 260ºC 538ºC
Type 304 S/S 0.828 0.774 0.665
12.7 10500 2231 14700 3124 18281 3885 19500 4144 24900 5291
Type 316 S/S 0.900 0.853 0.746
15.9 8400 1785 11760 2499 14625 3108 15600 3315 19920 4233
19.0 6998 1487 9803 2083 12185 2589 12997 2762 16598 3527
Conversion
22.2 6000 1275 8400 1785 10448 2220 11145 2368 14228 3023 Chart is in pounds per square inch.
25.4 5250 1116 7350 1562 9141 1942 9750 2072 12450 2646 To convert pound per square inch into kilo Pascal’s
multiply psi by 6.89
28.6 4665 991 6533 1388 8128 1727 8670 1842 11070 2352
To convert from pound per square inch to bar,
5880 1250 7313 1554 7800 multiply psi by 0.06895
31.8 4200 893 1658 9960 2117
35.0 3818 811 5348 1136 6644 1412 7087 1506 9053 1924 This chart does not cover additional stresses that may be imposed
upon the tube.
38.0 3503 744 4898 1041 6097 1296 6503 1382 8303 1764
44.5 3000 638 4200 893 5225 1110 5573 1184 7118 1513
50.8 2625 558 3675 781 4570 971 4875 1036 6225 1323
57.0 2333 496 3270 695 4064 864 4335 921 5535 1176
63.5 2100 446 2940 625 3656 777 3900 829 4980 1058
SPECIFICATION
76.0 1748 371 2453 521 3045 647 3248 690 4148 881
37
CONVERSION FACTORS
Wall thickness gauge conversion table To Convert Into Multiply by Imperial Equivalent
mm Inch Fraction Length (Linear) Imperial mm
0.6 23 0.024 Inches (“) Millimetres (mm) 25.4 5/16” 7.94
0.8 22 0.032 1/32” Millimetres (mm) Inches (“) 0.03937 3/8” 9.53
0.9 20 0.036 Mass 1/2” 12.70
1.2 18 0.048 3/64” Kilograms (kg) Pounds (Lb) 2.20462 37/64” 14.68
1.4 17 0.056 Pounds (Lb) Kilograms (kg) 0.45359 5/8” 15.88
1.6 16 0.063 1/16” Pressure / Strength 3/4” 19.05
2.0 14 0.8 5/64” PSI Mega Pascal MPa 0.0068948 7/8” 22.23
2.5 12 0.098 Mega Pascal PSI 145.0377 1 25.40
3.0 10 0.118 Bar PSI 14.50377 11/8” 28.58
11/4” 31.75
13/8” 34.93
11/2” 38.10
COLOUR CODING
13/4” 44.45
17/8” 47.63
Tube Gauge Colour Coding (Stock Tube) 115/16” 48.59
(Used for Mild Steel, Aliclad Galvanised tube) 2 50.80
21/8” 53.98
(mm) Inch) gauge 21/4” 57.15
0.6 0.024 23 GREY 23/8” 60.33
0.8 0.032 22 DARK GREEN 21/2” 63.50
1.0 0.039 20 3 76.20
ORANGE
Material Type Colour Coding 3 /2”
1 88.90
1.2 0.048 18 CREAM
(Not used for M/S or Al/clad or G250 galv) 4 101.60
1.4 0.056 17 RED
6 152.40
1.6 0.063 16 PURPLE SEMIBRIGHT ROYAL BLUE
2.0 0.080 14 YELLOW HIGH STRENGTH BROWN
2.5 0.098 12 HOT PINK GALV - G310 BLACK
3.0 0.118 10 COPPER GALV - G450 GOLD
38
QUALITY ASSURANCE DEPARTMENT
It is our company policy to exceed customer’s expectations by supplying products to the highest
levels of quality and durability at a competitive price.
Our in-house Quality Assurance department are responsible for coordinating process control
methods throughout the organisation.
SPC (Statistical Process Control) techniques are widely employed to monitor processes and assist
with the continuous improvement program.
We house a fully equipped laboratory in Wellington to test and monitor products manufactured by
the group. Qualified personnel are able to assist with ongoing research and development.
QUALITY ASSURANCE
Issue Date: May 2010
9
New Zealand Tube Mills
2-14 Port Road
PO Box 36036
Wellington Mail Centre
Lower Hutt 5045
New Zealand
P: +64 4 568 4079
F: +64 4 568 9153
www.nztubemills.co.nz