ABOUT US

ASHTAVINAYAK TUBE INDUSTRIES is one of the leading and well diversified group
dealing in stainless steel. Carbon Steel, Alloy Steel, Seamless/Welded Pipes, Tubes & 'U
Tubes Ashtavinatak Tube Industries (ATI) is formed as a forward integration to the
existing business of supplying all Ferrous & Non-Ferrous metals. Promoted by Shri Kunal
Sanghvi ATI has a collective experience of more than 5 years in Stainless Steel Pipes &
Tubes Industries.

Within a short span of time we have ruffied many feathers in the stainless steel industry
with our quality of material, cost effective manufacturing process and our ability to deliver
ahead of schedule. We have achieved such excellence in manufacturing because of our
constant quest for understanding ever changing customers requirements, technological
up gradation and our people having the right aptitude and attitude to give customers
Total satisfaction

The most modern and state-of-the art manufacturing plant of ATI is situated at
Ahmedabad, Gujarat, India. The plant is fully equipped with furnaces, tube mill, draw
benches, straitening polishing, annealing, pilgering machines and all other necessary
testing equipments.

ASHTAVINAYAK TUBES INDUSTRIES

 QUALITY POLICY
WE ARE PED APPROVED COMPANY
To improve the internal procedure control and to
strengthen the communication and management.

Make best of our efforts to deliver high value added

products to broaden the service scope.

To promote wide variety of value added services and to

make sure all the customers requirements are met on
time.

Promoting technical skill to higher level and continuously

putting the concept of "Quality that inspires the customer
confidence* ahead of everything.

UNDER APPROVAL OF MANY LEADING THIRD PARTY INSPECTION

AGENCIES LIKE
Electromech Eng. Enterprise ONV TUV
A-Four Associates etc. Bax Counsel IBR
Tata Project Limited Bureau Veritas RITES
DIS Toyo Eng. India Lid. AKPG
Vaidya Eng. Services SGS
ISG P. Lid. Chemtex

ASHTAVINAYAK TUBES INDUSTRIES

 PRODUCT RANGE
STAINLESS STEEL, SEAMLESS/ WELDED
TUBES/ PIPES & "U" TUBES
SIZE : 6 mm OD to 219 mm OD
THICKNESS : 0.5 mm to 6 mm
LENGTH : Random Length to 7 MTR.
Fixed Length up to 28 MTR.
CONDITION : Hot Finish/Cold Finish, Heat
Treated, Pickled & Passivated,
Stress Relive, Bright Annealing
STANDARDS: ASTM A 213, A 249, A 268, A
269, A 270, A 312, Equivalent
DIN & BS standards.
GRADES : Austenitic Series. Ferritic Series -
410 Duplex Special Alloy, 2 RK
65, 2 RE 69, In coloy 600

LARGE DIAMETER S.S. PIPES

SIZE : 200 mm OD to 600 mm OD
THICKNESS : 4 mm to 16 mm
LENGTH : Random Length 4-6 MITR.
Fixed Length up to 6 MTR.
CONDITION : Heat Treated, Pickled & Passivated,
Stress Relived
STANDARDS: ASTM 312, A-358. & DIN BS equivalent
RADIUS : Straight Pipe Only
GRADE : Austentic Series

CARBON STEEL/ ALLOYS STEEL

SEAMLESS PIPE/ TUBES & "U" TUBES
SIZE RANGE: 6 mm OD to 200 mm OD
TICKNESS : 0.5 mm t012 mm
LENGHT : Random Length 4 to 7 MTR.
Standard Fixed Length up 28 MTR.
CONDITION : Hot Finish/ Cold Finish, Hoat Treated
& Stress Relived, Bright Annealing.
STANDARDS: ASTM A53, A106, A179, A192, A213,
A210, A 33, A 334, A335, BS 3059,
P9, P11, P22, P91
BS-6323. BS-3059, Din 17175.
Din 2391, JIS G 3461
RADIUS : 1.5 D to 2 MTR. D U Bend
GRADES : Carbon Steel / Alloy Steel

ASHTAVINAYAK TUBES INDUSTRIES

 MANUFACTURING PROCESS

RAW MATERIAL: STAINLESS STEEL STRIPS / HOLLOWS OF CARBON STEEL / ALLOY STEEL
/ STAINLESS STEEL
The company uses Raw Material from reputed suppliers from India and abroad. As per technical
specification standard ASTM, Hot / cold finished materials are checked for quality as per test certificate and
then send for manufacturing process. We have two type of cold drawing process.

SEAMLESS PIPES AND TUBES

Pilgering
In cold Pilgering process using full link die and tapper mandril To
reduce the cross section by upto 90%, because the process relies on
large number of mail forming steps Cold Pilgering are longitudinal
cold rolling process that reduce the diameter and wall thickness of
metal tube in one process step By cold Pilgering process surface
finish achieved matter than cold drawing finish (Less than 0.4 micron)
and improved microstructure grain size. Our pilgering range are OD12
to 73mm and wall thickness 0. 8 to 4mm

Cold Drawing
In cold drawing process raw material tubes are costed with some
special chemical or applied some special lubricant oil In cold drawing
process the tubes are pulled through tungsten carbide die and floating
fixed plug in side the tubes resulting in reduced tube diameter and
wall thickness corresponding increase in tube length Our capacity of
drawing are OD 6 to 219mm & thickness are 0 8 to 12mm

Large Diameter Pipes

Large Diameter Pipes Stainless Steel Pipe (welded) 10' NB to 24°
NB. in schedule 5. Schedule 10, Schedule 20, Schedule 40 and also
special wall thickness is formed on 800 M.T. Press Brakes Hydraulic
Press in length upto 6.0 to 7.0 meters. This section produces S.S
Pipes (welded) as per ASTM A - 358 by TIG welding and filler
materials is used. The large diameter pipe is then sized &
straightened to meet ovality and dimensional requirements of the
applicable specifications. Testing. according to specifications. is then
performed by either X-ray or Hydrostatic method. Final marking to
size, grade & specifications is done prior to final visual inspection
before dispatch. Chemical, Physical and Hydrostatic Testing are done
regularly right from raw material stage, in process till dispatching of
finished product.

ASHTAVINAYAK TUBES INDUSTRIES

 MANUFACTURING PROCESS

Welded Pipes & Tubes

Welded tubes making operation are carried out on the tube mill. Cold /
Hot stainless steel strip are sited to the required width as per though
diameter of tube to be formed The strips are then to feed to the
uncollar from where its passes through series of rollers & continuously
formed in to a tubular shape and welded by tungsten -inert • gas (TIG)
welding. it is highly procession completely automated process where
the edge of script are heated and fused together under a protect in
atmosphere of argon gas through a non consumable electrode
without using any fiüher metal. Bead crushing operation is carried out
where inside bead are crushed by bead hammer unit and out side are
polished by a polishing belt. After calibration to the correct size, tubes
are cut online and then send to further operations like cold draw,
solution annealing. finishing operations, pickling. inspections. marking
and despatch.

Heat Treatment (solution annealing)

After each process of manufacturing tubes & pipes are subjected to
heat treatment in a continuous annealing furnace at the specified
temperatures as per grade of materiels and followed by rapidly
quenching as per the grade to prevent carbide formation

Solution annealing ensure

Homogenous structure for optimum inter - granular corrosion
resistance Removal of residual stresses developed during the cold
process Improve ductility and softness for further process
Transformation of weld and heat affected zone to homogenous
austenitic structure.

Bright Annealing
We have bright annealing gas fired furnace which is run by protective
atmosphere of cracked ammonia Brightness of the tubes largoly
dopend upon atmosphere prevailing in side furnace due point and
Oxygen content We have provide due point meter oxygen analyzer for
measurement of dryness of crack ammonia and oxygen content
By bright annealing tubes get excellent finish and uniform core
properties in entire tube length.

ASHTAVINAYAK TUBES INDUSTRIES

 MANUFACTURING PROCESS FLOW CHART

RAW MATERIAL
RAW MATERIAL (STRIP)
(MOTHER HOLLOWS)

NOT OK NOT OK

CHECK-THICK,WIDTH, CHECK-THICK,WIDTH,
RETURN TO SUPPLIER
SURFACE, CHEMICAL SURFACE, CHEMICAL

R.M. STORE

COATING

HEAT TREATMENT DEGREASING

NOT OK

CHECK-HARDNESS,
FLATNING, MICRO

STRAIGHTENING

CUTTING CHECK
LENGHT/SQUARENESS

DEBURING

PICKLING

ECT

FINAL INSPECTION CHECK-

OD/THK/LENGHT/SURFACE

MARKING & DOCUMENTATION

PACKING

DESPATCH

ASHTAVINAYAK TUBES INDUSTRIES

 VISUAL & DIMENSIONAL INSPECTION
Tensile Testing
Tests are performed as per the ASTM EB, ASTM A370, ASTM B557,
IS/BS Standards. A tensile test measures the resistance of a material
to static or slowly applied force. A machined specimen is placed in
the testing machine and load is applied. A strain gage or
extensometer is used to measure elongation. The stress obtained at
the highest applied force is the Tensile Strength The yield strength is
the stress at which a prescribed amount of plastic deformation
(commonly 0.2%) is produced. Elongation describes the extent to
which the specimen stretched before fracture. information concerning
the strength, Stiffness, and ductility of a material can be obtained
from the extent to which the specimen stretched before fracture.
Information concerning the strength, stiffness, and ductility of a
material can be obtained from a tensile test. Variations of the tensile
testing include; Room Temperature, Low Temperature, Elevated
Temperature (AST E21), Shear. Temperature and Humidity,
Combined Tension and Compression, Through Thickness, True
Stain, Notched Tensile and (AST E646) & (AST E517) values.

Flattening Test ASTM A513

A tube sample 4*-6" length is flattened between paraliel plates with
the weld 90* from the direction force until walls of the tubing meet
Application for this along with the include situations where round
tubing is to be formed into other Shapes.

Hardness Test
This determines hardness by measuring the depth to which a diamond
cone or hardened steel ball, under specific load, penetrates the material.
The hardness number is indicated on a scale according to the load
applied.

ASHTAVINAYAK TUBES INDUSTRIES

 VISUAL & DIMENSIONAL INSPECTION
Visual Inspections are carried out to detect any dents, on the surface of the lube the
dimension is inspections are carried out with calibrated instruments.

Eddy Current Testing

This is the non destructive test carried out to
detect the surface defects, Pin holes inside
and outsides of the tubes & pipes.

Hydrostatic Test
100% Hydro test we are carried out for finish
tubes & pipes to check any leakage under
elevated under hydraulic water pressure as
per specification and customer requirements.

Hardness Testing
Hardness testing is carried out to measure
hardness of finish tubes & Pipes.

Tensile Test
This is the destructive test carried out to
measured mechanical properties of finish
products.

Physical Testing includes : Reverse Bending, Flaring, Flattering, Tensile, Impact Test etc.
Intra granular structure is check by micro test equipment and chemical testing is done
by spectrograph.

ASHTAVINAYAK TUBES INDUSTRIES

 CLIENTELE
Testimony of our commitment to total customer satisfaction, here are some of our reputed
clients those who have experienced the difference of dealing with us and have chosen us
among thousands of other manufacturer.

OUR CUSTOMER SPEAK VOLUMES ABOUT THE QUALITY PRODUCTS WE SELL

CLIENTS

INTERNATIONAL CLIENTS

ASHTAVINAYAK TUBES INDUSTRIES

 CHEMICAL COMPOSITION

CHEMICAL COMPOSITION & MECHANICAL PROPERTIES OF STAINLESS STEEL

ASHTAVINAYAK TUBES INDUSTRIES

 S.S. PIPE DIMENSION
STAINLESS STEEL SCHEDULE PIPE & DIMENSION

ASHTAVINAYAK TUBES INDUSTRIES

 WALL THICKNESS

WALL THICKNESS & WEIGHT / METER

ASHTAVINAYAK TUBES INDUSTRIES

 SWG / BWG PIPE DIMENSION

SWG /BWG DIMENSION & WEIGHT PER METER

TABLE OF GAUGES

ASHTAVINAYAK TUBES INDUSTRIES

 C.S. PIPE DIMENSION
CARBON STEEL SEAMLESS PIPE DIMENSION & WEIGHT-Kg.Per Mtr. (ANSI B 36.10)

A 106 Gr B

APL- 5L-Gr B

A 333 Gr 6

A 335 P 5

ASHTAVINAYAK TUBES INDUSTRIES

 C.S. & A.S. LOW TEMP.
CARBON STEEL, ALLOY STEEL LOW TEMP, PIPE & TUBE SPECIFICATION

ASHTAVINAYAK TUBES INDUSTRIES

 ASTM STANDARDS
ASTM STANDARDS FOR S.S SEAMLESS, WELDED TUBES & PIPES

ASHTAVINAYAK TUBES INDUSTRIES

 CARBON STEEL / ALLOY STEEL
CARBON STEEL, ALLOY STEEL PIPE & TUBES
Size
Output Diameter : 6.00mm to 219.9mm
Wall Thickness : 0.7mm to 12mm
Length : Random Length 4-7 mtr
Fixed Length max 30 mtr
We also produce "U" tube
in radius 1.5 D to 2 mtr-
as per customer
ASHTAVINAYAK TUBES INDUSTRIES
Condition : Heat Treated, Hard
Drawn, Stress
Standards Relived
: ASTM A53, A106,
A179, A192, A210,
A213, A333, ASTM
A334, A335, BS3059,
BS6323, DIN17175,
DIN2391
 CARBON STEEL / ALLOY STEEL

APPLICATION

PHARMACY INDUSTRIES REFINERY PLANTS

FOOD INDUSTRIES OIL & GAS INDUSTRIES

CHEMICAL & FERTILIZERS BEERAGE INDUTRIES

CHEMENT INDUSTRIES ENGINEERING

NUCLEAR PLANT POWER PLANT

ASHTAVINAYAK TUBES INDUSTRIES

 SEAMLESS PIPES STAINLESS STEEL

WELDED PIPES CARBON STEEL

TUBES & U ALLOY STEEL

BEND TUBES SUPER DUPLEX

FOR MORE DETAILS, CONTACT US

OFFICE ADDRESS:
1st Usha Appartment, 2nd Lalitkunj Society,
Navrangpura,C.G. Road, Ahmendabad - 380009

Contact No - 07926444717
Mobile - 7045047378
Email Id - info@ashtavinayaktubes.com
ashtavinayaktubes@gmail.com
Website - www.ashtavinayaktubes.com

PLANT ADDRESS:
Survey No. 590, Opp Hanuman Temple,
Chandarda, Ghumasan Road, Ghumasan, Ta - Kadi,
Dist - Mehsana - 382715

ASHTAVINAYAK TUBES INDUSTRIES