Professional Documents
Culture Documents
Borusan Mannesmann Boru; now operating with five mills, four in Turkey and one in Italy, with a total production
capacity of 925.000 tons, is one of the five largest steel welded pipe producer companies in Europe.
Borusan Mannesmann Boru produces its SAW spiral linepipes in its Izmit plant with a current total capacity of
200.000 tons between 14 inch to 100 inch diameter for oil, gas, water pipelines as well as piling applications.
The Company has wide experince and wide range of track records in oil and gas pipeline applications both in
Turkey and International markets with high grade API standards. (pls see major reference list.) Borusan Mannesmann
Boru is proven by its Customers as not only a pipe producer but also its Customer’s “total solution provider” and
“reliable partner”.
Vobarno
Halkal›
Gebze
‹zmit
Gemlik
Production Standards
EN 10217- 1
EN 10224
AWWA C 200
BS 534, UNI 6363
The mechanical properties are present in the base material. Since any cold expansion reduces the material's
ductility, the spiral-weld pipe has a higher safety margin.
When carrying out field cold-bending, it is not necessary to take the weld seam position into account.
There is a favourable orientation of the weld seam and of the strip's direction of rolling relative to the direction
of principal stress.
Spirally welded pipes have been used
all over the world for high-pressure
pipeline projects, which have confirmed
their high quality and suitability
as high strength steel pipes.
The Submerged Arc Welding Process
The submerged arc welding (SAW)
process is widely used for welding thick
sections, yet it can be applied to plate as
thin as approximately 4 mm.
CEMENT MORTAR
4˝ 8˝ 100˝
Surface Preparation The process enabling the appropriate surface cleanliness and
(DIN 55928, SIS 55900) roughness level according to the type of coating is applied by
shot blasting method. (Sa 2 1/2)
Epoxy Coating & Lining Various epoxy coatings enabling hygienic inner surface for
(AWWA C 210, TS EN 10289) potable water transportation and outer surface to resist soil or
sea water corrosion. Coating thickness of up to 1000 μm.
Bitumen or Coal Tar Coating & Lining Inner surface: Coating from 50 μm (primer) to 4 mm.
(AWWA C 203, DIN 30673, TS 4356) Outer surface: Glass fibre mat or glass fibre felt reinforced
coating with thickness up to 9 mm.
Cement Mortar Lining Specifically for potable water pipe lines, hygienic and excellent
(AWWA C 205, DIN 2614, BS 534, TS 8590) corrosion resistance providing inner lining. On demand, regular
cement mortar lining or synthetic dispersion added special
cement mortar lining with thickness from 3 up to 14 mm.
Flow-Coat Epoxy Lining For gas transmission lines in order to reduce pipe wall roughness
(API RP 5L2) thus increasing throughput. Average thickness 60 μm.
FBE Fusion Bonded Epoxy Coating Fusion bonded powder epoxy coatings provide high protection
(AWWA C213, API 5L7, CSA 2 245-20, of pipe lines used for transmission oil, gas, slurry and water.
NACE RP 0394) Average thickness 350-400 μm.
Polyurethane Coating
(BS 5493)
Pe-coating Thickness Acc. To DIN 30670
Thickness of normal (n) Thickness of reinforced (v)
Nominal Size of Pipes (DN) coating in mm coating in mm
Polyethylene coated steel line pipe incorporates the good properties of steel and polyethylene in a beneficial
manner. Borusan Mannesmann Boru 3 - Layer PE - coating has the following advantages :
High resistance against mechanical damage during shipment, storage and laying.
Perfect bendability on site by using adequate tools and in accordance with the relevant standards.
General Experience Record for the last 5 years for Major SPIRAL SAW Pipe Supply Projects
Name and Owner of Project Country Contractor Scope of Supply Size (mm) Quantity Date of
Supply
1 ELBA EXPRESS PROJECT USA ELBA Spirally (SAW) welded steel pipes 42" 313.5 km 2008
EL PASO EXPRESS LLC. X70 36" (100,000 mton) Ongoing
EL PASO Group Beveled ends
2 CAMEG - SONELGAZ ALGERIA CAMEG Spirally (SAW) welded steel pipes 20" x 9.50 186 km 2007
20" GAS PIPELINE PROJECT API 5L X60 20" x 11.10 71 km
Beveled ends 20" x 14.30 64 km
Outside PE / Inside Epoxy (42,500 mton)
3 MOL HUNGARY Salzgitter Spirally (SAW) welded steel pipes 40" x 12.50 198 km 2007
MOL GAS PIPELINE PROJECT Mannesmann X70 40" x 20.00 7 km
ZRT2007 International Beveled ends (64,750 mton)
GmbH Outside PE / Inside Epoxy
4 MOL HUNGARY OTF Spirally (SAW) welded steel pipes 32" x 12.50 53 km 2007
MOL GAS PIPELINE PROJECT Contracting X70 32" x 16.00 2 km
Company Beveled ends (13,700 mton)
Outside PE / Inside Epoxy
5 CAMEG - SONELGAZ ALGERIA CAMEG Spirally (SAW) welded steel pipes 28" x 12.70 64 km 2007
28" GAS PIPELINE PROJECT API 5L X70 28" x 14.30 11 km
Beveled ends 28" x 17.50 2.5 km
Outside PE / Inside Epoxy (17,500 mton)
6 SONATRACH ALGERIA SONATRACH Spirally (SAW) welded steel pipes 40" x 11.91 191 km 2007
GZ1 API 5L X65 40" x 12.70 31 km
Beveled ends 40" x 19.10 12 km
Outside PE / Inside Epoxy (72,000 mton)
7 NIGC - NATIONAL IRANIAN IRAN PAYANDAN Spirally (SAW) welded steel pipes 48" x 14.3 mm 103 km 2006
GAS CO. API 5L X65 (43,000 mton)
PARCHIN - SEMNAN Beveled ends
GAS PIPELINE PROJECT Outside PE / Inside Bare
8 ‹GDAfi - ISTANBUL TURKEY ‹GDAfi Spirally (SAW) welded steel pipes 16" x 6.35 mm 60 km 2006
GAS DISTRIBUTION CO. API 5L GR.B (3,758 mton)
16" GAS DISTRIBUTION PROJECT Beveled ends
Outside PE / Inside Bare
9 BOTAfi PETROLEUM PIPELINE CO. TURKEY BOTAfi Spirally (SAW) welded steel pipes 36" x 11.1 30 km 2006
LOOP PROJECT API 5L X65 (15,000 mton)
Beveled ends
Outside PE / Inside Bare
10 ‹GDAfi - ISTANBUL TURKEY ‹GDAfi Spirally (SAW) welded steel pipes 30" x 11.13 mm 29.6 km 2006
GAS DISTRIBUTION CO. API 5L GR.B (6,104 mton)
30" GAS DISTRIBUTION PROJECT Beveled ends
Outside PE / Inside Bare
Name and Owner of Project Country Contractor Scope of Supply Size (mm) Quantity Date of
Supply
11 CAMEG - SONELGAZ ALGERIA CAMEG SPA Spirally (SAW) welded steel pipes 20" x 12.7 mm 20 km 2006
20" GAS PIPE PROJECT API 5L X-60 (3,100 mton)
Beveled ends
Outside PE / Inside Epoxy
12 MET‹fi ‹NfiAAT LIBYA MET‹fi Spirally (SAW) welded steel pipes 64" x 17.3 9.3 km 2005
TAZ Project API 5L X-52 (5.274 mton)
Water Pipeline Project Beveled ends
Outside PE / Inside black
13 SONATRACH ALGERIA Sonatrach Spirally (SAW) welded steel pipes 30" x 7.92 mm 267 km 2005
NK1 API 5L X-60 30" x 9.52 mm 245 km
Natural Gas Pipeline Project Beveled ends 30" x 10.31 mm 41 km
Outside PE / Inside black 30" x 11.91 mm 35 km
30" x 12.70 mm 2 km
30" x 14.27 mm 10 km
30" x 8.74 mm 65 km
(110.000 mton)
14 BOTAfi TURKEY BOTAfi Spirally (SAW) welded steel pipes 24" x 7.90 mm 145 km 2005
Çank›r›-Tosya-Kastamonu API 5L X-52 10" x 5.20 mm 150 km
Pipeline Beveled ends (22.000 mton)
Natural Gas Pipeline Project Outside PE / Inside black
15 SONELGAZ ALGERIA SONELGAZ Spirally (SAW) welded steel pipes 20" x 12.7 mm 60 km 2005
20" Natural Gas Pipeline API 5L X-60 (9.500 mton)
Project Beveled ends
Outside PE / Inside Epoxy
16 COSIDER ALGERIA COSIDER Spirally (SAW) welded steel pipes 20" x 7.9 mm 35 km 2005
20" Natural Gas Pipeline API 5L X-60 (3.400 mton)
Project Beveled ends
Outside PE / Inside Epoxy
17 CAMEG ALGERIA CAMEG Spirally (SAW) welded steel pipes 16" x 7.90 mm 40 km 2005
16" Natural Gas Pipeline API 5L X-60 16" x 10.3 mm 10 km
Project Beveled ends (4.200 mton)
Outside PE / Inside Epoxy
18 COSIDER ALGERIA COSIDER Spirally (SAW) welded steel pipes 20" x 7.90 mm 40.6 km 2005
20" 50 km Natural Gas Pipeline API 5L X-60 20" x 11.1 mm 7 km
Project Beveled ends 20" x 14.3 mm 3 km
Outside PE / Inside Epoxy (5.500 mton)
19 BOTAfi TURKEY BOTAfi Spirally (SAW) welded steel pipes 40" x 11.9 mm 198 km 2005
Nazilli - ‹zmir API 5L X-65 (60.000 mton)
Natural Gas Pipeline Project Beveled ends
Outside PE / Inside black
Name and Owner of Project Country Contractor Scope of Supply Size (mm) Quantity Date of
Supply
20 NIGC IRAN NIGC Spirally (SAW) welded steel pipes 30" x 9.53 151 km 2005
Iran Gas Projects API 5L X-60 30" x 11.1 6 km
Natural Gas Pipeline Project Beveled ends 30" x 14.3 51 km
Outside PE / Inside black 30" x 17.5 10 km
30" x 12.7 3 km
30" x 15.9 5 km
(50.000 mton)
21 BOTAfi TURKEY BOTAfi Spirally (SAW) welded steel pipes 16" x 6.4 mm 112 km 2005
Shahdeniz Phase 2 Gas API 5L X-65 (37.000 mton)
Pipeline Beveled ends
Natural Gas Pipeline Outside PE / Inside black
Project
22 BOTAfi TURKEY BOTAfi Spirally (SAW) welded steel pipes 36" x 11.90 123 km 2005
Eastern Black Sea Region Gas API 5L X-60, X-52 (8.000 mton)
Pipeline Beveled ends
Natural Gas Pipeline Project Outside PE / Inside black
23 BOTAfi TURKEY BOTAfi Spirally (SAW) welded steel pipes 30" X 10.31 mm 180 km 2005
Turkey Greece Pipeline API 5L X-65 30" X 12.70 mm (50.000 mton)
Natural Gas Pipeline Project Beveled ends
Outside PE / Inside black
24 SONATRACH / TRC ALGERIA Kanaghaz Spirally (SAW) welded steel pipes 42" X 10.31 mm 100 km 2004-2005
Projet Looping OH4 Tubes 30" API 5L X-60 42" X 11.91 mm 2 km
Oleoduc Hassi Berkine Beveled ends 42" X 12.7 mm (20.000 mton)
Haoud El Hamra Project Outside HDPE / Inside black 42" X 14.27 mm
42" X 15.88 mm
34" X 8.74 mm
34" X 10.31 mm
34" X 11.91 mm
25 BOTAfi, BTC Directorate TURKEY BTC Directorate Spirally (SAW) welded steel pipes 48" X 15.9 mm 58 km 2003-2004
Baku - Tbilisi - Ceyhan API 5L X-65 (HIC resistant), 48" X 19.1 mm 48 km
Crude Oil Export Pipeline Beveled ends 60" X 15.9 mm 25 km
Project Outside PE / Inside black 60" X 19.1 mm 30 km
Line Pipe Supply Contract 10 km
11.4 km
4.4 km
6.5 km
(59.000 mton)
26 BOTAfi, BTC Directorate TURKEY BTC Directorate Spirally (SAW) welded steel pipes 48" X 19.05 mm 7,6 km 2003
Baku - Tbilisi - Ceyhan API 5L St-52, beveled ends 60" X 19.05 mm 1,8 km
Crude Oil Export Pipeline Outside Black & CTE / Inside black 1,7 km
Project 1,4 km
Jetty Piles Supply Contract (6,550 mton)
27 BOTAfi, BTC Directorate TURKEY BTC Directorate Spirally (SAW) welded steel pipes 40" x 11.9 mm 500 m 2003
Baku - Tbilisi - Ceyhan API 5L X-52, beveled ends 24" x 7.1 mm 300 m
Crude Oil Export Pipeline Outside PE / Inside Epoxy 16" x 6.4 mm (402 mton)
Project
Casing Pipes Supply Contract
Major Experience Record for Longitudinally Welded Steel Pipe Supply Projects
Name and Owner of Project Country Scope of Supply Size (mm) Quantity Date of
Supply
1 BOTAfi PETROLEUM PIPELINE CO. TURKEY Longitudinally Welded (ERW) Steel Pipes GR.B 323.9 X 6.4 540 mton 2007
ÇAYCUMA - BARTIN, N‹KSAR- PE Coated / API 5L, Bevelled end x46 273.1 X 5.2 2,911 mton
ERBAA- ILGIN x46 273.1 X 5.6 38 mton
x46 273.1 X 7.1 94 mton
GAS DISTRIBUTION PROJECT 3,583 mton
2 ‹GDAfi - ISTANBUL GAS TURKEY Longitudinally Welded (ERW) Steel Pipes GR.B 60.3 x 3.90 1 mton 2005-2007
DISTRIBUTION CO. PE Coated / Epoxy Lined API 5L, Bevelled end GR.B 114.3 x 4.37 506 mton
GR.B 168.3 x 4.37 853 mton
GAS DISTRIBUTION PROJECT GR.B 168.3 x 7.1 169 mton
GR.B 219.1 x 4.78 457 mton
GR.B 219.1 x 9.50 47 mton
GR.B 219.1 x 10.3 188 mton
GR.B 323.9 x 5.56 1,384 mton
X52 168.3 x 7.1 178 mton
X52 219 x 9.5 60 mton
3,843 mton
3 STEG TUNISIA Spirally (SAW) & Longitudinal (ERW) welded steel 219.1 x 6.4 1,550 mton 2007
pipes
Fourniture des tubes pour le API 5L X 60 & Gr B
projet Outside PE / Inside Black
d'alimentation en gaz naturel 1,550 mton
de Zriba Zaghouan
et de la centrale à cycle combiné
de Ghannouch
G 15 I 6250
4 PERENCO S.A. GABON Longitudinally Welded (ERW) Steel Pipes X60 219.1 x 9.5 5,700 mton 2007
PE Coated / Epoxy Lined API 5L, Bevelled end
LIBREVILLE GAS PIPE PROJECT 5,700 mton
5 PERENCO S.A. TUNISIA Longitudinally Welded (ERW) Steel Pipes X60 273.1 x 8.7 4,000 mton 2006
PE Coated API 5L, Bevelled end X60 273.1 x 11.1 380 mton
OUM-CHIAH - GABES GAS 4,380 mton
PIPELINE PROJECT
6 SURMELIGAZ TURKEY Longitudinally Welded (ERW) Steel Pipes GR.B 114.3 x 4.4 59 mton 2005 - 2006
‹ZM‹RGAZ PE Coated / Epoxy Lined API 5L, Bevelled end GR.B 114.3 x 5.2 175 mton
SAM GAZ GR.B 168.3 x 4.4 134 mton
GR.B 168.3 x 5.2 310 mton
X42 168.3 x 5.6 10 mton
GAS DISTRIBUTION PROJECTS GR.B 219.1 x 5.2 466 mton
X42 219.1 x 5.6 100 mton
X60 273.1 x 5.2 211 mton
GRB 323.9 x 5.6 650 mton
X52 323.9 x 5.6 262 mton
2,377 mton
7 SETIN SANAT IRAN Longitudinally Welded (ERW) Steel Pipes X52 219.1 x 7.1 408 mton 2005
PE Coated API 5L, Bevelled end X52 273.1 x 8.7 624 mton
GAS DISTRIBUTION PROJECT 1,032 mton
8 SYRIA GAS COMPANY SYRIA Longitudinally Welded (ERW) Steel Pipes X42 323.9 x 5.16 1622 mton 2005
PE Coated API 5L, Bevelled end 1,622 mton
Name and Owner of Project Country Scope of Supply Size (mm) Quantity Date of
Supply
9 BOTAfi PETROLEUM PIPELINE CO. TURKEY Longitudinally Welded (ERW) Steel Pipes GR.B 114.3 x 5.2 306 mton 2005 - 2006
PE Coated API 5L, Bevelled end GR.B 168.3 x 5.2 1,017 mton
NAZ‹LL‹ GAS DISTRIBUTION GR.B 168.3 x 5 50 mton
PROJECT GR.B 219.1 x 5.2 248 mton
X46 273 x 5.2 7,218 mton
ORDU GAS DISTRIBUTION GR.B 273.1 x 5.2 1,147 mton
PROJECT X46 273 x 5.6 259 mton
X46 273 x 7.1 297 mton
CANKIRI GAS DISTRIBUTION X52 323.9 x 5.2 3055 mton
PROJECT X52 323.9 x 5.6 251 mton
GR.B 323.9 x 5.3 864 mton
SOUTH LINE GR.B 323.9 x 6.4 91 mton
GR.B 60.3 x 3.9 6 mton
ED‹RNE TEK‹RDA⁄ GAS GR.B 88.9 x 4.4 48 mton
DISTRIBUTION PROJECT GR.B 88.9 x 4.8 18 mton
14,875 mton
10 INDET TURKEY Longitudinally Welded (ERW) Steel Pipes GR B 88.9 x 4.4 84 mton 2005
API 5L, Bevelled end GR B 323.9 x 5.3 235 mton
GR B 273.1 x 7.1 855 mton
GR B 273 x 5.2 89 mton
GR B 219.1 x 5.6 459 mton
GR B 219.1 x 5.2 511 mton
GR B 168.3 x 5.2 648 mton
GR B 168.3 x 4.4 6 mton
GR B 114.3 x 5.6 14 mton
GR B 114.3 x 5.2 126 mton
3,208 mton
11 DSL Corporation USA Longitudinally Welded (ERW) Steel Pipes GR B 114,3 x 5,50 784 mton 2004
API 5CT J55 , Bevelled end GR B 114,3 x 6,10 453 mton
GR B 139,7 x 6,90 848 mton
GR B 139,7 x 7,60 607 mton
GR B 177,8 x 6,70 198 mton
GR B 177,8 x 7,90 200 mton
GR B 219,1 x 6,50 1,725 mton
GR B 219,1 x 8,60 491 mton
GR B 244,5 x 8,60 709 mton
GR B 244,5 x 9,80 99 mton
GR B 273,0 x 8,60 284 mton
GR B 273,0 x 9,80 98 mton
7,284 mton
12 Bakü-Tiblisi-Ceyhan Project TURKEY Longitudinally Welded (ERW) Steel Pipes 219,1 x 5,60 6,403 mton 2004
Horosan to Pumpstations gas- API 5L , PE Coated Bevelled end X 42
fuel pipeline
Owner:BP
Contractor:Botafl Pipeline Co.
BORUSAN MANNESMANN
BORU SAN. ve T‹C. A.fi.
Head Office:
Meclisi Mebusan Caddesi 35,
Sal›pazar› 34427 ‹stanbul TURKEY
Phone: +90 212 393 58 00 Fax: +90 212 293 69 60
Factory:
Yeni Do¤an Mahallesi P.K: 5 41001 ‹zmit TURKEY
Phone: +90 262 315 40 00 / 262 324 23 60
Fax: +90 262 323 18 03