> [uc-8,4]||_ _ Charpy Impact Tests l UG-84(a) General (O Charpy V-notch impact tests in accordance wi rovisions of this paragraph shall be made on Is, heads, nozzles, and other vessel parts subject to stress due impact tests are required by the rules in Subsection C. {| UG-84| b) Test Procedures 1) Impact test procedures and apparatus shall conform to the applicable Paragraphs of $A-370 or ISO 148 (Parts 3, 2, and 3).Charpy Impact Tests 1) Each set of impact test specimens shall constSf of thee specimens, 2) The standard (10mm *10 mm) ainable, shall be used for nominal thicknesses of 7/16 i mm} ept as otherwise permitted in UG-84(c)(2)(-a)..value of Sspecimen fage impact enei Oa highienergyivalue for a notch toughness test indicates the material is ductile. Qa Sao notch toughness test indicates the|us-84(c(6) Criteria for Retest = QO The average value of 3 specimen 2 ew for 3 specimens AND > Value for RTGS So SETBIGS, on > When the value for SISEBSEARSE-*QESEUSIIBequired for 3 specimens. Oe retest of AARNE in Sw » The value for each of these retest specimens shall 2 required average)/ wnat are the minimum single and average values for a Charpy impact test) specimen using 3 in. thick carbon steel with a minimum specified yield strength of 55 ksi for a pressure vessetSpplication? a) minimum single value of 5 ft. Lh aie of 15 ft-lb b) minimum single value of 10 ft-lb and average value of 15 ft-lb c) minimum single value of 30 ft-lb and average value of 20 ft-Ib d) minimum single value of 20 ft-Ib and average value of 30 ft-IbQ Impact testing to be acceptable, 2 30 ft-lb. & Q Each specimen must be 2 2/3 x 30= 20 ft-lb. So, The answer is d) minimum single value of 20 ft-lb and average value of 30 ft-lb ES 5 t a &A welding procedure requires impact testing for a thickness range 3/16 — 2”. The specimen is 2” having S5sksiyield strength. What is the minimum acceptable ~OS" the three specimens? a) 18-25-11 ( r b) 17-12-25 c) 17-16-17 d) 18-17-123 EERE impact ene: i The average for the set must be 17 ft-lb. Q Each specimen must be 2 2/3 x 17= 11.33 ft-lb. a) 18-25-11 [Average 18 ok , Min. value 11 not ok] rejected b) 17-12-25 [Average 18 ok , Min, value 12 ok ) 18-17-12 [Average 15.67 not ok , So, The answer is b) pd Low Altoy steets,UG-84 (c) (5)(-a) Charpy Impact Test Temperature ee OsSpecifies that for full size Charpy impact specimens: > For Materials of Nominal Thickness & 5) O94 AAO. Where te Re a “Vt . obtainable Charpy V-notch specimen ha: a [EBD he charpy tent conducted" at a temperature not warmer than) _ MDMT.il UG-20 (f) Material Exemption to Impact Testing Impact testing per UG-84 is not mandatory for pressure vessel materials that satisfy alllof the following: 41)Material is limited to P-No.1 Gr. \e following: a) 4/2 in. (43 mm) for materials list ucs-66; b) 1 in. (25 mm) for materials from Eurve Bs@OFD of Figure UCS-66; 2) The completed vessel shall be hydrostatically tested per UG-99(b) or (c) or 27-4. 3)Design temperature is no warmer than 650°F (345°C) or colder than -20°F (-29°C). 4) The thermal or mechanical shock loadings are not controlling design. (See UG-22.) 5) Cyclical loading is not a controlling design requirement. (See UG-22.)Step 1. If pe ed material is not exempted per UG-20 (f), Determine appropriate for the material, including the Notes in Fig. UCS-66. through (a)(5). ‘= The governing thickness to be used in Fi ined from paragraph UCS- 66(a)(1) through (a)(5) based upon if nsideration is a welded part, casting, flat non-welded part, or a dicho ggpeies part. Step 3. Using the Cuitvelaiidtadetermine the MBMT from Tabular Values in Fig. UCS-66. Step 4. Determine additional ef@qnptiqny waludS Jor shes WOMY bStrecking a) Based on the design loading conditions at the MDMT , Fig. UCS-66.1 (coincident ratio) b) UCS-68(c) Has vessel has been PWHT when not required by UCS:567? If yes subtract an addition 30 °F from MDMT Step 5. If the calculated MDMT is Colder than the required MDMT, impact testing is not”)ne snell ts cytinarical witn all Gategory A joints maae up oT ype 7 Dutt welds which have been 100% radiographically examined. Vessel Data: Material = 84-516, Grade 70, as-rolledg@~”) Nominal Thickness = 0.5 in PWHT = Yes a Reduction ratio = 0/9, A. Determine The lowest possible MDMT without impact testing. _ B. Determine if Impact Testing is required for the proposed shell section.Step 1. Determine appropriate Curve for the material, including the Notes in Fig. UCS-6¢ ¥ From the notes in Fig. UCS-66, SA-516 Gr. 70, if not normalized (i.¢., as-rolled) is listed under Curve B. tempered oF water-quenched and tempered. 1) Curve A applies to: {@) all carbon and all low alloy steel plates, structural surves B, C and D below: (@)SA-216 Grades WCB and WCC Af normalized and tenfpered oF ‘tempered: SA-217 Grade WC6 if normalized (@) see below: A216 Grade WCA if normalized and tempered or water-quenched and tempered ceding PPE" GLOHITY SEP VL CES SA-217 Grade WC9 if normalized and tempered SA285 Grades A and & SAA14 Grade A SAS15 Grade 60 SA-516 Grades 65 and 70 Hf not normalized if not normalized¥ the cylindrical shell is a welded part attached by a butt joint and the governing thickness is equal to the nominal thickness of the thickest welded joint. ¥ tg =0.5 in. (see UCS-66(a)(1)(a)) ‘Step 3. Using the Curve and tg, satin OO A. Values in Fig. UCS-66. v From Tabular values in |. UCS-66, und thickness of 0 .5 in., the Initial MDMT = -7 °F. Table UCS-66, Tabular Valués for‘Figure UCS-66 and Figuie UCS-66i Si Units CarveG curve, | Thick GuneA, Curve B, CarveStep 4. Determine additional exemption values for the MDMT by checking: A) : MDMT Reduction: Fig. UCS-66.1 (coincident ratio) , Reduction ratio: rime 0.90, So Reduction: 10°F , New MDMT = Initial MDMT - Reduction =~ TOF - 10°F = 17°F | comm ——oB) :UCS-68(c) Has vessel has been PWHT when not required by UCS-56 ? . JU subtract an addition 30 F from MDMT PWHT: Yes & RE@UiFed by C6dE:/NG'lso, Additional Reduction: 30°F Final MDMT: MDTM per Step 4 (A) — PWH iction ATF - 30°F = - 47°FStep 5. Since the calculated MDMT of — 47°F is Colder than the required MDMT of 5 °F , impact testing js"6t required B# as‘The shell is cylindrical with all Category A joints made up of Type 1 butt welds which have been 100% radiographically examined. Vessel Data: mo”) = Material = SA-S16, Grade 70, no - © OMT = 20°F as = Nominal Thickness = 1.8125 in = PWHT= Yes = Reduction ratio = 0.80 A. Determine The lowest possible MDMT without impact testing. _ B. Determine if Impact Testing is required for the proposed shell section.Step 1. Determine appropriate Curve for the material, including the Notes in Fig. UCS-66,_ =" From the notes in Fig. UCS-66, SA-516 Gr. 70, if normalized is listed under Curve D. SA-508 Grade 1 SA-524 Classes 1 and 2 Prime Quality Services SA-537 Classes 1, 2, and 3 SA-612 if normalized , SA-662 if normalized C4790 Fenda A (4) Curve D applies to the following: ie QS SA-299 if normalized L-”Y the cylindrical shell is a welded part attached by a butt joint and the governing Will thickness is equal to the nominal thickness of the thickest welded joint. Y tg = 1.8125 in. (see UCS-66(a)(1)(a)). Step 3. Using the Curve and tg, determine the MD) ¥ From Tabular values in Fig. UC! the Initial MDMT = -7 °F. ble Tabular Values for eee. Figure UCS-66M hide Carve A ess, mim “c ‘abular Values in Fig. UCS-66. ind thickness of 1.8125 in., Curve, Curve D| c “c a3 3 3 ~8 28 29 En “4 7 23 45 u “ 7 2 460 6 8 “6 2Solution 2 pre ues 66 ection Minimum Dein Stl Tenerature Without gat Testing Step 4. Determine additional exemption values for the MDMT by as checking: = il - A): MDMT Reduction: Fig. UCS-66.1 = (coincident ratio) , Reduction ratio: 0.80 f 7 | So, Reduction: 20°F , Prime ® o New MDMT = Initial MDMT - Reduction / * ‘Se CS wen en 028 8 sae YY =-79F - 20°F =-279F LIZZ. Lidl di 20°F me‘Step 4. Determine additional exemption values for the MDMT by checking: B) : UCS-68(c) Has vessel has been PWHT when not required by UCS-56 7Step 5. Since the calculated MDMT of — 27°F is Colder than the required MDMT of —20°F , impact testingisOt required §B# IQS Lo”’ The shell is cylindrical with all Category A joints made up of Type 1 butt welds which have been 100% radiographically examined. i -516, Grade 70, CIS = Nominal Thickness = 1.8125 in. * MDMT = -20°F C7” = PWHT= Yes A. Determine The lowest possible MDMT without impact testing. B. Determine if Impact Testing is required for the proposed shell section.Step 1. Determine appropriate Curve for the material, including the Notes in Fig. UCS-66._ v From the notes in Fig. UCS-66, SA-516 Gr. 70, if normalized is listed under Curve D. (4) Curve D applies to the following: cc ~O1S SA-299 if normalized SA-508 Grade 1 Ca” SA-516 if normalized or quenched and tempered SA-524 Classes 1 and 2 SA-537 Classes 1, 2, and 3 SA-612 if normalized SA-662 if normalized CA720 Frade A: ¥ the cylindrical shell is a welded part attached by a butt joint and the governing thickness is equal to the nominal thickness of the thickest welded joint. ¥ tg = 1.8125 in, (see UCS-66(a)(1)(a)). Step 3. Using the Curve and ta, determine the MBMPfrom Tapular Values in Fig. UCS-66, ¥ From Tabular values in Fig. UCS. id thickness of 1.8125 in., the Initial MDI *. Tal m66 ‘Tabular Values for Figure UCS-66 and Figure UCS-66Ma) MDMT Reduction: Fig. UCS-66.1 (coincident ratio) ot ¥ Ratio Reduction [no reduction ratio given,so assume no reduction] b) UCS-68(c) Has vessel has been PWHT when not required by UCS-56 ? If yes subtract an addition 30 F from MDMTStep 5. Since the calculated MDMT of — 7°F is warmer than the required MDMT of —20°F , impact testi ired B# 20S Lo”Nes ie tre ee Ch Ses ete Whey Y fae pees EN ae) DOS €) The test shall consist of wd FUE Ality Services : D) The test shall consist of one specimen@ 4:¥ What are the minimum single and average values for a Charpy impact test specimen using 2 in. thick carbon steel with a minimum specified yield strength of 36 ksi for a pressure vessel application? a) . a) minimum single valve of 5 ft-Ib and Pos b) minimum single valve of 10 ft-Ib and dyeragest€lve of 15 ft-lb ¢) minimum single valve of 13 ff-Ib Ghd averdge Valde f 20 ft-lb - d) minimum single value of 10 ft-lb and average value of 20 ft-IbO The average for the set must be > Each specimen ar be im 2Bx 2S b) minimum single oa of 5 ft-lb (Qit-tb ga deVerage valve ofQ-8:A hydrostatically tested pressure vessel is made from a P-No. 1, Group 1 material with a design temperature of 350°F, where thermal/mechanical shock and cyclic loading are not factors. Which of the following would be exempt from impact testing under this design? ——~) 290750in thick material on Curve A 7S 0.750 in. thick material on Curve B f 1.125jin. thick material on CuWSee any Services d) 1.250 in. thick material on Curve D_Q-9: If non-normalized SA -516 Gr 60 material is used for fabricating a pressure vessel with a nominal wall thickness of 1.125 inches (28.6 mm) for what minimum design metal temperature can the vessel be without impact testing? A) - 26°F (-32°C) ~QOS |B) 2°F(-17°C) Ca” . = = = eysris'c) Prime Quality Services - 'D) 75 F(3°C)| @-9: If non-normalized SA -516 Gr 60 material is used for fabricating a pressure vessel with a nominal wall thickness of 1.125 inches (28.6 mm) for what minimum design metal temperature can the vessel be stamped without impact testing? A) - 26°F (-32°C) 8) 2°F(-17°C) + From Tabu vals in Fig. UCS-66, under Curve C ad thickness of 1.125 in ave Gy worth Ze) Step 4. Determine additional exemption values for the MOMT by checking: + No reduction ratio given and no PWHT cared out, SO assume ne reduction Final MOMT=2'F(-47°C) without impact testing) ‘The lowest possible MDMT = 2 °F (withoutimpact testing) C) 37F(3°C)Q-10: A pressure vessel shell, fabricated of SA®515/GHI6OIplate, has a thickness of 1,125". PWHT was performed though it was not otherwise required by Code. What is the lowest minimum design metal temperature that would not require impact testing? at) x =as 8) 37°F a” C) 45°F Prime Quality Services |b) 75°FQ-T0: A pressure vessel shell, fabricated of SA:515 Ge sO plate, has a thickness of 1.125". PWHT was performed though it was not otherwise required by Code. What is the lowest minimum design metal temperature that would not require impact testing? Sep 1. string A Cane te mater neigh Notes in Fg, UCS 8 7 lil Cr nto Cane so a f= ef: Pom non ves nat ed OS cna oho fn ag Astrea ig UE 7 Fron BBR Fig, UCS-46, under Crean thickness of 1.125 in th npg) Mow =p Vis 4 DaASA La rents akc Mohs i oy checkin: 7 Ne anconote rex SO nea ACR. Nee NNN, cont Reet: 3 Final MOMT# 37 - 30°F #7 (wthoutimpact testing)Q-TIEA pressure vessel shell, fabricated of SA2515/Gi|70/plate, has a thickness of 1.125". PWHT was performed though it was not otherwise required by Code. What is the lowest minimum design metal temperature that would not require impact testing? A) °F -Q1S B) 37°F a ae Prime Quality Services D) 75°FQ pressure vessel shell, fabricated of SA-515 Gr. 70 plate, has a thickness of 1 125". PWHT was performed though it was not otherwise required by Code. What is the lowest minimum design metal temperature that would not require impact testing? sve 1 Oneriggg ce care} mato cutee Pp UC. y FEISS Gr. 70s sted under Curve A. From Tabular values in Fig. UCS-66, under Curve A and thickness of 1.125 in indicida moms Er Eryee ch ‘Step 4. Determine acétional exemption values forthe MOMT by checking: No reduction ratio given, SO assume no reduction. “PWT Yoo 8 RAgUINY Coe N60, Adstonal Reduction: °F “Final MDMT=75'F - 30 F =45 F (without impact testing)