CCK CKS-40.538 Sit ASR Se ES FPO HS BE AB Se CKS-40.5 AC Gas Insulated Metal-enclosed ges Switchgear Installation and Operation Instructions « NFR HAV BRS fe Chuan Kai Electric Co.,Ltd sramammmeremmairtasccreeCONTENT 1 BRIEF INTRODUCTION fit 1.1 General #5 1.2 Important Features 2:94 A 1.3 Applicable Standards #7#RH 2 PROJECT DRAWINGS Jif HA... 2.1 Drawings for type A .. 2.2 Drawings for type B .. 2.3 Drawings for type C 3 Detailed Description of Construction ¥#044 #4 ...... nerd 3.1 Gas tank “C48 ee 3.2 Primary cable and control cable — 2x Hi S441: 2%, 3.3 Instrument compartment 422% ..... 3.4 3-position switch and Earthing =L(UFF 3.5 Pressure relief device HLRAEE 3.6 Gas density monitor system “(ik BEI RK... 3.7 Interlock HE4iL.. 4TECHNICALDATA #AB% 4.1 Operating Conditions {81% ¢ ..... 4.2 Specification of Switchgear FFARR RM 4.3 Specification of Vacuum Circuit Breaker made by CCK MMi HBRARSM 44 Specification of Current Transformer Hifi HABE RSE. 4.5 Specification of Voltage Transformer #8 KH BIHERES . 4.6 Specification of Surge Arrester SGM HALAS Me... 4.7 Specification of cable plugs MAIEAS HK... 5 PACKING & TRANSPORT 3824/2... 5.1 Packing 404% 5.2 Transport iz 5.3 Checking the Scope of Delivery for Transport Damage Hr7't3¢4) iF (ZAI 6 STORAGE fit. 7 INSTALLATION OF TYPE AA SHE %3%.. 7.1 Preconditions #54: 7.2 Erection and Alignment 2% JBext 7.3 Connecting the earthing busbar i:4{istlk . 7.4 Installing the cable 38°,7.5 Connect the inter-panel wiring and control cables 3Ei% Py AUREL ASE re gS. oe B1 7.6 Installing the plug-in voltage transformer (if needed) S484 3% HE HAGA. 7.7 installing surge arrestor (if needed) SAI &... 7.8 Installing the cover plate of cable compartment 324248 4%. 7.9 PostInstallation check S248 402. 8 INSTALLATION OF TYPE B & C 9 FIRST COMMISSIONING $8 —Uikiz 47. 9.1 Checking Completeness of Assembly Work #2381 -41 301 (FM 76M. & 9.2 Checking the Accessories in the Switchgear Room EJF AES HAEDICIL AE 9.3 Testing Mechanical Functions WUiCBLIRED A... 9.4 Checking Pane! Functions #24 7FAG 9.5 High Voltage Test on High Voltage Cables. #5 IK Hi$i0 5 EE WAS 9,6 Test on protection function and remotely control function (83°) (AU: ALE 1 HEIRS 10 OPERATION OF GIS PANEL GIS #6 188 10.1 Operation tools #4# 10.2 Operation interface and operation mechanism #e{FTHAANEMEDLY . 10.3 Function of electric elements for low voltage Compartment (Ei S22 “LTE AHH 104 Other usefil information JUBA, 10.5 Operation procedure #8472. 11 MAINTENANCE ffi? 11.1 Maintenance Frequency #23°/495. 11.2 Maintenance Tools S89". 1.3 General Inspection — #40 11.4 Operational Check #4 E HH 11.5 Refilling gas procedure SRIB36 “UBF 11.6 Checking contact wear of VCB Ai 5221 8 8 SAA .. va)1 BRIEF INTRODUCTION fat 1.1 General #88 XGN series GIS developed by CCK are self-creation products characterized by high safety, economy, reliability and flexibility. Covered 12/24/40.5KV power supply system. All the high voltage parts are all installed in enclosed stainless chamber ‘Combining vacuum interrupting technology and low pressure gas insulation technology New welding process and testing devices ensure the low leakage ‘Single busbar system and double busbar system. Particular designed for main power substation, distribution substation, power plant, industrial plant, high-speed railway substation, etc. Suitable for different environment condition e.g. high altitude, heavy dirt and pollution, salt spray, ete, SCADA Compatible & Remote Operation CISH ARATE, ATS. BUF. ATA RE. 2 Basa RABBLE 12/24/40. SRV. FATTO TUAT BAI. RADAR ATG BATRA ES BR. FORE R MRR RET RON FRAG EMBRRG. SEA FAIA, MMM, Ha, CN, MORIA IRITIE BATAAN, HeinmaieR, ALP MIMD Va. THY LUDLRESCADA RS ANIABEEE « 1.2 Important Features 3045 Ai > SABE >EASY EXTENSION * Vacuum Interrupt Technology “Easy to extent from both side ‘Metal enciosed fo protect against accidental contact, ‘Unaffected by the climate and environment Concitions >ECNOMICAL ‘Sate Operation “Smal Space and Volume Requirement s “Short instalation time needed > RELIABLE ‘Long Service Perlod “Compact & Summary design Virtually Maintenance Free ‘Standard components application ‘Advanced manufacture equipment and Control procedure sLeakage rate <0.5%NV,95KVISMIn under > CONVENIENT. Zerorelative pressure Obasy insteation ‘Light Weight *Good Accessibilty to function units ‘Comfortable and simple operation> Be > Wt + ERM Sram + Sms aN > Bi + RRAURAUTRIR A + fo). ABU ERE + seaent tay > + Spt + ESP sR > te + RHEL E + BPR + PRGA EARNER + mike + AE HERRECO, 5%, LAKE FLT AIA = ATMS eR 95kV/Smin + SEE 1,3 Applicable Standards #4y#i#E ‘The switchgear panels have been manufactured according to the following standards: IEC 60038 IEC 60044-1 TEC 6271-100 TEC 60099-4 IEC 62271-102 IEC 60044-2 IEC 60255 TEC 60282 TEC 6271-200 TEC 6271-201 IEC 61000 GB 3906 GB 1984 Standard voltages #¥8tE Instrument transformers 890585 HV AC circuit breakers ERS 2 Surge arrestors 573% HV AC disconnectors and earthing switch BK iA POF XAMESOTER Voltage transformers #3: 282% Electrical relays s&sb.2 HV Fuses asks AC metal-enclosed switchgear and control gear> 1 KV <52.kV BE NATE ILA OBR A AC insulation encl. switchgear and control gear > 1 KV <38 kV EES AAT ALAA EMC — Electromagnetic compatibility Haiiee tt 3-35KV AC metal-enclosed switchgear and control gear BeBSKV Beil F Ih AU HV AC vacuum circuit breaker PIE i300 82 PROJECT DRAWINGS 315 Hat According to the single line diagram which provided by customer, the whole project is composed of 3 types of switchgears: UGE, LS TTS. ‘Type A: indoor gas insulated switchgear, 3 substations, 8 panels for each substation AL: SAUBMIFAE, 3-MEMM, ETAT 8 GIF ‘Type B: indoor gas insulated switchgear,4 panels for each substation Bal: SAAUKRRIFAE, MAA 4 BFF ‘Type C: outdoor package substation, 4 panels for each substation CH: BOR, BMH 4 EF Type Name Oy Remark TypeA ‘Double gas compartment 3 Type B ‘Single gas compartment o Type Package substation T2.1 Drawings for type A 2.1.1 Single line diagram —%i2RE oar far oa | oe | oe | on | oa F] Inert forma) onome | omem [enema | omens | emems | enema | enums | amoas jens 3 : amt | ates |— ares —[ area [ ats | ee | ner | a = a a = a a = = Te | oe | one | oe | oe | oA | one | ane © ren | ne | ons | oma | mone | omen | oma | une an eas a sous] foun uewus]s vz unwns]fvr ms|sfan uewwes] 2 ban wes fo seen] 2 ae | P tiea|P ae P aenP P san | PY ama nore . we |) ae |, iim P| is q o amu fs| om [sl | A fi A | A A A | H Hi H | H A | | H ni H ni H H | feast slo wmccw| aloe |slomamien [alone [seman || [0 fSsincee ftom sienna stews toot vem | sess | aw | samo | ese | wm | ome | em wen | wens | tem | weno | ina | ena | serena |e emer | were | womens | were | iemens | womens | womens | vem 2.1.2 Construction diagram #571 5 _| 4 Incoming wit Outgoing2.1.3 Layout #7028 seero1 oo en ee "7 in >a g (ooojo|olo[o|oh ao Frat Requirements ethno i mcr ni ent hereto, emi Shree et aed ie ina, {Sr inna ac Sei eth nce ect” (educated pl eer igo, rh reat ET mt muss an La = 2.2 Drawings for type Bmu 2.2.1 Single line diagram —KHA&7 = = [ser | oer] oes | oes =" ove | one | eaten | exces | omen fms] ees + ee lel = i Ta a aa [ieee a a a kal sam ae Taiaea a | ee FETT =a ‘anal. | ers SL has seswes] fot xawres]s| vi axe] 3)orn urares [> ented Pega. | Sa fin sel 8 2.2.2 Construction diagram 447% Incoming with aresster i OutgoingMeasure 2.2.3 Layout HB 02.2.4 Foundation drawing #8282 rae eae ak eta fat oe tm tava Se, Seen Grbac palit alg, 2.3 Drawings for type C 2.3.1 Single line diagram —YeteRe i = anaes 40s as oes =] Seeiias anna | amines | emma | ememen | wanes fae] eae = a apes om ie # mae | eae teas | ara val ae = ak aro ee Ta EY aah -eiear== aa | SL aL RL _ sat senue's|» owt weaves] | savinan [alas umanes [2 Rares [os 2th sm Bae hesareics ae |, pe ar sm sna | 2 a 3 1 1 1 1 t fase | oman rarer [3 creak laaceaneanita sunitz-da a toms | wore co asus | omnes seouon iaomenti | sancumns | ines | isomers2.3.2 Construction diagram #47 j 1] ee f) BI Bi | ety ‘be i pn ice A700 olf si Measure 2.3.3 Layout #5112.3.4 Foundation drawing #6382 1908 is ____ 1 sett a 180 at rea it TE e/a cetgen > im = Requirements Te upside surface of basis stel mut be higher 4m tan oor 2 anes of bss ec<2anincEmmoa™ Upeveaess betvecn ict ssl sess han ram 4.The switchgears shall be fixed on the slot steel after adjusting the level, then connec ete wih he bas ‘5.Enough space: | be left for the manufacture of the cable plugs” (The dinesso of eble gage sould met the reurement of insaling ables, B3 Detailed Description of Construction Wma) ‘The GIS panel is separated by partitions into three compartments: busbar and VCB gas compartment, cable compartment and instrument compartment, In this project, there are two types of GIS panels. One is the panel with single gas compartment for ender user; Another is the panel with double gas compartments for center power substation or important substation. GISS MSHA: TRAGER AUTRES). MADR. ZEAE, “UR HS HE Sa a Dy ae EE RT RE 3.1 Gas tank “U8i Gas tank is made of 3mm stainless steel by 3D laser welding machine; it has the virtues of high intensity, low heat deformation, high tightness. QAI HImm RAAT, TRUE. AIR. ast. For double gas compartments, the whole gas tank is separated by partitions into two compartments: busbar compartment and VCB compartment. All the high voltage parts are all installed and insulated in the two gas compartments, main busbar and 3-position disconnector switch are installed in the busbar compartment, VCB, insulators and inner cones for cable plug-in are installed in ‘VCB compartment. Operation mechanism of VCB and 3-position disconnector switch is located ‘outside gas compartment, it makes operation and maintenance easy and convenient. NERA, ROAD ATR EAMES. HTAEMT TE aE, AmB STMT RR, WARERE, SMR ENN SEAR URE eM MAR PLANAR OTE A FAURI, DLIP RAMEE Each gas compartment has individual pressure relief device. When an arc occurs due to an internal fault, the gas pressure will rise quickly inside the switchgear. The pressure relief device will open automatically backwards to relieve the pressure and exhaust gases to assure a high personal safety of the operator. SRA AURORE. YARRA AUR BRT, SLM IER eb A, HALE ATORER ERS, Erossure raliet device Bi nner cone for esting pi 2a inne: cone for3.2 Primary cable and control cable —Yx sR ASG A ‘Normally, the incoming and outgoing cables are in the rear and the control cables are in the front of the switchgear. Afer finishing the cable connection, the holes should be scaled with a sealing device to satisfy the demands of the degrees of protection. SU, RERUN FHS ARIE MIRNA. TEMES. ATLAS 3.3 Instrument compartment {122% The separated instrument compartment is located under the VCB compartment and is designed for each panel according to the customer’s demands to fit e.g. the protection relay, lamps, meters, terminations, etc. Wiring is routed in plastic wiring ducts. All control, protection, indicating, measuring and other devices are wired to terminal blocks. Control cables are introduced into the panel from below. PR RLF WER FT, TAMER AH RRP RE. HH. AOR. RATER. HP a Inner door closed Inner door opened 3.4 3-position switch and Earthing = CAF 3-position switch is located in busbar compartment, “on/off/earthed” position is achieved by Isdriving special operation mechanism outside the gas compartment. There is a main earthing busbar at the back of the switchgear. It is directly connected to the panel frame to ensure safety of the switchgear. During installation the earthing busbars of the panels must be connected together. During maintenance and repair of the primary cable circuit, it should be confirmed first that the line feeder is de-energized, line feeder can be earthed by tuming 3-position switch to earth position and closing VCB for the safety of the operator. STATA PARA, SLA ROMER RADE ah ETI ASPs” = MeL Se ERR TERIA, WREST SET MEN. ERNE, Bele T HIME ittk. EMP TUEM—KAM, WTR, TEM RHMMTTEMIR, MELAS: FESR IES LURE. ALFA RE 3-position switch Line earthed Earthing busbar system 3.5 Pressure relief device BEA Each gas compartment has individual pressure relief device, when an are occurs due to an internal fault, the gas pressure will rise quickly inside the switchgear. The pressure relief device will open automatically backwards to relieve the pressure and exhaust gases to assure a high personal safety of the operator. SPM EAARNTERE. SARABURICEN, JARS, JM ER RE Sa FRA, PEATE AREER SS 3.6 Gas density monitor system “(RMR Each gas compartment has individual pressure monitor system with temperature compensation function, the numerical value of gas density can be indicated on the front of the switchgear, also it can be transmitted to the protection and monitor system in the control room. If there is any gas leakage during running, usually alarming and locking mode is adopted for the GIS panel, the first level low pressure is for alarming, the secondary low pressure is for locking VCB to assure a safety operation. Connection valve for refilling gas is provided for each gas compartment. CAMA AMMA, TRL TURES, WATERERS 16NRF AUS AB. ETP MOR UG, DHARG AC EINE. RAMON, RIEL PR IER TE RAS LB ABE EAE. 3.7 Interlock EB ‘The following interlock functions are provided by the switchgear: + Interlock 1: Interlock between Circuit Breaker (CB) and 3-position switch: Once the CB is closed, the two locking levers of isolator and Earthing switch are locked, and the 3 position switch (IS & ES) cannot be operated; The 3-position switch can be operated unless the CB is opened. KREME LOT AMO: — AMAA, RESTART, STOTT RAR es BOSE SP. + Interlock 2: Interlock between Circuit Breaker (CB) and 3-position switch: During the operation of 3-position switch, the operation handle cannot be pulled out, and the CB cannot be closed. WR SH TAT T HES TATE, HIERN, IPERS. + Interlock 3: Interlock between Earthing switch (ES) and Isolator switch (IS): Isolator switch is “ON” position, the earthing switch cannot be closed; Earthing switch is on “ON” position, the isolator switch cannot be operated. LOTTO TEAM: RUSTE Mn, PATA: BALTES. RRS FERTRAEEIE ‘¢ Interlock 4; Padlock facilities are provided to prevent mistake operation by accidental touch. TOT DL RHR SRR. 4 Interlock 5: Waming sign is attached on the rear of the panel to avoid accidental contact with live part. AT AR ADT LAA AB SP Other electrical and mechanical interlocks can be added upon customer's request (option). Sa VAM IL MOA HT HA ERA.4 TECHNICAL DATA 8% 4.1 Operating Conditions (Fiat ‘The operating conditions are as follows: Ambient temperature ii: -25°C~+40°C Altitude i <4500m above sea level Earthquake s&Aesii: <8 degree 4.2 Specification of Switchgear FFHERROM Rated voltage/KV ii /K 12KV 24KV 405K Power frequency withstand voltage/KV 42148 BOISKV | OS/IOKV [case Lightning impulse withstand voltage/KV 75185 125n45kV | 185/215 KV a es Rated current WEY 630-3150 630-3150 | 630-3160 ‘Short circuit breaking current/kA SS FF ITH 25/31.5 25131.5 25131.5 bit ‘Short time withstand current 4sIKA 25/31.5 251315 251318 ai a a Peak withstand currenKA 63/80 63/80 63/80 ee Rated fling pressure (relative) (Mpa 0.03 0.03 0.05 aE HUE Leakage rate #3 <0.5%Iy <0.5%ly mnie Figl0.1a ma 2# voltage test plug for insulation 4 Test 2) pre oe te 8 FigiO.1b Phase Comparator for checking Phase Checking the phase sequence of 3_| different panels by connecting the sockets on the voitage indicator eEAD RAB. UNBAN tos Retieoietoa Aa. Figl0.10 Double-bit key for LV 4 | Compartment and mechanism compartment i SUL APE AOE ™ iglO.1d 10.2 Operation interface and operation mechanism {Fi BOREMEBLES 10.2.1 Operation interface HFM 1 Manual charging of the circuit-breaker with cover Wish 28F-a) (HAT Zeit 2 “spring charged” indicator of the CB operating mechanism BFBK@SRPULATE MY RiMes AR 3 Operation counter of the circuit-breaker WiRk2HRM EHS 384“ON” button of the circuit breaker, with padlocking device #iE4siMiWite 88-4 0nii tll 5 “OFF” button of the circuit-breaker, with padlocking device #PEANUMIER 2547 (0341 6 State indicator of the circuit-breaker iPM APA EAA 7 Position indicator device of the Earthing switch 43h 7F (UA ARE 8 Position indicator device of the Isolation switch RAPSIFALILI TARE 9 Operating hole for operating Isolation switch FRA IF AREF 10 Operating hole for operating Earthing switch #IW7FetEIL 11 Locking lever for operation of Isolating switch FAIS TFRYMEILITIFPA 12 Locking lever for operation of Earthing switch #23077 3M FALIT FFA 10.2.2 Operation mechanism of VCB Wiz R=HLY ‘Opening VOB eunilony switch 0-51 Earming auntary sch 8°51 Isolatior auxiliary ewitchat-S1 lets view 10.2.3 Operation mechanism of 3-position switch ="CArFGRaI 3 psteneaneneon ‘hat [ Smscatoens 39