4 NAM MO 2 POWER COMPANY LIMITED
$ et? y 88, Nongbeuk-Tay village, Sikhottabong district,
Vientiane Capital, Lao PDR
NAM MO 2
HYDROPOWER PROJECT - LAO PDR
BASIC DESIGN
VOLUME V - PART 1
SPECIFICATION OF CIVIL WORK
SCI CONSULTING JOINT STOCK COMPANY |
3rd Floor, Tower C, Golden Pala ing, Me Tri Road, Me Tri Ward, |
Nam Tu Lie Noi, Viet Nam |
—$$—$———— =‘ NAM SAM 3 POWER COMPANY LIMITED
| ey 88, Nongbeuk-Tay village, Sikhottabong district,
Vientiane Capital, Lao PDR
NAM MO 2
HYDROPOWER PROJECT- LAO PDR
BASIC DESIGN
VOLUME V - PART 1
SPECIFICATION OF CIVIL WORK
TECHNICAL MANAGER :
DESIGN MANAGER
SCI JOINT STOCK COMPANY ‘SCI CONSULTING JOINT
__STOCK COMPANY
HA NOI- VIET NAM, 07-2023Basic Design Nam Mo 2 Hydropower Project General informations
iC DESIGN DOCUMENT LIST.
1 ‘Summary report
2 | Volume I Main report
3 | Volume II Design criteria
4 Volume III - Part 1 Drawings of Civil works
Drawings of Hydro-Mechanical (HM) and Electro-
5 | Volume Il - Part 2 Mechanical (EM) tavinnecnts
6 Volume IV.1 - Part 1 Appendix - Hydraulic calculation of il works:
7 Volume IV.1 - Part 2 Appendix - Stability calculation of Civil works
8 Volume IV.1 - Part 3 Appendix - Structure analysis of Civil works
9 __| Volume IV.1 - Part 4 Appendix - HM and EM equipments calculation
10. | | Volume IV.2 - Part 1 Appendix - Report on Topography survey
I1__| Volume IV.2-Part2 _| Appendix - Topography maps
12__| Volume IV.3-Part1 _| Appendix - Report on Hydrology and Meteorology study
7 ‘Appendix - Report on Reservoir Sedimentation and
13 Volume IV.3 - Part 2 Backwater calculation
14_|VolumeIV4 ‘Appendix - Report on Hydropower calculation
15 | Volume IV.5-Part 1 | Appendix - Report on Geology investigation
16 | Volume IV.5-Part2 | Appendix - Geology drawings
. ‘Appendix - Driling cores, borehole logs and testing results
17 Volume IV.5 - Part 3 in the boreholes
18 Volume IV.5 - Part 4 Appendix - Report on geophysical investigation _|
19 Volume IV.5 - Part 5 Appendix - Testing results in Lab
20 Volume IV.6 Appendix - Report on Hydraulic model experiment
21 | Volume 1V.7 “Appendix - Report on Seismic Hazard Assessment
23 Volume V - Part 2 Specification of Earth and Rockfill dam
. Specification of Hydro-Mechanical and Electro-
24 | Volume V - Part 3 Mechanical Equipment
25 Volume VI Reservoir operating procedure
Estimating downstream inundation in case of flood
26 Volume VII dis .e and dam break
SCI
Design Manager | Technical Manager
4 I
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project _ General informations
INVOLVED PERSON IN THE BASIC DESIGN
Deputy General Director of SCI Group - General
1 | Pham Van Nghia Menage
Deputy General Director of SCI Group - Advisor
2 |YuAnMinh of HM and EM equiments design
3 | Nguyen Tai Son
Deputy Director of SCI PMC - Advisor of Civil
work design
4 | Hoang The Vinh Deputy Director of SCI PMC - Design manager
3 | Ngo Vu An Deputy Director of SCI PMC - Technical manager
6 | Ngo Duy Manh Design leader of Main dam and Auxiliary dam
7 | Phan Van Huan Design leader of Spillway and Waterway
8 | Nguyen Thi Dieu Chinh
Design leader of Powerhouse and Monitoring
equipments
9 | Tran Minh Khoi
Design leader of Construction organization
10 | Vu Duy Hung
Design leader of Civil work structure
11 | Pham Van Cuu
Design leader of Electrical equipments
12 | Do Manh Cuong
Design leader of HM and EM equipments
13. | Nguyen Do Nhat
Senior engineer of Topographic survey
14 | Tran Van Vi
Senior engineer of Geological investigation
15 | Bui Van Thom.
Expert of Seismic hazard assessment
16 | Le Van Nghi
Team leader of Hydraulic model experiment
17 | Doan Thi Minh Yen
Team leader of Estimating downstream inundation
in case of flood discharge and dam break
18 | Dau Trung Kien
Senior engineer of Hydrology and Meteorology
study
19 | Tran Kim Chau
Expert of PMF flood estimation
20 | Hoang Xuan Chien
Expert of Hydropower calculation
S C I Design Manager Technical Manager
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
TABLE OF CONTENTS
CHAPTER 1. GENERAL
1.1, DEFINITIONS.......
1.2, SCOPE OF WORKS.
1.2.1. General .
12.2. Discoveries during construction
1.3. TRADE NAME
1.4, ACCORDANCE OF MATERIAL WITH TECHNICAL FEATURES
1.5, STANDARDS......
6. TESTING AND TESTING EQUIPMENTS.
1.7, TEMPORARY WORKS FOR CONSTRUCTION...
1.8, AUXILIARY WORKS AND CAMPS
1.9. POWER, WATER AND COMMUNICATION FOR CONSTRUCTION
1.10, SURVEYING OF EPC CONTRACTOR
1.10.1, Scope of work
1.10.2. Material and tool
1.10.3. Implement the surveying.
1.11, SAFETY IN CONSTRUCTIOI
CHAPTER 2. EXCAVATION OF OVERGROUND SOIL AND ROCK.
2.1. GENERAL
2.2. GENERAL REGULATION.
2.2.1. Dispose and storage soil and rock from excavation work
2.2.2. Minimize the affects to the outside of excavation area.
2.2.3. Drainage work during excavation process .
2.2.4. Safety in construction.
2.2.5. Limit the excavation boundary ..
2.2.6. Allowable errors in the overground excavation wor
2.2.7. Clear surface
2.2.8. Inspection of excavation work of soil and rock
2.3. EXCAVATION OF SOIL.
23.1. Protect surface at the excavation area..
2.3.2. Rainwater drainage system on slope
2.3.3. Excessive volume of excavation boundary
2.4. EXCAVATION OF ROCK
2.4.1, Excavation methods and protection of rock slope
2.4.2. Excavate rock in the areas with surface after excavation are not surface of
conerete structure . 2-4
2.4.3. Excavation of rock in the areas with rock surface after excavation is concrete
base 2-4
2.4.4, Faults and joint treatment
2-5
S C Design Manager Technical Manager
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Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
2.4.5. Excessive volume of rock ..
2.5, OVERGROUND EXPLOSION.
25.1. General requirement.
2.5.2. Affix explosion...
2.5.3. Blasting work for mining at quarry.
2.5.4. Safety technique in explosion
CHAPTER 3. UNDERGROUND EXCAVATION WORK..
3.1. GENERAL ..
3.1.1. Scope of work .
2. Safety in construction process.
MATERIAL, EQUIPMENT AND SERVICE SYSTEM.
General
Ventilation system,
Lighting system...
‘Communication system
Drainage system.
Fire regulations.
3. UNDERGROUND EXCAVATION..
1. General...
2. Investigation drilling...
3.3. Site testing for blastin,
4, Underground explosioi
3.3.5. Excess excavation
3.3.6. Checking work.
3.3.7. Inspection work.
CHAPTER 4. SLOPE PROTECTION AND SLOPE CONSOLIDATION
WORK
4.1, GENERAL.
4.2, GRASS PLANTING...
4.3, ROCK GUTTER...
4.4. ROCK WALL
4.5. GABION SUPPOR’
4.5.1. Scope of work
4.5.2. Implementation
4.6. ROCK ANCHO!
46.1.
4.6.2.
4.6.3. Drilling and installing anchor
4.6.4. Grouting into the borehole of rock anchot
4.6.5. Protection again corrosion ..
4.6.6. Rock anchor testing work
4.6.7. Quality inspection and acceptance work.
4,7, SHOTCRETE OF EXCAVATED ROCK SURFACE...
47.1. Scope of work...
S C Design Manager Technical Manager
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Hoang The Vinh Ngo Vu An
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SRRDSE
3.
3.
3.
3.
3.2,
3.
3.
3.
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3.
3.
3.
3.:Basic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
4.7.2. Materials and devices
4.73. Implementation...
4.7.4. Experimental work and indicators
4.7.5. Construction safety .
48. TEMPORARY REINFORCED STEEL ARCH
48.1. General
4.8.2. Applicable standards
4.8.3. Material .
4.8.4, Implementation
CHAPTER 5. GROUTING..
5.1
5.11
5.1.2. Applicable standard.
5.2. MATERIALS AND EQUIPMENTS,
5.2.1. Mortar for grouting ..
5.2.2. Drilling equipment
5.2.3, Grouting equipment
5.3. CARRYING OUT GROUTING WORK.
5.3.1. Drilling work. se
5.3.2. Water pressing work
5.3.3. Grouting work.
CHAPTER 6. ROAD CONSTRUCTIO!
6.1. GENERAL .. .
6.1.1. Scope of work ....
6.1.2. Applicable standard.
6.2, MATERIAL!
6.2.1. Roadbed..
6.2.2. Gravel foundation
6.2.3. Asphalt concret
6.3. IMPLEMENTATION...
6.3.1, Road foundation construction...
6.3.2. Construction of aggregate base course..
6.3.3. Construction of asphalt concrete lining
CHAPTER 7. BACK FILLING.
7.1. SCOPE OF WORK...
7.2. MATERIAL AND EQUIPMENTS ..
7.2.1. Material .
7.2.2. Equipments.
7.3. IMPLEMENTATION...
7.3.1. Foundation backfill of concrete structure .
7.3.2. Backfill of roadbed and switchyard.
7.3.3. Embankment of cofferdam.
CHAPTER 8. REINFORCEMENT INSTALLATION
S CI Design Manager Technical Manager
3
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V- Part 1: Specification of Civil Work
8.1, GENERAL
8.1.1, Scope of work ..
8.1.2, Applicable standard
8.2. MATERIAL wens
8.2.1. Reinforcement and pre-stressed reinforcement
8.2.2. Hole forming pipe for prestressed reinforcement
8.2.3. Lubricant in the tube where the prestressed reinforcement is placed
8.3. IMPLEMENTATION
8.3.1. General.
8.3.2, Cut and bend steel rebar...
8.3.3. Rebar welding ..
8.3.4, Rebar splicin;
8.3.5. Place pipe containing prestressed reinforcement.
8.3.6. Processing prestressed rebar .
8.3.7. Transportation and installation of rebar.
8.4. PRESTRESSED REBAR TENSIONING DEVICE.
CHAPTER 9. CONCRETE PRODUCTION AND CONSTRUCTION.
9.1, GENERAL
9.1.1. Scope of work ..
9.1.2. Applicable standards
9.2. CONCRETE PRODUCTION MATERIAL
9.21. Cement.
9.2.2. Additives...
9.2.3. Water for conerete..
9.2.4. Sand for concrete.
9.2.5. Crushed stone for concret
- PARTICLE SIZE 25 + 50MM.
~ PARTICLE SIZE 12.5 + 25MM
— PARTICLE SIZE 4,75 + 12.5MM 7
- PARTICLE SIZE SMALLER THAN 4.75MM
9.3. PRODUCTION OF CONCRETE MIX
93.1. General ern
9.3.2. Technical requirement of concrete mixture
9.3.3. Quantitative and mixing concrete .
9.3.4. Temperature of concrete mixture,
93.5. Notes. -
9.4. TRANSPORTING CONCRETE MIXTURE, 9-7
9.4.1. Transporting the concrete mix from the place of mixing to the place of pouring
9-7
9.4.2. Put the concrete mixture into the pouring block...
9.5. FORMWORK FOR CONCRETE
9.5.1. General.
9.5.2. Material su .
9.5.3. Structure and processing of formwork
S C Design Manager Technical Manager
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
9.5.4. Sliding formwork... 9-10
9.5.5. Formwork of water tunnel. 9-10
9.5.6. Erection of formwork and bracing. 9-11
9.5.7. Dismantling formwork.
9.6. CONCRETING OF CONVENTIONAL STRUCTURE
9.6.1. Surface preparation work
9.6.2. Acceptance work of pouring blocks.
9.6.3. Some limitations when pouring concrete.
9.64, Leveling, compacting the concrete......
9.6.5. Temporary stop time for casting concrete....
9.6.6. Construction joint
9.6.7. Thermal expansion joint...
9.68. Note... . 9-20
9.7. POURING CONCRETE OF COLUMN, WALL, BEAM AND FLOOR SLABS9-20
9.7.1. Pouring concrete of column and wall or pillar of frame 9-20
9.7.2. Pouring concrete of beam and floor slabs... 9-21
9.7.3. Construction joint when pouring concrete of column, wall, beam and floor slab
9-21
9.7.4, Note... .
9.8. POURING CONCRETE PHASE 2. . .
9.9. CONCRETING HORIZONTAL TUNNEL, VERTICAL SHAFT...
9.9.1, ‘Transporting tunnel concrete into the pouring block.
9.9.2. Implementation ..
9.10, PRECAST CONCRETE CONSTRUCTION
9.10.1. General .
9.10.2. Applied standard
9.10.3. Material
9.10.4. Implementation
9.10.5. Allowable deviation...
9.11, TREATMENT THE DEFECT OF CONCRETE. ses
9.12. CONCRETE CURING AND CONCRETE PROTECTION...
9.13, MEASURE THE TEMPERATURE OF THE CONCRETE POURING BLOCK 9-26
9.14, CONTROL TEMPERATURE OF CONCRETE MIXTURE AND CONCRETE9-27
9.15, FINISHING THE CONCRETE SURFACE. .
9.16, CHECKING QUALITY OF CONCRETE AND ACCEPTANCE
9.16.1. Checking quality of conerete ... .
9.16.2, Acceptance...
CHAPTER 10. STEEL STRUCTURE.
10.1, GENERAL ..
Scope of work .
9-22
10.2, MATERIALS
10.3, IMLEMENTATION
10.3.1. Processing in workshop
S C | Design Manager Technical Manager 5
| Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
10.3.2. Transportation .. .
10.3.3. Storage.
10.3.4. Assembly
10.4. INSPECTION AND ACCEPTANCE.
CHAPTER 11, PAVING AND PLASTERING WORK.
11.1, GENERAL
1L.L.1. Scope of work ..
11.1.2. Standard,
11.2. IMPLEMENTATION
11.2.1. Constructing brick.
11.2.2. Floor paving .
11.2.3. Plasterin;
CHAPTER 12. PAINTING WORK
12.1, GENERAL
12.2, MATERIAL...
12.3, IMPLEMENTATION
10-2
--- 10-2
10-2
10-3
1-1
11-1
11-1
Al-1
11-1
112
11-2
12-1
12-1
12-1
12.3.1. General regulation 12-1
12.3.2. Oil paint on metal surface .. 12-2
12.3.3. Oil paint on wooden surface .. 12-2
12-2
12-2
12.2
12.2
13-1
13-1
13-1
12.3.4. Water-based paint on plaster and concrete surfaces.
12.3.5. Finishing wooden surfaces with varnishes
12.3.6. Floor paint.
12.3.7. Acid resistant paint..
CHAPTER 13. DOORS AND WINDOWS.
13.1. GENERAL .. 7
13.2. MATERIAL AND CONSTRUCT 10}
13.2.1. Steel hollow door
13.2.2. Steel door frame
13.2.3. Roller sliding door ...
13.2.4. Doors, windows and aluminum frames
13.2.5. Wooden door...
13.2.6. Glass for doorway
CHAPTER 14. OTHER ARCHITECTURE WORK.
14.1. GENERAL .. .
14.2. MATERIAL AND CONSTRUCI T ‘ON
14.2.1. The floor with space underneath
14.2.2. Aluminum ceiling panels ..,
14.2.3. Drainage hopper in floor and roof decl
14.2.4. Drainage pipe of floor and roof.
14.2.5. Rotation shutter curtain...
CHAPTER 15. MONITORING EQUIPME!
15.1. GENERAL...
15.2. REQUIREMENT OF THE MON TORING EQUIPMENT
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Hoang The Vinh Ngo Vu An
13-1Basic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
LIST OF TABLES
Table 1-1. Testing standards of materials and construction quality ..
Table 3-1. Permissible content of emission gas in underground construction.
Table 4-1. Aggregate distribution table for shotconcrete ..
Table 5-1. Content of components in stable clay cement mortar...
5-8
Table 6-1. Allowable deviation in comparison with design of aggregate gradation and
asphalt content for mixture.
Table 6-2. Allowable deviation for geometric characteristics of asphalt concrete road
surface .. oo 6-10
Table 6-3. Standard table of acceptance te test for the flatness of asphalt concrete pavement
. - 6-10
Table 6-4. Acceptance standard for two points along centre of road ...
Table 8-1. Deviation dimension of processed steel bar
Table 8-2, Permissible deviation for welds.
Table 8-3, Reinforcement splicing for concrete with different grades .
Table 8-4. Allowed error of installed steel rod...
Table 9-1. Allowable deviation for installed formwork and bracing...
Table 9-2. Minimum strength of concrete to take down for load bearing formwork 9-13
Table 9-3. Table of permissible deviations of concrete structures .... 9-30,
Table 9-4. Table of permissible deviation for prestressed reinforced concrete structures
. 9-31
Design Manager Technical Manager
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
CHAPTER 1. GENERAL
1.1. DEFINITIONS
"Project" means Nam Mo 2 Hydropower Project;
“Works” means Construction works of Nam Mo 2 Hydropower Project;
"Contract" means an BPC contract between the Employer and the general
contractor;
"Employer" is an agency, organization or individual that owns capital,
borrows capital or is assigned to directly manage and use capital to invest in
Nam Mo 2 Hydropower Project;
"EPC General Contractor" is the main contractor responsible for the Design
- Procurement, supply of equipment - Construction, equipment installation
of Nam Mo 2 Hydropower Project;
"Consultant" is a Project Management Consulting Unit, Supervising
Consultant of the Employer;
"Principal works" or "Major constructions" are works whose damage ot
destruction will directly affect the normal operation of the head works and
the system of post-focal works, making them unable to fulfill the designed
tasks, including: main dam, auxiliary dam, spillway, intake, headrace tunnel,
vertical shaft, pressure tunnel, powerhouse, switch yard, transmission line;
"Secondary works" means are works whose damage or destruction has little
effect on the normal operation of the focal works and the system, and can be
recovered in a short time, including but not limited to: Diversion works,
quarries, retaining walls downstream of powerhouse, long-lasting excavated
slopes, slope consolidation and shore protection structures, operation road
(access road) systems;
"Temporary works" means the works used only during the construction or
repair of a long-term work during the exploitation period, including but not
limited to: Inlet and outlet channel of diversion tunnel, coffer dams,
construction road systems;
"Auxiliaries works" are temporary works that establish the servicing facilities
for built the main works as well as temporary works;
"Camps, public works" is the residential areas, working houses of EPC
General Contractor / Subcontractors and Employer / Consultant as well as
the works for the public activities of people of parties involved in
construction;
"Design documents" are all or specific parts of the approved Basic Design,
Detailed Design of Nam Mo 2 Hydropower Project;
"Equipment" means tools, machines that erected to the main works;
S Cl Design Manager Technical Manager a
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
1.2.
1.2.1.
— "Construction equipment" means all equipment, machinery, vehicles ...
required to serve the construction work, work completion and repair of any
errors;
— "Goods" are equipments, materials, workshops and temporary works, daily:
life appliances or any of the above categories, purchased by EPC General
Contractor for the construction of works;
— "Materials" means things or all types (not equipment) in order to create or
create a part of a work, including those provided only in terms of materials
(if any) provided under the Contract;
SCOPE OF WORKS
General
Main works are executed according to contract with Employer including these
but not limit:
= Contruct the auxiliary area and camp
— Contruct the main dam, saddle dam (auxiliary dam) and spillway
— Contruct and install the equipments for spillway
— Contruct and install equipments on the waterway include intake, headrace
tunnel, vertical shaft, pressure tunnel
— Contruct and install the equipments for diversion work
— Contruct and install the equipments for powerhouse
— Contruct and install the equipments for switchyard
— Contruct the access and construction road systems in the site includes access
road is used during construction, etc.
= Contruct the auxiliary tunnel of headrace tunnel, vertical shaft and pressure
tunnel
This specification shows only technical requirements for Contruct main works
and auxiliary works to serve construction (auxiliary tunnel, construction road).
The works does not show in this document needs carry out according to rules in
relevant drawings and existing standard and normal.
Required technical are shown in this documents applied for construction of
powerhouse, switchyard, intake, headrace tunnel, vertical tunnel, pressure tunnel,
auxiliary tunnel, spillway, diversion works (diversion tunnel, upstream and
downstream coffer dam), access roads, construction roads in the site and auxiliary
area, temporary camp, Constructing the Earth-Rock Fill Main Dam and Earth-
Rock Fill Saddle Dam will be guided in separate specification.
EPC General Contractor must make and submit to Consultant the management
procedures of the laboratory as: organization, equipment, testing contents,
acceptance criteria, testing monthly reports,
EPC General Contractor must make and submit to Consultant the management
procedures of the batching plants as: organization, equipment at the batching
S Cl Design Manager Technical Manager Lo
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
1.2.2.
1.3,
14.
15.
1.6.
plant (probes, wattmeter), control the implementations, acceptance criteria,
monthly reports on concrete delivery, delivery ticket...
EPC General Contractor must make and submit to Consultant the technical
procedures as: conerete pouring, concrete curing, treatment of concrete defects.
Discoveries during construction
If any thing is historic or significant value discovered random during construction
at the site, then it will be Lao P.D.R’s properties. EPC General Contractor must
inform immediately to Employer about these and solve these problems under
instructions of Employer.
If there is appeared bones which not be forecasted before, then EPC General
Contractor and Employer will determine each other to ensure timeline and
suitable for local habits. Expense for movement will be paid to EPC General
Contractor by Employer.
TRADE NAME
Unless otherwise specifically stated, any trade name stated in this specification
or in drawings does not mean that this trade name will be the sole using one. The
things stated in this Specification for guide about standard, quality, grade, and
type of finishing specified for use. These products have been manufactured in
accordance with the Code of Quality and Type. Similar products are
manufactured by other manufacturers which meet to the specified quality could
be proposed the EPC General Contractor and agree by Consultant before use.
ACCORDANCE OF MATERIAL WITH TECHNICAL FEATURES
All material to make up parts of permanent works must be new and suitable for
“Specifications.” While characteristic of any material is not defined in the
material table then this material is suitable for regulation as other material agreed
by Consultant too.
STANDARDS
This Specification is shown for performance styles of Contruction of works
suitable with standards in Lao and American.
During performance, replacing proposed standards (if any) needed submit to
Consultant by EPC General Contractor for agreement and not allow to apply until
receive the Consultant acceptance.
‘TESTING AND TESTING EQUIPMENTS,
EPC General Contractor will install equipments in the test laboratory at the site
to implement the tests according to defines in the design and requirements of
Consultants, suit for this Specification. Testing and checking will be
implemented not only in laboratory but also at the site. It should implement
immediately for Consultant’s requirements.
While there is a doubt about test result, Consultant will require testing to quality.
Consultant is who exposing last conclusions about test results. Employer will pay
CI Design Manager Technical Manager 1a
S Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V- Part 1: Specification of Civil Work ==
expense of tests. If there are any technical errors according to conclusions of
Consultant, depending on test result to control then EPC General Contractor
should pay for errors and tests
Testing standards of materials and construction quality of Nam Mo 2
Hydropower Project are ASTM and CRD, including but not limited to Table 1.1
below:
Table 1-1. Ley tent sie Is and construction sa os
Solt testing
1_| Humidity ASTM D2216
(2 | Yield limit ASTM D4318
3_| Gradation ASTM D2487
| ASTM D698
4 | Standard compacted rE IsEG] |
5_| Density ASTM D2980
6 | Permeability ‘ASTM D2434
7_| Site density ASTM D1556
B_| Reinforced Steel testing
1_| Tensile and bending ASTM A370
| Material of mortar and
concrete
I | Cement and mineral additive
L_| Density, fineness Fenrir
2 | Standard water volume, setting | ASTM C184
time, volumetric stability ‘ASTM C187
3_ | Humidity | ASTM C188
4 | Content lost when baked ‘SIM Cee
5 Benting and compressing SIM GL
6 | Index of activity intensity ASTM C1240
1 | Aggregate of mortar and
concrete
(1_| Gradation ASTM C136
(2 | Humidity ASTM C566
| , . ASTM C127
| 2 | Density Volumetric mass ‘ASTM C128
4 | Loose density, porosity ‘ASTM C29
5_| Organic impurity content ‘ASTM C40
6 Content of dust, mud, clay and ASTMCH7
lumps ASTM C142
ASTM C131
7 | Los Angeles Abrasion ‘ASTM C535
The content of long grain, flat
[8 | grain ASTM D4791
Cl Design Manager Technical Manager La
S Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
Intensity and softening
9 coefficient of original rock ASTM D2938
TIT | Mortar and conerete testing
1_| Slump ASTM C143
2 | Vebe stiffness, density ‘ASTM C1170
Temperature of concrete
3 | Temper ASTM C1064
4 | Volumetric mass ASTM C138
[5 | Water and mortar separation ‘ASTM C232
6 | Air content in concrete mixture ASTM C231
7_ | Setting time ASTM C403
ASTM C39
8 Compressive strength aoe
9. | Elastic Modulus ‘ASTM C469
10 | Tensile strength ‘ASTM C496
11__ Direct tensile strength CRD C64
ASTM C1585
Permeabil
12 | Permeability CR
13 | Concrete mixture flowability ASTM C1437
14 | Initial setting time ‘ASTM C807
15 | Conerete mixture mobility ASTM C939
1.7. TEMPORARY WORKS FOR CONSTRUCTION
Temporary works for construction are works used for main works construction
purpose only. Afier main works completed, the temporary works will be disposed
or maintenanced, repaired to serve the Project Generation in later phase
‘Temporary works include but not limit these item below:
— Cofferdam as earth-rock fill structure
= Construction roads
= Other temporary works
Arrangement diagram, main structure, and consequence construction auxiliary
works for construction, and relevant problems are shown in design.
1.8. AUXILIARY WORKS AND CAMPS
Employer approves size of auxiliary works and camps.
Auxiliary and camps will be implement under package. Supervision of
construction and checking upon delivery auxiliary works and camps are
implemented as bellow:
= Auxiliary works: Consultant accept for size of works only, do not accept the
detail of works. EPC General Contractor will take responsibility for the
quality of auxiliary works.
S C I Design Manager Technical Manager Ls
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V- Part 1: Specification of Civil Work
1.9,
— Temporary camps: based on approved size, EPC General Contractor executes
and the Employer accept and pay based on fact. Consultant does not check
and accept the camps of EPC General Contractor.
Contructing the auxiliary works and camps must be suite with approved General
Construction Layout.
Since completed the works, whole of auxiliary works built by EPC General
Contractor, except parts are assigned and specific guide will be disposed out of
site and hand over all material of them to Employer. EPC General Contractor
should ensure safety for affected areas of auxiliary works and restore the natural
drainage.
POWER, WATER AND COMMUNICATION FOR CONSTRUCTION
EPC General Contractor will contruet the power transmission line and substation
for construction (including the medium and low voltage system) and take
responsibility for this system.
EPC General Contractor will contruct the water system for construction and lives
in the site and take responsibility this system.
EPC General Contractor will co-operate with communication supplier in Lao or
Vietnam to build a post office in the construction area.
Since completed the Project, whole of power, water supply system (except
specific guided parts) will be taken off the site.
1.10. SURVEYING OF EPC CONTRACTOR
1.10.1.Scope of work
Employer will hand over to EPC General Contractor the Construction
Benchmarks in site.
Since received the Construction Benchmarks, EPC General Contractor must take
responsibility for saving and maintenance them during construction and use them
for surveying.
The EPC General Contractor can build additional Construction Benchmarks if
necessary.
Since completed the Project, EPC General Contractor must hand over these
Benchmarks (and additional benchmarks if any) to Employer.
1.10.2.Material and tools
EPC General Contractor will supply, maintain, and operate the equipments, tools,
and materials suitably for accurately surveying.
1.10.3.Implement the surveying
— All surveying will be recorded on the relevant drawing or map and site book
according to Consultant's guide and agreement. Republishing drawings and
maps is apart of work of EPC General Contractor in the required place.
S CI Design Manager Technical Manager Ls
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
Consultant has a right to do check surveying and, degree of accurate,
benchmarks and calculating and suitable for design.
EPC General Contractor will maintain professional records of all measures
at the site, relevant calculations, handwritings, drawings, maps, etc and ready
to submit to Consultant based on the requirements. Surveying works at the
site or in the office may be added or modified based on the Consultant
requirments.
Required accurate of triangle control grid
* Average closing deviation is not over: 5s
* Maximum closing deviation is not over: 10s
Required accurate of traverse grid
* Allowed closing deviation: 1/3000
* Allowed distance deviation: 1/5000
Required accurate of level grid
= Allowed deviation of distance per one kilometer: 1mm.
* Allowed closing deviation of measuring forward and backward is 105
(mm) (S is cummulative distance of level calculation parts by kilometer).
Allowed deviation of general structures
* Plan of location 220mm
* Elevation :+20mm
Allowed deviation of center defining of inclined tunnel excavation is +
25mm.
Allowed deviation of center defining of horizontal tunnel and vertical shaft
* Plan of location :+10mm
= Elevation :+10mm
Allowed deviation of anchor in rock
= Location 2 150mm
Allowed deviation of consolidation drilling holes, curtain drilling holes,
drainage drilling holes:
= Location :+£200mm
* Depth of drilling holes: + 100mm.
Allowed deviation of access road
* Location of centerline: 50mm.
= Elevation 225mm
= Regular deviation :10mm/3m
Allowed deviation of bottom elevation of open drainage structures is +
35mm, but not allow the inverted slope at any where.
Allowed deviation of bottom elevation of underground drainage structures is
25mm, but not allow the inverted slope at any where.
S C I Design Manager Technical Manager i
Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
1.11, SAFETY IN CONSTRUCTION
EPC General Contractor should comply the Vietnam standars bellow to ensure
required safety in construction:
— QCVN 18:2014/BXD “National technical regulation on Safety in
Construction”
— TCVN 3985:1999 “Acoustics - Allowable noise levels at workplace”
— TCVN 4086:1985 “Electrical safety in construction- General requirements”
— TCVN 3254:1989 “Fire safety - General requirements”
— TCVN 3255:1986 “Explosion safety- General requirements”
— TCVN 3146:1986 “Electric welding works - General safety requirements”
— TCVN 4245:1986 “Working safety and hy gienes in axetylene and oxygen
production and utilization for metal-procesing”
— TCVN 3147:1990 “Safety code for loading and unloading works - General
requyrements”
~ TCVN 2293:1978 “Wood processing - General safety requirements”
— TCVN 2292:1978 “Painting works - General safety requirements”
— TCVN 5585:1991 “Diving work - Safety requirements”
— TCVN 4744:1989 “Safety requirements in mechanical bases”
— TCVN 4586:1997 “Industrial explosion material — Require safety about
maintenance, transport and use”
= QPVN2-1975 “Safety method rule of pressured cylinder”
— TCVN 4244:1986 “Code for the safe technique for crane ~ equipment”
— TCVN 5863:1995 “Lifting appliances - Safety requirements for installations
and use”
EPC General Contractor can be implemented additional methods to ensure safety
work in construction which be suitable with construction
equipments/technologies if neccesary.
EPC General Contractor will be responsibility in contruction safety in any case.
S C I Design Manager Technical Manager Le
Hoang The Vink Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work
CHAPTER 2. EXCAVATION OF OVERGROUND SOIL AND ROCK
2.1. GENERAL
EPC General Contractor will execute the work of excavation of overground soil
and rock of main constructions in the specified area is shown in the drawing.
2.2. GENERAL REGULATION
2.2.1. Dispose and storage soil and rock from excavation work
Excavated soil and rock is transported to the category and storage area, and is
specified in design. Maximize excavated rock in the IA; IIB zone at the
foundation that is not weathered soil to backfill the foundation of powerhouse,
slopes support, and builds in the auxiliary area and crushed into aggregate for
conerete. Other part including IB layer is used to fill the cofferdam, and access
road, making base of gravel and sand storage area, yard and internal road in the
auxiliary area, camps of building and installation. Soil is taken from excavation
and quarry which do not contain gravel is used to fill cofferdam and construction
road. Therefore, the design of the construction organization methods of
excavation of soil and rock is always must consider in the best way for ensuring
requirement making the maximize soil and rock from foundation and disposal
cover at the quarry.
Dispose and storage of soil and rock in the disposal and storage area is stipulated
as follow:
— Excavated soil and rock at the quarry and foundation is disposed to disposal
area shown in the drawing. That will make a ground can use for storage area
of rock.
= Atthe disposal area, soil and rock are poured from lower to upper to make a
ground of disposal area and gradually raise the elevation of the ground. At the
disposal area, itis necessary to set bulldozer to level soil and rock in the area.
‘There must not pour soil and rock into disposal area by free fall on the slope
from higher elevation to lower elevation. There must not pour rock and soil
to storage area or fresh rock into disposal area. After disposing to designed
elevation and section, carries out storage soil and rock. The work of dispose
and storage soil and rock are conducted at the same time.
2.2.2. Minimize the affects to the outside of excavation area
Design of construction organization methods for excavation of soil and rock must
minimize the affects to the outside of excavation area to reduce the bad impact to
the environment and keep natural stability of slopes.
2.2.3. Drainage work during excavation process
Drainage work during excavation must be mentioned in design of construction
organization methods of construction drawing to ensure safety for excavated
slopes when drainage system is not completed and protect surface of excavated
slope.
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Volume V - Part 1: Specification of Civil Work
2.2.4.
2.2.5.
2.2.6.
2.2.7.
Before excavating foundation, it is necessary to make drainage system and then
remove the layer of soil containing vegetation and transporting to storage area.
Safety in construction
In the document of design of construction organization methods must mention to
safety measures during construction according to current stipulations. Safety
technique during blasting work must follow the stipulations that are shown in the
“item 2.5.4” in this document, EPC General Contractor takes responsibility for
safety during construction process and do not depend on the agreement of
Consultant about construction drawings of excavation of soil and rock.
jit the excavation boundary
Excavation work of soil and rock must implement according to shape, border,
slope, steps as shown in the Designed drawings. In the boundary of excavation,
all of loose soil and rock that could make a slide must move out of excavation
boundary.
Allowable errors in the overground excavation work
Allowable errors in the excavation work is stipulated for each region as below:
= On the soil or rock slope is not foundation of concrete structure (except slope
and bottom of tailrace) can excavate over or do not reach to the boundary
shown in the drawing below 30 cm but not over 50% excavated surface when
measure for checking along any cross section in the excavation area beyond
the excavation boundary.
— Excavated surface (slope and bottom) of tailrace canal can be excavated
excessively to 10cm and missing not over 30cm compared with border in the
drawing. However, it is not over 30% excavated surface when measure
checking along any cross section in the excavation area beyond the
excavation boundary.
— On the excavated rock slope (slope and bottom) is concrete surface or for
supporting must excavate according to border that shown in the designed
drawing. Excessive border is not over 15cm compared with design border.
At the excavation point in the rock zone is excessive then must be backfilled
by concrete. Number of cliffs is not over two cliffs per one square meter of
surface and height of cliff is not over 1Sem.
Clear surface
Excavated surface must be cleared, making smooth edge and transport all
excavated material out of the surface, make dry surface before pouring fixed
materials above.
Foundation surface for concrete structure must be cleared of loose soil and rock,
broken rock in the cracks, soil, sand, silt, etc.
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Volume V - Part 1: Specification of Civil Work
2.2.8.
2.3.
2.3.1,
2.3.2.
23.3.
2.4.
2.4.1.
Inspection of excavation work of soil and rock
The inspection of excavation volume of soil and rock is implemented according
to current stipulation of construction quality management and agreement in the
contract.
Foundation is made dry and have the approval of acceptance board before
continued pouring concrete during 24h. If this duration is overdue, it is necessary
to check and conduct the inspection again.
For foundation inspection, as-built documents must be submitted to Employer.
In the inspection minute, the conclusion of geological specialists about suitable
for design drawings must be presented.
Technique inspection about foundation preparation quality is in the survey
system and the execution of works as designed and in compliance with the
requirements of this specification.
EXCAVATION OF SOIL
Protect surface at the excavation area
To avoid surface of excavation is soft, heavy equipments as bulldozer, excavator
should not operated in the distance about 30 cm from excavated border or lowest
elevation in the excavation area by machine.
Slopes of foundation remain during frequent generating duration of powerhouse
must be protected to avoid the affects of rain and weathering in not later than 15
days after excavating slope.
Clay slopes must be covered by grass slab with thickness of 0.2m.
Rainwater drainage system on slope
Excavation slopes after inspection will be constructed the rainwater drainage
system on the slopes, ditch at the toe and grows grass to protect surface. The work
of rainwater drainage system contruction and grows grass on the slopes needs to
implement immediately after excavation level between berms is completed.
Excessive volume of excavation boundary
Excavation items that exceed the allowable limit stated in “item 2.2.6” will have
to be repaired.
EXCAVATION OF ROCK
Excavation methods and protection of rock slope
During construction process, the work of removal of weathered soil is conducted
by using bulldozer, excavator, and truck to transport disposed soil to disposal area
according to design stipulations. Excavation work of foundation in the hard rock
strata is implemented according to these methods:
— Big blasting, diameter of borehole up to 105mm.
— Small blasting, diameter of borehole up to 56mm.
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Volume V - Part 1: Specification of Civil Work
2.4.2,
2.4.3,
— Edge blasting, with diameter of borehole up to 105mm, and spacing of hole
are 0.7m.
— Cleared by pick hammer
Forms of hole and schedule of blasting is designed to meet the requirements:
— Minimize the crack and loose material in the excavation surface
~ Excessive volume is as the lowest as possibly.
To prevent the slope erosion is caused by rain at the upper edge of slope and
intermediate berms need to make drainage ditch and consolidate by stones
paving.
During construction period, rock slopes must be covered by wire mesh and is
anchored in the rock mass to prevent rock falling.
Excavate rock in the areas with surface after excavation are not surface of
concrete structure
Areas where the surface after excavation is not a concrete foundation includes
the slope of the dam foundation pit and the slope of the downstream scour hole,
the tailrace of powerhouse, the entrance portal area to the auxiliary tunnels.
— Entrance to auxiliary tunnels: From the outer part of the tunnel portal area to
the section adjacent to the tunnel portal, which is excavated by big blasting
to the excavation boundary on the design drawings. The slope above the
tunnel portal is excavated into 2 layer, the rock layer above the tunnel portal
is excavated by big blasting, the protective excavation layer at the tunnel
portal with thickness of 2m and is excavated by small blasting.
— The slope of the dam foundation pit, the slope of scour hole in the
downstream, the tailrace of powerhouse which is not the foundation of the
conerete work will be excavated by big blasting, the bore hole diameter is
Jess than 105mm to the excavation boundary on the design drawing for layers
IIA, IIB but must conduct edge blasting. Particularly in areas with slopes less
than 1:1, the rock layer of 2m close to the excavation boundary must be
carried out by small blasting, Excavation in layers IB, IA2 is excavated by
small blasting within 2m above the excavation boundary.
Excavation of rock in the areas with rock surface after excavation is concrete
base
With horizontal or incline with slope coefficient of 1:1:
— Implement excavation at least is two layer when depth of rock stratum higher
than 2m. In there, the last layer (contain layers above slopes) is protection
layer with depth not smaller than 2m.
— Excavated layers above protection layer are excavated by big blasting.
— Protection layer is excavated in two step: Upper step is blasting with small
boreholes (small blasting). However, the distance from bottom of borehole
to excavation boundary must be less than 30cm. Lower step (remaining rock
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Volume V - Part 1: Specification of Civil Work
2.4.4,
2.4.5.
2.5.
2.5.1.
layer near surface foundation) is excavated by pick hammer, and does not use
blasting.
For incline area with slope coefficient greater than 1
— The excavation work is allowable according to big blasting to excavation
boundary that shown in the designed drawing for ILA and IIB layers but needs
to edge blasting.
Faults and joint treatment
Faults and joints are on the rock surface of foundation after excavation that is
foundation of concrete structure must be expanded excavation to make slope
coefficient of 4:1 or more gentle slope along the joints, faults, clear loose rock to
the depth that is not smaller twice length of fault, joints. After clear loose rock,
faults and joints are backfilled by concrete to elevation of designed foundation.
Treatment work must be implemented according to additional Consultant's
requirement (if any).
Excessive volume of rock
Excavation items that exceed the allowable limit stated in “item 2.2.6” have to
be repaired.
OVERGROUND EXPLOSION
General requirement
2.5.1.1. Primary conditions for explosion
EPC General Contractor will not be accepted and used any explosion if there is
not any permission of competence authority. EPC General Contractor
implements relevant stipulations for using and transport explosion material out
and in site according to current stipulations about using and explosion material
management of Vietnam and Lao. Explosion material has nitro-glycerin must not
be used,
EPC General Contractor must prepare the specification to monitor and control
the blasting and submit to Consultant for aproval before implementation.
25.1.2, Technical standards for overground explosion
Excavation work is implemented by preliminary blasting methods. Therefore, it
is necessary to implement according to the requirement of TCVN 9161:2012
“Hydraulic structure - Drilling blast holes - methods in design, construction and
acceptance” and TCVN 3255:1986 “Explosion safety - General requirements”.
The explosion must be implemented according to approved method statement.
Blasting construction must follow QCVN 18:2014/BXD “National technical
regulation on Safety in Construction”.
During excavation of rock foundation’s concrete structures, it must meet the
requirement of keeping the rock base and slopes of the constructions depending
on the characteristic of difference structures.
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Volume V - Part I: Specification of Civil Work
1 ‘Headrace and tailrace | Allowable for increasing natural and added joints
; Not allowance for added joints by effects of
TM | Concrete structures | tasting, require protection layer.
Blasting work is only implemented when blasting log is made and approved by
competent authorities. Blasting log must be executed according to regulations
and technical requirements.
2.5.1.3. Regulations for blasting work of foundation
Before blasting for IB and IA zone, must implement pilot blasting. Pilot blasting
is implemented for optimum mesh blasting and to reduce volume of oversize
rock, estimate parameter of edge blasting, and spacing of blasting need to
implement according to regulations and technical requirements,
Excavation of rock and soil of construction grade II must excavate according to
steps with height not over 10m, Distance to design boundary is 2m, then conduct
edge drilling with small boreholes.
Excavation of soil and rock after explosion is conducted according to design
requirement for foundation and must be accepted by the acceptance board after
clearing the ground, This work need to be completed before implement other
works.
Borcholes for edge are set on a plan along length of slope and parallel to each
other, estimated by professional drill equipments. Errors of boreholes compared
with edge in the plan are not over 1.Sem for Im length of borehole. To protect
the edge, explosion holes are drilled far from the edge with the distance equal 15
time of diameter of mine and has volume less than number of explosive holes
that far from the edge.
‘The explosive charge in the hole must be very carefully, do not compress and
throw charge equipments on the primer bag. Prohibit the use of clumps or
combustible materials to plug mine holes.
Length of charge hole is according to design blasting log. Length of charge can
choose by 25 time of diameter of mine, In the narrow foundation, length can
increasing to 30 + 35 time of diameter of mine.
After exploding, if there are some mute explosion holes then the commander let
implement treatment immediately by exploding auxiliary explosion hole that are
drilled parallel and 30cm far from explosion hole. Commander recommends
number and location of auxiliary explosion holes. To estimate direction of
auxiliary drill hole may be taken material of charge a segment with a length not
over 20cm from the inlet of borehole.
When making blasting log, need base on feature of specified rock, methods,
feature of dynamite using to calculate safety distance between people and
equipments from explosion area. For existing construction or equipments that
cannot move to other location, it is necessary to have a method to protect this
constructions and equipments, or recalculation, reduce the quantity of dynamite
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Volume V - Part 1: Specification of Civil Work
to ensure for constructions and equipments. When making the explosion blasting
log, it need to calculate safety radius of vibrating and airwave and distance of
throw of rocks to peoples and equipments.
To calculate safety distance from vibrating position during explosion, this
formula can be used:
Rake VO (m)
In which:
— Ke: Coefficient depends on properties of rock foundation.
+ Monolithic rock: K=3
+ Jointed rock: K=5
+Gravel mixed Rock: K=7
— a1: coefficient depends on indicator of affected explosion “‘n”:
+Ifns0.5 then 01.2
+Ifn=1.0 then o=1.0
+f n=2.0 then o=0.8
— Q Dynamite volume (kg)
To ensure safety during calculate the splash distance of rock by explosion,take
safety radius Ra(m) can be taken as following table:
200 300 350 100 150, 250
2.0 200 400 500 100 200 350
4.0 300 500 700 150 250 500
6.0 300 600 800 | 150 300 550
Calculation of the safety distance take into account affects of airwave can use this
formula:
Ras=ks YQ (m)
In which:
— ks: coefficient depends on conditions of distribution, capacity of explosion,
level of damage (while Q<10.000 kg can choose k= 50+150).
While choose safety distance, it needs to select the biggest value in the calculation
of safety distances of vibrating, and airwave, and the splash of rock. The blasting
log is calculated and it is not smaller to these values:
— Affix explosion: Rat 2300m
— Explosion in small hole: Rat2200m
— Explosion in big hole: Rat2200m
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Volume V - Part 1: Specification of Civil Work
To ensure the safety for dynamite storages, detonator storage according to
specific stipulation of current safety regulation for building, maintain, and
dynamite using.
When explosion near concrete structures or grouted cement area, if the distance
from explosion area to this place is smaller than 30m then it is necessary ti have
an agreement to Employer. Before explosion, it needs check the safety conditions
depends on rate of relevant weight, distance is applied for vibration test.
General rule for integrity guarantee of concrete structure is critical velocity of
particle or details of concrete structure can refer experience values and velocity
do not over these values as following:
0.25
0.50
1.00
1.50
2.50
2.5.2.
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4.00
If the explosion near earth cofferdam then ensure that the velocity of particle do
not over 5 cm/sec.
Commander of blasting work and authorized persons will check the blasting
performance. To continue blasting, it need to invite surveyor to check the suitable
of work to design or blasting log. Result of test must be recorded in the daily
construction daily log.
Check the blasting work:
— After finishing the drilling work, it must measure depth and diameter, and
location of borehole according to plan and section.
— Checking the result after blasting, pay special attention to areas where mute
mines are suspected as well as areas where explosive rock has collapsed
— During excavation process, soft rock and soil need to estimate percentage of
oversize rock to require treatment as well as check the foundation surface and
slope.
Afier excavating all the explosive soil, the as-built diagram must be drawn.
Affix explosion
During blasting to excavate foundation or mine material, there are some rock
which have oversize. Therefore, to explosive this big rock, we can use affix
explosion method to reduce cost of drilling.
— Affix explosions must be flat, and should locate at the flat surface, or hollow
position of rock block to reach the maximum exposure.Basic Design Nam Mo 2 Hydropower Project
Volume V - Part
2.5.3.
2.5.4,
Specification of Civil Work
— If using the explosion as plaster material then it must make boxes form in
elastic cover and fixed at the specified rock. Using clay soil to cover outer
surface of mine.
— When exploding, must calculate volume of dynamite enough to break the
rock and the particle with the shortest splash distance.
— When blasting, rock fragments can have long splash distance, so special
attention to calculate the amount of explosives to ensure absolute safety for
peoples and equipments.
Blasting work for mining at quarry
Blasting work for mining at quarry use mainly explosion method with borehole
diameter of 105. Base on equipments, transportation for each explosion time,
and calculation volume of dynamite for each time to ensure safety according to
regulations on safety in blasting work.
Mining sequence must follow the regulations of the mining design agency.
Quality of blasting work at the quarry must satisfy these conditions:
— Explosive soil and rock on layers must be compact, the number of splashes
should be minimal, and the transportation route should not be entangled.
— The slopes are not convex and there are no hanging stones
— Foundation of layer must be explosive, volume of explosion rock must be
minimize.
= Volume of soil and rock of a layer must enough to ensure for an excavator
working continuously during 5 days.
Safety technique in explosion
The blasting work is conducted according to the requirements of QCVN
18:2014/BXD “National technical regulation on Safety in Construction”, TCVN
9161:2012 “Hydraulic structure - Drilling blast holes, method in design,
construction and acceptance” and TCVN 3255:1986 “Explosion safety- General
requirements”. The execution of explosion must follow approval method
statements.
Blasting works can only be carried out when the construction design has been
agreed with the Employer, the main designer B and the Contractor according to
regulations.
Itis strictly forbidden to use clay as a filling in the charged boreholes.
Before exploding, there must shut down electricity in work area that impact to
explosion. Move peoples and machines to safety place. Communicate exploding
time to units, offices working in the building area, drill, and blast unit. Units and
officials conduct work at construction sites and executing units for blasting work
must notify the time of explosion.
During preparation of explosion, it need to communicate to all constractors in the
construction area before 24h.
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Volume V - Part 1: Specification of Civil Work
Estimate dangerous area of effect of explosion in the method statement and put a
dangerous board. Before explosion, must make a signal for explosion notification
3 times when before 15 minutes, 10 minutes, and 5 minutes. This signal must
notify for everyone and must have a guardian. Human is not allowed to go to
dangerous area at the all access roads to explosion area.
During construction process, must usually check the stability of slope, wall of
foundation. When slope have a risk of unstable, slope support must be apllied
immediately. In addition, usually check the implementation of approval method
statements.
All of people when work with industrial explosion material must not smoke, and
do not allow explosion materials to be impacted, and not drag, push, through
boxes has explosion material. Do not strain or cut conductor wire of electricity
detonator. Do not use anything to poke the detonator.
All technical staffs, worker and relevant people to explosion material and
explosion work must be educated and trained, examined according to regulation
of Goverment.
Miner who do not meet the requirement in the regular examination ot
extraordinary examination will be suspended the allowable of mineworker
certification. After 02 months, this miner is allowed to attend the examination
again. If they still do not meet requirement, their mineworker certification will
be withdrawed.
When there is some change in the form of explosion, mineworker must be trained
about that changed item, After examination and meet the requirement, their
certification will be added a new item from the training.
After taking a break from the blasting job for more than 1 year, mine worker must
be re-examined his knowledge before doing his job. If they meet the
requirements, they can continue to do the blasting work.
All of worker serve work of explosion must be trained by leader about features
and properties of industrial explosion material. When unit uses new industrial
explosion material, they also be trained as above. After meeting the requirement,
trained person must sign in the book.
When using ammonite dynamite as plaster lump, with soft paper cover, if the
dynamite is cumulus, use the hands to squeeze it out. Prohibit the use of
explosives that have been moistened beyond the standard
When making the blasting log, it needs to absolute compliance the regulations
about blasting
— Diagram of borehole arrangement, quantity and depth of borehole, volume
of dynamite fill up each borehole, explosive name and means, material for
explosion hole, fill up length and sequence for detonation.
— Dangerous radius of detonation is calculated based on splash distance of rock
particle for man and machines.
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Volume V - Part 1: Specification of Civil Work
— Hidden location of mineworker and other during explosion process
— Place to set guard station during explosion process
During the time of charging, it just allows responsible people get in the mine area.
Everyone who is not involved in the mine charging work must go out the
dangerous area or to hidden safety place as guide of guardians and supervision of
mine commander.
After charging, all of mine charger man must move out of the dangerous area.
Only miners are allowed to stay to connect the blasting network and then move
to safety place and starting explosion follow the command of mine commander.
After explosion process, check the mine area. If it is safety then notify all clear.
If detecting (or suspecting) mute mines then need to treat immediately or if this
mine cannot be treated immediately, then put a sign board beside mute mine
holes. After that, mute mine holes will be treated according to regulation under
Commander’s guide.
Where mute mines are located, do not do anything else that is not related to the
disposal of mute mines. All these events must record in the daily construction
book.
After exploding to disposal of mute mine, mineworker must check very carefully
exploded rock to collect all explosion material of mute mine that bursting. Then
allow for implementation of other next works but still have to watch carefully for
detection of remained explosion material.
Design Manager Technical Manager
211
S | Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume ¥ - Part 1: Specification of Civil Work
3.1.
3.11.
3.1.2.
3.2.
3.2.1.
CHAPTER 3. UNDERGROUND EXCAVATION WORK
GENERAL
Scope of work
EPC General Contractor will carry out underground excavation work at places is
specified in Design Document.
The volume of this work is specified in Design Document. Underground
excavation work will include the horizontal, incline and vertical excavation.
This works will be done at following areas:
— Auxiliary tunnels.
— Headrace tunnel, Pressure tunnel and vertical shaft.
The total volume of Underground excavation work are relatively great,
excavating sections are small, space for construction is narrow and working
alignment is long
‘The above works will be applied the Specification as follow.
Underground consolidation works are presented in “Chapter 4: Slope protection
and slope consolidation work”, installation of reinforced steel, lining steel, tunnel
conerete are presented in “Chapter 8: Reinforcement installation” and “Chapter
9: Concrete production and construction” of this “Specifications”.
Safety in construction process
In construction organization of excavation and underground consolidation, it
must ensure safety in construction according to the existing regulations. EPC
General Contractor have responsibility for safety in construction process and do
not depend on the agreement to Consultant about construction drawing.
MATERIAL, EQUIPMENT AND SERVICE SYSTEM
General
All materials and members, that are fixed in the construction must be new, must
follow the relevant regulations in “Specifications” and is accepted by Consultant.
All material, equipment, and member are used in Underground excavation work
according to requirement of Specifications but which isn’t fixed in the
construction, it may be new or used based on the choosen of EPC General
Contractor but must have the agreement of Consultant.
Air compression or diesel dynamic machine can be used for different works of
Underground excavation. When diesel dynamics are operated, EPC General
Contractor must ensure provide essential equipment to remove harmful gas as
machine’s operating or the BPC General Contractor shall require the Diesel
Equipment Supplier for tunnel to demonstrate that the equipment will comply
with the requirements of the applicable safety standards as prescribed,
Design Manager Technical Manager
3-1
SCI Hoang The Vinh Ngo Vu AnBasic Design Nam Mo 2 Hydropower Project
Volume V - Part 1: Specification of Civil Work _ a
If exhaust system of diesel dynamic is not enough, Consultant can require
suspend operation of diesel dynamic or makes necessary methods to repair that
system and EPC General Contractor must follow that decision of Consultant.
3.2.2. Ventilation system
EPC General Contractor will supplies, installing, maintaining and operate
ventilation system. Capacity of system provide enough fresh air in tunnel during
work time.
‘Ventilation system may be supplied by constrained method or other combination,
including local ventilation.
The system must ensure to be enough for all machines, which may be operate, in
the underground. Before installing, ventilation system design must be agreed by
Consultant,
The ventilation system at construction must ensure the following requirements:
— 3.0m*/minute fresh air/one person at underground construction.
— 3.0m*/minute fresh air/IKW capacity of diesel installed machine or operation
equipment at underground construction, taking into account the simultaneous
working factor of different equipments.
The ventilation system must be arranged so that air is recirculated and as close as
possible to the work area, the ventilation pipes must be kept in an airtight
condition (no leaks).
Oxygen concentration in air is not lower than 17% in volume at underground
construction.
Dust concentration in air is lower than 1Smg/m? at underground construction,
For different types of emissions, the permissible concentration in underground
works are listed in Table 3.1.
Table 3-1. Permissible content of emission gas in unde ind construction.
Dioxide carbon 5000 15000
Monoxide carbon 50 100
Oxide nitric 25 35
Oxide nitrous 3 5
Hydro sulfate 10 15
(Note: Ippm = lom* air/m? volume)
Average speed of air in all excavating place is not lower than 0.15mvs.
At all time, average temperature with average humidity at underground
construction is not higher than 30°C.
— Air temperature at all working place is not higher than 32°C.
SCI
Design Manager
Hoang The Vinh
Technical Manager
Ngo Vu An