Professional Documents
Culture Documents
com/license © BSI
BS EN 50525-2-21:2011
National foreword
This British Standard
Standard isis the
theUK
UKimplementation
implementationof ofEN
EN50525-2-21:2011.
50525-2-21:2011. It partially supersedes BS6500:2000 and
In the UK, the BS EN 50525 series of standards contain complex
BS7919:2001.
supersession details. The table below best summarizes the relationship
between
The these standards:
UK participation in its preparation was entrusted to Technical
Committee GEL/20/17, Electric Cables - Low voltage.
Part 1 together with Supersedes
A list of organizations represented on this committee can be
2-81
obtained on request to its secretary. BS 638-4:1996
2-41, 2-42 BS 6007: 2006
This publication does not purport to include all the necessary
2-11 (in part),
provisions of a2-12, 2-21 (in
contract. part),
Users are2-71 BS 6500:2000
responsible for its correct
application.
2-11 (in part), 2-21 (in part), 2-51 (in part), 2-83, 3-21 BS 7919:2001
2-31,
© BSI 2-51
2011(in part) BS 6004:2000
3-41 978 0 580 64364 4
ISBN BS 7211:1998
2-22, 2-72, 2-82, 3-11, 3-31 None
BS EN 50525-2-21:2011 ICS 29.060.20 BRITISH STANDARD
NOTE All British Standards will remain current until they are
Compliance
withdrawn on with a British Standard
31 December cannot
2012. British confer
Standards inimmunity from
bold are only
legal obligations.
partially superseded, and new editions of BS 6004 and BS 7211 will be
National
introducedforeword
on 1 January 2013.
This British Standard was published under the authority of the
Standards
This BritishPolicy and is
Standard Strategy
the UK Committee on 30of
implementation September
EN 2011.
50525-2-21:2011.
National Annex NA It partially supersedes
(informative) BS6500:2000onand
gives information the origins
Amendments issued since publication
BS7919:2001.
and identification of particular cable types.
Date Text affected
The UK participation in its preparation was entrusted to Technical
Committee GEL/20/17, Electric Cables - Low voltage.
A list of organizations represented on this committee can be
obtained on request to its secretary.
This publication does not purport to include all the necessary
provisions of a contract. Users are responsible for its correct
application.
© BSI 2011
ISBN 978 0 580 64364 4
ICS 29.060.20
Compliance with a British Standard cannot confer immunity from
legal obligations.
This British Standard was published under the authority of the
Standards Policy and Strategy Committee on 30 September 2011.
Amendments issued since publication
Date Text affected
BS EN 50525-2-21:2011
NORME EUROPÉENNE
EUROPÄISCHE NORM May 2011
ICS 29.060.20 Supersedes HD 22.4 S4:2004, HD 22.10 S2:2007, HD 22.11 S2:2007, HD 22.12 S2:2007, HD
22.16 S2:2007
English version
Electric cables -
Low voltage energy cables of rated voltages up to and including 450/750 V
(U0/U) -
Part 2-21: Cables for general applications -
Flexible cables with crosslinked elastomeric insulation
This European Standard was approved by CENELEC on 2011-01-17. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland and the United Kingdom.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
© 2011 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Foreword
This European Standard was prepared by the Technical Committee CENELEC TC 20, Electric
cables.
The text of the draft was submitted to the formal vote and was accepted by CENELEC as
EN 50525-2-21 on 2011-01-17.
Attention is drawn to the possibility that some of the elements of this document may be the
subject of patent rights. CEN and CENELEC shall not be held responsible for identifying any
or all such patent rights.
_______________
BS EN 50525-2-21:2011
-3- EN 50525-2-21:2011
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Contents
Page
1 Scope .............................................................................................................................. 5
2 Normative references ....................................................................................................... 5
3 Terms and definitions ....................................................................................................... 6
4 General purpose cables ................................................................................................... 6
4.1 Ordinary duty cables – H05RR-F ............................................................................. 6
4.2 Ordinary duty cables – H05RN-F ............................................................................. 7
4.3 Heavy duty cables – H07RN-F ................................................................................ 8
4.4 Heavy duty multicore cables – H07RN-F ................................................................. 9
5 Water resistant cables .................................................................................................... 10
5.1 Heavy duty cables – H07RN8-F ............................................................................ 10
5.2 Heavy duty multicore cables – H07RN8-F ............................................................. 12
6 Heat resistant cables (90 °C) ......................................................................................... 13
6.1 Ordinary duty cables – H05BB-F ........................................................................... 13
6.2 Heavy duty cables – H07BB-F ............................................................................... 14
6.3 Ordinary duty cables – H05BN4-F ......................................................................... 16
6.4 Heavy duty cables – H07BN4-F............................................................................. 16
6.5 Heavy duty multicore cables – H07BN4-F ............................................................. 18
7 Heat resistant cables – TPU sheathed (90 °C) ............................................................... 19
7.1 Ordinary duty cables – H05BQ-F ........................................................................... 19
7.2 Heavy duty cables – H07BQ-F .............................................................................. 20
8 Heat resistant EVA cables (110 °C) - Ordinary duty cables – H05GG-F and
H05GGH2-F ................................................................................................................... 21
8.1 Construction ......................................................................................................... 21
8.2 Requirements ....................................................................................................... 22
Annex A (normative) Tests for cables to EN 50525-2-21 ...................................................... 23
Annex B (normative) General data ....................................................................................... 27
Annex C (normative) Requirements for compatibility test ..................................................... 33
C.1 Cables with a 60 °C temperature rating ................................................................. 33
C.2 Cables with a 90 °C temperature rating ................................................................. 33
C.3 Cables with a 110 °C temperature rating ............................................................... 34
Annex D (normative) Water resistance test for H07RN8-F flexible cables – Electrical
test ................................................................................................................................ 35
D.1 Voltage pre-test on completed cables ................................................................... 35
D.2 Voltage test on completed cable at 50 °C .............................................................. 35
D.3 Insulation resistance test after pre-voltage test ..................................................... 35
Annex E (normative) Water resistance test for H07RN8-F flexible cables – Mechanical
properties of sheath after water immersion ..................................................................... 37
E.1 General ................................................................................................................. 37
E.2 Procedure ............................................................................................................. 37
E.3 Requirements ....................................................................................................... 37
Annex F (normative) Special national conditions ....................................................................... 39
Bibliography ......................................................................................................................... 40
BS EN 50525-2-21:2011
EN 50525-2-21:2011 -4-
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Tables
Table A.1 − 60 °C cables ...................................................................................................... 23
Table A.1 − 60 °C cables (concluded) ................................................................................... 24
Table A.2 − 90 °C and 110 °C cables ................................................................................... 25
Table B.1 .............................................................................................................................. 27
Table B.2 .............................................................................................................................. 28
Table B.3 .............................................................................................................................. 31
Table B.4 .............................................................................................................................. 32
Table C.1 ............................................................................................................................. 33
Table C.2 ............................................................................................................................. 33
Table C.3 ............................................................................................................................. 34
Table E.1 − Requirements for tensile strength and elongation at break ....................................... 38
BS EN 50525-2-21:2011
-5- EN 50525-2-21:2011
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
1 Scope
The cables are intended for a variety of applications where appliances or equipment,
including heavy industrial equipment, require a flexible connection to the power supply.
The maximum conductor operating temperatures for the cables in this standard are 60 °C (R
types), 90 °C (B types) and 110 °C (G types).
This EN 50525-2-21 should be read in conjunction with EN 50525-1, which specifies general
requirements.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
NOTE One or more references to the standards below are in respect of a specific sub-division of that standard,
for instance a clause, a table, a class or a type. Cross-references to these standards are undated and, at all times,
the latest version applies.
EN 60332-1-2 Tests on electric and optical fibre cables under fire conditions -
Part 1-2: Test for vertical flame propagation for a single insulated
wire or cable - Procedure for 1 kW pre-mixed flame
(IEC 60332-1-2)
For the purposes of this document, the terms and definitions given in Clause 3 of EN 50525-1
apply.
4.1.1 Construction
4.1.1.1 Conductor
2 2
- 2 and 5 core – 0,75 mm to 4 mm ;
2 2
- 3 and 4 core – 0,75 mm to 6 mm .
4.1.1.3 Insulation
4.1.1.4 Assembly
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
4.1.1.5 Sheath
NOTE If black is used, the requirement in EN 50363-2-1 for EM 3 to have a minimum level of carbon black will
apply.
4.1.1.6 Marking
The cable shall be marked with the CENELEC code H05RR-F. The marking shall comply with
Clause 6 of EN 50525-1.
4.1.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
The dimensions of the cables shall conform to Table B.1 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.1.
4.2.1 Construction
4.2.1.1 Conductor
2 2
- 2, 3 and 4 core – 0,75 mm and 1 mm .
4.2.1.3 Insulation
The insulation shall be a cross-linked elastomeric compound, Type EI 4 to EN 50363-1,
applied around each conductor.
4.2.1.4 Assembly
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
4.2.1.5 Sheath
The sheath shall be a cross-linked elastomeric compound of Type EM 2 to EN 50363-2-1.
4.2.1.6 Marking
The cable shall be marked with the CENELEC code H05RN-F. The marking shall comply with
Clause 6 of EN 50525-1.
4.2.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
The dimensions of the cables shall conform to Table B.1 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.1.
4.3.1 Construction
4.3.1.1 Conductor
2 2
- Single core – 1,5 mm to 630 mm ;
2 2
- 2 and 5 core – 1,0 mm to 95 mm ;
2 2
- 3 and 4 core – 1,0 mm to 300 mm .
4.3.1.3 Insulation
Where the insulation is covered with a tape, it shall be applied in such a manner that it can be
removed without damage to the insulation.
4.3.1.4 Assembly
The cores of cables having two to five cores shall be twisted together.
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
4.3.1.5 Sheath
The cores shall be covered with a sheath.
a) For cables with a specified sheath thickness up to and including 2,4 mm:
BS EN 50525-2-21:2011
-9- EN 50525-2-21:2011
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
The sheath applied in a single layer or the inner layer of the sheath in two layers shall, for
cables with two to five cores, fill the spaces between the cores. Where a tape of suitable
material is applied around the core assembly (see NOTE 2 to 4.3.1.4) this requirement shall
not apply, provided that the finished cables shall not have any substantial cavity in the outer
interstices between the cores.
4.3.1.6 Marking
The cable shall be marked with the CENELEC code H07RN-F. The marking shall comply with
Clause 6 of EN 50525-1.
4.3.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
NOTE For non-electrical tests on sheaths in two layers see EN 50525-1, 5.7.2.3, c).
The dimensions of the cables shall conform to Table B.2 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.1.
4.4.1 Construction
4.4.1.1 Conductor
2 2
- 6, 7, 12, 18, 24 and 36 core – 1,5 mm and 2,5 mm ;
2
- 6, 7, 12 and 18 core – 4 mm .
NOTE The number of cores given here is preferred. Other numbers of cores are permitted up to the maximum
number stated in the table for the given size of conductor, subject to agreement between the purchaser and
manufacturer. See also footnote c to Table B.3.
4.4.1.3 Insulation
4.4.1.4 Assembly
The cores shall be twisted together. A single core in the centre is not permitted. A protective
conductor, if any, shall be applied in the outer layer. A centre filler shall be used for cables
having 6, 7, 18, and 36 cores, and also for 19 cores when this non-preferred size is used.
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
4.4.1.5 Sheath
The core assembly shall be covered with a sheath. The sheath shall be applied either in a
single layer, cross-linked elastomeric compound EM 2 to EN 50363-2-1, or in two layers, with
the inner layer made of one of the cross-linked elastomeric compounds EM 2 or EM 3 to
EN 50363-2-1 and the outer layer of cross-linked elastomeric compound EM 2 to
EN 50363-2-1.
The sheath in a single layer or the inner layer of the sheath in two layers shall fill the spaces
between the cores. Where a tape of suitable material is applied around the core assembly
(see NOTE 2 to 4.4.1.4) this requirement shall not apply, provided that the finished cables
shall not have any substantial cavity in the outer interstices between the cores.
4.4.1.6 Marking
The cable shall be marked with the CENELEC code H07RN-F. The marking shall comply with
Clause 6 of EN 50525-1.
4.4.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
NOTE For non-electrical tests on sheaths in two layers see EN 50525-1, 5.7.2.3, c).
The dimensions of the cables shall conform to Table B.3 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.1.
5 Water resistant cables
5.1.1 Construction
5.1.1.1 Conductor
2 2
- Single core – 1,5 mm to 630 mm ;
2 2
- 2 and 5 core – 1,0 mm to 25 mm ;
BS EN 50525-2-21:2011
- 11 - EN 50525-2-21:2011
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
2 2
- 3 and 4 core – 1,0 mm to 300 mm .
5.1.1.3 Insulation
Where the insulation is covered with a tape, it shall be non-hygroscopic and shall be applied
in such a manner that it can be removed without damage to the insulation.
5.1.1.4 Assembly
The cores of cables having two to five cores shall be twisted together.
NOTE 2 A non-hygroscopic tape may be applied around the core assembly before
application of the sheath.
5.1.1.5 Sheath
The cores shall be covered with a sheath.
a) For cables with a specified sheath thickness up to and including 2,4 mm:
1) sheath in a single layer, cross-linked elastomeric compound of type EM 2 to
EN 50363-2-1.
b) For cables with a specified sheath thickness greater than 2,4 mm:
1) sheath either in a single layer, cross-linked elastomeric compound of type EM 2 to
EN 50363-2-1;
2) or in two layers, with the inner layer made of one of the cross-linked elastomeric
compounds type EM 2 or EM 3 to EN 50363-2-1 and the outer layer of the cross-
linked compound type EM 2 to EN 50363-2-1.
The sheath applied in a single layer or the inner layer of the sheath in two layers shall, for
cables with two to five cores, fill the spaces between the cores. Where a non-hygroscopic
tape of suitable material is applied around the core assembly (see NOTE 2 to 5.1.1.4) this
requirement shall not apply, provided that the finished cables shall not have any substantial
cavity in the outer interstices between the cores.
5.1.1.6 Marking
The cable shall be marked with the CENELEC code H07RN8-F. The marking shall comply
with Clause 6 of EN 50525-1.
5.1.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
Testing shall be in accordance with Table A.1, column 10.
NOTE For non-electrical tests on sheaths in two layers see EN 50525-1, 5.6.2.3, c).
The dimensions of the cables shall conform to Table B.2 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.1.
BS EN 50525-2-21:2011
EN 50525-2-21:2011 - 12 -
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
The requirements to be met for the water resistance tests shall be as given in Annexes D
and E.
5.2.1 Construction
5.2.1.1 Conductor
2 2
- 6, 7, 12, 18, 24 and 36 core – 1,5 mm and 2,5 mm ;
2
- 6, 7, 12 and 18 core – 4 mm .
NOTE The number of cores given here is preferred. Other numbers of cores are permitted up to the maximum
number stated in the table for the given size of conductor, subject to agreement between the purchaser and
manufacturer. See also footnote c to Table B.3.
5.2.1.3 Insulation
5.2.1.4 Assembly
The cores shall be twisted together. A single core in the centre is not permitted. A protective
conductor, if any, shall be applied in the outer layer. A centre filler shall be used for cables
having 6, 7, 18, and 36 cores, and also for 19 cores when this non-preferred size is used.
NOTE 2 A non-hygroscopic tape may be applied around the core assembly before application of the sheath.
BS EN 50525-2-21:2011
- 13 - EN 50525-2-21:2011
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
5.2.1.5 Sheath
The core assembly shall be covered with a sheath. The sheath shall be applied either in a
single layer, cross-linked elastomeric compound EM 2 to EN 50363-2-1, or in two layers, with
the inner layer made of one of the cross-linked elastomeric compounds EM 2 or EM 3 to
EN 50363-2-1 and the outer layer of cross-linked elastomeric compound EM 2 to
EN 50363-2-1.
The sheath in a single layer or the inner layer of the sheath in two layers shall fill the spaces
between the cores. Where a non-hygroscopic tape of suitable material is applied around the
core assembly (see NOTE 2 to 5.2.1.4) this requirement shall not apply, provided that the
finished cables shall not have any substantial cavity in the outer interstices between the
cores.
5.2.1.6 Marking
The cable shall be marked with the CENELEC code H07RN8-F. The marking shall comply
with Clause 6 of EN 50525-1.
5.2.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
NOTE For non-electrical tests on sheaths in two layers see EN 50525-1, 5.7.2.3, c).
The dimensions of the cables shall conform to Table B.3 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.1.
The requirements to be met for the water resistance tests shall be as given in Annexes D
and E.
6.1.1 Construction
6.1.1.1 Conductor
2 2
- 2 and 5 core – 0,75 mm to 2,5 mm ;
2 2
- 3 and 4 core – 0,75 mm to 6 mm .
6.1.1.3 Insulation
6.1.1.4 Assembly
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
6.1.1.5 Sheath
NOTE If black is used, the requirement in EN 50363-2-1 for EM 6 to have a minimum level of
carbon black will apply.
6.1.1.6 Marking
The cable shall be marked with the CENELEC code H05BB-F. The marking shall comply with
Clause 6 of EN 50525-1.
6.1.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
The dimensions of the cables shall conform to Table B.1 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.2.
6.2.1 Construction
6.2.1.1 Conductor
6.2.1.3 Insulation
Where the insulation is covered with a tape, it shall be applied in such a manner that it can be
removed without damage to the insulation.
6.2.1.4 Assembly
The cores of cables having two to five cores shall be twisted together.
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
6.2.1.5 Sheath
a) For cables with a specified sheath thickness up to and including 2,4 mm:
1) sheath in a single layer, cross-linked elastomeric compound of type EM 6 to
EN 50363-2-1.
b) For cables with a specified sheath thickness greater than 2,4 mm:
1) sheath either in a single layer, cross-linked elastomeric compound of type EM 6 to
EN 50363-2-1;
2) or in two layers, with both layers made of cross-linked elastomeric compound of
type EM 6 to EN 50363-2-1.
The sheath applied in a single layer or the inner layer of the sheath in two layers shall, for
cables with two to five cores, fill the spaces between the cores. Where a tape of suitable
material is applied around the core assembly (see NOTE 2 to 6.2.1.4) this requirement shall
not apply, provided that the finished cables shall not have any substantial cavity in the outer
interstices between the cores.
NOTE If black is used, the requirement in EN 50363-2-1 for EM 6 to have a minimum level of carbon black will
apply.
6.2.1.6 Marking
The cable shall be marked with the CENELEC code H07BB-F. The marking shall comply with
Clause 6 of EN 50525-1.
6.2.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
NOTE For non-electrical tests on sheaths in two layers see EN 50525-1, 5.7.2.3, c).
The dimensions of the cables shall conform to Table B.2 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.2.
BS EN 50525-2-21:2011
EN 50525-2-21:2011 - 16 -
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
6.3.1 Construction
6.3.1.1 Conductor
2 2
- 2 and 3 core – 0,75 mm and 1 mm .
6.3.1.3 Insulation
6.3.1.4 Assembly
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
6.3.1.5 Sheath
6.3.1.6 Marking
The cable shall be marked with the CENELEC code H05BN4-F. The marking shall comply
with Clause 6 of EN 50525-1.
6.3.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
The dimensions of the cables shall conform to Table B.1 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.2.
6.4.1 Construction
6.4.1.1 Conductor
2 2
- Single core – 1,5 mm to 630 mm ;
2 2
- 2 and 5 core – 1,0 mm to 25 mm ;
2 2
- 3 and 4 core – 1,0 mm to 300 mm .
6.4.1.3 Insulation
Where the insulation is covered with a tape, it shall be applied in such a manner that it can be
removed without damage to the insulation.
6.4.1.4 Assembly
The cores of cables having two to five cores shall be twisted together.
NOTE 1 A centre filler may be used.
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
6.4.1.5 Sheath
a) For cables with a specified sheath thickness up to and including 2,4 mm:
1) sheath in a single layer, cross-linked elastomeric compound of type EM 7 to
EN 50363-2-1.
b) For cables with a specified sheath thickness greater than 2,4 mm:
1) sheath either in a single layer, cross-linked elastomeric compound of type EM 7 to
EN 50363-2-1;
2) or in two layers, with the inner layer made of one of the cross-linked elastomeric
compounds type EM 7 or EM 6 to EN 50363-2-1 and the outer layer of the cross-
linked elastomeric compound type EM 7 to EN 50363-2-1.
The sheath applied in a single layer or the inner layer of the sheath in two layers shall, for
cables with two to five cores, fill the spaces between the cores. Where a tape of suitable
material is applied around the core assembly (see NOTE 2 to 6.4.1.4) this requirement shall
not apply, provided that the finished cables shall not have any substantial cavity in the outer
interstices between the cores.
6.4.1.6 Marking
The cable shall be marked with the CENELEC code H07BN4-F. The marking shall comply
with Clause 6 of EN 50525-1.
BS EN 50525-2-21:2011
EN 50525-2-21:2011 - 18 -
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
6.4.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
NOTE For non-electrical tests on sheaths in two layers see EN 50525-1, 5.7.2.3, c).
The dimensions of the cables shall conform to Table B.2 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.2.
6.5.1 Construction
6.5.1.1 Conductor
2
- 6, 7, 12 and 18 core – 4 mm .
NOTE The number of cores given here is preferred. Other numbers of cores are permitted up to the maximum
number stated in the table for the given size of conductor, subject to agreement between the purchaser and
manufacturer. See also footnote c to Table B.3.
6.5.1.3 Insulation
The insulation shall be a cross-linked elastomeric compound, Type EI 7 to EN 50363-1,
applied around each conductor.
6.5.1.4 Assembly
The cores shall be twisted together. A single core in the centre is not permitted. A protective
conductor, if any, shall be applied in the outer layer. A centre filler shall be used for cables
having 6, 7, 18, and 36 cores, and also for 19 cores when this non-preferred size is used.
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
6.5.1.5 Sheath
The core assembly shall be covered with a sheath. The sheath shall be applied either in a
single layer, cross-linked elastomeric compound EM 7 to EN 50363-2-1, or in two layers, with
the inner layer made of one of the cross-linked elastomeric compounds EM 7 or EM 6 to
EN 50363-2-1 and the outer layer of cross-linked elastomeric compound EM 7 to
EN 50363-2-1.
The sheath in a single layer or the inner layer of the sheath in two layers shall fill the spaces
between the cores. Where a tape of suitable material is applied around the core assembly
BS EN 50525-2-21:2011
- 19 - EN 50525-2-21:2011
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
(see NOTE 2 to 6.5.1.4) this requirement shall not apply, provided that the finished cables
shall not have any substantial cavity in the outer interstices between the cores.
6.5.1.6 Marking
The cable shall be marked with the CENELEC code H07BN4-F. The marking shall comply
with Clause 6 of EN 50525-1.
6.5.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
NOTE For non-electrical tests on sheaths in two layers see EN 50525-1, 5.7.2.3, c).
The dimensions of the cables shall conform to Table B.3 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.2.
7.1.1 Construction
7.1.1.1 Conductor
7.1.1.3 Insulation
The insulation shall be a cross-linked elastomeric compound, Type EI 6 to EN 50363-1,
applied around each conductor.
7.1.1.4 Assembly
7.1.1.5 Sheath
The sheath shall fit closely but not adhere to the inner covering, or, where there is no
separate inner covering, shall not adhere to the cores.
7.1.1.6 Marking
The cable shall be marked with the CENELEC code H05BQ-F. The marking shall comply with
Clause 6 of EN 50525-1.
7.1.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
The dimensions of the cables shall conform to Table B.1 for the relevant size.
NOTE Where an inner covering is used it should have an approximate thickness of 0,3 mm, but there is no
requirement for this to be measured.
The requirements to be met for the compatibility test shall be as given in Table C.2.
7.2.1 Construction
7.2.1.1 Conductor
2 2
- 2, 3, 4 and 5 core – 1,0 mm to 16 mm .
7.2.1.3 Insulation
7.2.1.4 Assembly
7.2.1.5 Sheath
The sheath shall fit closely but not adhere to the inner covering, or, where there is no
separate inner covering, shall not adhere to the cores.
7.2.1.6 Marking
The cable shall be marked with the CENELEC code H07BQ-F. The marking shall comply with
Clause 6 of EN 50525-1.
7.2.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
The dimensions of the cables shall conform to Table B.4 for the relevant size.
NOTE Where an inner covering is used it should have an approximate thickness of 0,3 mm, but there is no
requirement for this to be measured.
The requirements to be met for the compatibility test shall be as given in Table C.2.
8 Heat resistant EVA cables (110 °C) - Ordinary duty cables – H05GG-F and
H05GGH2-F
8.1 Construction
8.1.1 Conductor
A separator of suitable material shall be applied around each conductor if the conductors are
plain.
2 2
- 2 and 5 core – 0,75 mm to 2,5 mm ;
2 2
- 3 and 4 core – 0,75 mm to 6 mm ;
2
- for flat cable the only size is 2 core, 0,75 mm .
8.1.3 Insulation
8.1.4 Assembly
NOTE 2 A tape may be applied around the core assembly before application of the sheath.
8.1.5 Sheath
8.1.6 Marking
The cable shall be marked with the CENELEC code H05GG-F for circular cables, or
H05GGH2-F for flat cables. The marking shall comply with Clause 6 of EN 50525-1.
8.2 Requirements
Each cable shall comply with the appropriate requirements given in EN 50525-1, and the
particular requirements of this Part.
The dimensions of the cables shall conform to Table B.1 for the relevant size.
The requirements to be met for the compatibility test shall be as given in Table C.3.
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
- 23 - EN 50525-2-21:2011
Annex A
(normative)
1 2 3 4 5 6 7 8 9 10 11
a
Ref Tests Category Test Method described in Applicability of test – Subclause
No. of test
EN Clause 4.1 4.2 4.3 4.4 5.1 5.2
H05RR
H05RN
H07RN
H07RN
H07RN8
H07RN8
multicore
multicore
b
1 Electrical tests
1.1 Resistance of conductors T, S 50395 5 X X X X X X
1.2.1 Voltage test at 2 500 V T, S 50395 6 - - X X X X
1.2.2 Voltage test at 2 000 V T, S 50395 6 X X - - - -
1.3 Voltage test on cores according to
specified insulation thickness
1.3.1 at 1 500 V up to and including 0,6 mm T 50395 7 X X - - - -
1.3.2 at 2 000 V exceeding 0,6 mm T 50395 7 X - - - - -
1.3.3 at 2 500 V T 50395 7 - - X X X X
1.4 Absence of faults in insulation R 50395 10 X X X X X X
1.5 Surface resistance of sheath T 50395 11 X X X X X X
2 Constructional and dimensional tests
2.1 Checking of compliance with constructional T, S 50525-1 Inspection and X X X X X X
provisions manual tests
2.2 Measurement of thickness of insulation T, S 50396 4.1 X X X X X X
2.3 Measurement of thickness of sheath T, S 50396 4.2 X X X X X X
2.4 Measurement of overall diameter
2.4.1 Mean value T, S 50396 4.4 X X X X X X
2.4.2 Ovality T, S 50396 4.4 X X X X X X
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
EN 50525-2-21:2011 - 24 -
1 2 3 4 5 6 7 8 9 10 11
a
Ref Tests Category Test Method described in Applicability of test – Subclause
No. of test
EN Clause 4.1 4.2 4.3 4.4 5.1 5.2
H05RR
H05RN
H07RN
H07RN
H07RN8
H07RN8
multicore
multicore
- 25 - EN 50525-2-21:2011
1 2 3 4 5 6 7 8 9 10 11 12 13
a
Ref Tests Category Test method described in Applicability of test – Subclause
No. of test
EN Clause 6.1 6.2 6.3 6.4 6.5 7.1 7.2 8
H05BB
H07BB
H05BQ
H07BQ
H05GG
H05BN4
H07BN4
H07BN4
multicore
b
1 Electrical tests
1.1 Resistance of conductors T, S 50395 5 X X X X X X X X
1.2.1 Voltage test at 2 500 V T, S 50395 6 - X - X X - X -
1.2.2 Voltage test at 2 000 V T, S 50395 6 X - X - - X - X
1.3 Voltage test on cores according to specified
insulation thickness
1.3.1 at 1 500 V up to and including 0,6 mm T 50395 7 X - X - - X - X
1.3.2 at 2 000 V exceeding 0,6 mm T 50395 7 X - - - - - X X
1.3.3 at 2 500 V T 50395 7 - X - X X - - -
1.4 Absence of faults in insulation R 50395 10 X X X X X X X X
1.5 Surface resistance of sheath T 50395 11 X X X X X X X X
2 Constructional and dimensional tests
2.1 Checking of compliance with constructional T, S 50525-1 Inspection X X X X X X X X
provisions and
manual
tests
2.2 Measurement of thickness of insulation T, S 50396 4.1 X X X X X X X X
2.3 Measurement of thickness of sheath T, S 50396 4.2 X X X X X X X X
2.4 Measurement of overall diameter
2.4.1 Mean value T, S 50396 4.4 X X X X X X X X
2.4.2 Ovality T, S 50396 4.4 X X X X X X X X
2.5 Solderability test (plain conductors) T 50396 8.2 X X X X X X X X
3 Insulation material tests T 50363-1 - X X X X X X X X
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
EN 50525-2-21:2011 - 26 -
H05BB
H07BB
H05BQ
H07BQ
H05GG
H05BN4
H07BN4
H07BN4
multicore
c d
4 Sheath material tests T 50363-2-1 X X X X X X X X
5 Compatibility test T 60811-1-2 8.1.4 X X X X X X X X
6 Impact test
e
6.1 at - 40 °C T 60811-1-4 8.5 X X - - - X X -
e
6.2 at - 25 °C T 60811-1-4 8.5 - - X X X - - -
6.3 at - 5 °C T 60811-1-4 8.5 - - - - - - - X
7 Mechanical strength of completed cable
Flexing test f followed, after immersion in
water, by a voltage test on cores
7.1 - at 1 500 V on cores with specified T 50396 6.2 X - X - - X - X
insulation thickness up to and including
0,6 mm 50395 7
Annex B
(normative)
General data
NOTE The overall dimensions of cables have been calculated in accordance with EN 60719.
Table B.1
1 2 3 4 5
Number and nominal Thickness of insulation Thickness of sheath Mean overall diameter
cross-sectional area
of conductors a Specified value Specified value
Table B.2
1 2 3 4 5 6 7
Number & Thickness of Thickness of sheath Mean overall diameter
nominal insulation
cross Specified value
sectional Specified
value One layer Two layers Lower Upper
area of limit limit
a
conductors Inner Outer
layer layer
mm² mm mm mm mm mm mm
1 x 1,5 0,8 1,4 - - 5,7 7,1
1 x 2,5 0,9 1,4 - - 6,3 7,9
1x4 1,0 1,5 - - 7,2 9,0
1x6 1,0 1,6 - - 7,9 9,8
1 x 10 1,2 1,8 - - 9,5 11,9
1 x 16 1,2 1,9 - - 10,8 13,4
1 x 25 1,4 2,0 - - 12,7 15,8
1 x 35 1,4 2,2 - - 14,3 17,9
1 x 50 1,6 2,4 - - 16,5 20,6
1 x 70 1,6 2,6 1,0 1,6 18,6 23,3
1 x 95 1,8 2,8 1,1 1,7 20,8 26,0
1 x 120 1,8 3,0 1,2 1,8 22,8 28,6
1 x 150 2,0 3,2 1,3 1,9 25,2 31,4
1 x 185 2,2 3,4 1,4 2,0 27,6 34,4
1 x 240 2,4 3,5 1,4 2,1 30,6 38,3
1 x 300 2,6 3,6 1,4 2,2 33,5 41,9
1 x 400 2,8 3,8 1,5 2,3 37,4 46,8
1 x 500 3,0 4,0 1,6 2,4 41,3 52
1 x 630 3,0 4,1 1,6 2,5 45,5 57
1 2 3 4 5 6 7
Number & Thickness of Thickness of sheath Mean overall diameter
nominal insulation
cross Specified value
sectional Specified
value Two layers
area of
conductors One layer Inner Outer Lower Upper
layer layer limit limit
mm² mm mm mm mm mm mm
3x1 0,8 1,4 - - 8,3 10,7
3 x 1,5 0,8 1,6 - - 9,2 11,9
3 x 2,5 0,9 1,8 - - 10,9 14,0
3x4 1,0 1,9 - - 12,7 16,2
3x6 1,0 2,1 - - 14,1 18,0
3 x 10 1,2 3,3 1,3 2,0 19,1 24,2
3 x 16 1,2 3,5 1,4 2,1 21,8 27,6
3 x 25 1,4 3,8 1,5 2,3 26,1 33,0
3 x 35 1,4 4,1 1,6 2,5 29,3 37,1
3 x 50 1,6 4,5 1,8 2,7 34,1 42,9
3 x 70 1,6 4,8 1,9 2,9 38,4 48,3
3 x 95 1,8 5,3 2,1 3,2 43,3 54
3 x 120 1,8 5,6 2,2 3,4 47,4 60
3 x 150 2,0 6,0 2,4 3,6 52 66
3 x 185 2,2 6,4 2,5 3,9 57 72
3 x 240 2,4 7,1 2,8 4,3 65 82
3 x 300 2,6 7,7 3,1 4,6 72 90
1 2 3 4 5 6 7
Number & Thickness of Thickness of sheath Mean overall diameter
nominal insulation
cross Specified value
sectional Specified
value Two layers
area of
conductors One layer Inner Outer Lower Upper
layer layer limit limit
mm² mm mm mm mm mm mm
4 x 95 1,8 5,9 2,3 3,6 48,4 61
4 x 120 1,8 6,0 2,4 3,6 53 66
4 x 150 2,0 6,5 2,6 3,9 58 73
4 x 185 2,2 7,0 2,8 4,2 64 80
4 x 240 2,4 7,7 3,1 4,6 72 91
4 x 300 2,6 8,4 3,3 5,1 80 101
Table B.3
1 2 3 4 5 6 7
b c
Number & Thickness Thickness of sheath Mean overall diameter
nominal of
cross insulation Specified value Lower Upper
sectional limit limit
Specified One layer Two layers
area of
conductors a value
Inner layer Outer
layer
mm 2 mm mm mm mm mm mm
6 x 1,5 0,8 2,5 1,0 1,5 13,4 17,2
7 x 1,5 0,8 2,6 1,0 1,6 14,7 18,7
12 x 1,5 0,8 2,9 1,2 1,7 17,6 22,4
18 x 1,5 0,8 3,2 1,3 1,9 20,7 26,3
24 x 1,5 0,8 3,5 1,4 2,1 24,3 30,7
36 x 1,5 0,8 3,8 1,5 2,3 27,8 35,2
Table B.4
1 2 3 4 5
Number and nominal Thickness of insulation Thickness of sheath Mean overall diameter
cross-sectional area
of conductors Specified value Specified value
Annex C
(normative)
C.1.2 Requirements
At the conclusion of the ageing period the insulation and sheath shall meet the requirements given in
Table C.1 below.
Table C.1
C.2.2 Requirements
At the conclusion of the ageing period the insulation and sheath shall meet the requirements
given in Table C.2 below.
Table C.2
C.3.2 Requirements
At the conclusion of the ageing period the insulation and sheath shall meet the requirements
given in Table C.3 below.
Table C.3
Annex D
(normative)
D.3.1 General
Three samples of core each 5 m long shall be taken from the sample length of complete cable tested in
D.1.
The three samples shall be subjected to all the following tests of D.3
The three samples shall be immersed in potable tap water at (50 ± 2) °C for at least 24 h.
Then an a.c. test voltage of 2 500 V shall be applied between each conductor and the water
for a period of 5 min.
Immediately after this test the insulation resistance shall be measured in accordance with
EN 50395, 8.1 at a temperature of (50 ± 2) °C.
The value of volume resistivity calculated from the formula given in EN 50395, Annex A, shall
12
be ≥ 10 Ω ·cm.
The three samples tested in D.3.2 shall be immersed in potable tap water at (50 ± 2) °C for a
period of 14 days. During this period an a.c. test voltage of 1 000 V shall be applied between
each conductor and the water.
Immediately after this test the insulation resistance shall be measured in accordance to 8.1 of
EN 50395, at a temperature of (50 ± 2) °C.
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
11
BS EN 50525-2-21:2011
EN 50525-2-21:2011
shall be ≥ 10 Ω · cm.
- 36 -
The value of volume resistivity, calculated from the formula given in EN 50395, Annex A,
BS EN 50525-2-21:2011
- 37 - EN 50525-2-21:2011
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Annex E
(normative)
E.1 General
This test shall be carried out on samples taken from:
b) the inner and outer layers of sheath when applied in two layers.
E.2 Procedure
Four sets of three dumb bell samples shall be taken from each layer of the sheath of the
cable as manufactured as described in EN 60811-1-1, 9.2.3, and conditioned for seven days
at a temperature of (20 ± 5) °C and a relative humidity of (50 ± 5) %. At the end of the
conditioning period the sets shall be used as follows:
a) One set shall be weighed to 0,1 mg. The samples shall then be immersed in potable tap
water at (50 ± 2) °C for 100 days.
After removal from the potable tap water, surface water shall be removed by wiping lightly
with a filter paper and the samples conditioned for 16 h at a temperature of (20 ± 5) °C and a
relative humidity of (50 ± 5) %.
The samples shall then be re-weighed and the weights determined to 0,1 mg as soon as
possible after removal from the conditioning chamber.
b) Three sets shall be used for determination of tensile strength and elongation at break
as follows:
1) Without immersion;
2) After immersion in potable tap water at (50 ± 2) °C for 28 days;
3) After immersion in potable tap water at (50 ± 2) °C for 100 days.
E.3 Requirements
a) Increase in mass
The increase of mass after immersion for 100 days shall not be greater than 40 % of the
mass before immersion.
The tensile strength and elongation at break, as described in EN 60811-1-1, 9.2.7, after
immersion for 100 days shall be greater than or equal to the values given in Table E.1.
BS EN 50525-2-21:2011
EN 50525-2-21:2011 - 38 -
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
TS 28 - TS 100
- 0,15 ≤ ≤ + 0,15
TS 28
EB 28 - EB100
- 0,2 ≤ ≤ + 0,2
EB 28
BS EN 50525-2-21:2011
- 39 - EN 50525-2-21:2011
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Annex F
(normative)
Special national condition: National characteristic or practice that cannot be changed even over a long
period, e.g. climatic conditions, electrical earthing conditions. If it affects harmonization, it forms part of
the European Standard.
For the countries in which the relevant special national conditions apply these provisions are normative,
for other countries they are informative.
Add:
NOTE This cable is intended for use on appliances fitted with 13 A plugs conforming to
BS 1363-1 or I.S. 401.
BS EN 50525-2-21:2011
EN 50525-2-21:2011 - 40 -
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
Bibliography
EN 60719 Calculation of the lower and upper limits for the average outer
dimensions of cables with circular copper conductors and of rated
voltages up to and including 450/750 V (IEC 60719)
IEC 60502-1 2004 Power cables with extruded insulation and their accessories for
rated voltages from 1 kV (Um = 1,2 kV) up to
30 kV (Um = 36 kV) - Part 1: Cables for rated voltages of 1 kV
(Um = 1,2 kV) and 3 kV (Um = 3,6 kV)
BRITISH STANDARD NA to BS EN 50525-2-21:2011
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
National Annex (informative) Origins and identification of the particular cable types
As an aid to users, the table below shows, in respect of BS EN 50525-2-21:
—— the identification of the particular cable types from BS 6500 and BS 7919 that are now included in
BS EN 50525-2-21;
—— the location of the cables within BS EN 50525-2-21;
—— any applicable United Kingdom and CENELEC cable codings (see also National Informative Annex B
to BS EN 50525-1).
© BSI 2011 • 41
Bought by Mr DAVID GOMEZ, Documail, on 17/12/2012 19:39 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI
42 • © BSI 2011
NA to BS EN 50525-2-21:2011
BRITISH STANDARD