CV CHANGEOVER PREPARATION

3 ½ Hours
7200 GUIDE
Special Procedure Overview
Reminders Instructions & Explanations
 Hand Protection OPERATOR
HELPER

Required
1 Check Documentation 1 Check Documentation

Hearing
protection Required
1.1 Check Schedule for Next Order. 1.1 Check Schedule for Next Order.

Eye protection
Required
1.2 Locate Run Sheet and Tooling.
1.2 Get Order Package from Production
Control. 1
1.3 Check for compound change.
Electrical
hazard
 Locking & 2 Locate Strand 2 Locate Strand
tagging required
2.1 Calculate Run Time. 2.1 Locate Shutdown Wire.
! Hot Water 2.2 Turnoff compound accordantly. 2.2 Locate Startup Lead Line.
and Steam.
2.3 Locate New Order wire.
i1 Higher 2.4 Helper Check the Strand OD to the
temperature reduces
Operator.
center movement.
2.5 Get Auxiliary Seals 1
1 Shift Lead-man
2.6 If Filled Strand Clean and Prepare End.

Obtain all tools &
materials listed on 2
reverse side
1 Related MSD
documents. 3 Head Preparation 3 Head Preparation

1 Pre-heater
3.1 Operator setup Auxiliary Head.
operation procedure. 3.2 Start Assembling at least 3 hrs before
actual changeover begins.
2 Pre-heater
operation procedure 3.3 Put Auxiliary Head on Cart.
3.4 Pre-heat Auxiliary Head at 250°F i1

1
!
3.5 Start pre-heating 1 hr before actual
changeover begins.

4 Complete Documentation 4 Complete Documentation

4.1 Helper Prepare Paperwork for new order

4.2 SPC Charts, Lab Samples, HV Tags,
Cut Sheets, Drop Sheets, OD Sheets.
4.3 Identify and Check Print Requirements
4.4 Complete Helper Check List – Form #
CV -003

Author: Clif Carty Effective 4/19/2011 Created on 11/20/2006 1:51:00 PM Approvals:

C:\CVs lines process benchmark\benchmark cvs global coucil meeting nº2\Biskra\08 template - CV Changeover Preparation.doc Revised: 0.002 Page 1 of 2
 CV CHANGEOVER PREPARATION
3 ½ Hours
7200 GUIDE
Tooling List Safety Notes
1. Air Drill – With Treaded Rod and Brushes

2. ½” Impact Drill POTENTIAL SAFETY HAZARDS:

Pinch Points
3. 3/8” Impact Drill
Caught Between
4. ½” Allen Socket
Struck By
5. ¼” Allen Socket Struck Against
6. 3/8” Allen Socket Overexertion
7. 5/16” Allen Socket Heat Exposure
8. 7/8” Allen Socket
Use the buddy system when lifting
When cable is hung up go to the other side of
9. Brass Scrapper
CV to see where the issue may be.
10. Brass Screw Drivers PPE REQUIREMENTS:
11. Crescent Wrench Steel Toe Boots Run Time Calculation
12. Channel Locks
Safety Glasses
Gloves (leather, cloth, Kevlar, etc) Remaining Footage /(Line
13. Tip Wrench
Hearing Protection *In required areas Speed * 60)
14. Hand Wire Brush

15. Wrench for Heater Bolt

Operator - Start Get Tooling Check Compound

Calculate Time

Check Schedule

Turn of Compound as
Required Pre-heat Head at
250ºF

Assemble Head Put on Cart Operator - End

Helper - Start

Locate Shutdown Locate Strand

Lead Line for Order Measure Strand OD
Get Work Order
Package

Get Seals Clean Fill Strand Get Paperwork Prepare

Paperwork

Helper - End

Author: Clif Carty Effective 4/19/2011 Created on 11/20/2006 1:51:00 PM Approvals:

C:\CVs lines process benchmark\benchmark cvs global coucil meeting nº2\Biskra\08 template - CV Changeover Preparation.doc Revised: 0.002 Page 2 of 2